Course E2- SEM II L T P C

Coordinator MCMT 4 0 0 4
Total Contact periods – 36
Prerequisite :
COURSE OBJECTIVE
To understand the operation of machining and machine tool and geometry of
cutting tool
1.
To learn about the mechanics of machining and what type of forces generated
2. during machining and merchant analysis
To understand the heat generation in machining and effect of cutting
3.
temperature and grinding process and super finishing processes
To understand the Design of the speed gear box and learn about work
4. holding devices and jigs and fixtures

SYLLABUS
Unit I
Machining: Introduction, role of machining in industrial application, Concept of genetrix and
directrix, Geometry of cutting tools, Conversion of tool angles for single point cutting tool
Unit II
Mechanics of machining: chip formation mechanism, classification of chips, characteristics of
continuous chip formation, shear angle, cutting strain, chip reduction coefficient, built up edge
formation, orthogonal and oblique cutting, shear plane and shear zone theories, cutting force
analysis and estimation, Merchant circle diagram, effects of machining parameters on cutting
force, dynamometers principle and working.
Unit III
Heat generation and cutting temperature: location of heat generation, effects of cutting
temperature on job and tool, determination of cutting temperature, control of cutting temperature
and role of cutting fluid, effect of machining parameters on cutting temperature. Failures of
cutting tools, cutting tool materials
Machining time & machinability: Types of cutting tool wear, Tool life, cutting tool materials,
estimation of machining time, definition of machinability, chip breakers.
Unit IV
Grinding & super finishing operations: basic principles, grinding wheel specification, mechanism
and mechanics of grinding, grindability, lapping, honing, super finishing techniques, economics of
machining & grinding.
Unit V
Machine tool: Introduction to machine tool, specification of machine tool, role of kinematic
structure in machine tool, methods of changing speed and feed in machine tool
Unit VI
Design of speed gear box, work holding devices, Jigs and fixture

Lecture Plan:

Lecture Lecture name Topics Video reference Web text /

No Text book
reference
1 Machining: Introduction
2 role of machining in
industrial application,
3 Concept of genetrix and
directrix
4 Geometry of cutting tools
5
Conversion of tool angles
Unit –I for single point cutting tool
6. Problems on genetrix and
directrix and cutting tools http://10.1.60
7 Mechanics of machining: http://nptel.ac.in/c .4/localg/adv
chip formation mechanism, ourses/112105126/ ancedSearch.
classification of chips php
8 Characteristics of continuous
chip formation, shear angle,
cutting strain
9 Chip reduction coefficient,
Unit –II
built up edge formation
10 Orthogonal and oblique
cutting, shear plane and
shear zone theories
11 Cutting force analysis and
estimation, Merchant circle
diagram
12 Effects of machining
parameters on cutting force,
dynamometers principle and
working.
13 Problems on shear angle,
cutting strain, chip reduction
ratio and chip reduction
coefficient
14 Problems on orthogonal
cutting, force analysis and
merchant circle
15 Heat generation and cutting
 temperature: location of heat
generation, effects of cutting
Unit- III temperature on job and tool
16 determination of cutting
temperature, control of
cutting temperature and role
of cutting fluid,
17 Effect of machining
parameters on cutting
temperature. Failures of
cutting tools, cutting tool
materials
18 Machining time &
machinability: Types of
cutting tool wear, Tool life
19 Cutting tool materials,
estimation of machining
time
20 Definition of machinability,
chip breakers
21 Problems on Heat generation
and cutting tool temperature
22 Problems on estimation of
Machining time
23 Grinding & super finishing
operations: basic principles,
grinding wheel specification
24 mechanism and mechanics
Unit - IV of grinding
25 Grindability, lapping, honing
26 super finishing techniques
27 Economics of machining &
grinding.
28 Problems on economics of
machining and grinding
29 Machine tool: Introduction
to machine tool
30 Unit- V Specification of machine
tool, role of kinematic
structure in machine tool
31 Methods of changing speed
and feed in machine tool
32 Design of speed gear box
33 Problems on Gear box
34 Problems on Gear box
Unit-VI
35 work holding devices
36 Jigs and fixture
Text books:
1. A.B. Chattopadhyay, Machining and machine tools, Wiley Publications
2. G Bootthroyd, Fundamentals of Metal machining and machine tools, Taylor & francis
3. H Chodhury, Elements of workshop technology vol: 2 machine tools,

Reference books:
1. A Bhattacharyya, Metal cutting: Theory and practice
2. Amitabha ghosh, A.S. Malik, Manufacturing science