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Journal of Membrane Science 409–410 (2012) 242–250

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Journal of Membrane Science


journal homepage: www.elsevier.com/locate/memsci

Transport and separation of uranium(VI) by a polymer inclusion membrane


based on di-(2-ethylhexyl) phosphoric acid
Alexander M. St John, Robert W. Cattrall, Spas D. Kolev ∗
School of Chemistry, The University of Melbourne, Victoria 3010, Australia

a r t i c l e i n f o a b s t r a c t

Article history: Di-(2-ethylhexyl) phosphoric acid (D2EHPA) is a commonly used extraction reagent for the separation of
Received 6 December 2011 uranium from aqueous solutions. Previous work showed the suitability of a polymer inclusion membrane
Received in revised form 21 March 2012 (PIM) based on D2EHPA and poly(vinyl chloride) (PVC) for the extraction and transport of uranium(VI)
Accepted 23 March 2012
from sulfate solutions. This study details the improvement of the membrane transport by optimising the
Available online 1 April 2012
composition of the source and receiving solutions on one hand and membrane composition with the use
of a plasticizer on the other. Initial fluxes of uranium as high as 3.0 × 10−6 mol m−2 s−1 corresponding
Keywords:
to permeability of 7.2 × 10−6 m s−1 were recorded using a membrane composed of 35% (m/m) D2EHPA,
Polymer inclusion membrane
Di-(2-ethylhexyl) phosphoric acid
10% (m/m) o-nitrophenyloctyl ether and 55% (m/m) PVC from a solution containing 100 mg L−1 U(VI)
(D2EHPA) in 0.1 mol L−1 H2 SO4 into a solution containing 6 mol L−1 H2 SO4 , although transport across a membrane
Uranium containing 45% (m/m) D2EHPA and 55% (m/m) PVC was only slightly slower. The effect of the acid anion
Membrane extraction in the source and receiving solutions on the extraction and back extraction of U(VI) is discussed and the
Membrane transport membranes are tested for durability over repeated cycles of extraction and back-extraction.
Using a 45% (m/m) D2EHPA and 55% (m/m) PVC PIM (m/m), U(VI) is completely separated thermo-
dynamically from a range of common metal cations and successfully separated from Fe(III) kinetically.

© 2012 Elsevier B.V. All rights reserved.

1. Introduction of separation techniques by removing the requirement for a large


inventory of flammable, volatile and toxic solvents which are used
The separation of uranium from its ores has been the sub- as diluents in SX procedures.
ject of a considerable amount of research due to its importance Earlier researchers highlighted several potential PIM systems
in the nuclear power industry. Solvent extraction processes for for the separation of uranium. Bloch et al. [5] and Matsuoka et al.
its purification are mature and efficient [1], but the application [6] reported on PIM systems that used tri-n-butyl phosphate (TBP)
of membrane technology for hydrometallurgical and environmen- as the extractant; however, the practical application of these mem-
tal separation of uranium has attracted considerable interest for branes is limited by the high water solubility of TBP, which leads
environmental and economic reasons. Examples of membrane to leaching of the extractant from the membrane. Nazarenko and
techniques that have been applied to these areas include bulk liq- Lamb [7] showed some extraction of uranium by PIMs based on
uid membranes, liquid emulsion membranes and supported liquid crown ethers and Sodaye et al. [8] outlined the analytical applica-
membranes (SLM) [2]. Recently, the application of polymer inclu- tion of a PIM using di-(2-ethylhexyl) phosphoric acid (D2EHPA) as
sion membrane (PIM) technologies to the separation of uranium the extractant, encapsulated in a cellulose triacetate (CTA) matrix
has been studied. with liquid scintillation agents and plasticizers, but did not apply
PIMs have shown potential as a safer alternative to traditional the PIM system to separation processes. More recently, Bayou et al.
solvent extraction (SX) techniques for the separation of metal ions [9] demonstrated uranium separation with a PIM based on tri-n-
[3] and small organic molecules [4]. PIM techniques encapsulate octylphosphine oxide (TOPO) and CTA, but were unable to show
an extraction reagent (extractant) within a base polymer matrix, complete uranium transfer across the membrane. In our previous
frequently with the addition of plasticizers to lower the diffusive paper, we demonstrated preliminary success in completely trans-
resistance of the membrane and/or modifiers to improve the sol- porting U(VI) across a PIM composed of 40% (m/m) D2EHPA and
ubility of chemical species of interest within the membrane. It is 60% (m/m) poly(vinyl chloride) (PVC) [2]. Complete transport was
hoped that the adoption of PIM techniques may improve the safety achieved from a sulfate solution containing 100 mg L−1 U(VI) at
pH 1 to a solution containing 4.0 mol L−1 sulfuric acid. Although in
this initial report we were able to transport U(VI) against its con-
∗ Corresponding author. Tel.: +61 3 8344 7931; fax: +61 3 9347 5180. centration gradient, its flux across the membrane was relatively
E-mail address: s.kolev@unimelb.edu.au (S.D. Kolev). low.

0376-7388/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.memsci.2012.03.061
A.M. St John et al. / Journal of Membrane Science 409–410 (2012) 242–250 243

This study is aimed at improving the flux across the PIM by design described earlier [11], with ports for stirring glands and sam-
optimising the variables associated with the transport process, pling. The volume of solution in each cell compartment was 100 mL.
including the composition of the membrane and the solution con- The solution in each cell was stirred by a glass impeller, driven by
ditions. Sulfuric acid solutions were primarily used as they are of overhead stirring glands attached to a VelpScientifica B5-type over-
most interest for Australian uranium processing, however the effect head stirrer at 1350 rpm. The stirring speed was monitored using
of using solutions of other strong mineral acids (i.e. HNO3 and HCl) a laser tachometer (Digitech QM1448, Jaycar, Australia) and the
have also been investigated. In addition, the efficacy of the PIM sys- temperature of the transport cells was maintained at 25.0 ± 0.5 ◦ C
tem for separating U(VI) from other cations of interest has also been by recirculating water from a water bath equipped with a ther-
investigated. moregulator (Ratek TH5, Australia). 1 mL samples of the source and
receiving solutions were taken at regular time intervals and ana-
2. Experimental lysed for uranium. The solution removed for sampling was replaced
with the appropriate initial solution for each phase. All transport
2.1. Reagents experiments were conducted in duplicate.

Di-(2-ethylhexyl) phosphoric acid (97%, Aldrich, USA) and high 2.4. Uranium analysis
molecular weight poly(vinyl chloride) (Fluka) and tetrahydro-
furan (THF) (HPLC grade, Scharlau) were all used as received. For routine transport experiments where U(VI) was the only
Uranyl acetate dihydrate (AR, Univar Australia) was standardised analyte of interest, its concentration in each sample was deter-
against a 1000 mg L−1 NIST-traceable atomic absorption spectrom- mined by visible spectrophotometry using Arsenazo III as the
etry standard (Accutrace, USA). Arsenazo III (99.9%) was supplied chromophore. For samples with relatively low acidity, 1 mL of sam-
by Fluka. Dioctylphthalate (99%), o-nitrophenyloctyl ether (99%), ple was mixed with 9 mL of 0.036% (m/v) Arsenazo III in deionised
dioctylsebacate (97%), and tris-(2-ethylhexyl) phosphate (97%) water. For samples with acidity greater than 1.0 mol L−1 , 1 mL of
were supplied by Sigma-Aldrich, Australia. Concentrated sulfuric, sample was mixed with 9 mL of a solution containing 0.036% (m/v)
nitric and hydrochloric acids were supplied by Scharlau Chemie Arsenazo III and 1.5 moles of NaOH for each mole of H2 SO4 . This
while NaOH, ZnCl2 , CuCl2 ·2H2 O, MgCl2 ·6H2 O, Al(NO3 )3 ·9H2 O, increased the pH in the final solution to approximately 1.9 (the pKa
FeCl3 ·6H2 O, and MnSO4 ·H2 O were purchased from Unilab. of the bisulfate ion), which is close to the ideal pH (ca. pH 2) for
Deionised water (18.2 M cm, Millipore, France) was used in the the determination of U(VI) using Arsenazo III [12]. The absorbance
preparation of all solutions. All other reagents were of analytical at 665 nm was measured using a Libra S12 UV–visible spectropho-
grade unless otherwise indicated. tometer (Biochrom, UK) and the concentration was determined by
the calibration curve method.

2.2. Membrane preparation 2.5. Optimisation of the acidity in the receiving phase

Membranes were prepared in general accordance with the Membrane transport experiments were carried out with 4.0,
methods described previously [2,10]. In order to prepare a batch of 6.0 and 8.0 mol L−1 H2 SO4 in the receiving phase; 100 mg L−1 U(VI)
membranes, 5 g of membrane components (total mass of polymer, and 0.10 mol L−1 H2 SO4 in the source phase and membranes con-
extractant and plasticizer, if used) in appropriate proportions were taining 40% D2EHPA/60% PVC. The concentrations of all membrane
dissolved in 50 mL THF. The components were dissolved whilst stir- components quoted in the remaining of this paper are in mass per-
ring using a magnetic stirrer and the casting solution was dispensed centage (m/m). The transient concentration of U(VI) in the source
by autopipette into a glass ring (internal diameter 76 mm) sitting on and receiving phases was monitored and plotted against time.
a glass plate. The amount of casting solution dispensed depended on
the required thickness of the membrane; an aliquot of 4 mL yielded 2.6. Optimisation of the composition of the membrane
a membrane of total mass of 400 mg with an approximate thickness
of 50 ␮m, whilst an 8 mL aliquot produced a membrane with double In an earlier work [2], the membrane composition used for
this mass and thickness. The casting solution was covered by a filter extraction only was 40% D2EHPA/60% PVC. To determine if a more
paper and watchglass and the solvent allowed to slowly evaporate suitable composition for transport purposes could be used, the
over 48 h. The membrane was then peeled from the glass plate and composition was varied and the resulting initial flux of U(VI) trans-
visually examined for any defects. ported across the membrane was used to evaluate the effectiveness
For use in all experiments, circular segments of diameter 4.5 cm of each PIM composition.
were cut from the centre of the membrane using a steel punch, as
PIMs have been shown previously to have a more uniform thickness 2.6.1. Optimisation of the amount of extractant in the membrane
close to the centre of the membrane compared to the edges [11]. Preliminary transport experiments were conducted using PIM
The mass of each segment was approximately one-quarter of the segments containing 40% D2EHPA/60% PVC, 50% D2EHPA/50% PVC
total membrane mass. and 60% D2EHPA/40% PVC which were contacted with a source
phase containing 100 mg L−1 U(VI) and 0.1 mol L−1 H2 SO4 and a
2.3. Membrane transport experiments receiving phase containing 4.0 mol L−1 H2 SO4 . As the 50% and 60%
D2EHPA membranes appeared too unstable for routine use, later
The general procedure used for membrane transport experi- experiments used amounts of D2EHPA less than 50%.
ments was as follows: a membrane segment (mass 0.100 ± 0.005 g, In these experiments, segments of 40% D2EHPA/60% PVC and
diameter 45.0 mm, thickness approximately 50 ␮m) was used 45% D2EHPA/55% PVC were contacted with a source phase contain-
to separate the source and receiving phases in a conventional ing 100 mg L−1 U(VI) and 0.1 mol L−1 H2 SO4 and a receiving phase
two-sided membrane transport cell. The membrane segment was containing 6.0 mol L−1 H2 SO4 .
sandwiched between two Teflon flanges, leaving a circular area
of diameter 35.0 mm which was completely exposed to the solu- 2.6.2. Effects of different plasticizers
tion on each side of the membrane. The Teflon flanges were Transport experiments were carried out using membranes
attached to water-jacketed glass extraction cells of the general containing different plasticizers, with a source phase containing
244 A.M. St John et al. / Journal of Membrane Science 409–410 (2012) 242–250

100 mg L−1 U(VI) and 0.1 mol L−1 H2 SO4 and a receiving phase PIMs were shaken at 125 rpm on an orbital mixer and 1 mL sam-
containing 6.0 mol L−1 H2 SO4 . The membranes were composed ples were taken at regular time intervals over 24 h. The segments
of 35% D2EHPA, 10% plasticizer and 55% PVC. The plasticiz- were removed from solution, blotted dry and carefully weighed.
ers tested were dioctylphthalate (DOP), dioctylsebacate (DOS), The segments were then placed in covered jars containing 75 mL of
tris(2-ethylhexyl) phosphate (TEHP), and o-nitrophenyloctyl ether 6.0 mol L−1 H2 SO4 . The jars containing the solution and PIMs were
(NPOE). The results were compared against PIMs containing 45% shaken at 125 rpm on an orbital mixer and 1 mL samples were taken
D2EHPA/55% PVC which can be viewed as a 35% D2EHPA membrane at regular time intervals over 24 h. The segments were removed
containing another 10% D2EHPA as plasticizer. from solution, blotted dry and carefully weighed. The process was
repeated and continued over five extraction and back-extraction
2.6.3. Optimisation of the concentration of plasticizer cycles. The concentration of U(VI) in the solutions was analysed by
The most suitable plasticizer was found to be NPOE and trans- visible spectrophotometry using Arsenazo III as the chromophore.
port experiments were carried out to determine the optimal
concentration of NPOE in the membrane. The membrane com- 2.10. Batch selective extraction studies
positions studied were 35% D2EHPA/10% NPOE/55% PVC, 40%
D2EHPA/5% NPOE/55% PVC and 45% D2EHPA/55% PVC. The source Membrane segments of composition 45% D2EHPA/55% PVC and
phase contained 100 mg L−1 U(VI) and 0.1 mol L−1 H2 SO4 and the mass 0.200 ± 0.01 g were placed in covered jars and immersed in
receiving phase contained 6.0 mol L−1 H2 SO4 . 50 mL of solutions containing 0.1 mol L−1 H2 SO4 and 100 mg L−1 of
the cation of interest. The cations used were Fe(III), Al(III), Cu(II),
2.7. Transport behaviour at different concentrations of U(VI) Mn(II), Mg(II), and Zn(II) and were tested individually. The jars were
shaken on an orbital mixer at 125 rpm and solution samples were
Transport experiments were conducted using membranes com- taken after 24 and 48 h. The concentration of the cations in the
posed of 45% D2EHPA/55% PVC with source phases containing 30, solution samples were measured by inductively coupled plasma
100 and 300 mg L−1 U(VI) in 0.1 mol L−1 H2 SO4 . The receiving phase optical emission spectrometry (ICP-OES) using a Varian 720-ES
in each case was 6.0 mol L−1 H2 SO4 . instrument. The extraction of each cation was tested in duplicate.

2.8. Investigation of the effect of the acid anion in the source and 2.11. Fe(III) pH isotherm
receiving phases
Fe(III) is a major interferent in the extraction of U(VI) by
2.8.1. Extraction tests D2EHPA. Therefore, the extraction of Fe(III) at different acidities
The effect of the acid anion in the source phase was studied was tested by immersing membrane segments of composition 45%
using membrane segments of 45% D2EHPA/55% PVC and mass D2EHPA/55% PVC and an average mass 0.229 ± 0.003 g in 25 mL of
0.200 ± 0.005 g which were placed in covered jars containing solutions containing 6 mg L−1 Fe(III) (as Fe2 (SO4 )3 ) in various con-
100 mL of 70 mg L−1 U(VI) in 1.000 ± 0.005 mol L−1 of HNO3 , HCl centrations of H2 SO4 . The concentration of Fe(III) was chosen to
or H2 SO4 . The concentration of acid was standardised by titration provide a mole ratio of D2EHPA:Fe(III) in excess of 100:1. Two sam-
against 1.0 mol L−1 NaOH which had been standardised directly ples were used for each acid concentration. The membrane and
against potassium hydrogen phthalate. The concentration of U(VI) solution were allowed to come to equilibrium over 5 days and
was chosen to give a mole ratio of D2EHPA to U(VI) of approx- the concentration of Fe(III) in each solution was measured using
imately 10:1. The jars containing the solution and the PIM were ICP-OES.
shaken at 125 rpm on an orbital mixer (Ratek OM5, Australia) and
1 mL samples were taken at regular time intervals over 24 h. The 2.12. Competitive membrane transport experiments
concentration of U(VI) in solution was determined using visible
spectrophotometry with Arsenazo III as the chromophore and the The relative rate and extent of transport of Fe(III) compared
standards used to construct the calibration curve were carefully to U(VI) was studied using a membrane of composition 45%
matrix-matched to each solution. The experiments were conducted D2EHPA/55% PVC with a mass and thickness of 0.100 ± 0.005 g and
in duplicate. 50 ± 10 ␮m, respectively. The source phase contained 100 mL of
100 mg L−1 Fe(III) and 100 mg L−1 U(VI) in different concentrations
2.8.2. Back-extraction tests of H2 SO4 (0.1, 0.5 and 1.0 mol L−1 ) and the receiving phase con-
The effect of each one of the acids investigated (i.e. H2 SO4 , HCl, tained 100 mL of 6 mol L−1 H2 SO4 . The concentration of U(VI) and
HNO3 ) on back extraction was studied using membrane segments Fe(III) in the samples was measured using ICP-OES.
of composition 45% D2EHPA/55% PVC and mass 0.200 ± 0.005 g
which were pre-loaded with uranium (UO2 2+ ) by placing them in 3. Results and discussion
covered jars with 100 mL of solution containing 70 mg L−1 U(VI)
and 0.1 mol L−1 H2 SO4 and shaking for 24 h using an orbital mixer The rate and selectivity of a PIM-based separation is determined
at 125 rpm. The membrane segments were then blotted dry and mainly by the membrane composition and thickness and the com-
placed in covered jars containing 100 mL of 6.00 ± 0.05 mol L−1 of position of the source and receiving solutions.
HNO3 , HCl or H2 SO4 . The jars were shaken at 125 rpm on an orbital In the present work, the thickness of the PIMs has been
mixer and 1 mL samples were taken at regular time intervals over reduced to approximately 50 ␮m from 67 ␮m reported earlier [2].
24 h. The experiments were conducted in duplicate. D2EHPA/PVC PIMs which are made much thinner than 50 ␮m can
be difficult to produce reproducibly and handle and are often poorly
2.9. Membrane durability tests self-supporting. Therefore, in this study, we report on the optimi-
sation of the compositions of the membrane on one hand and the
Membrane segments of 45% D2EHPA/55% PVC were subjected source and receiving solutions on the other.
to repeated extraction and back-extraction cycles. The PIM seg- The membrane extraction of uranium by D2EHPA proceeds
ments of mass 0.200 ± 0.005 g were loaded with U(VI) by placing according to Eq. (1) [2],
them in covered jars with 75 mL of solution containing 90 mg L−1
U(VI) and 0.1 mol L−1 H2 SO4 . The jars containing the solution and UO2 2+ (s) + 2(HA)2(m)  UO2 (AHA)2(m) + 2H+ (s) (1)
A.M. St John et al. / Journal of Membrane Science 409–410 (2012) 242–250 245

where HA and A− represent D2EHPA and its conjugate base, and 100
subscripts m and s refer to the membrane and solution phase,
90

Concentration of U(VI) (mg L-1)


respectively.
The reaction proceeds in the forward direction at the inter- 80
face between the PIM and the source phase (extraction) and in the
70
reverse direction at the interface between the PIM and the receiv-
ing phase (back-extraction). Back-extraction is therefore favoured 60
by a higher concentration of acid in the aqueous phase.
Eq. (2) has been frequently used for the description of membrane 50
transport [3]. 40
C A
ln =− Pt (2) 30
C0 V
20
where C0 and C are the initial and transient concentrations of the
transported species in the source phase in (mol m−3 ); t is time in 10
s; A is the membrane surface area in (m2 ), V is the source phase
0
volume in (m3 ); P (= JC) is the permeability; and J is the flux. 0 10 20 30 40 50
P of the PIMs studied can be determined by fitting the solu-
Time (h)
tion of Eq. (2) (i.e. Eq. (3)) to the corresponding transient U(VI)
concentration curve (C) for the source phase. Fig. 1. Transport of U(VI) across a 40% D2EHPA/60% PVC PIM with different H2 SO4
concentrations in the receiving phase. (Source phase: 100 mg L−1 U(VI) in 0.1 mol L−1
C = C0 e(−A/V )Pt (3) H2 SO4 ; receiving phase: 4.0 (䊉), 6.0 (×) and 8.0 () mol L−1 H2 SO4 ).

The initial flux (J0 ) can be calculated by dividing P by C0 . The ini-


tial flux can be used for comparing the transport properties of
membranes studied under the same experimental conditions and therefore increasing the H+ concentration gradient across the mem-
therefore has been used in the current PIM optimisation studies. brane increases the driving force of the transport process. Since
However, for comparing membranes studied under different exper- previous experiments have shown that lowering the acidity in the
imental conditions (e.g. different C0 , A and V) it is more appropriate source phase leads to increased leaching of D2EHPA from the mem-
to use P. brane [2], the acidity in the source phase should not be lower
The mass transfer resistance of PIMs may be viewed as being than 0.1 mol L−1 H2 SO4 . Therefore, the concentration gradient of
comprised of contributions from diffusion through the stagnant H+ across the membrane can only be increased by increasing the
layers on either side of the membrane and through the membrane concentration of sulfuric acid in the receiving phase.
itself, as given in Eq. (4): In Fig. 1, transient U(VI) concentrations in the source and
receiving phases at different concentrations of sulfuric acid in the
Rtotal = Ra,s + Rm + Ra,r (4) receiving phase are shown. Concentrations of H2 SO4 in the receiv-
ing phase higher than 4 mol L−1 were used as lower concentrations
where R is the uranium(VI) mass transfer resistance through the
lead to incomplete back-extraction [2]. The figure indicates that
membrane (m) and the stagnant diffusion layers in the aqueous
the optimum acid concentration for back-extraction under trans-
source (a,s) and receiving (a,r) phases. The mass transfer resistance
port conditions is 6.0 mol L−1 . Although back-extraction is largely
in each layer is given by Eq. (5):
complete with a concentration of acid of 4.0 mol L−1 , the flux is sub-
xi stantially improved by using a higher concentration. No discernible
Ri = (5)
Di benefit is observed by increasing the concentration of acid higher
than 6 mol L−1 and it is desirable that acid concentrations should
where Ri is the mass transfer resistance of layer i, Di is the ura-
be as low as possible for reasons of cost and safety.
nium(VI) diffusion coefficient in that layer and xi is the layer
thickness [13].
In our previous study, we demonstrated that the thickness 3.2. Optimisation of the concentration of extractant
of the stagnant layer in this PIM system was 30 ␮m [2]; the
combination of the layers on either side of the membrane rep- Another important system parameter affecting the membrane
resents a total stagnant layer thickness of approximately 60 ␮m. transport process is the concentration of extractant in the mem-
This thickness is comparable to the thickness of the membrane brane. A higher initial concentration of extractant leads to a
used in these transport experiments (ca. 50 ␮m), however the higher initial concentration of the extracted complex at the mem-
diffusion coefficient of the uranyl cation in aqueous solutions brane/source phase interface, thus enabling more uranyl ions to be
(6.6 × 10−10 m2 s−1 , [14]) is several orders of magnitude higher than transported across the membrane. Although it remains unclear as
the generally determined range of diffusion coefficients for PVC- to whether the extracted U(VI) is passed along a chain of immo-
based PIMs (10−12 –10−13 m2 s−1 , [15,16]). This suggests that the bile extractant molecules (as in the fixed site model [17]) or the
greatest contribution to the overall mass transfer resistance comes extracted complex diffuses freely through the membrane (as in
from diffusion through the PIM; therefore the optimisation of the the mobile carrier model), an increase in the amount of extrac-
transport of uranium(VI) through PIMs relies heavily on the optimi- tant should improve the flux of U(VI) across the membrane in both
sation of the composition of the membrane to minimise diffusive cases.
resistance. Preliminary experiments showed a large improvement in the
membrane flux as the concentration of D2EHPA in the PIM was
3.1. Optimisation of the acidity in the receiving phase raised from 40% to 60%. However, the 50% and 60% D2EHPA PIMs
were mechanically unstable and difficult to handle for routine
The transport of U(VI) from the source to receiving phase is usage. This showed that although concentrations of D2EHPA in
counter-coupled to the transport of H+ in the opposite direction; the PIM higher than 50% lead to faster transport, membranes can
246 A.M. St John et al. / Journal of Membrane Science 409–410 (2012) 242–250

100
100

Concentration of U(VI) (mg L-1)


90
Concentration of U(VI) (mg L-1)

80 80
70

60 60

50
40
40

30
20
20

10
0
0 0 5 10 15 20 25 30
0 10 20 30 40 50
Time (h)
Time (h)
Fig. 3. Transport of U(VI) across D2EHPA/PVC PIMs with different plasticizers in
Fig. 2. Transport of U(VI) across D2EHPA/PVC PIMs with different D2EHPA concen- the membrane. (Source phase: 100 mg L−1 U(VI) in 0.1 mol L−1 H2 SO4 ; Receiving
trations. (Source phase: 100 mg L−1 U(VI) in 0.1 mol L−1 H2 SO4 ; Receiving phase: phase: 6.0 mol L−1 H2 SO4 ; Membranes: 45% D2EHPA/55% PVC (䊉), 35% D2EHPA/55%
6.0 mol L−1 H2 SO4 ; Membranes: 45% D2EHPA/55% PVC (䊉) and 40% D2EHPA/60% PVC/10% TEHP (), 35% D2EHPA/55% PVC/10% DOP (), 35% D2EHPA/55% PVC/10%
PVC ()). DOS (×), and 35% D2EHPA/55% PVC/10% NPOE ()).

be manufactured and handled more reproducibly when they con- plasticizer is relatively unimportant in improving the flux through
tained less than 50% D2EHPA. the membrane; the viscosities of NPOE, TEHP, and DOS (11, 13 and
Fig. 2 illustrates the significant improvement in the transport 18 cP) [18] are substantially lower than that of D2EHPA (35 cP)
rate for a 45% D2EHPA membrane compared to a 40% D2EHPA [19]. Similarly, changes in dielectric constant cannot fully explain
membrane, due to the increase in the number of available extrac- the observed trends. Although NPOE has a high dielectric constant
tant molecules (or carriers). As D2EHPA also has a plasticizing effect (24), the variance in transport performance between the other plas-
on the membrane, increasing its concentration lowers the diffusive ticizers is not explained by their dielectric constants, which lie in a
resistance of the PIM, thus further improving the flux. As reported narrow range between 4 and 5 [18].
earlier [2], PIMs containing less than 40% D2EHPA exhibit vastly The particularly poor performance of TEHP as a plasticizer is
poorer extraction characteristics as the anti-plasticizing threshold noteworthy. The related compound tri-n-butyl phosphate is com-
is crossed. Therefore PIMs containing less than 40% D2EHPA were monly used in solvent extraction synergistically with D2EHPA [20]
not studied. and both TEHP and TBP plasticize PVC very well, although in our
previous work we were not able to use TBP to successfully extract
3.3. Plasticizer studies U(VI) into a PVC membrane [2]. It is likely that there is some chem-
ical interaction between U(VI) and the TEHP; alkyl phosphates
It was hoped that the addition of a plasticizer to the membrane complex readily with the uranyl cation and it may be possible
would lead to a further improvement in the transport rate since the that a large uranyl-TEHP complex at the source phase/membrane
common plasticizers used in PIMs generally have a lower viscosity interface interferes with the extraction of U(VI) by D2EHPA.
than D2EHPA and might be expected to increase the diffusivity of Given that NPOE was observed to be the best plasticizer for the
species through the membrane [3]. transport of the uranyl-D2EHPA complex across the D2EHPA/PVC
Fig. 3 shows the effect of different plasticizers in the membrane PIM, the amount of plasticizer in the membrane was optimised. The
composition. In these experiments, each membrane had the same most compatible and stable membranes were found to be those
concentration of D2EHPA (i.e. 35%) and the same concentration of containing 35% D2EHPA/10% NPOE and 40% D2EHPA/5% NPOE.
plasticizer (10%). The membrane containing 45% D2EHPA can be Membranes with other compositions were found to be too fragile
viewed as containing 35% of extractant (D2EHPA) and 10% of plas- or had oily surfaces.
ticizer. It can be seen that the initial flux increases in the order The results in Table 1 show that the addition of NPOE into
TEHP < DOP < DOS < D2EHPA < NPOE (Table 1). the membrane only slightly improves the membrane performance
It is interesting to note that all of the plasticizers tested except compared to the corresponding 45% D2HEPA membrane. Although
for NPOE slow the transport process when compared to a 45% the membranes plasticised by NPOE appear to transport ura-
D2EHPA/55% PVC PIM. This would suggest that the viscosity of the nium(VI) slightly faster than those composed of 45% D2EHPA and
55% PVC, the uncertainty in the initial flux values represented by
their standard deviations suggests that those differences are not
Table 1 significant. This result does not justify the use of this expensive
Initial uranium flux values (J0 ) with their standard deviations (SD) for PIMs of differ-
plasticizer. Therefore, 45% D2EHPA/55% PVC PIMs were used for all
ent composition, which were tested under the same conditions. In each composition,
the balance of mass is PVC. further experiments. Using a PIM that contains only extractant and
polymer also has the advantage of being simpler to fabricate and
Composition 106 × J0 (mol m−2 s−1 )
easier to characterise using relatively simple instrumental methods
40% D2EHPA 1.85 ± 0.06 [10].
45% D2EHPA 2.92 ± 0.05
35% D2EHPA/10% NPOE 3.04 ± 0.02
40% D2EHPA/5% NPOE 3.03 ± 0.23 3.4. Transport behaviour at different concentrations of U(VI)
35% D2EHPA/10% DOP 2.08 ± 0.04
35% D2EHPA/10% DOS 2.50 ± 0.17 As shown in Fig. 4, the transport of U(VI) across a 45%
35% D2EHPA/10% TEHP 1.20 ± 0.15
D2EHPA/55% PVC PIM varies greatly with the initial concentration
A.M. St John et al. / Journal of Membrane Science 409–410 (2012) 242–250 247

1
70

Concentration of U(VI) (mg L-1)


0.8 60

50
0.6
40
C/C0

0.4 30

20
0.2
10

0 0
0 5 10 15 20 25 0 5 10 15 20 25
Time (h) Time (h)
Fig. 4. Transport of U(VI) across 45% D2EHPA/55% PVC PIMs with different initial Fig. 5. Extraction of U(VI) by a 45% D2EHPA/55% PVC PIM from source phases
concentrations of U(VI) in the source phase. C/C0 represents the concentration of containing 70 mg L−1 U(VI) and 1.0 mol L−1 HNO3 (䊉), 1.0 mol L−1 HCl () and
uranium(VI) in the source and receiving phases as a fraction of the initial con- 1.0 mol L−1 H2 SO4 ().
centration of uranium(VI) in the source phase. (Source phase: 30 mg L−1 U(VI) in
0.1 mol L−1 H2 SO4 (䊉), 100 mg L−1 U(VI) in 0.1 mol L−1 H2 SO4 () and 300 mg L−1
U(VI) in 0.1 mol L−1 H2 SO4 (); Receiving phase: 6.0 mol L−1 H2 SO4 ).
sulfuric acid in the source phase dramatically slows the extraction
of U(VI) by D2EHPA.
of uranium(VI). Taking into account that the stoichiometric ratio The particular effect of the sulfate anion on the extraction of
of U(VI) to D2EHPA is 1:4 (Eq. (1)), the most profound difference U(VI) may be explained by the complexation of the uranyl cation
is between the transport of uranium from a solution containing a by the acid anions, in accordance with the corresponding complex
stoichiometric excess of U(VI) (300 mg L−1 corresponds to U(VI): formation constants. While chloride and nitrate complex the uranyl
D2EHPA mole ratio of approximately 1:1.1) on one hand, and the cation to a small degree, (log K1 = 0.22 and 0.34, respectively [22])
transport from solutions where D2EHPA is in excess (100 and the complexation of U(VI) by sulfate is much more pronounced
30 mg L−1 correspond to U(VI): D2EHPA mole ratios of approxi- (log K1 = 1.70, log K2 = 2.45 and log K3 = 3.30 [22]). It is likely that
mately 1:3.3 and 1:11, respectively) on the other. complexation (and extraction) of the uranyl cation by D2EHPA is in
The extraction stoichiometry is an important consideration competition with its complexation by sulfate, which slows down
where U(VI) is extracted by D2EHPA. Although Fickian diffusion the membrane extraction and transport.
predicts that the flux across the membrane will increase in direct Although the complexation of U(VI) by sulfate is a hindrance
proportion to the concentration of U(VI) in the source phase, the during extraction, Fig. 6 shows that sulfuric acid solutions provide
actual average flux after 3 h followed the predicted behaviour only the fastest back-extraction. It is likely that the complexation of the
for the 30 and 100 mg L−1 cases where D2EHPA was in excess uranyl cation by sulfate assists in stripping U(VI) from the PIM.
(J = 0.36 and 1.2 ␮mol m−2 s−1 respectively), whereas in the case of Although there is a difference in the capacities of hydrochloric acid
excess U(VI) (300 mg L−1 ), the flux was much lower than expected and sulfuric acid as stripping agents, the very poor back-extraction
(J = 1.1 ␮mol m−2 s−1 ). performance of nitric acid cannot be explained by the complexa-
The capacity of D2EHPA to form oligomeric complexes with tion constants. Nitric acid has been demonstrated to be an efficient
the uranyl cation as the ratio of D2EHPA to U(VI) decreases is stripping agent in solvent extraction studies of the uranium(VI)-
well known [21]. It is likely that as the concentration of U(VI) is D2EHPA system [23], so the reasons why HNO3 is not an effective
increased in the source phase beyond the ideal stoichiometric ratio stripping agent in the PIM analogue remain unclear.
(4 D2EHPA: 1 U(VI)), the formation of larger complexes, which
will be more bulky to transport through the constricted membrane
environment, is favoured. This explains the lower than expected
flux values in the case of excess of U(VI) (300 mg L−1 ). Previous 70
Concentration of U(VI) (mg L-1)

work showed that the extraction behaviour of D2EHPA/PVC PIMs


60
becomes less predictable as the concentration of U(VI) is increased
beyond its stoichiometric ratio with D2EHPA [2]; therefore it is 50
essential to properly control the amount of U(VI) in contact with
the membrane so as to not over-saturate the available D2EHPA at 40
the source/membrane interface.
30

3.5. Effect of the U(VI) acid anion 20

Although the extraction and back-extraction reactions (Eq. (1)) 10


do not contain any reference to the acid anion in solution, it should
0
be taken into account that the uranyl cation complexes with many 0 5 10 15 20 25
anionic species, particularly oxygen-containing ligands. It is there-
fore likely that the acid anion is involved in the overall membrane
Time (h)
transport process.
Fig. 6. Back-extraction of U(VI) from a 45% D2EHPA/55% PVC PIM into receiving
Fig. 5 shows the influence of the acid anion on the extraction of phases containing 6.0 mol L−1 HNO3 (䊉), 6.0 mol L−1 HCl () and 6.0 mol L−1 H2 SO4
U(VI) by a 45% D2EHPA/55% PVC PIM. It is clear that the presence of ().
248 A.M. St John et al. / Journal of Membrane Science 409–410 (2012) 242–250

Table 2
The 95% confidence intervals of the average initial U(VI) fluxes for the first 3 and 8 h of 5 repeated cycles of extraction and back-extraction (Membrane: 45% D2EHPA/55%
PVC; Source phase: 90 mg L−1 U(VI) in 0.1 mol L−1 H2 SO4 ; Receiving phase: 6 mol L−1 H2 SO4 ).

106 Jav (mol m−2 s−1 ) - extraction 106 Jav (mol m−2 s−1 ) - back-extraction

3h 8h 3h 8h

Cycle 1 0.59 ± 0.14 0.29 ± 0.01 −0.61 ± 0.06 −0.28 ± 0.01


Cycle 2 0.57 ± 0.10 0.29 ± 0.01 −0.58 ± 0.20 −0.27 ± 0.01
Cycle 3 0.56 ± 0.11 0.28 ± 0.01 −0.58 ± 0.13 −0.26 ± 0.02
Cycle 4 0.53 ± 0.11 0.28 ± 0.01 −0.55 ± 0.18 −0.26 ± 0.02
Cycle 5 0.61 ± 0.18 0.29 ± 0.01 −0.56 ± 0.07 −0.27 ± 0.01

Table 3
Comparison of selected membrane systems for uranium extraction and transport.

Membrane system 106 P m s−1 Reported stability

Polymer inclusion membranes


45% D2EHPA/55% PVC (this study) 6.96 >10 days/cycles#
75% TBP/25% PVCa [5] 2.40 1.2 days
62% TBP/38% CTAb [6] 4.76 <1 h
18% TOPO/42% NPOE/40% CTA [9] 2.15 >16 days#

Supported liquid membranes


S: Celgard 2500; L: TOPO in NPOE (450 g L−1 ) [9] 0.38 <8 days
S: PTFE; L: 0.60 mol L−1 PC-88A and 0.15 mol L−1 Cyanex 923 in dodecane [20] 20.6 <10 cycles
S: PTFE; L: 1.5 mol L−1 D2EHPA and 0.20 mol L−1 TOPO in dodecane [21] 6.71 Not reported

S, support; L, liquid phase.


a
Membrane not self-supporting (cast on Kraft paper).
b
Permeability determined graphically.
#
Membranes indicated to be stable beyond the period tested.

3.6. Membrane durability tests solutions for each extraction and back-extraction experiment,
meaning that no saturation could occur and extractant loss would
The durability of the membrane over repeated cycles of extrac- be maximised.
tion and back-extraction over 8 h is demonstrated in Table 2. The loss of mass (assumed to be loss of extractant) suffered by
As can be seen in Table 2, there is a small variation in perfor- the 45% D2EHPA/55% PVC PIMs was relatively small. The average
mance over 5 cycles of extraction and back-extraction; however the PIM mass was 94.3 ± 4.7% of its initial mass after 5 extraction-back
variation in performance is well within the range of the experimen- extraction cycles, suggesting that the PIMs were relatively durable
tal error corresponding to the 95% confidence interval. Of particular and would be expected to have a useful life-span with repeated
note is the small variation in the average initial flux over 8 h, which use. These results are promising for the commercial application of
indicates that the overall performance of the PIMs in extraction the proposed PIM technology as longer lasting PIMs will prove less
and back-extraction remains very similar over 5 cycles. Although costly to use.
the last cycle of extraction appears to show a slight increase in
the average initial flux value, this increase is insignificant when 3.7. Comparison of membrane systems
experimental errors are taken into account.
The main reason for the decline in the performance of PIMs over Table 3 compares the performance of the proposed 45%
time is the loss of extractant through leaching into the aqueous D2EHPA/55% PVC PIM system in terms of transport properties and
phases in contact with the membranes. Although the PIM-based stability with other PIM- and SLM-based systems for the transport
extraction technique vastly reduces these losses when compared of uranium. As mentioned earlier, due to the fact that the membrane
to SX and SLM techniques [3], the extractive performance of PIMs systems listed in Table 3 operated under different experimental
can be sensitive to the loss of small amounts of extractant due conditions, the permeability, rather than the initial flux, should be
to the very small amount of extractant encapsulated within the used to compare their transport properties. On the basis of such a
membrane. Where a PIM is constantly exposed to a single solu- comparison it can be concluded that the PIM developed as part of
tion, the small amount of extractant leached from the PIM will this study has superior transport properties except for the Cyanex
rapidly saturate the aqueous phase (due to the low water solubility 923 SLM (Table 3). However, the latter membrane has poorer
of the extractants used) and any further leaching will be signifi- stability. This comparison demonstrates the potential of PIMs as
cantly retarded. In this case, the PIM segment was exposed to fresh an attractive alternative to SLMs, which have traditionally been

Table 4
Extraction of U(VI) and common base metal cations by a 45% D2EHPA/55% PVC PIM over 24 h and 48 h periods. Source phase: 50 mL 0.1 mol L−1 H2 SO4 and 100 mg L−1 of the
metal cation studied.

Cation Initial conc. (mg L−1 ) Conc. after 24 h (mg L−1 ) %E (24 h) Conc. after 48 h (mg L−1 ) %E (48 h)

U(VI) 100 0.5 100% – –


Al(III) 101 100 1% 101 0%
Cu(II) 109 110 −1% 112 −2%
Fe(III) 106 79 26% 68 35%
Mg(II) 109 109 0% 110 −1%
Mn(II) 109 109 −1% 109 −1%
Zn(II) 105 106 −1% 107 −2%
A.M. St John et al. / Journal of Membrane Science 409–410 (2012) 242–250 249

100% a 100

Concentration of U(VI) (mg L-1)


80%
80
% Extraction

60%
60
40%

40
20%

0% 20
-1.0 0.0 1.0 2.0 3.0
pH
0
Fig. 7. pH isotherm of a 45%/55% D2EHPA PIM extracting Fe(III) from sulfate solu-
0 10 20 30 40 50
tions (). The pH isotherm for U(VI) reported previously [2] is also shown (䊉).
Time (h)

considered to provide superior transport properties [3]. In addition, b 100


the D2EHPA/PVC and CTA/TOPO/NPOE PIMs also have demonstra-

Concentration of U(VI) (mg L-1)


bly greater stability than the SLMs listed in Table 3.
80
3.8. Batch selectivity studies

The usefulness of D2EHPA as an extractant lies in its ability to 60


separate U(VI) from base metal ions commonly found in environ-
mental and hydrometallurgical applications. The data in Table 4
40
demonstrate that when using 0.1 mol L−1 H2 SO4 in the source
phase, the only metal ions extracted by the D2EHPA/PVC PIM were
the uranyl and ferric cations. Although this is not an exhaustive
20
list of all ions which may be encountered, the strong selectivity of
D2EHPA for U(VI) at high acidities has been widely reported [24].
Some cations which are commonly found in uranium ores (such 0
as Pb2+ and Ca2+ ) have not been tested with this membrane system 0 20 40 60 80
due to their poor solubility in sulfate media. These results show that
D2EHPA/PVC PIMs may successfully separate U(VI) from a variety
Time (h)
of other metal cations.
Fig. 8. Separation of U(VI) (䊉,) and Fe(III) (,) by a 45% D2EHPA/55% PVC PIM.
(Source phase: 100 mg L−1 U(VI), 100 mg L−1 Fe(III) in 0.1 mol L−1 (a) or 1.0 mol L−1
3.9. Fe(III) pH isotherm (B) H2 SO4 ; Receiving phase: 6 mol L−1 H2 SO4 ; Symbols 䊉 and  refer to the source
phase while symbols  and  refer to the receiving phase.).

Although the results from the batch selectivity tests indicated


that U(VI) can be selectively extracted from 0.1 mol L−1 H2 SO4 in and U(VI) are markedly different, as demonstrated in the batch
the presence of other base metal cations, Fe(III) will be co-extracted. extraction experiments. This raises the possibility of kinetic separa-
As D2EHPA is an acidic extractant, the selectivity of extraction tion of U(VI) from Fe(II). Fig. 8(a) shows the competitive transport of
can be manipulated by varying solution pH [24]. Fig. 7 compares U(VI) and Fe(III) across the 45% D2EHPA/55% PVC PIM and demon-
the extraction of Fe(III) and U(VI) as a function of solution pH. strates how U(VI) is almost completely separated from Fe(III) in the
Although the extraction of the ferric ion is markedly lower than receiving phase; however a small but non-trivial amount of Fe(III)
that of the uranyl cation at H2 SO4 concentrations greater than is still transported across the membrane when the concentration of
0.1 mol L−1 , there does not appear to be a H2 SO4 concentration H2 SO4 in the source phase is 0.1 mol L−1 . Fig. 8(a) also shows that
where a substantial amount of U(VI) may be extracted with no U(VI) is clearly extracted by D2EHPA in preference to Fe(III); the
Fe(III) co-extraction. Unfortunately, this indicates that it is not pos- extraction and transport of Fe(III) occurs mostly after the bulk of
sible to completely separate U(VI) and Fe(III) thermodynamically. U(VI) has been removed from the source phase.
Although it is possible to eliminate co-extraction of Fe(III) by mask- A reasonably simple way to reduce the amount of Fe(III)
ing it with orthophosphate [25] or by reducing it to Fe(II) [20], these transported across the membrane is to slow its extraction rate.
approaches are not applicable to the U(VI) extraction system stud- Increasing the acidity in the source phase will slow the extraction
ied. High concentrations of sulfate in both the source and receiving rate of both U(VI) and Fe(III); however as the extraction of Fe(III)
phases make the orthophosphate complexation impractical and releases three H+ ions into the source phase compared to only two
the ferric ion is commonly used in hydrometallurgical processes H+ ions released for each UO2 2+ ion extracted, an increase in acidity
to keep uranium in the +6 oxidation state, making reduction of the hinders more strongly the extraction of Fe(III) and therefore slows
ferric ion undesirable. its rate of extraction to a larger degree.
Fig. 8(b) shows the separation of U(VI) from Fe(III) when the
3.10. Competitive membrane transport experiments acidity in the source phase has been increased to 1.0 mol L−1 . In
this case, the rate U(VI) transport across the membrane has been
Although thermodynamic separation of U(VI) and Fe(III) is not reduced, however the transport of Fe(III) across the membrane
possible from sulfuric acid solutions, the rates of extraction of Fe(III) has been almost completely eliminated. The transport of U(VI) is
250 A.M. St John et al. / Journal of Membrane Science 409–410 (2012) 242–250

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