Assignment No.

2
Application Based Question:
1. For the manufacturing of car bonnet of 10 mm sheet which welding process can be used?
2. According to ESAB welding company, design the spot welding electrode tip for two different
thickness mild steel plate which are join by resistant spot welding process.
3. As per Batliboi company requirement, select welding process for joining of lathe bed (extending
working capability of machine tool)?
4. As per fisher welding company’s requirements, select appropriate welding process for joining
of 10 mm thick sheet with 8 mm rod of gray cast iron.
5. In ISRO, glass to glass and plastic to plastic material requires to weld, select appropriate welding
process by which both material can be welded.

Standard/ Important terminology & their units:

1. What is emission and ionization of arc? How arc is produce.
2. What is duty cycle? Discuss importance of duty cycle as per welding quality.
3. What is weldability of material? Discuss factors affecting on weldability.
4. What is metal transfer in consumable electrode? Discuss regarding the position of welding.
5. What is arc blow? Discuss effect of arc blow on quality of welding.
6. What is heat affected zone. Discuss Importance of HAZ on quality of welding joints.
7. What is Weld Decay? Explain its effect on stainless steel material.
8. What is dilution? Write formula for find dilution percentage?

Methodology / Procedural Steps:

1. Explain iron carbon phase diagram according to welding quality and its effect on mechanical
properties.
2. Briefly explain time temperature and transformation diagram in respect of welding processes.
3. Briefly explain continuous cooling transformation curve in respect of welding processes.
4. Discuss power sources which are used during welding.
5. Explain briefly different thermal aspects of welding process.
6. Comparison of TTT and CCT diagram for welding process.
7. Draw the weld thermal profile relative to iron carbon diagram.