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Abstract— A performance comparison study between lower hybrid EVs have become a sturdy driving option, to replace
switching loss-based space-vector pulsewidth modulation (PWM) internal combustion engine vehicles. This is because of the
strategy for a three-level neutral-point-clamped inverter and a unpredictable oil prices and stringent emission norms set up
proposed modified-carrier-based PWM strategy is carried out for
an electric vehicle propulsion application. The proposed carrier- by governments worldwide. As is well known, the main source
based strategy uses single carrier and reduces the switching of energy in the EVs is the battery pack, which in turn propels
losses compared with the conventional carrier-based strategies a traction system, comprised of a dc/ac inverter and a three-
by eliminating the common modulation interval between the phase ac motor. Most of the inverters used for EV applications
upper and lower modulating signals. The inverter switching are of the standard, two-level/six-switch variety. The main
and conduction losses, total inverter loss, and voltage and
current harmonic distortions are also compared with both the problem with this inverter topology is the larger amount of
control strategies. PLECS is used to simulate the inverter losses switching losses that occur at higher switching frequencies.
with a 54-kW surface permanent magnet synchronous However, to reduce the size of passive components (in order
machine (SPMSM). Detailed simulation and experimental to increase inverter power density), it is necessary to increase
performances with the proposed carrier-based strategy and the switching frequency of the converter itself. To overcome
the dc-link voltage balancing during the change in speed and
torque variations are carried out on a scaled-down prototype this problem, a three-level neutral-point-clamped (NPC)
of 6-kW SPMSM. Dspace is used for hardware verification. dc/ac inverter can be a possible solution moving for-
Results show that, with the proposed carrier-based strategy, the ward, especially for high-voltage EV traction applications.
dc-link capacitors are balanced even during the change in speed Various modulation schemes have been developed for
and torque. three-level inverters, with neutral point voltage balancing
Index Terms— Electric propulsion, motor drives, permanent schemes. They can be mainly classified into two categories,
magnet motors, traction, transportation, vehicles.
namely, space-vector pulsewidth modulation (SV-PWM) and
I. I NTRODUCTION carrier-based PWM (CB-PWM). Among these options, the
M ULTILEVEL inverters have been widely employed
in medium- and low-power applications. The basic
topology was introduced in 1981 [2], after which multilevel
CB-PWM is the simplest one to implement. It directly gen-
erates the duty cycles for the switches from the reference
voltage vector, instead of the sector identification and extensive
inverters were consistently considered for high-power appli-
numeric calculations of the switching period, as in the case
cations. More recently, electric vehicles (EVs) and plug-in
for SV-PWM-based strategies. Moreover, this reduces the total
Manuscript received July 28, 2015; revised December 15, 2015; accepted computation time of the controller, which in turn allows the
February 12, 2016. Date of publication February 29, 2016; date of current system switching frequency to increase.
version July 29, 2016. This work was supported by the Natural Sciences
and Engineering Research Council (NSERC), Canada, within the Research A fast space-vector modulation scheme is proposed in [3].
and Development Program through the Hydro-Québec Research Chair Project Although some simulation studies are shown to validate the
entitled Design and Performance of Special Electrical Machines, Concordia proposed strategy, no experimental results with the proposed
University. Recommended for publication by Associate Editor Juan C. Balda.
A. Choudhury was with the Department of Electrical and Computer control strategy or dc-link capacitor voltage balancing are
Engineering, Concordia University, Montreal, QC H4B 1R6, Canada. demonstrated. In [4], a space-vector-based strategy with cur-
He is now with the Experimental Power Grid Centre, Singapore (e-mail: rent direction is shown, which shares the duties of the redun-
ab_ch@encs.concordia.ca).
P. Pillay is with the Department of Electrical and Computer Engineering, dant voltage vectors [5]. However, if the duties are not selected
Concordia University, Montreal, QC H4B 1R6, Canada, and also with properly, it could unbalance the system. Moreover, no experi-
the University of Cape Town, Cape Town 7700, South Africa (e-mail: mental or simulation studies are shown to verify the results in
pillay@encs.concordia.ca).
S. S. Williamson is with the Department of Electrical, Computer and transients, such as in the change of speed–torque. An analytical
Software Engineering, University of Ontario Institute of Technology, Oshawa, closed-form solution for total harmonic distortion (%THD) for
ON L1H 7K4, Canada (e-mail: sheldon.williamson@uoit.ca). three-level inverter with centered SV-PWM and eight different
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. bus clamping PWM strategies are proposed in [6]. Results are
Digital Object Identifier 10.1109/JESTPE.2016.2535406 then validated by experimental studies.
2168-6777 © 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
CHOUDHURY et al.: PERFORMANCE COMPARISON STUDY OF SV-PWM AND MODIFIED-CB-PWM TECHNIQUES 1065
TABLE I
DC-L INK V OLTAGE BALANCING A LGORITHM
Fig. 2. Modulation and carrier signals for (a) min–max control and
(b) DS-PWM.
Fig. 5. Duty cycle and phase current for the three-level inverter phase A.
Fig. 3. Modulation and carrier signals for (a) single-CB-PWM and δap = υa_ref , When, υa_ref > 0
(b) proposed control strategies.
= 0, When, υa_ref <= 0
δan = υa_ref + 1, When, υa_ref < 0
= 1, When, υa_ref >= 0. (8)
The three-phase modulating signals (v a,b,c_m ) are then
generated using the previously generated phase voltages from
the vector control block, as shown in (6). The dc-offset
voltage (v o ) is then subtracted from the each phase
modulating signals to generate the three-phase reference
voltages (v a,b,c_ref ) for the inverter switches in (7). The neg-
ative modulation signal is then shifted to the positive side,
as shown in (8), to compare it with a single-carrier signal, in
order to generate the suitable gate pulses for the dc/ac inverter.
Fig. 4. Three-level inverter with a single-CB-PWM control strategy model.
The reference voltage vectors generated in this case will look
similar to Fig. 3(b), with dc-offset voltage (v o ) added with it,
practically an extension of the DS-PWM scheme. As is clear which is not shown.
from (5), the negative modulating signal of v in is just shifted Similarly, reference voltages for the other two phases are
up by adding it with unity. Hence, this scheme gets rid of the also generated. δa,b,c_p and δa,b,c_n are the duties for upper
additional carrier signal. However, this scheme has a common and lower leg switches. Here, it can be observed that there
modulation signal between the positive and negative parts, is no common switching between the upper and lower duties,
as shown in Fig. 3(a). This introduces additional switching as shown in Fig. 3(b). The changes in dc-offset voltage (v o )
losses depend on the two capacitor voltage unbalances. When the
υi − min(υa , υb , υc ) upper capacitor voltage is higher than the lower capacitor
υip = voltage, a positive v o will be added with the three-phase
2
υi − max(υa , υb , υc ) modulation signal, and when the lower capacitor voltage is
υin = + 1. (5) higher than the higher capacitor voltage, a negative v o will
2
be added with the reference modulation signals. This addition
and subtraction of the dc-offset voltage will redistribute the
III. P ROPOSED M ODIFIED -C ARRIER -BASED T HIRD redundant voltage vectors to keep the neutral point potential
HARMONIC P ULSE WIDTH MODULATION (THPWM) fluctuation minimum. The effects of the different redundant
W ITH DC-L INK VOLTAGE BALANCING (small), medium, and large voltage vectors on the dc-link
The proposed control circuit with min–max PWM and capacitor voltages are already studied in [12]. The cutoff
single-carrier-based dc-link capacitor voltage balancing for frequency of the low-pass filter used was kept at 180 Hz, to
a three-level inverter driven permanent magnet synchronous allow both the dc-drift and the third harmonic component of
machine (PMSM) is shown in Fig. 4. The three-phase currents the fundamental frequency for the capacitors difference in to
and the machine speed are taken into the vector control block, the generated dc offset. As permanent magnet machine always
which generates the three reference phase voltages (v abc ). The works below 30° of the load power factor angle, the control
difference between the two capacitor voltages is then passed strategy is not tested with other power factors [23]. The PMSM
through a Proportional integral (PI) controller, to generate the is loaded with a separately exited dc generator, which works
dc-offset voltage (v o ) for the control circuit as a dynamometer. The output from the dc dynamometer is
connected to a resistive load bank, to load the machine at
υam = υa_ min _ max /(0.5 · υdc )
different speed and torque conditions.
υbm = υb_ min _ max /(0.5 · υdc )
IV. A NALYTICAL S WITCHING L OSS
υcm = υc_ min _ max /(0.5 · υdc ) (6)
C ALCULATION M ODEL
υa_ref = υam − υo
Fig. 5 shows the duty cycles for four power switches and
υb_ref = υbm − υo phase A current for three-level inverter. Instead of one modula-
υc_ref = υcm − υo (7) tion signal for two-level inverter, it has two modulating signals.
1068 IEEE JOURNAL OF EMERGING AND SELECTED TOPICS IN POWER ELECTRONICS, VOL. 4, NO. 3, SEPTEMBER 2016
can also be obtained as follows: Here, it can be noted that the losses for the antiparallel
ϕ diodes and the NPC diodes are similar, which is shown in (20).
VceD
pc_avg_D A_1 / pc_avg_D A_2 = − (i · m · sin(α))dα The switching losses for all the switches are shown below.
2π 0
Here, Im is the peak load current, i is the instantaneous current,
VceD · Im · m and ϕ is the power factor angle
pc_avg_D A_1 / pc_avg_D A_2 =
4π
· {sin(ϕ) − ϕ · cos(ϕ)} (17) psw_avg_T A_1
π+ϕ π
VceD Vce 1
pc_avg_D A_3 / pc_avg_D A_4 = = · f sw · (E IGBT )dα
2π π
Vnom 2π ϕ
· (i · (1 − (1 + m · sin(α)))) dα psw_avg_T A_1
1
2
VceD · Im · m = I · (5e−9 ϕ − 1.57e−8 − 25e−10 · sin(2ϕ)) + 6e−5
pc_avg_D A_3 / pc_avg_D A_4 = 2π m
4π
· {sin(ϕ) − ϕ · cos(ϕ)}. (18) · Im (1 + cos(ϕ)) − 31e−4 · ϕ + 0.00973
Fig. 7 shows the conduction loss distribution for all the Vce
· · f sw (23)
power switches and the diodes. It can be observed that at Vnom
high power factor, which is the case for permanent magnet psw_avg_T A_2
machines, the conduction loss for the inner two IGBTSs, π+ϕ
Vce 1
T A2 and T A3 , is higher than the outer most ones (T A1 and T A4 ). = · f sw · (E IGBT )dα
Moreover, the conduction loss for the antiparallel diodes are Vnom 2π π
psw_avg_T A_2
very low, as most of the power is shared by the NPC diodes
(D f A1 and D f A2 ), when IGBTSs are turned OFF. With an 1
2
= I · (25e−10 · sin(2ϕ) − 5e−9 ϕ) + 6e−5
increase in modulation index, the active Insulated gate bipolar 2π m
transistor (IGBTs) (T A1 and T A4 ) take more share of the load
−4
Vce
current, which make their conduction losses to increase, and · Im (1 − cos(ϕ)) + 31e · ϕ · · fsw
Vnom
the conduction losses for the NPC diodes go down.
(24)
In comparison with the conduction losses for two-level
inverter switches, the loss distributions between different psw_avg_T A_3
power switches are not symmetrical. This will overheat some π
Vce 1
of the switches than the other. = · f sw · (E IGBT )dα
Vnom 2π 0
psw_avg_T A_3
B. Switching Loss Calculation 1
2
= I · (25e−10 · sin(2ϕ) − 5e−9 ϕ) − 6e−5
Switching losses in any device is a function of load current 2π m
and the voltage across that power device. There are basi- −4
Vce
· Im (1 − cos(ϕ)) + 31e · ϕ · · fsw
cally two kinds of switching losses observed in the IGBTSs: Vnom
turn-ON (E ON ) and turn-OFF (E OFF ) losses. Both of them are (25)
1070 IEEE JOURNAL OF EMERGING AND SELECTED TOPICS IN POWER ELECTRONICS, VOL. 4, NO. 3, SEPTEMBER 2016
psw_avg_T A_4
2π
Vce 1
= · fsw · (E IGBT )dα
Vnom 2π π+ϕ
psw_avg_T A_4
1
2
= I · (5e−9 ϕ − 1.57e−8 − 25e−10 · sin(2ϕ)) + 6e−5
2π m
· Im (1 + cos(ϕ)) − 31e−4 · ϕ + 0.00973
Vce
· · fsw (26)
Vnom
psw_avg_d A_1 / psw_avg_d A_2
π
Vce 1
= · fsw · (E diode)dα
Vnom 2π ϕ
psw_avg_d A_1 / psw_avg_d A_2
1
2 Fig. 8. Phase current and spectrum analysis for (a) and (b) SV-PWM and
= I · (75e−10 · sin(2ϕ) − 15e−9 ϕ) + 3e−5 (c) and (d) carrier-based control strategies.
2π m
· Im (cos(ϕ) − 1) + 11e−4 · ϕ
Vce
· · fsw (27)
Vnom
psw_avg_d A_3 / psw_avg_d A_4
2π
Vce 1
= · fsw · (E diode)dα
Vnom 2π π+ϕ
psw_avg_d A_3 / psw_avg_d A_4
1
2
= I · (75e−10 · sin(2ϕ) − 15e−9 ϕ) + 3e−5
2π m
· Im (cos(ϕ) − 1) + 11e−4 · ϕ}
Vce
· · fsw (28)
Vnom
psw_avg_D f d A_1
π+ϕ
Vce 1
= · fsw · (E diode)dα
Vnom 2π ϕ
psw_avg_D f A_1
1
= {6e−5 · Im − 4.71e−8 Im + 0.0034}
2π
Vce
· · fsw (29)
Vnom
psw_avg_D f d A_2
2π
Vce 1
= · fsw · (E diode)dα
Vnom 2π π+ϕ Fig. 9. Performance results for three-level inverter with the change in speed
psw_avg_D f A_2 from 150 to 800 r/min, while the load torque was kept constant at 6 N · m.
1
−5 (a) Change in machine speed. (b) Phase voltage. (c) Difference between two
= 6e · Im − 4.71e−8 Im2 + 0.0034 dc-link capacitor voltages. (d) Stator current.
2π
Vce
· · fsw . (30) Fig. 8 shows the simulation result for the stator phase cur-
Vnom rent [Fig. 8(a) and (c)] and current spectrum [Fig. 8(b) and (d)]
From the derived switching loss expressions, it can be seen of the two control strategies, while the machine was oper-
that the switching losses for IGBTSs T A1 and T A4 are similar, ating at 585 r/min (19.5 Hz). The results show the similar
T A2 and T A3 are almost similar, all antiparallel diodes have performance, and %THD is also at the required tolerance
similar losses, and the two NPC diodes will have also similar level. However, with the proposed carrier-based control strat-
switching losses as well. egy, harmonic distortions are comparatively lower than the
SV-PWM-based strategy.
V. S IMULATION R ESULTS Fig. 9 shows the simulation test results with the pro-
Detailed simulation studies were carried out on a 6-kW sur- posed carrier-based control strategy, depicting a change in
face PMSM (SPMSM). The dc-link voltage was kept constant speed from 150 to 800 r/min, while load torque was kept
at 270 V, and the machine is loaded with a dc dynamometer. constant at 6 N · m. Fig. 10 shows the machine performance
The switching frequency is kept constant at 3 kHz. with the change in load torque from 6 to 24 N · m., while the
CHOUDHURY et al.: PERFORMANCE COMPARISON STUDY OF SV-PWM AND MODIFIED-CB-PWM TECHNIQUES 1071
Fig. 11. Switching and conduction losses for each IGBT and diodes for each leg with single-CB-PWM strategy. (a) IGBT conduction loss. (b) IGBT switching
loss. (c) IGBT antiparallel diode conduction loss. (d) IGBT antiparallel diode switching loss. (e) NPC diode conduction loss. (f) NPC diode switching loss.
Fig. 12. Switching and conduction losses for each IGBT and diodes for each leg with SV-PWM-based control strategy. (a) IGBT conduction loss.
(b) IGBT switching loss. (c) IGBT antiparallel diode conduction loss. (d) IGBT antiparallel diode switching loss. (e) NPC diode conduction loss.
(f) NPC diode switching loss.
losses for lower two diodes until the modulation index of 0.56, with modulation indices [Fig. 13(b)]. Hence, with the
and then, it will reduce. SV-PWM-based strategy, the distribution of total power loss
Fig. 12(e) and (f) shows the conduction and switching losses is more distributed compared with the carrier-based strategy.
for the NPC diodes. The losses are constant until 0.56, which Fig. 14 shows the total inverter loss with both the control
shows the continuous use of NPC diodes, to keep the neutral strategies with the change in switching frequencies. With the
point potential low, and after that losses will start to reduce. SV-PWM-based control strategy, the total inverter loss is bit
However, above the modulation index of 0.6, because there lower than the carrier-based strategy. It is because of the
is not much redundant voltage vectors involved, it makes the reduced number of switching sequence used to keep the two
SV-PWM strategy to have bit lower %THD than the carrier- capacitor voltages balanced. As in the analytical study, it is not
based strategy. Here, it can be observed that with the earlier possible to separate the switching loss equation based on the
proposed SV-PWM-based strategy, the total loss distribution modulating strategy, and it is not possible to compare the total
over a modulation cycle for each of the power switches is loss between the carrier- and SV-PWM-based strategies from
almost equal [Fig. 13(a)], and with the carrier-based strat- the analytical study. Fig. 15 shows the %THD comparison
egy, the upper and lower IGBTS losses keep on increasing between both the control strategies for phase voltages. It can
CHOUDHURY et al.: PERFORMANCE COMPARISON STUDY OF SV-PWM AND MODIFIED-CB-PWM TECHNIQUES 1073
Fig. 13. IGBT and antiparallel diode total conduction and switching losses for each power switch. (a) SV-PWM strategy. (b) Carrier-based strategy.
Fig. 14. Total inverter loss comparison for both control strategies.
Fig. 15. Phase voltage harmonic distortion comparison for the two control
strategies.
Fig. 18. Experimental results for the phase current and the %THD analysis
for (a) and (b) SV-PWM and (c) and (d) carrier-based control strategies.
Fig. 20. Experimental results for the change in speed for the carrier-based
strategy from 150 to 800 r/min at 6-N · m. load torque. (a) Machine speed.
(b) Phase voltage. (c) Difference between two capacitor voltages. (d) Stator
current.
Fig. 19. Experimental results for the phase voltage harmonic distortion
comparison between the two control strategies.
VII. C ONCLUSION
Fig. 22. Experimental results for the total inverter loss comparison with A simple modified-single-CB-PWM technique for a three-
SV-PWM and carrier-based strategies. level inverter with a dc-link voltage balancing strategy is pro-
posed. The proposed strategy uses only one carrier instead of
TABLE II two carriers as it is used with the conventional strategies, and
E XPERIMENTAL -BASED P ERFORMANCE C OMPARISON B ETWEEN also, in the generated modulating signals, there will not be any
THE SV-PWM AND THE P ROPOSED C ARRIER -B ASED
C ONTROL S TRATEGY common interval of duty which could increase the switching
losses. It also keeps the dc-link capacitor voltages balanced
by adding the dc offset with the reference modulating signals.
An analytic loss calculation model based on device parameter
from the data sheets is derived. The derived equations show the
change in device (IGBT and diodes) losses with the change
in modulation index and power factor. The results are then
compared with the simulation studies. The performance of
carrier-based strategy is then compared with the SV-PWM-
based strategy to show the loss distribution in each switches,
total inverter loss, computational time, voltage harmonic dis-
TABLE III
tortion, and performance of the system with rapid speed and
M ACHINE PARAMETERS
torque changes for EV propulsion applications. To validate the
simulation results, extensive experimental verification is also
carried out with a 6-kW SPMSM. Experimental results show
the similar performance as the simulation studies. Hence, it
can be concluded that the carrier-based strategy reduces the
computational time and complexity of the system as com-
pared with the space-vector-based strategy, while keeping the
machine performance similar to the SV-PWM-based strategy.
However, the switching losses with the carrier-based strategy
are higher than the SV-PWM-based strategy, as carrier-based
strategy cannot control the switching states individually.
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balancing for a three-level electric vehicle traction inverter using an He was a Management Trainee with ABB India
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IEEE Trans. Ind. Appl., vol. 41, no. 6, pp. 1734–1743, Nov. 2005. Concordia University, in 2015. He is currently a Scientist I with the Experi-
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with the offset voltage injection for single-phase three-level neutral- of Electrical and Computer Engineering, Concordia
point-clamped converters,” IEEE Trans. Power Electron., vol. 28, no. 3, University, Montréal, QC, Canada, where he
pp. 1083–1095, Mar. 2013. holds the NSERC/Hydro-Québec Senior Industrial
[18] W. Yao, H. Hu, and Z. Lu, “Comparisons of space-vector modulation Research Chair.
and carrier-based modulation of multilevel inverter,” IEEE Trans. Power
Electron., vol. 23, no. 1, pp. 45–51, Jan. 2008.
[19] O. Dordevic, M. Jones, and E. Levi, “A comparison of carrier-based
and space vector PWM techniques for three-level five-phase voltage
source inverters,” IEEE Trans. Ind. Informat., vol. 9, no. 2, pp. 609–619, Sheldon S. Williamson (S’01–M’06–SM’13)
May 2013. received the B.E. (Hons.) degree from the
[20] S. Calligaro, F. Pasut, R. Petrella, and A. Pevere, “Modulation techniques University of Mumbai, Mumbai, India, in 1999,
for three-phase three-level NPC inverters: A review and a novel solution and the M.S. and Ph.D. (Hons.) degrees from the
for switching losses reduction and optimal neutral-point balancing in Illinois Institute of Technology, Chicago, IL, USA,
photovoltaic applications,” in Proc. 28th Annu. IEEE Appl. Power in 2002 and 2006, respectively, all in electrical
Electron. Conf. Expo., Long Beach, CA, USA, Mar. 2013, engineering.
pp. 2997–3004. He held a Tenure-Track Assistant Professor,
[21] A. Choudhury, P. Pillay, and S. S. Williamson, “A hybrid PWM-based followed by a Tenured Associate Professor,
DC-link voltage balancing algorithm for a three-level NPC DC/AC with the Department of Electrical and Computer
traction inverter drive,” IEEE J. Emerg. Sel. Topics Power Electron., Engineering, Concordia University, Montréal, QC,
vol. 3, no. 3, pp. 805–816, Sep. 2015. Canada, from 2006 to 2014. He is currently an Associate Professor with the
[22] A. Choudhury, P. Pillay, and S. S. Williamson, “Modified DC-bus volt- Department of Electrical, Computer, and Software Engineering, University of
age balancing algorithm based three-level neutral point clamped IPMSM Ontario Institute of Technology, Oshawa, ON, Canada. His current research
drive for electric vehicle applications,” IEEE Trans. Ind. Electron., interests include transportation electrification, electric energy storage systems,
vol. 63, no. 2, pp. 761–772, Feb. 2016. and automotive power electronics/motor drives.