Assignment Unit 4(Welding Engineering)

Application Type Questions.

1) Explain all following symbols and their meaning.(for more information see drawing
attached to assignment.)

2) Draw following weld joints

b) c)

a)

d) e) f)

g) h) i)
3) Identify following weld defect and suggest correction

Defect Identification Suggested Profile Any other

or Suggestion remark
4) Identify problem with following condition what are the steps you would suggest to
avoid them.

Definition/Terminology:

 Code, standard and specification

 Auto genous weld
 Design throat and actual throat
 Root face and root radius
 Double J and Double Bevel
 Throat and leg size
  Standard time
 Operator factor
 6G and 2F position
 Solid state welding

Methods/Procedure:

 Write a standard procedure of AWS for calculating cost of butt joint for SMAW
Process.
 Write repair procedure for any product made of cast iron material.
 Write a standard procedure for welder qualification.
 Write a standard procedure for process qualification.

Numerical:

 Method of identifying incomplete root fusion or penetration, its possible causes

and remedies.
 Method of identifying weld porosity, its possible causes and remedies.
 Find the standard time for SMAW of steel using 4 mm diameter electrode with a
welding current of 180A and a deposition ratio of 10 g/A.h. The cross sectional
area of weld is 0.60 cm2 and it is 1 m long. Take density of steel as 7.85 g/cm3 and
operator factor of 0.25.
 Find the standard time for cutting strips 15 m long from plates and 60 mm thick,
using a manual oxy acetylene cutting torch.
 Flange ended pipe
For the fabrication illustrated in Fig., prepare a drawing in which the welds are
described by symbols in accordance with both AWS and ISO representation.