Professional Documents
Culture Documents
e-mail: icinfo@woodward.com 35
External Electronic Solenoid Controls
Solenoid Control Electronics
36 www.woodward.com
Timer Module Basics
5-Wire Module When used with a 3-wire externally switched solenoid, the combined unit func-
tions similarly to an internally switched solenoid without modification to existing
wiring harness.
6-Wire Module Provides a quick, easy fix to prevent burnout for externally switched installa-
tions that are connected to the “S” terminal on the starter.
7-Wire SSR Module When used with a 4-wire externally switched solenoid, the combined unit func-
tions similarly to an internally switched solenoid and eliminates the need for a
separate solenoid relay.
Stand-alone units are lightweight and need no mounting brackets. Modules are also available with
solenoid attached.
Continuous Intermittent
PCTM Modules
These timers protect externally switched solenoids by limiting the pull coil ON time to 0.5 second.
Use of a PCTM enhances solenoid performance by providing functionality of an internally switched
solenoid but with greater durability and reliability.
Note: Coil Commanders and PCTM’s will reduce the available pull coil voltage by approximately 0.5 to 1 volt.
e-mail: icinfo@woodward.com 37
Solenoid Control Electronics
5-Wire Coil
Commander™
Provides the functionality of an
internally switched solenoid when
used with a 3-wire externally
switched solenoid.
Features:
• Prevents solenoid burnout due to engine over cranking
or misadjustment of linkage by limiting the pull coil ON time
• Potted and sealed solid-state electronics
• Separate mounting bracket not required
• Stand alone plug-in or factory assembled to solenoid
• Patented
Order Information:
Built-in Modules
Contact Woodward for factory assembled units
Minimum quantities required for non-standard configurations. Contact factory for details.
38 www.woodward.com
5-Wire Coil Commander™
CONNECT TO
SYSTEM HARNESS CONNECT
CONNECT TO TO SOLENOID
CONNECT TO
SYSTEM HARNESS SOLENOID
D C B A
A
A
C B A
SOLENOID
B
B
C
C
STARTER
S
RELAY BATTERY
THROTTLE/CHOKE
BATTERY STARTER SOLENOID
+ - RELAY
SOLENOID
+ -
THROTTLE/
FUEL SOLENOID CHOKE
RELAY STARTER SOLENOID
MOTOR
WHITE
(+)
OFF BLACK
WHITE
ACC
(+) SWITCH (-)
RUN/
START
ON THROTTLE/CHOKE FULL THROTTLE LOW IDLE
BLACK COIL COMMANDER™ OR OR
(-) COIL COMMANDER™ RUN/ON STOP/OFF (5-WIRE) FULL CHOKE NO CHOKE
(5-WIRE) OFF ON
FUEL PATENT# 5,592,356
PATENT# 5,592,356
KEY SHUT-OFF
SWITCH SOLENOID
DIMENSIONS
Specifications:
CONNECT TO CONNECT
SYSTEM HARNESS TO SOLENOID
3.4 ± .5" 3.5" [89 mm] REF. 7.6 ± .5" Temperature -40˚F to +250˚F
[86 ± 13 mm] [193 ± 13 mm]
1.82" 1.60"
(-40˚C to +121˚C)
[46.2 mm] [40.6 mm] REF.
REF. Vibration 15 G’s @ 15-2000 Hz
Rated Voltage 12 Volt 24 Volt
.755" Minimum Input Voltage 9 Vdc 18 Vdc
[19.18 mm] REF.
@ 68˚ F (20˚C)
2-WAY SEALED CONNECTOR 3-WAY SEALED CONNECTOR
WEATHER PACK SERIES WEATHER PACK SERIES Rated Jump Start Voltage 24 Vdc 48 Vdc
PACKARD PART NO'S.: PACKARD PART NO'S.:
HOUSING: #12010973 (1) HOUSING: #12020829 (1)
TERMINAL [FEMALE]: #12124580 (3)
(<5 min)
TERMINAL [MALE]: #12124582 (2)
SEAL: #12015359 (2) SEAL: #12015359 (3)
Reverse Polarity Protection None
Weight Approx. 4 oz. (113 g)
Note: Coil Commanders will reduce the available
pull coil voltage by approximately 0.5 to 1 volt.
E.E.C. Directive Compliance: All parts supplied by Woodward are classified as components, and therefore are not “CE” marked. Please contact factory
direct for details on specific product compliance with 89/336/EEC and 89/392/EEC directives.
e-mail: icinfo@woodward.com 39
Solenoid Control Electronics
6-Wire Coil
Commander™
Plugs into existing externally
switched solenoid installations
without wiring modification when
used with optional connectors.
Works with installations connected
to “S” terminal on starter.
Features:
• Prevents solenoid burnout due to engine over crank
or misadjustment of linkage by limiting the pull coil ON time
• Potted and sealed solid-state electronics
• Separate mounting bracket not required
• Stand alone plug-in or factory assembled to solenoid
• Patented
Order Information:
Stand Alone Modules
Max. Current Terminations Terminations
ORDER NO. Rated Voltage at 68˚F (20˚C) To System Harness To Solenoid
Built-in Modules
Contact Woodward for factory assembled units
Minimum quantities required for non-standard configurations. Contact factory for details.
TERMINATION CONNECTIONS
CONNECT TO
SYSTEM HARNESS CONNECT
TO SOLENOID
C
A
A
SOLENOID
B
B
B
C
C
E.E.C. Directive Compliance: All parts supplied by Woodward are classified as components, and therefore are not “CE” marked. Please contact
factory direct for details on specific product compliance with 89/336/EEC and 89/392/EEC directives.
40 www.woodward.com
6-Wire Coil Commander™
STARTER RELAY S
STARTER RELAY
STARTER S
PULL WHITE
OFF
ACC PULL
RUN/ OFF WHITE
ON
START ACC
RUN/
BLACK RUN/ON STOP/OFF START
ON
RECOMMENDED CONNECTION
Connection of solenoid to “S” terminal is acceptable
with 6-wire Coil Commander. S
STARTER
SOLENOID
+ -
BATTERY
STARTER STARTER
WARNING: MOTOR
RELAY
STARTER RELAY MUST BE
RATED FOR THE COMBINED
CURRENT OF THE STARTER
SOLENOID AND THE FUEL PULL
SHUT-OFF SOLENOID PULL OFF WHITE
COIL. ACC
RUN/
ON
START
BLACK RUN/ON STOP/OFF
COMMON
KEY HOLD FUEL
SWITCH SHUT-OFF
RED SOLENOID
COIL COMMANDER™
(6-WIRE)
PATENT# 5,592,356 WARNING: CONNECTING THE FUEL SHUT-OFF SOLENOID PULL COIL
TO THE STARTER SOLENOID "S" TERMINAL IS PERMITTED
ONLY FOR SOLENOIDS WITH THE 6-WIRE COIL COMMANDER™ .
FOR SOLENOIDS WITHOUT COIL COMMANDER REFER TO WIRING
INSTRUCTIONS SE-3024.
NON-RECOMMENDED CONNECTION
Note: Coil Commanders will reduce the available pull coil
voltage by approximately 0.5 to 1 volt.
Connection of solenoid to “S” terminal is not recommended.
DED STARTER
RELAY S
Specifications:
EN
STARTER
SOLENOID
Temperature -40˚F to +250˚F
(-40˚C to +121˚C)
M
+ -
BATTERY
M STARTER
MOTOR Vibration 15 G’s @ 15-2000 Hz
ECO COMMON-
Rated Voltage 12 Volt 24 Volt
T R OFF
ACC
RUN/
ON
PULL-
WHITE
BLACK
Minimum Input Voltage
@ 68˚F (20˚C)
9 Vdc 18 Vdc
NO
START
RUN/ON STOP/OFF
HOLD- Rated Jump Start Voltage 24 Vdc 36 Vdc
RED FUEL
KEY SHUT-OFF (1 cycle/min for 10 min)
SWITCH SOLENOID
Reverse Polarity Protection None
Specifications are for reference only.
Weight Approx. 4 oz. (113 g)
e-mail: icinfo@woodward.com 41
Solenoid Control Electronics
Features:
• Prevents solenoid burnout due to engine over cranking
or misadjustment of linkage by limiting the pull coil ON time
• Potted and sealed solid-state electronics
• Separate mounting bracket not required
• Stand alone plug-in or factory assembled to solenoid
• Patented
Order Information:
Built-in Modules
Contact Woodward for factory assembled units.
Minimum quantities required for non-standard configurations. Contact factory for details.
E.E.C. Directive Compliance: All parts supplied by Woodward are classified as components, and therefore are not “CE” marked. Please contact
factory direct for details on specific product compliance with 89/336/EEC and 89/392/EEC directives.
42 www.woodward.com
7-Wire SSR Coil Commander™
STARTER RELAY
BATTERY
S
BATTERY
NOTE: DIRECT WIRING TO BATTERY. + -
STARTER
SOLENOID
+ -
WHITE
(+)
THROTTLE/
CHOKE
SOLENOID
PULL PATENT# 5,952,356
WHITE BLACK
OFF (-)
FUEL
ACC FULL THROTTLE LOW IDLE
SHUT-OFF SWITCH OR OR
RUN/ SOLENOID THROTTLE/CHOKE
START
ON FULL CHOKE NO CHOKE
OFF ON
RUN/ON STOP/OFF
BLACK OPTIONAL GROUND WIRE USED IN
COMMON
COIL COMMANDER™ ELECTRICALLY NOISY SYSTEMS
HOLD SSR (7-WIRE)
KEY RED PATENT# 5,592,356
SWITCH
DIMENSIONS
Specifications:
3.4 ± .5"
[86 ± 13 mm]
3.5"
[89 mm] REF
7.6 ± .5"
[193 ± 13 mm]
Temperature -40˚F to +250˚F
(-40˚C to +121˚C)
D C B A
e-mail: icinfo@woodward.com 43
Solenoid Control Electronics
PCTM Modules
Pull coil timer modules protect
externally switched solenoids by
limiting the pull coil ON time. Use of a
PCTM enhances solenoid performance
by providing functionality of an
internally switched solenoid but
with greater durability and reliability.
Features:
• 3- and 6-wire configurations for externally switched solenoids
• Can be mounted in any orientation or location
• Potted and sealed solid-state electronics
• Corrosion resistant
Order Information:
Terminations Terminations
ORDER NO. Wire Configuration Rated Voltage To System Harness To Solenoid
Minimum quantities required for non-standard configurations. Contact factory for details.
E.E.C. Directive Compliance: All parts supplied by Woodward are classified as components, and therefore are not “CE” marked. Please contact
factory direct for details on specific product compliance with 89/336/EEC and 89/392/EEC directives.
44 www.woodward.com
PCTM Modules
SWITCH BATTERY
POSITIVE
(BLUE)
3.00" [76.2 mm]
[54.6 mm] }
SOLENOID YELLOW
PULL COIL
NILES, IL-60714,U.S.A.
TEL.(708) 967-7730
BATTERY
NEGATIVE }
ORANGE
OPTIONAL OPTIONAL
CONNECTOR CONNECTOR PCTM
SERIAL #
PART #
TEL.(708) 967-7730
NILES, IL-60714,U.S
MODULE
.A.
CURRENT
SWITCH BATTERY
POSITIVE
BATTERY
SWITCHED
PULL COIL
SOLENOID
NEGATIVE
BATTERY
POSITIVE
}
}
}
(BLUE)
BLUE
ORANGE
YELLOW
LEAD WIRE #14 GA. INSULATED
SOLENOID PULL COIL CROSSLINKED POLYETHYLENE
(YELLOW)
WHITE
BATTERY NEGATIVE (PULL)
(ORANGE)
RED
(HOLD) BATTERY NEGATIVE
(ORANGE)
PCTM MODULE
- BATTERY +
3.00" [76.2 mm] LEAD WIRE #14 GA.
INSULATED EXTERNAL
2.50" [63.5 mm] CROSSLINKED SWITCHED
POLYETHYLENE SOLENOID SWITCH
PULL COIL TIMER MODULE
BLACK POSITIVE
PART # ø.187" [4.75 mm]
SERIAL #
THRU HOLE (COMM) (YELLOW)
VOLTAGE CURRENT
BATTERY SOLENOID
(2-PLACES) 8.0"
2.15"
NEGATIVE COMMON
ORANGE BLACK
WHITE
BATTERY
POSITIVE
SOLENOID
PULL-WHITE
[203 mm]
[54.6 mm]
BLUE
VOLTAGE
SERIAL #
PART #
TEL.(708) 967-7730
NILES, IL-60714,U.S.A.
TEL.(708) 967-7730 SWITCH SOLENOID
YELLOW HOLD-RED
RED
BLACK
YELLOW
CURRENT
YELLOW
SWITCH
BLUE
POSITIVE
BATTERY
ORANGE
NEGATIVE
BATTERY
ORANGE BLUE
(BATTERY -) .53"
HOLD-RED
SOLENOID
PULL-WHITE
SOLENOID
BLACK
COMMON
SOLENOID
ORANGE
[13.5 mm]
BLUE
(BATTERY +)
YELLOW WHITE
RED (SWITCH +)
SOL.-HOLD (PULL)
WHITE BLACK SWITCH
SOL.-PULL SOL.-COMMON RED
(HOLD)
BATTERY POSITIVE BATTERY NEGATIVE
BLUE (+) ORANGE (-)
Note: PCTM’s will reduce the available pull coil voltage Specifications:
by approximately 0.5 to 1 volt.
Temperature -40˚F to +185˚F
(-40˚C to +85˚C)
Input Voltage 12 Vdc
(30 Vdc jump start)
24 Vdc
(57 Vdc jump start)
e-mail: icinfo@woodward.com 45
Internal Electronic Solenoid Controls
Solenoid Control Electronics
46 www.woodward.com
Solenoid Control Electronics
Integrated Coil
Electronics (ICE)
For Dual Coil Solenoids
Features:
• Totally encapsulated PCB ensures reliability in the
harshest environments
• Compact design for usage in tight spaces
• Reverse polarity protected
DIMENSIONS
e-mail: icinfo@woodward.com 47
Solenoid Control Electronics
Advanced
Integrated Coil
Electronics (AICE)
For Single Coil Solenoids
DIMENSIONS
48 www.woodward.com
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2010/11/Skokie