Course E2- SEM II L T P C

Coordinator DME 4 0 0 4
Total Contact periods – 36
Prerequisite :
COURSE OBJECTIVE
To understand the basic types, procedures of Machine Design and the main
considerations in a machine design.
1.
To learn what type of forces will act on a machine element and the resulting
2. stresses and strains due to those forces.
To find the modes of failure of an element and deciding the critical sections
3.
and points
To Design the optimum Dimensions of Machine Elements like Shafts,
4. Springs, Keys etc. considering their failure criterion and external
loads on them.

SYLLABUS
Unit I

INTRODUCTION: General considerations in the design of Engineering Materials and their

properties – selection – Manufacturing consideration in design, tolerances and fits –BIS codes of
steels.
STRESSES IN MACHINE MEMBERS: Simple stresses – combined stresses – torsional a nd
bending stresses – impact stresses – stress strain relation – various theories of failure – factor
of safety – design for strength and rigidity – preferred numbers. the concept of stiffness in
tension, bending, torsion and combined situations – static strength design based on fracture
toughness.

Unit II
STRENGTH OF MACHINE ELEMENTS: Stress concentration – theoretical stress
concentration factor – fatigue stress concentration factor notch sensitivity – design for fluctuating
stresses – endurance limit – estimation of endurance strength – Goodman’s line – soderberg’s line
– modified Goodman’s line.
Unit III
RIVITED AND WELDED JOINTS: Design of joints with initial stresses – eccentric loading
BOLTED JOINTS: Design of bolts with pre - stresses – design of joints under eccentric loading
– locking devices – both of uniform strength, different seals.
Unit IV

KEYS, COTTERS AND KNUCKLE JOINTS: Design of keys - stresses in keys- cotter
joints- spigot and socket, sleeve and cotter, jib and cotter joints - knuckle joints.
POWER SCREWS: – different load & stresses acting - design of power screw for square and
trapezoidal threads – efficiency’s - applications – self-locking - overhauling.

Unit V

SHAFTS: Design of solid and hollow shafts for strength and rigidity – design of shafts
for combined bending and axial loads – shaft sizes – BIS code. Use of internal and external
circlips, gaskets and seals (stationary & rotary).
SHAFT COUPLING: Rigid couplings – muff, split muff and flange couplings, flexible
couplings – flange coupling (modified).

Unit VI
MECHANICAL SPRINGS: Stresses and deflections of helical springs – extension - compression
springs – springs for fatigue loading, energy storage capacity – helical torsion springs – co- axial
springs, leaf springs.
Lecture Plan:

Lecture Lecture name Topics Video reference Web text /

No Text book
reference
1 General considerations in
the design, Manufacturing
consideration in design,
Tolerances and Fits
2 Materials and their
properties- –BIS codes of
steels.
3 Simple stresses – combined
stresses – torsional and
bending
stresses – impact stresses
4 stress strain relation –
various theories of failure – http://10.1.60.4/loc
Unit -I factor of safety – design alg/listLectures.ph
for strength and rigidity p?cid=5d750e3c20
5 the concept of stiffness in 16a1b4&bid=85e9
Machine
tension, bending, torsion and 7a1e40ccaec9
Design by
Combined situations – static
Bhandari
strength design based on
fracture toughness.
Machine
6. Problems on Combined
Design by
stresses http://10.1.60.4/loc
R.S.Khurmi
7 Stress concentration factor alg/listLectures.ph
J.K.Gupta
Stress intensity factor p?cid=5d750e3c20
8 Design for variable loading 16a1b4&lid=&opt
Fluctuating stresses =&pg=1
Fatigue failure
Strain and stress life
Endurance limit
Fatigue strength
9 Unit -II Fatigue strength and design
Modified Goodman diagram
Gerber Line
Soderberg line
10 Design for combined fatigue
loading
11 Problems Theories of failure
and design for fluctuating
loads.
12 Riveted joints http://10.1.60.4/loc
Rivets alg/listLectures.ph
 Types and uses p?cid=5d750e3c20 Machine
Unit- III Riveted joints 16a1b4&lid=&opt Design by
Types and efficiency =&pg=2 Bhandari
13 Riveted joints
Design procedure Machine
14 Welded joints Design by
Types of weldments and sy R.S.Khurmi
mbols J.K.Gupta
Strength of welded joints
15 Welded joints
Design principle
Eccentric loading of riveted,
welded and bolted joints
General Design principle
16 Fasteners
Types and uses
Design of pin joints
17 Bolted Joints: Design of
bolts with pre - stresses –
design of joints under
eccentric loading- Locking
devices – both of uniform
strength, different seals.
18 Threaded fasteners
Thread forms
Types of threaded fasteners
Design of bolted joint
Dynamic loading
19 Problems on Rivets and
fasteners
20 Keys
Types and uses
Design of machine keys
21 Design of cotter and knuckle
joints- cotter joints- spigot Machine
and socket, sleeve and http://10.1.60.4/loc Design by
cotter, jib and cotter joints - alg/listLectures.ph Bhandari
knuckle joints. p?cid=5d750e3c20
22 Power Screws – different 16a1b4&lid=&opt Machine
Unit - IV
load & stresses acting, =&pg=2 Design by
working principle. R.S.Khurmi
23 Design of power screw for J.K.Gupta
square and trapezoidal
threads – efficiency’s -
applications – self-locking -
overhauling.
 24 Problems on Design of Keys
and Power Screws
25 Shafts
Static loading: stresses
Design principle
26 Shafts
Fatigue loading
Design principle for fatigue
loading
27 Shaft sizes – BIS code. Use
of internal and external Machine
circlips, gaskets and seals http://10.1.60.4/loc Design by
(stationary & rotary) alg/listLectures.ph Bhandari
28 SHAFT COUPLING: Rigid p?cid=5d750e3c20
couplings – muff, split muff 16a1b4&lid=&opt Machine
and flange couplings =&pg=2 Design by
29 Flexible couplings – flange R.S.Khurmi
Unit- V coupling (modified). J.K.Gupta
Couplings
Types and uses
General design principle
30 Flange couplings
Rigid and flexible
Design procedures
31 Problems on Design of Shaft
and Shaft Couplings
32 Mechanical Springs
Helical springs
Stresses and Deflection
Machine
33 Helical Springs
http://10.1.60.4/loc Design by
Stresses and deflection
alg/listLectures.ph Bhandari
Design principles
p?cid=5d750e3c20
34 Leaf springs
Unit- VI 16a1b4&lid=&opt Machine
Stresses
=&pg=3 Design by
Design principles
R.S.Khurmi
35 Springs for fatigue loading,
J.K.Gupta
energy storage capacity
36 Problems on Design of
Springs

Text books:
1. Machine Design, Bhandari, TMH Publishers
2. Machine Design, R.S.Khurmi,
3. Mechanical Engineering Design , Shigley's, McGraw- Hill
Reference books:
1. Machine Design – P.C.Sharma & D.K. Agrawal- Kataria & Sons Publications.
2. 2. Principles of Mechanical Design - R. Phelan – McGraw Hill Pub
3. 3. Machine design – Pandya & Shah
4. 4. Machine Design PSG Data hand book