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R E G E N E R AT I V E T H R E E - P H A S E D C S E R I E S
5 through 1000 HP
Adjustable Speed Digital
DC Motor Controllers
■ Regenerative Four Quadrant Control
■ HP Ratings 5-1000 HP
■ Voltage 230V, 380V, 460V
■ Microprocessor Based
■ Digital Setup
■ Self Diagnostics for Troubleshooting
■ Digital Input and Feedback
■ Super Accurate Regulation
■ Controllable Bidirectional Torque for
Overhauling Loads
■ Contactorless Reversing
■ Static Dynamic Braking Converting
Mechanical Energy to AC Line Power
■ NEC and NEMA Compliance
■ Optional Serial and LANscape
Interface to GE Genius Network
■ UL and cUL Listed†
FIGURE 1. Typical Series 3260S Controller
3260-1
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DESIGN FEATURES AND FUNCTIONS
1. Power Conversion – Two NEMA Type C full converters, each A. Read/Write Parameters
consisting of six silicon controlled rectifiers. Power devices may All Read/Write Parameters may be addressed via the
be replaced with conventional tools without removing the 3260M keypad; however, only if the proper security code has been
module from the controller. entered may any Read/Write Parameter be changed in value.
2. Voltage Transient Protection – Metal oxide suppressors across 1. Numerical Parameters (Drive Adjustments) (1)
the AC line are combined with RC snubbers across the power a. Preset Speed 1 (Jog) ......................0-100% of motor
bridge to limit potentially damaging high voltage spikes from the base speed
AC power source. b. Preset Speed 2 (Run)......................0-100% of motor
3. Isolated Regulator – Internal DC circuits are isolated from the base speed
AC power source for operator and equipment safety and for c. Analog Reference Offset .......................Offset added
simplified application. The control reference input common may after scaling
be grounded or connected without additional isolation to other d. Maximum Speed .........0-100% of motor base speed
drive units or grounded external signal sources. Isolation e. Minimum Speed...........0-100% of motor base speed
eliminates the common condition of line voltage to ground f. Speed Level Set Point No. 1 ..........0-100% of motor
potentials being present on the speed control potentiometer. (Sets Current Tape No. 1 Threshold) base speed
g. Speeds Level Set Point No. 2 ........0-100% of motor
4. Feedback Isolation – (Sets Current Taper No. 2 Threshold) base speed
(a) Current Feedback – Isolation by current transformers. h. Current Limit Bridge 1 (1b) ............................0-150%
(b) Voltage Feedback – High impedance circuit (4 megohms). full-load torque
5. Start-up Phase Insensitive – Unit may be started-up with any i. Current Limit Bridge 2 (1b) ............................0-150%
phase rotation. full-load torque
6. Reference Power Supply – Regulated ± 10 VDC for analog j. Integrated Overload Threshold (1b) .......Sets current
operation. (Armature Circuit) level to initiate integration
overload time period
7. Static Current Limit – Permits simplified field adjustment of the k. Acceleration, Forward (1a) ..............1-25 seconds or
current limit setting by the test and set-up panel. This can be 1-255 seconds Linear,
accomplished with the motor contactor open. independently programmable
8. Feedback – Two selectable modes of analog feedback are l. Deceleration, Forward (1a) .............1-25 seconds or
provided. See Table 4 for speed regulation characteristics. 1-255 seconds Linear,
a. Armature Feedback – Counter EMF voltage feedback with IR independently programmable
compensation. m. Deceleration, Reverse (1a) ..............1-25 seconds or
1-255 seconds Linear,
b. DC Tachometer Feedback – The tachometer signal makes independently programmable
the unit directly sensitive to motor speed. This results in n. Acceleration, Reverse (1a)...............1-25 seconds or
expanded speed range, improved speed regulation with load 1-255 seconds Linear,
changes and reduced sensitivity to operating conditions. The independently programmable
controller will automatically stop if the tachometer signal is o. Speed Loop Proportional Gain (1b) .........Sets speed
lost. loop response
9. Phase-Loss Protection – Included as a standard feature. p. Speed Loop Integral Gain (1b).........Sets speed loop
10. Power SCR Failure Modes – Initiates a shut-down in the event integral response (time average)
of a gate loss or open device. q. Analog Reference Scaling (1b)...Scales reference to
control input signal
11. Overload Protection – Processor continuously monitors output r. I.R. (Load) Compensation (1b) ........0-100% or rated
current. Sophisticated adjustable inverse time circuit integrates s. Current Taper Slope No. 1 (1b)...........Adjusts torque
armature circuit overload level with time. rate of change above speed level set point No. 1
12. Undervoltage Protection – Processor continuously monitors its t. Current Taper Slope No. 2 (1b)...........Adjusts torque
internal power supplies and will shut down the unit on rate of change above speed
undervoltage. level set point No. 2
13. Trigger Circuit – Super-hard firing with repetitive 50 micro- u. Current Slew Rate (1b) .........Limits maximum rate of
seconds wide shaped pulses at a 10 kHz rate. High energy change of current reference
circuit ensures reliable conduction and minimizes di/dt degrada- v. Current Loop Gain (1b)...........................Sets current
tion of SCR’s. Gate isolation is standard. loop response
w. Integrating Overload Time (1a) .........Sets integrating
14. Field Supply – Independent, three-phase, half-wave, DC (Armature Circuit) period of inverse time overload
excitation. Transient and fuse protected. x. Digital Filter (1b).................Compensates for a noisy
15. Field Economy – Automatically reduces the field voltage to 66% feedback tachometer
of rated whenever the armature contactor is opened. Reduces y. Hard Speed Ref...........0-100% of motor base speed
power consumption and motor heating during standby, idle z. Current Taper Start (1b) ....0-150% of full-load amps
periods and will thereby extend the life of the drive motor. aa. Analog Output Select ......Selects item 1a through 1g
16. Test and Set-Up Panel – Series 3260M modules include a front- bb. Speed Offset Fine (1b).............±0.8% of base speed
mounted test and set-up panel which permits monitoring and cc. F0 Input Select (1a) ..................Select bit parameter
simple adjustment of essential operating parameters (See for drive input
Figure 8). All adjustable parameters are stored in EPROM which dd. F1 Input Select (1a) ...................Select bit parameter
may be changed by a key pad with ↑ (Increase), ↓ (Decrease) for drive input
and MODE pushbuttons. The resultant value is displayed by a 3 ee. Programmable Ref Select (1a).......Select parameter
digit DATA display. A separate 2 digit ADDRESS display for drive input
indicates a code number for the parameter being displayed. The ff. Status Output Byte (1a) ...........Selects application of
DATA display shows numerical parameters within the range of open collector output (item 22)
–999 to +999 or bit parameters as number “0” or “1.”
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DESIGN FUNCTIONS AND FEATURES (Continued)
gg. LED Function Byte (1a)............Selects application of dd. Zero Reference Interlock ..........Permits restart when
LED indicators (item 16 C.) input is zero
hh. ST1 Output Select (1a) ..............Select bit parameter ee. Ramp X10 Select ......Select accel/decel ramp range
for drive output ff. Speed Reference T Switch ..............Select source of
ii. ST2 Output Select (1a) ..............Select bit parameter speed reference
for drive output gg. Fine Control Select...................Select fine control for
jj. Address (1a) ................Address Display (Serial Link) analog input
kk. Security Code #1......................Factory set to protect B. Read Only Parameters (1)
loop gains etc. All Read Only parameters may be addressed via the keypad.
ll. Security Code #2 ....................User set for protecting
drive adjustments 1. Numerical Parameters
2. Bit Parameters a. Analog Speed j. Shunt Field (1a)
a. EEPROM Update ..........Permits permanent memory Reference k. Analog Input
update of adjustable parameters b. Speed Reference l. Analog Error
b. Quadrant 1 Select ..................Permits operation with c. Speed Feedback m. Speed Reference
positive Speed and Torque d. Speed Error n. Sync Stair Case
c. Quadrant 2 Select ..................Permits operation with e. Speed Error Integral o. Torque Variable
negative Speed and positive Torque f. Torque (Program- p. Speed Variable
d. Quadrant 3 Select ..................Permits operation with mable) Reference q. IR Compensation Term
negative Speed and Torque g. Current Reference r. Acceleration
e. Quadrant 4 Select ..................Permits operation with h. Current Feedback s. O/L Integration
positive Speed and negative Torque i. Phase Angle (1b)
f. Preset Reference Select ........Selects preset internal 2. Bit Parameters
or external analog reference a. Command
g. Negative Input Enable ...........Permits operation from 1. Software Input 0 5. Run Reverse
a bi-polar reference 2. Software Input 1 6. Run Forward
h. Analog Scale Factor ..............Allows reference to be 3. Jog Reverse 7. Stop
scaled per “Analog Reference Scaling” 4. Jog Forward 8. Drive Enable
i. Disable Logic Inputs ............Used to disable external b. Run Status
pushbutton logic 1. Forward Velocity 10. Alarm
j. Torque Enable Control .........Selects speed or torque 2. Reverse Velocity 11. Phase Sequence
in conjunction with the Torque 3. Current Limit 12. Speed Level 1
Control Mode Select (k) 4. Bridge 1 Enable Exceeded
k. Torque Control Mode Select...........Permits choice of 5. Bridge 2 Enable 13. Speed Level 2
Speed, Torque or combined 6. Electrical Phase Exceeded
Speed/Torque control in Back 14. Analog Error Window
conjunction with (j) 7. At Speed Flag
l. Enable Standstill Logic ...........Shuts down converter 8. Over Speed 15. Speed Amp Saturation
when zero speed/reference detected 9. Drive OK 16. Zero Current Limit
m. Enable Zero Speed Output ..........Selects function of c. Fault Parameters
zero speed relay 1. Field Loss 5. Sustained Overload
n. Run .........................................................Selects Run 2. Feedback Loss 6. Overtemperature
o. Jog...........................................................Selects Jog 3. Phase Loss 7. Watchdog Timer Trip
p. Reverse.........................Inverts the input signal if the 4. Instantaneous
negative input enable is not set to 0 Overcurrent Trip
q. Enable..........................................Enables SCR firing C. LED Indicators
r. Ramp Enable .........Enables the speed control ramp The test and set-up panel also contains LED indicators
s. Ramp Hold...........Permits interruption of accel/decel provided to continuously monitor circuit operation and as an
ramps and holds speed at that level aid to field troubleshooting. Included are individual LED’s
t. Direct Firing Control ....Allows drive to function as an showing:
open Loop control 1. Drive OK 6. Bridge 1
u. Programmable Status Output..............Selects status 2. Alarm 7. Bridge 2
output byte 3. Zero Speed 8. At Speed
v. Adaptive Current Cont Select ..............Characterizes 4. Run Forward 9. Current Limit
current loop 5. Run Reverse
w. High Current integral Gain Select ........Select current
gain range 17. Security Code – Two levels are supplied as standard:
x. Fast Current Reverse Select...........See Engineering Security Code 1 – Factory set to protect gains, critical settings,
Manual etc.
y. Programmable LED Functions.................Select LED Security Code 2 – User accessible to permit changes to normal
output byte drive parameters.
z. Disable Tach Loss...........................Bypass tach loss 18. Power-up Check – Each time AC line power is applied, the
aa. Disable Field Loss...........................Bypass field loss processor goes through a self-checking routine (approximately 3
bb. Disable Overtemperature ..............................Bypass seconds.)
overtemperature trip 19. Nonvolatile Memory – Basic drive and application programs
cc. Speed Reference Select Switch.........Selects source are permanently stored in EPROM. User programmable
of speed reference parameters are stored in EEPROM which allows storage of all
adjustments without the need for AC power or batteries.
NOTE: (1) (a) Direct Read
(b) Calculated Value
Any parameter without a note a or b reads in percent of maximum
value
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DESIGN FUNCTIONS AND FEATURES (Continued)
20. Reconnectable Operation – Units through Model 3264M may 28. Personality Boards – These determine the accuracy and
be programmed by a switch on the main control circuit board for operating personality of the Series 3260M.
either low (190-230V) or high (380-460V) AC input. Larger units Function
(Model 3265 and above) are offered for 380-460V operation Digital Input – Communications/Control
only. Personality LANscape GEGenius™ Digital
Boards Included Analog Encoder Network Network Encoder
21. 50 Hz Operation – Controller automatically synchronizes to Option With Option (1) Analog Feedback Serial Parallel Follower Interface Interface Feedback
either 50 or 60 Hz line frequency. No. PB1 PB2 PB3 Input (6) (5) BCD (2) (10) (10) (2)
22. Auxiliary Control Outputs – Terminals are provided for STD X X X X (3)
connection of the following outputs to external indicating and 1301 XX X X X X (7) X (3)
control devices. 1401 XX X X X X X (7) X (4) X (8)
A. Open collector status outputs rated 100 mA at 24 VDC: 1727 XX X(9) X(9) X X X X X X X X (8)
a. Drive Running
NOTES: (1) Basic unit includes PB1 as standard which provides an interface for analog
b. Drive at Set Speed
input and feedback along with a mother board for mounting and interfacing
c. Alarm PB2, and also PB3 when required.
d. Two (2) User Programmable Spares (2) Requires incremental, quadrature encoder.
(3) Used in frequency/voltage conversion mode for 1% accuracy.
B. Analog outputs: (4) Encoder follower – Provides external digital reference.
a. Absolute Value Armature Current (0 to +6.3V) (5) RS232/RS422/RS423 serial communications port.
b. Motor Speed (Tach Voltage; 0 to +10V) (6) CEMF or DC tachometer feedback (330VDC max).
(7) This mode enables speed selection by a 4-1/2 digit BDC thumbwheel switch
c. Motor Speed (Armature Voltage; 0 to10V) or other parallel input. It must be used with Option 1502 which provides
d. User Programmable Output (0 to +10V) to indicate one of buffer isolation circuits required.
the following: (8) Provides precise digital regulation.
1. Analog Speed Reference 7. Current Reference (9) Option 1727 provides the functions of PB2 and PB3 although these boards
are not actually supplied.
2. Limited Speed Reference 8. Current Feedback (10) See specification 8310, Section D for additional information.
3. Speed Feedback 9. Phase Angle
4. Speed Error (Coded–may be con- 29. First Fault Annunciator – Standard feature of all models. In the
5. Speed Error Integral verted to degrees) event of drive shut down:
6. Analog Torque Reference 10. Field Voltage
a. Drive OK LED will strobe.
23. Auxiliary Control Inputs: b. Address display switches to fault code.
A. Magnetic Control Logic (115VAC) – Optically coupled and c. First fault number code is displayed.
isolated. d. All other faults are held in registers for interrogation.
1. Enable 5. Inch Forward e. All parameters are held for evaluation.
2. Start 6. Inch Reverse 30. Stopping Modes – Two selectable stopping modes are provided
3. Run Forward 7. Two (2) User Programmable in the standard unit.
4. Run Reverse Inputs (Preset Speeds, etc.)
a. Emergency Stop – Opens the armature contactor
B. Analog – Ten bit resolution immediately upon a stop command causing the drive motor
1. Speed Reference (±10 VDC) and connected load to coast-to-stop.
2. Torque Reference (±10 VDC) b. Normal (controlled ramp) Stop – A stop command will cause
3. Field Voltage (±10 VDC) the drive motor to decelerate at the programmed rate until a
4. Tachometer Feedback (up to 330 VDC maximum) preset low speed is detected by a sensing circuit which
24. Horsepower Calibration – A jumper is provided to permit signals the armature contactor to open.
simple calibration of the 3260M for any standard horsepower 31. Line Chokes – Supplied with all modules. Line chokes come
rating within the design range of the various modules as shown mounted on 3261 and 3262 modules. Separate mounting
in Table 2. 3260S drive controllers will be factory calibrated to required for other modules’ chokes. Line chokes allow the
the desired HP rating. controller to be connected to low source impedance applications
25. Construction – Dead back with front access to all components and with power factor correction capacitors. Dimensions are
for service or replacement. shown in Figure 7.
26. General Features – Rugged construction • Light weight •
Compact dimensions.
27. Modular Construction – Circuitry is contained in six major
elements for simplified field troubleshooting and/or replacement.
All circuit board connections within the 3260M are made with
edge connectors, ribbon connectors or harness plug assemblies.
a. Logic Circuit Board – Microprocessor with related I/O and
memory.
b. Personality Board – Digital board which can be customized
for special applications (see Item 28).
c. Snubber/Trigger Circuit Board – Gate pulse transformers,
snubber and transient suppression networks.
d. Relay/Interface Circuit Board – Regulator sequencing for the
armature DC loop contactor and power supplies for the logic
and personality boards.
e. Field Power Circuit Board – Field excitation and field
economy functions.
f. Converter Assembly – Heat sink with armature bridge.
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3260-5
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RATINGS AND CHARACTERISTICS
OPERATING CONDITIONS TABLE 4. SPEED REGULATION CHARACTERISTICS
PERFORMANCE CHARACTERISTICS
1. Controlled speed range – Zero to motor base speed. Speed FIGURE 2. NEMA Type 1 Ventilated Enclosure, W8
range with respect to the specified regulation is as shown in TABLE 6. ENCLOSURE DIMENSIONS
Table 4. See Catalog Section E for constant torque continuous
Dimensions, Inches (mm) (1)
duty application limitations of DC motors.
2. Speed Regulation – Regulation percentages shown in Table 4 Enclosure Enclosure Mounting
are of motor base speed under steady-state conditions. Model H H1 (2) W D M1 M2 M3 M4
3. Efficiency (maximum speed and rated load) W8 30.3 30.3 12.0 28.5 25.0
(a) Controller SCR regulator ................................................. 99% (Figure 2) (770) — (770) (305) (724) (635) — —
(b) Complete drive with motor (typical) ................................. 87% U200 55.0 62.0 36.5 15.3 51.0 32.0 33.5 11.0
4. Displacement Power Factor (Figure 3) (1397) (1575) (927) (389) (1295) (813) (851) (279)
(maximum speed and rated load) .......................................... 88% F3 90.0 72.0 25.5
(Figure 4) (2286) — (1824) (648) — — — —
F6
84.0 — 118.0 19.4
(Figure 6)
Notes: (1) Dimensions are for reference only. (2) With Option 1039 (Penthouse).
3260-6
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DIMENSIONS
OPERATOR CONTROLS W
X M2
Table 7 lists companion operator control stations for use with Series Y
3260 controllers. All operator stations listed are NEMA Type 1, M4 D
nonventilated. All control stations are suitable for use when Dynamic
Braking (Option 1039) is combined with the listed options.
Control Elements H
Catalog M1
Number Pushbuttons Toggle Switch Potentiometer
SCS171 Run, Stop, — Motor Speed
Emerg. Stop 100-0-100
SCS172 Run, Stop — Motor Speed
Emerg. Stop 0-100
SCS173 Run, Stop Run-Jog Motor Speed Dimensions, Inches (mm)
Emerg. Stop 100-0-100 Maximum
Model Horsepower Panel Mounting
SCS174 Run, Stop Run-Jog Motor Speed
Number 230V 380V 460V H W D M1 M2 M3 M4 X Y
Emerg. Stop 0-100
3261S 10 15 20 27.0 29.0 9.25 26.0 28.0 0.5 0.5
Motor Speed — —
SCS175 Run, Stop Run-Jog 100-0-100 3262S 30 50 60 (686) (737) (235) (660) (711) (13) (13)
Emerg. Stop Jog Speed 3263S 75 125 150
45.0 35.0 12.12 44.0 34.0 22.0
—
0.5 0.5
30-0-30 (1143) (889) (307.9) (1118) (864) (559) (13) (13)
Motor Speed 45.0 35.0 12.5 44.0 34.0 22.0 0.5 0.5
3264S 125 200 250 —
SCS176 Run, Stop Run-Jog 0-100 (1143) (889) (317.5) (1118) (864) (559) (13) (13)
Emerg. Stop Jog Speed 3265S — 300 400
0-30 3266S — 600 700 86.0 70.0 18.0 84.25 68.25 42.13 34.13 0.9 0.9
SCS177 Run, Stop Fwd.-Rev. Motor Speed 3267S — 700 900 (2184) (1778) (457) (2140) (1734) (1070) (867) (23) (23)
Emerg. Stop 0-100 3268S — 800 1000
SCS178 — Manual/ Ratio FIGURE 5. 3260S Unenclosed (Panel Mounted) Configuration
Follower 0-100
D W
M2
H H1
M4
See Note1
NOTES: (1) Padlockable handle on all doors. Handle noted is to master door which must
be opened to unlatch other doors.
SEE
NOTE 1
H
Enclosure Dimensions, inches (1)
Model Part No. H W D D1 D2 H1 W1 E G G1
F6 1052858 84 118 20.875 18.125 15.75 74.5 36.0 3.0 3.5 2.5
Baseplate Baseplate
SIDE VIEW FRONT VIEW Dim, inches (1) Dim, inches (1)
NOTES: Enclosure Door 1 2 Wt.
(1) Vent on both sides of enclosure. Model Part No. Swing Height Width Height Width lbs. (2)
(2) NEMA Type 1 Ventilated Enclosure (Two Door, Floor Mtd.) F6 1052858 130° 72 72 77 33.75 1750
(3) See Table 6 for enclosure dimensions.
FIGURE 6. Enclosure, NEMA Type 1
FIGURE 4. NEMA Type 1 Ventilated Enclosure, F3
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3260 MODULE
3260M – Dual six-pulse power conversion and regulator module with
field power supply. Offered as a chassis-mount unit for the OEM or
panel builder who may want to build his own custom system by
adding protective devices, armature contactor and magnetic control
logic. The 3260M, shown in Figure 6, forms the nucleus of all other
3260 models. See Figure 7 for 3260M dimensions. Eight modules
cover the design range of 5-1000 HP as shown by Table 8.
M3 W3
M1 D1 M4
3260M H (C) D1
DIGIT
AL
DC MOTOR CONTROL
D DIA 2
®
M5 H1
FIGURE A.
CHOKE
W
M2
Dimensions, Inches (mm)
D
M3 Model CHOKE
Number H1 W3 D1 M4 M5 Dia. 2 Qty.
2.9 3.6 6.1 2.5 1.5 6
3264M
M3 (74) (91) (155) (64) (38)
COMPONENT
HEIGHT)
M1 3265M
(MAX.
H
3266M 3
(500 HP) .22
5.25 6.00 7.5 5.38 3.25
3266M (6)
(133) (152) (191) (137) (83)
(600-700 HP)
6
DIA 1
3267M
FIGURE B. 3268M
3260-8
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OPTIONS
The versatility of the Series 3260 controllers is further extended by
selecting one or more of the following options. Table 9 lists the
allowable combinations of options as well as the Section reference
for a detailed description of the option.
Where functional, physical or environmental requirements demand
special configurations not possible with the standard options listed,
Fincor offers Custom Engineered Controllers and Systems. Custom
Engineered Controllers are subject to individual quotations and are
manufactured to order. Consult factory for lead time and pricing.
(continued)
3260-9
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OPTIONS (Continued)
TABLE 9. ALLOWABLE OPTION COMBINATIONS (1)
Option Option
Remarks Group Number Option (1) Type
1011 Circuit Breaker Handle and Enclosure Modification S
1018 Fuses, Current Limiting S
1032A Speed Level Detector S
1039 Dynamic Braking S/SE
1066 Light, “Power On” S
1067 Light, “Motor On” S
1070D Meter, Load (Digital) S
Miscellaneous Options: Choice of any or all within this 1070E Meter, Speed (Digital) S
group. Can be combined with options selected from any 1074A Less Reactors, AC Line Inductors S
other group. G 1076 Antiplug Protection (APR) S
NOTE: (a) Option 1301 or 1401 must also be selected if 1085 Controller Less Enclosure S
these options are utilized. 1139 Enclosure, Larger NEMA 1 S
1147 Enclosure Modification, NEMA 12 Ventilated S
1165 Paint Finish, Special S
1166 Manual Instruction SE
1230 DC Contactor, Two-Pole S
1501 (a) Special Software SM
1502 (a) Parallel (BCD) Digital Input for PB2 or PB3 SM
Motor Shunt Field Options: Choice of one within this 1029 Field Regulator S
group. Can be combined with options selected from H 1077 Field Loss (Current) Protection S
any other group. 1079 Field Supply, Constant Current SM
Standard Features 1027 Field Economy STD
I 1064 Torque (Current) Limit Control STD
1072A Auxiliary Contacts STD
1135 Thermal Overload, Power Bridge STD
NOTES: (1) See Option Section 2960 for a complete description of all options.
(2) Codes: S – Standard Panel Mount Option.
SE – Standard External Mount Option.
SM – Standard Option Module.
STD – Standard Feature.
3260-10