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Customer Contract

Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAJ105- TRIPPING RELAY......................................................................................................................... 2


MVAJ104- AUXILIARY RELAY........................................................................................................................ 3
MVAJ44- CONTACT MULTIPLICATION RELAY............................................................................................. 4
MVAJ54- CONTACT MULTIPLICATION RELAY............................................................................................. 5
MVAJ101- TRIPPING RELAY......................................................................................................................... 6
MVAJ23- TRIPPING RELAY........................................................................................................................... 7
MVAJ53- TRIPPING RELAY........................................................................................................................... 8
MVAA21- AUXILIARY RELAY......................................................................................................................... 9
MVAA11- AUXILIARY RELAY....................................................................................................................... 10
MVAA16- HIGH SPEED AUXILIARY RELAY................................................................................................ 11
MVAW11 – INTERPOSING RELAY.............................................................................................................. 12
MVAX12- DC SUPERVISION RELAY........................................................................................................... 13
MVAX31- TRIP CIRCUIT SUPERVISION..................................................................................................... 14
MBCI01- PILOT WIRE DIFF. RELAY............................................................................................................ 16
MCRI01- O/C STARTER RELAY.................................................................................................................. 18
MRTP- PILOT WIRE SUPERVISION............................................................................................................ 20
MCAA21- AUXILIARY RELAY....................................................................................................................... 21
MBCH12- DIFFERENTIAL RELAY............................................................................................................... 22
MCAG34 –INST. O/C RELAY........................................................................................................................ 26
MFAC14- HIGH IMPEDANCE DIFFERENTIAL RELAY................................................................................28
PRIMA- AUXILIARY RELAY.......................................................................................................................... 30
PRIMA- AUXILIARY TIMER RELAY.............................................................................................................. 31
PRIMA- AUXILIARY RELAY.......................................................................................................................... 32
MICOM P442- DIRECTIONAL E/F RELAY................................................................................................... 33
MVAW21- INTERPOSING RELAY................................................................................................................ 42
MVTP 31- CT SUPERVISION RELAY.......................................................................................................... 43
MFAC34- HIGH IMPEDANCE DIFFERENTIAL RELAY................................................................................45
MVTP11- CT SUPERVISION RELAY............................................................................................................ 47
MCG14- INSTANTANEOUS O/C RELAY...................................................................................................... 49
MVAX11- TRIP RELAY SUPERVISION........................................................................................................ 51
MHOB 04- PW PROTECTION (TRANSLAY) RELAY...................................................................................52
MICOM P442- DISTANCE RELAY................................................................................................................ 53
MVTR52 – AUTO RECLOSE RELAY............................................................................................................ 62
MCTI – CBF CURRENT CHECK RELAY...................................................................................................... 66
P127 – DIRECTIONAL E/F RELAY............................................................................................................... 68
kavs100 – CHECK SYNCHRONISING RELAY............................................................................................ 73
MiCOM P54*................................................................................................................................................. 77
MiCOM P54* End to End Test....................................................................................................................... 81
MiCOM P122................................................................................................................................................ 84
MiCOM P63*................................................................................................................................................. 88
MiCOM P132 MOTOR PROTECTION RELAY ……………………………………………………………………95

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAJ105- TRIPPING RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1. PICKUP TEST:

Voltage (V) Current (mA)


Relay
Coil Nominal Nominal
Terminals Actual Actual
Range Range
Operate Coil
27 – 28 - >100
Pickup
Reset Coil Pickup 25 - 26 -

3.2. TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Operating Time (ms)
Operate coil <10
Reset coil <10

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation / reset at 60% of rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAJ104- AUXILIARY RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1. PICKUP TEST:

Voltage (V) Current (mA)


Relay
Coil Nominal Nominal
Terminals Actual Actual
Range Range
Operate Coil
27 – 28 - >25
Pickup
Reset Coil Pickup 25 - 26 - >25

3.2. TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Operating Time (ms)
Operate coil <15
Reset coil <15

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation / reset at 60% of rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAJ44- CONTACT MULTIPLICATION RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP TEST:

Voltage (V) Current (mA)


Relay Cut-off
Coil Nominal Nominal
Terminals Actual Actual Contact
Range Range
Operate Coil
27 – 28 - >25
Pickup
Reset Coil Pickup 25 - 26 - >25

3.2. TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Operating Time (ms)
Operate coil <15
Reset coil <15

3.3. RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits
Operate coil 50 W
Reset coil 45 W

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation / reset at 60% of rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAJ54- CONTACT MULTIPLICATION RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1. PICKUP TEST:

Voltage (V) Current (mA)


Relay Cut-off
Coil Nominal Nominal
Terminals Actual Actual Contact
Range Range
Operate Coil
27 – 28 - >100
Pickup
Reset Coil Pickup 25 - 26 -

3.2. TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Operating Time (ms)
Operate coil <10
Reset coil <10

3.3. RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits
Operate coil 150 W
Reset coil 70 W

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation / reset at 60% of rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAJ101- TRIPPING RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Diagram no: Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1. PICKUP TEST:

Voltage (V) Current (mA)


Relay
Coil Nominal Nominal
Terminals Actual Actual
Range Range
Operate Coil
27 – 28 - >100
Pickup

3.2. TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Operating Time (ms)

Operate coil <10

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation / reset at 60% of rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAJ23- TRIPPING RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1. PICKUP TEST:

Voltage (V) Current (mA)


Relay Cut-off
Coil Nominal Nominal
Terminals Actual Actual Contact
Range Range
Operate Coil
27 – 28 - >100
Pickup

3.2. TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Operating Time (ms)

Operate coil <10

3.3 RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits

Operate coil 150 W

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation / reset at 60% of rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAJ53- TRIPPING RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1. PICKUP TEST:

Voltage (V) Current (mA)


Relay Cut-off
Coil Nominal Nominal
Terminals Actual Actual Contact
Range Range
Operate Coil
27 – 28 - >100
Pickup

3.2 TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Operating Time (ms)

Operate coil <10

3.3 RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits

Operate coil 150 W

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation / reset at 60% of rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAA21- AUXILIARY RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP / DROP OFF TEST:

Relay Voltage (V) Current (mA)


Coil
Terminals Pick up Drop off Pick up Drop off
Coil - A 13 – 14

Coil - B 27 - 28

3.2 TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Operating Time (ms)
Coil - A 12 - 25
Coil - B 12 - 25

3.3 RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits

Coil - A 3W

Coil - B 3W

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation at 80% of lower relay nominal rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAA11- AUXILIARY RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Diagram no: Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP / DROP OFF TEST:

Relay Voltage (V) Current (mA)


Coil
Terminals Pick up Drop off Pick up Drop off

Operate coil 13 – 14

3.2 TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Operating Time (ms)

Operate coil 12 - 25

3.3 RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits

Operate coil 3W

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation at 80% of lower relay nominal rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAA16- HIGH SPEED AUXILIARY RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP / DROP OFF TEST:

Relay Voltage (V) Current (mA)


Coil
Terminals Pick up Drop off Pick up Drop off

Operate coil 13 – 14

3.2 TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Operating Time (ms)

Operate coil <4

3.3 RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits
Initially 20W
then reducing
Operate Coil
to 5W within
4ms

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation at 80% of lower relay nominal rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAW11 – INTERPOSING RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts
R Ext

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP / DROP OFF TEST:
Test without external resistor (if available).
Relay Voltage (V) Current (mA)
Coil
Terminals Pick up Drop off Operative range Pick up Drop off Nominal
37.5-60V with 0 >25 – PU
Op. coil 13 – 14
Ohm pilot resist. >15 - DO
3.2 TIMING TEST:
Test with external resistor (if available) and apply rated voltage.
Actual Operating Actual Resetting Expected Operating / Reset
Coil Contacts No.
Time (ms) Time (ms) Time (ms)
P/U-Typ. 50ms for 0 Ohm pilot resist.
Op. coil P/U-Typ. 80ms for 200-Ohm pilot
resist. >35 for Reset

3.3 RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits

Op. coil 3.7 W at 54V

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
Final measured loop resistance of pilot connected to relay
3
(max 200 ohms)
4 Relay retrains for A.C 60HZ voltage.

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAX12- DC SUPERVISION RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP / DROP OFF TEST:

Coil Voltage (V) Current (mA)


Resistance Pick up Drop off Expected Pick up Drop off Nominal
<75% of Vx – PU
-
25-40% of Vx - DO
Note: Coil Resistance: +/-10% of following values,
For 48/54V ---- 2970 Ohms (2 contacts) or 1746 Ohms (4 contacts)
For 110/125V ---- 10370 Ohms (2 contacts) or 7470 Ohms (4 contacts)
3.2 TIMING TEST:
Terminal Actual Operating Actual Resetting Expected Operating / Reset
Contacts No.
No. Time (ms) Time (ms) Time (ms)
Operating time <20ms
13 – 14
Resetting time >100ms

4. FUNCTIONAL TEST:

Item Description Checked


1 All output contacts resistance measured.
2 Flag operation checked.
3 Flag operation checked by fuse removal
2 Operation at 75% of lower relay nominal rated voltage

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAX31- TRIP CIRCUIT SUPERVISION


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
Measured trip supply voltage:
Measured Resistance Between
Voltage Measurement
14-22 (Ohms)
CB
Test Expected value (V)
Status Relay Expected
Voltage (V) 48/54V 110/125V Actual
Terminals (+/-10%)
relay relay
13-14 13.6 - 14.2 27.9 – 29.4
1&2 Open 21-22 13.6 - 14.2 27.9 – 29.4
27-28 36.5 - 42.7 31.3 – 38.8
13-14 27.1-28.5 55.8 – 58.9
3 Close 21-22 0 0
27-28 36.5 - 37.7 31.3 – 38.8
3100 for 48/54V
4 Close 14-22 7400 for
110/125V

Test performed by Test witnessed by Date of test


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Name MUSTAFA HAJI

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AREVA T&D Site test record RELAY TEST Doc. Ref.

MVAX31- TRIP CIRCUIT SUPERVISION


TEST 4: WITH CB CLOSED CONDITION,
a) Short Rext2 terminals.
Check CB doesn’t trip

b) Short the relay terminals 13-14.


Check RL1 drops and flag, alarm contacts operate
TEST 5: WITH CB CLOSE CONDITION,
Initiate trip relay or short trip contacts.
Check CB tripped, and RL1 doesn’t drop

TEST 6: SUPERVISION CURRENT MEASUREMENT:


Supervision Current
CB Status Trip Relay Status
Sl. No. Thro’ Trip Coil
1 Close Reset

2 Open Reset

3 Open Operate

7. FUNCTIONAL TEST:

Item Description Checked

1 All output contacts resistance measured.


2 Flag operation checked.
3 Flag operation checked by fuse removal

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MBCI01- PILOT WIRE DIFF. RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts
Stabilizing resistor

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
4 Relay CT shorting function checked.
5 Test switch checked for correct function.
6 Final set value of stabilizing resistor is set.

3. ELECTRICAL TESTS:
3.1 RELAY BURDEN:
Nominal DC
Condition Relay DC voltage Relay DC current Remarks
current
No operation 15mA
175mA for 48/54V
Operation
90mA for 110/125V

3.2 PICK UP TEST:


(Operation Values Without Pilots) ---Setting: Rpp = 5x100, Ks = 1, Kt = 20, N = 3.
Operating Calculated Actual Operating Value (A) Time at 5 x Pickup in mS
Phase
Value Value (A) Pick-up (A) Reset (A) Pick-up (mS) Reset (mS)

R–N 0.5 x 19% In

Y–N 0.5 x 25% In

B–N 0.5 x 33% In

R–Y 0.5 x 80% In

Y–B 0.5 x 100% In

B-R 0.5 x 44% In


Note: pickup current should be +/- 10% of calculated value.

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

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Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MBCI01 – PILOT WIRE DIFF. RELAY


3.2 PICKUP TEST (CONN..):
(Operation Values Without Pilots) ---Setting: Rpp = 5x100, Ks = 1, Kt = 20, N = 6.
Operating Calculated Actual Operating Value (A)
Phase
Value Value (A) Pick-up (A) Reset (A)
R–N 0.5 x 12% In

Y–N 0.5 x 14% In

B–N 0.5 x 17% In


Note: pickup current should be +/- 10% of calculated value.
3.3 TIMIG TEST:
Current Actual Operating Time at Multiples of KT in milliseconds
Phas
=5x
e 3 6 14 20 40
Pick-up
R– Typical 300 90 65 50 30
N Actual

4. FUNCTIONAL TEST:

Item Description Checked

1 All output contacts resistance measured.


2 LED operation checked.

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MCRI01- O/C STARTER RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
4 Relay CT shorting function checked.
5 Test switch checked for correct function.

3. ELECTRICAL TESTS:
3.1 PICK UP / DROP OUT TEST:

Phase Phase - A Phase - C E/F E/F Element


setting setting
current current
(A) Pickup (A) Drop out (A) Pickup (A) Drop out (A) (A) Pickup (A) Drop out (A)

2 1

4 2

6 3

8 4

10 5

12 6

Note: Limits & Tolerances:


Operating value: +/-10% of setting.
The maximum resetting value of O/C element is not less than 98% of Operating value.

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

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Customer Contract
Location #
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Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MCRI01- O/C STARTER RELAY


3.2 TIMIG TEST:
Phase Injected Operating time in Injected Operatin
msec E/F setting Limits for
setting current current g time in
current (A) P/F & E/F
current (A) 4xsetting (A) Phase A Phase C 4xsetting (A) msec
4ms at 4
times
setting

3.3 RELAY DC BURDEN AT RATED VOLTAGE:


Burden at rated voltage Limits (W)
Rated voltage
Relay Terminal Current (mA) Quiescent
(V) Operated (W) 48/54V 110/125V
(W)

0.05 3.5

3.4. FINAL SETTING TESTS:


3.4.1 PICK UP / DROP OUT TEST:

Phase Phase - A Phase - C E/F E/F Element


setting setting
current current
(A) Pickup (A) Drop out (A) Pickup (A) Drop out (A) (A) Pickup (A) Drop out (A)

3.4.2 TIMIG TEST:


Phase Injected Operating time in Injected Operatin
msec E/F setting Limits for
setting current current g time in
current (A) P/F & E/F
current (A) 4xsetting (A) Phase A Phase C 4xsetting (A) msec
4ms at 4
times
setting

4. FUNCTIONAL TEST:

Item Description Checked

1 All output contacts resistance measured.

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MRTP- PILOT WIRE SUPERVISION


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
Test to be done with pilot connection.
Measured
Sr. no. Description Limits Remarks
values
1 Check AC supervision voltage
2 Check auxiliary DC voltage
Check pilot supervision DC current( after
3
balancing)
4 Pilot fail open circuit (green LED)
5 Pilot fail open circuit (red LED) – Operating time
6 Pilot fail short circuit (green LED)
7 Pilot fail short circuit (red LED)- Operating time
8 Check supervision supply fail 6-10 Sec

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 All LED operation checked.

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MCAA21- AUXILIARY RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Diagram no: Rated current Is
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP TEST:

Pickup Current (mA) Drop Off Current (mA)


Coil Terminals
Actual Expected Actual Expected

Coil A < Is -

Coil B < Is -

3.2 TIMING TEST:

Coil Contacts No. Actual Operating time at 3xIs (ms) Expected operating time (ms)

Coil A <10

Coil B <10

4. FUNCTIONAL TESTS:
Item Description Checked

1 All output contacts resistance measured.

2 Flag operation checked.

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MBCH12- DIFFERENTIAL RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
4 Relay CT shorting function checked.
5 Test switch checked for correct function.

3. ELECTRICAL TESTS:
3.1 PICKUP / DORP OFF TEST:

Current Current Red phase Yellow phase Blue phase


injection setting
terminal (Is) Drop out Drop out
Pickup (A) Pickup (A) Pickup (A) Drop out (A)
(A) (A)
0.1 x In
0.2 x In
Bias coil –
1 Terminal 0.3 x In
23 - 27
0.4 x In
0.5 x In
0.1 x In
0.2 x In
Bias coil –
2 Terminal 0.3 x In
25 - 27
0.4 x In
0.5 x In

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MBCH12- DIFFERENTIAL RELAY


3.2 OPERATING TIME TEST:
Measured operating time in msec
Current Limits
Injected Red phase Yellow phase Blue phase
injection
current
terminal
Pickup Pickup Pickup 3.5 x In 4.5 x In

Bias coil–1 3.5 x In


Terminal
23 – 27 4.5 x In

Bias coil–1 3.5 x In


Terminal
25 - 27 4.5 x In

3.3 BIAS CURRENT CHECK TEST:


Calculated
Measured current values As per curve
I1 – test current mean bias
Phase Results
setting
I1 I2 I1+I2/2 Id

I1=0.6xIn=
R
Is=
I1=1.7xIn=

I1=0.6xIn=
Y
Is=
I1=1.7xIn=

I1=0.6xIn=
B
Is=
I1=1.7xIn=

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MBCH12- DIFFERENTIAL RELAY


3.4 INRUSH CURRENT CHECK TEST:

Operation of relay when switch s2 is closed: --------------------------


No operation of relay when switch s2 is opened: ----------------------
3.5 RELAY BURDEN AT UPPER VOLTAGE RATING:

Burden (W) Burden Limits


Voltage Current
Terminal
(V) (mA) Quiescent O/P optd. Quiescent O/P optd.

3W for 48/54V 4W for 48/54V


4W for 110/125V 7W for 110/125V

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MBCH12- DIFFERENTIAL RELAY


3.6. RELAY FINAL SETTING TEST:
3.6.1 PICKUP / DORP OFF TEST:

Current Current Red phase Yellow phase Blue phase


injection setting
terminal (Is) Drop out Drop out
Pickup (A) Pickup (A) Pickup (A) Drop out (A)
(A) (A)
Bias coil –
1 Terminal
23 - 27
Bias coil –
2
Terminal
25 - 27

3.6.2 OPERATING TIME TEST:


Is= In=
Current Measured operating time in msec
Injected Limits
injection
current Red phase Yellow phase Blue phase
terminal 3.5 x In 4.5 x In
Bias coil–1 3.5 x In
Terminal
23 – 27 4.5 x In

Bias coil–1 3.5 x In


Terminal
25 - 27 4.5 x In

4. FUNCTIONAL TESTS:
Item Description Checked
1 All output contacts resistance measured.
2 LED operation checked.
3 Check BIAS Interconnection
4 If required check 3 phase tripping

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MCAG34 –INST. O/C RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
4 Relay CT shorting function checked.
5 Test switch checked for correct function.
6 Stabilizing resistors final setting value.

3. ELECTRICAL TESTS:
3.1 PICKUP / DORP OFF TEST:
Actual operating current
Current Red phase Yellow phase Blue phase
setting (A)
Pickup (A) Drop out (A) Pickup (A) Drop out (A) Pickup (A) Drop out (A)

Plug
removed

NOTE: Operating current should be within +/-10% of set value.

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MCAG 34- INST. O/C RELAY


3.2 OPERATING TIME TEST:

Setting Injected Measured operating time in msec


Limits
current (A) current (A) Red phase Yellow phase Blue phase
5 x current
<25 – 30 ms
setting
2 x current
<30 ms
setting

3.3 RELAY FINAL SETTING TEST:


3.3.1 PICUP TEST:
Actual operating current
Current Red phase Yellow phase Blue phase
setting (A)
Pickup (A) Drop out (A) Pickup (A) Drop out (A) Pickup (A) Drop out (A)

NOTE: Operating current should be within +/-10% of set value.


3.3.2 OPERATING TIME TEST:

Setting Injected Measured operating time in msec


Limits
current (A) current (A) Red phase Yellow phase Blue phase

5 x current
<25 – 30 ms
setting

4. FUNCTIONAL TESTS:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Check metrosil non-linear resistors connection

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MFAC14- HIGH IMPEDANCE DIFFERENTIAL RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Frequency:
Flag Type No. of Contacts
Setting range:

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
4 Relay CT shorting function checked.
5 Test switch checked for correct function.

3. ELECTRICAL TESTS:
3.1 PICKUP / DORP OFF TEST:
Injection done including METROSIL resistor.
Voltage Pick up Pick up Drop off % Drop off / Pickup current limit
setting (V) current (mA) Voltage (Volts) Voltage (Volts) pick up ratio (mA)
25 18-20

50 18-20

75 18-23

100 19-28

125 20-39

150 24-60

175 33-95

Plug removed 33-95


Note : pickup voltage +/-10% setting, D/O and P/U ratio >50%.
3.2 OPERATING TIME TEST:
Setting voltage Applied voltage Measured operating time in
Limits
(V) 2xsetting (V) msec
Between 15-30 msec
(Max. to min. setting respectively)
(Refer graph)
MFAC14- HIGH IMPEDANCE DIFFERENTIAL RELAY
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3.3 FINAL SETTING TESTS:


3.3.1 PICKUP / DORP OFF TEST:
Pick up current Pick up Voltage Drop off Voltage % Drop off / pick up
Voltage setting (V)
(mA) (Volts) (Volts) ratio

Note : pickup voltage +/-10% setting, D/O and P/U ratio >50%.

3.3.2 OPERATING TIME TEST:


Applied voltage 2xsetting Measured operating time
Setting voltage (V) Limits
(V) in msec
Between 15-30
msec
(Max. to min.
setting respectively)
(Refer graph)

4. FUNCTIONAL TESTS:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Check metrosil non-linear resistors connection

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PRIMA- AUXILIARY RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP / DROP OFF TEST:

Relay Voltage (V) Current (mA)


Coil
Terminals Pick up Drop off Pick up Drop off

Coil - A A1 – A2

3.2 TIMING TEST:


Contacts Actual Operating Actual Resetting
Coil Expected Time (ms)
No. Time (ms) Time (ms)
Operating time typically 25ms
Coil - A Resetting time typically
100ms

3.3 RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits
<3W for self reset
Coil - A
<4W for hand/elec reset

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation at 80% of lower relay nominal rated voltage

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PRIMA- AUXILIARY TIMER RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Diagram no: Aux. Voltage
Flag Type No. of Contacts
Timer range:

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP / DROP OFF TEST:

Relay Voltage (V) Current (mA)


Coil
Terminals Pick up Drop off Pick up Drop off

Timer A1 – A2

3.2 TIMING TEST:


Contacts Set time Delay Actual Operating
Coil Expected Time (s)
No. (s) Time (s)

Timer

3.3 RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits

Timer <4W for DPU timer

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation at 80% of lower relay nominal rated voltage

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PRIMA- AUXILIARY RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP / DROP OFF TEST:

Relay Voltage (V) Current (mA)


Coil
Terminals Pick up Drop off Pick up Drop off

Operate coil A1 – A2

Reset coil A1 – A2

3.2 TIMING TEST:


Coil Contacts No. Actual Operating Time (ms) Expected Time (ms)
Operate coil
Operating time typically 25ms
Reset coil

3.3 RELAY BURDEN AT RATED VOLTAGE:


Coil Voltage (V) Current (mA) Burden (W) Burden Limits
Operate coil <3W for self reset
Reset coil <4W for hand/elec reset

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Operation at 80% of lower relay nominal rated voltage

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MICOM P442- DIRECTIONAL E/F RELAY


1. GENERAL DATA AND INFORMATION:
Location: Circuit Ref.
Panel No. Designation
Make Serial No.
Diagram No. Model No.
Frequency Aux. Voltage
Rated voltage No. of Contacts
Opto I/P voltage: Rated current
No of Opto input: Software version.

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


(With relay de-energized condition)
ITEM DESCRIPTION CHECKED
1 Inspect externally for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Relay CT shorting function checked.
4 Test switch checked for correct function.
5 Check case earthing.
6 Watchdog contacts (J11-J12 closed, J13-J14 open)
3. ELECTRICAL TESTS:
3.1. PRELIMINARY CHECK:
(With relay energized condition)
ITEM DESCRIPTION CHECKED
Check that serial no. of relay matching with serial no. of
1
display.
2 Watchdog contacts (J11-J12 open, J13-J14 closed)
Set Clock to local time
3 Date & time Time maintained when Aux. Supply
removed
Make ‘Test Mode’ Enable under commissioning menu to
4 check ALARM LED (Yellow) and OUT OF SERVICE LED
(Yellow)
5 Apply any fault condition to check TRIP LED (Red)
Apply ‘Test LEDs’ under commissioning menu to check all 8
6
programmable LEDs.
Measured FIELD SUPPLY Between terminals J7 - J9
7
Voltage Between terminals J8 – J10
Normal burden : 15/18 VA Current : Voltage:
8 DC burden
Max. burden : 20/26VA Burden:

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MICOM P442- DIRECTIONAL E/F RELAY


3.2.INPUT OPTO ISOLATORS TEST:
(To check status of OPTO Input, go to SYSTEM DATA menu.)
(Energize only one OPTO INPUT at a time with relay rated OPTO input voltage –
CAUTION!! -Check RATED OPTO INPUT VOLTAGE before apply voltage to OPTO Input
terminal)
V DC Applied Terminal
OPTO No. Status of OPTO Function assigned for
Remarks
Input No. +Ve Terminal -Ve Terminal INPUT OPTO INPUT
No. No.
OPTO-1 D2 D1 FPSM CH2- RECEIVE

OPTO-2 D4 D3 CH2- SERVICE

OPTO-3 D6 D5 VT MCB 0N

OPTO-4 D8 D7

OPTO-5 D10 D9

OPTO-6 D12 D11

OPTO-7 D14 D13

OPTO-8 D16 D15

OPTO-9 E2 E1

OPTO-10 E4 E3

OPTO-11 E6 E5

OPTO-12 E8 E7

OPTO-13 E10 E9

OPTO-14 E12 E11

OPTO-15 E14 E13

OPTO-16 E16 E15

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MICOM P442- DIRECTIONAL E/F RELAY


3.3. OUTPUT RELAY TEST:
(To check status of output relay, go to COMMISSIONING menu, ‘TEST MODE’ BLOCK &
TEST PATTERN mode & select each relay to be tested by apply ‘CONTACT TEST.)
(Check only one OUTPUT RELAY at a time by “CONTACT TEST” in “APPLY TEST” mode)
Output
Relay Output Contact No. Output relay status Contact resistance Remarks
No.

RL1 H1 – H2 N/0

RL2 H3 – H4 N/0

RL3 H5 – H6 N/0

RL4 H7 – H8 – H9 H7-H9 N/C, H8-H9 N/0

RL5 H10 – H11 – H12 H10-H12 N/C, H11-H12 N/0

RL6 H13 – H14 – H15 H13-H15 N/C, H14-H15 N/0

RL7 H16 – H17 – H18 H16-H18 N/C, H17-H18 N/0

RL8 G1 – G2 N/0

RL9 G3 – G4 N/0

RL10 G5 – G6 N/0

RL11 G7 – G8 – G9 G7-G9 N/C, G8-G9 N/0

RL12 G10 – G11 – G12 G10-G12 N/C, G11-G12 N/0

RL13 G13 – G14 – G15 G13-G15 N/C, G14-G15 N/0

RL14 G16 – G17 – G18 G16-G18 N/C, G17-G18 N/0

RL15 F1 – F2 N/0

RL16 F3 – F4 N/0

RL17 F5 – F6 N/0

RL18 F7 – F8 – F9 F7-F9 N/C, F8-F9 N/0

RL19 F10 – F11 – F12 F10-F12 N/C, F11-F12 N/0

RL20 F13 – F14 – F15 F13-F15 N/C, F14-F15 N/0

RL21 F16 – F17 – F18 F16-F18 N/C, F17-F18 N/0

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MICOM P442- DIRECTIONAL E/F RELAY


3.4. CURRENT MEASUREMENT TEST:
Set CT ratio:
Injected current Displayed value (Note down with phase angle)
Injected (A)
Phase
terminal (With phase In Secondary % Error In Primary % Error
angle)

IA C2-C3

IB C5-C6

IC C8-C9

3.5. VOLTAGE MEASUREMENT TEST:


Set VT ratio:
Applied Voltage Displayed value (Note down with phase angle)
Applied (V)
Phase
terminal (With phase In Secondary % Error In Primary % Error
angle)

VA C19-C22

VB C20-C22

VC C21-C22

Note:
Limits:
Measurement accuracy for current: 10mA or +/-1%
Measurement accuracy for voltage: +/-1%
Measurement accuracy for phase angle: +/-2deg
Reference:
TG1.1671-C, volume-1, chapter-4, page-5

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MICOM P442- DIRECTIONAL E/F RELAY


Ensure all the settings are applied for used functions.
Relay setting print out attached.
3.6. AIDED DEF ELEMENT (INSTANTANEOUS) TEST:
Settings: IN> (0.05-4In) = V> (0.5-20V) = T (0-10s) =
3.6.1. CURRENT SENSITIVITY TEST:
3.6.1.1 FORWARD DIRECTION:
Note: Inject current only in phase under test with ‘Channel Rec’ input de-energized.
Applied Voltage (V) VN residual (V) Injected Current Relay display
Drop off Pick up Indication
Relay Pick up
R Y B Calcu current current
Display current mA)
(mA) (mA)
56.4 66.4 66.4 IR= IR= IN=
 76  -44  -164

66.4 56.4 66.4 IY= IY= IN=


 -164  76  -44
66.4 66.4 56.4 IB= IB= IN=
 -44  -164  76
3.6.1.2. REVERSE DIRECTION:
Note: Inject current only in phase under test with ‘Channel Rec’ input de-energized.
Fixed threshold = 0.6 x IN>
Applied Voltage (V) VN residual (V) Injected Current Relay display
Drop off Pick up Indication
Relay Pick up
R Y B Calcu current current
Display current mA)
(mA) (mA)
56.4 66.4 66.4 IR= IR= IN=
 76  -44  -164

66.4 56.4 66.4 IY= IY= IN=


 -164  76  -44

66.4 66.4 56.4 IB= IB= IN=


 -44  -164  76
3.6.2. VOLTAGE SENSITIVITY TEST:
Note: Apply current above set current in each phase & check pick up volts for the phase
under test keeping 3 phase volts & reducing one by one each phase.
Injected current Measured Voltage (v) VN Residual
Phas
Relay Calculate Indications
R Y B e Pick up Drop off
Display d
0 0 R
 0
0 0 Y
 0
0 0 B
 0
Note: Calculated VN = magnitude of healthy phase voltage – faulty phase voltage (Since balanced angle).

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MICOM P442- DIRECTIONAL E/F RELAY


3.6.3. U/V BLOCKING (DEAD POLE):
Apply 3 phase rated volts 66.4volts, current above setting and reduce two-phase volts at
same time to check u/v blocking:
Phase Pickup voltage Drop off Voltage
Inject IR, reduce VR&VY
Inject IY, reduce VY&VB
Inject IB, reduce VB&VR
Expected pickup: 20%Vn.
3.6.4 DIRECTIONAL TEST:
Measured
Applied voltage Injected Expected
phase Angle Direction Indications
(3 Phase) current phase Angle
of current
VR=
VY= Forward
VB=
VR=
VY= Reverse
VB=

3.6.5. BLOCKING SCHEME TEST:


3.6.5.1. CHANNEL SEND TIME TEST:
VN Signal Send
Applied
Residual Injected Relay Display contact
Phase voltage Indications
Relay Current Current operation
(3 Phase)
display measured time
R IR= IN=

Y IY=0
B IB=0

3.6.5.2 TIMING TEST:


Setting:
Time Delay (DEF element) = Channel Waiting Delay Tp (set under ‘Distance Scheme’ menu) =
Applied Voltage (V) Actual measured time
Applied current
R Y B With Tp=0 With Tp=

56.4 66.4 66.4


R
 76  -44  -164

66.4 56.4 66.4


Y
 -164  76  -44

66.4 66.4 56.4


B
 -44  -164  76

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MICOM P442- DIRECTIONAL E/F RELAY


3.6.5.3 CURRENT REVERSAL GUARD TEST:
Setting:
Time Delay (DEF element) = Channel Waiting Delay Tp (set under ‘Distance Scheme’ menu) =
Note: Use Omicron state sequencer module.
-State1: 3phase healthy voltage for 1sec. State2: Reverse fault for 100ms. State3: forward fault for 1sec.
-Monitor Aided DEF trip contact and Channel send contact.

Channel drop off


Current reversal Aided DEF trip time
time (from the
guard timer tG (from the instant of Indication Remarks
instant of FWD
setting FWD fault)
fault)
tG=0ms
tG=
(final setting)

3.6.5.4. AIDED DEF OPERATION TEST:


Applied DEF DEF
Injected
voltage Description Instantaneou Instantaneou Indications
current
(3 Phase) s Operated s Blocked
VR= IR= DEF Channel
VY= IY=0 Receive OPTO Input
VB= IB=0 NOT Energized.

VR= IR= DEF Channel


VY= IY=0 Receive OPTO Input
VB= IB=0 Energized.

3.7. BACK UP (DELAYED) DEF TEST:


Settings: IN2> (0.08- 32In) = T (0-200s) =
Direction = RCA=
3.7.1. CURRENT SENSITIVITY TEST:
Note: Inject current only in phase under test with ‘Channel Rec’ input energized.
Applied Voltage (V) VN residual (V) Injected Current Relay display
Drop off Pick up Indication
Relay Pick up
R Y B Calcu current current
Display current mA)
(mA) (mA)
56.4 66.4 66.4 IR= IR= IN=
 76  -44  -164

66.4 56.4 66.4 IY= IY= IN=


 -164  76  -44

66.4 66.4 56.4 IB= IB= IN=


 -44  -164  76

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MICOM P442- DIRECTIONAL E/F RELAY


3.7.2. VOLTAGE SENSITIVITY TEST:
Note: Apply current above setting in each phase & check picks up volts for the phase
under test by keeping 3 phase volts & reducing one by one each phase. ‘Channel Rec’
input energized.
Injected current Measured Voltage (v) VN Residual
Phas
Relay Calculate Indications
R Y B e Pick up Drop off
Display d
0 0 R
 0
0 0 Y
 0
0 0 B
 0

3.7.3. TIMING TEST:


Applied Voltage (V) Actual
Setting
Phase Applied current measured Limits
R Y B time
time
56.4 66.4 66.4
R
 76  -44  -164

66.4 56.4 66.4


Y
 -164  76  -44

66.4 66.4 56.4


B
 -44  -164  76

3.7.4. U/V BLOCKING (DEAD POLE):


Apply 3 phase rated volts 66.4volts, current above setting and reduce two-phase volts at
same time to check u/v blocking:
Phase Pickup voltage Drop off Voltage
Inject IR, reduce VR&VY
Inject IY, reduce VY&VB
Inject IB, reduce VB&VR
Expected pickup: 20%Vn.
3.7.5 DIRECTIONAL TEST:
Measured
Applied voltage Injected Expected
phase Angle Direction Indications
(3 Phase) current phase Angle
of current
VR=
VY= Forward
VB=
VR=
VY= Reverse
VB=
MICOM P442- DIRECTIONAL E/F RELAY
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3.8. VTS FUNCTION CHECK:


3.8.1. VTS PICKUP TEST:
Apply 3phase balanced volts (66.4V) & 3phase balanced Current ( ). Reduce the voltage
one by one & check the pick up & drop off level. For 3ph fail detection reduce all 3 phases.
Drop off Measured
Phase setting Pickup volts Set Time Indications
volts Time
R
Y
B
RYB (3Ph
fail)

3.8.2. VTS BLOCKING FEATURE CHECK:


Aided DEF & Delayed DEF
Description Remarks
Blocked Not blocked

VT MCB OPTO Input energized.

Apply balanced 3 phase volts 66.4V & 3phase Current 1A.


Remove phase R voltage & then (after VTS blocking set
time) make Iy & Ib current to zero while keeping phase R
current.
Apply balanced 3 phase volts 66.4V & 3phase Current 1A.
Remove phase R voltage & then (before VTS blocking set
time) make Iy & Ib current to zero while keeping phase R
current.

3.9. FINAL TEST:

Channel Receive
Injected Voltage Injected Current Indication Operating time
Input
VR= IR=
VY= IY=0 OFF
VB= IB=0
VR= IR=
VY= IY=0 ON
VB= IB=0

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MVAW21- INTERPOSING RELAY

1. GENERAL DATA AND INFORMATION:


Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts
R ext:

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
3. ELECTRICAL TESTS:
3.1 PICKUP / DROP OFF TEST:
Test without external resistor (if available).
Voltage (V) Current (mA)
Relay
Coil Operative
Terminals Pick up Drop off Pick up Drop off Nominal
range
Coil- A 13–14 37.5-60V
>25 – PU
with 0 Ohm
Coil- B 27-28 >15 - DO
pilot resist.
3.2 TIMING TEST:
Test with external resistor (if available) and apply rated voltage.
Actual Operating Actual Resetting Expected Operating / Reset
Coil Contacts No.
Time (ms) Time (ms) Time (ms)
Coil - A P/U-Typ. 50ms for 0 Ohm pilot resist.
P/U-Typ. 80ms for 200-Ohm pilot
Coil- B resist.>35 for Reset
3.3 RELAY BURDEN AT RATED VOLTAGE:
Coil Voltage (V) Current (mA) Burden (W) Burden Limits
Coil - A
3.7 W at 54V
Coil- B

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
Final measured loop resistance of pilot connected
3
to relay (max 200 ohms)

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MVTP 31- CT SUPERVISION RELAY


1. GENERAL DATA AND INFORMATION:
Circuit. Serial no:
Panel No. Model no:
Make: Aux. supply
Frequency No of contacts
Flag type Setting Range

2. MECHANICAL CHECKS AND VISUAL INSPECTION:

ITEM DESCRIPTION CHECKED


1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 RELAY BURDEN:

Condition Relay DC voltage Relay DC current Burden Remarks

No operation
Operation

Note: For 48/54 V burden no operation/operation = 1.3/4.86W


For 110/125V burden no operation/ operation = 3.0 / 4.37W.
3.2 PICKUP TEST;

Voltage R Y B
Setting Pick up Drop off DO/PU Pick up Drop off DO/PU Pick up Drop off DO/PU
(V) (V) (V) Ratio (V) (V) Ratio (V) (V) Ratio
2

9
Note: Pickup voltage +/-5% Vs. Drop off/ Pickup ratio >85% after 3 sec delay.

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MVTP31- CT SUPERVISION RELAY


3.3 TIMING TEST:
Phase Contacts No. Actual Operating time at 2xVs Expected operating time (s)

R 3 +/-5%

Y 3 +/-5%

B 3 +/-5%

3.4 FINAL SETTING:


Relay final voltage setting:
3.4.1 PICKUP TEST:

Voltage R Y B
Setting Pick up Drop off DO/PU Pick up Drop off DO/PU Pick up Drop off DO/PU
(v) (V) (V) Ratio (V) (V) Ratio (V) (V) Ratio

Note: Pickup voltage +/-5% Vs. Drop off/ Pickup ratio >85% after 3 sec delay.

4. FUNCTIONAL TEST:
Item Description Checked
1 All contacts checked.
2 Flag operation checked.
3 Test Switch Isolation Checked
4 CT Bus Shorting Contacts Checked

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MFAC34- HIGH IMPEDANCE DIFFERENTIAL RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Frequency:
Flag Type No. of Contacts
Setting Range:

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
4 Relay CT shorting function checked.
5 Test switch checked for correct function.
6 Stabilizing resistors final setting value.

3. ELECTRICAL TESTS:
3.1 PICKUP / DORP OFF TEST:
Injection done including METROSIL resistor.
R Y B
Pickup
Voltage
Dropof Dropof Dropof current
setting Pickup Pickup Pickup Pickup Pickup Pickup
f f f limit
(V) current voltage current voltage current voltage
voltage voltage voltage (mA)
(mA) (V) (mA) (V) (mA) (V)
(V) (V) (V)
25 18-20

50 18-20

75 18-23

100 19-28

125 20-39

150 24-60

175 33-95
Plug
33-95
remove
Note: pickup voltage +/- 10% setting ,D/O and P/U ratio >50%.

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MFAC34- HIGH IMPEDANCE DIFFERENTIAL RELAY


3.2 OPERATING TIME TEST:
Setting voltage Applied voltage Measured operating time in msec
Limits
(V) 2xsetting (V) R Y B
Between 15-30 msec
(Max. to min. setting
respectively)
(Refer graph)

3.3 FINAL SETTING TESTS:


3.3.1 PICKUP / DORP OFF TEST:

R Y B
Opearate
Voltage
Dropof Dropof Dropof current
setting Pickup Pickup Pickup Pickup Pickup Pickup
f f f limits
(V) current voltage current voltage current voltage
voltage voltage voltage (mA)
(mA) (V) (mA) (V) (mA) (V)
(V) (V) (V)

Note: pickup voltage +/- 10% setting ,D/O and P/U ratio >50%.

3.3.2 OPERATING TIME TEST:


Applied voltage Measured operating time in msec
Setting voltage (V) Remarks
2xsetting (V) R Y B
Between 15-30
msec
(Max. to min.
setting respectively)
(Refer graph)

4. FUNCTIONAL TESTS:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Check metrosil non-linear resistors connection

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MVTP11- CT SUPERVISION RELAY


1. GENERAL DATA AND INFORMATION:
Circuit. Model no:
Panel No. Aux. supply
Make: No of contacts
Frequency R phase Sl.no
Flag type Y phase Sl.no
Setting Range B phase Sl.no

2. MECHANICAL CHECKS AND VISUAL INSPECTION:

ITEM DESCRIPTION CHECKED


1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check the tightness of all connections.
4 Check ferrules.
5 Check apparatus lists.
6 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PRELIMINARY TEST:
FUNCTION R Y B
Test Switch Isolation Checked
CT Bus Shorting Contacts Checked

3.2 RELAY BURDEN:


Relay DC voltage Relay DC current Burden
Condition
R Y B R Y B R Y B
No operation
Operation

Note: For 48/54 V burden operation/no operation = 1.3/4.86W


For 110/125V burden operation/ no operation = 3.0 / 4.37W.

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MVTP11- CT SUPERVISION RELAY


3.3 PICKUP TEST;

Voltage R Y B
Setting Pick up Drop off DO/PU Pick up Drop off DO/PU Pick up Drop off DO/PU
(V) (V) (V) Ratio (V) (V) Ratio (V) (V) Ratio
2

9
Note: Pickup voltage +/-5% Vs. Drop off/ Pickup ratio >85% after 3 sec delay.
3.4 TIMING TEST:
Phase Contacts No. Actual Operating time at 2xVs Expected operating time (s)

R 3 +/-5%

Y 3 +/-5%

B 3 +/-5%

3.5 FINAL SETTING:


Relay final current setting:
3.5.1 PICKUP TEST:

Voltage R Y B
Setting Pick up Drop off DO/PU Pick up Drop off DO/PU Pick up Drop off DO/PU
(v) (V) (V) Ratio (V) (V) Ratio (V) (V) Ratio

4. FUNCTIONAL TEST:
Item Description Checked
1 All contacts checked.
2 All output contacts resistance measured.
3 Flag operation checked.

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MCG14- INSTANTANEOUS O/C RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Model No.
Make Aux. Voltage
Dwg & Sh No. R phase Slno.
Flag Type Y phase Slno.
No. of Contacts B phase Slno.

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
4 Relay CT shorting function checked.
5 Test switch checked for correct function.
6 Stabilizing resistors final setting value.

3. ELECTRICAL TESTS:
3.1 PICKUP / DORP OFF TEST:
Actual operating current
Current Red phase Yellow phase Blue phase
Limits
setting (A) Pickup Drop out Pickup Drop out Pickup Drop out
(A) (A) (A) (A) (A) (A)

Plug
removed

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MCAG14- INSTANTANEOUS O/C RELAY


3.2 OPERATING TIME TEST:

Setting Injected Measured operating time in msec


Limits
current (A) current (A) Red phase Yellow phase Blue phase
5 x current
<25 – 30 ms
setting
2 x current
<30 ms
setting

3.3 RELAY FINAL SETTING TEST:


3.3.1 PICKUP TEST:
Actual operating current
Current Red phase Yellow phase Blue phase
Limits
setting (A) Pickup Drop out Pickup Drop out Pickup Drop out
(A) (A) (A) (A) (A) (A)

3.3.2 OPERATING TIME TEST:

Setting Injected Measured operating time in msec


Limits
current (A) current (A) Red phase Yellow phase Blue phase

5 x current
<25 – 30 ms
setting

4. FUNCTIONAL TESTS:
Item Description Checked
1 All output contacts resistance measured.
2 Flag operation checked.
3 Check metrosil non-linear resistors connection

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MVAX11- TRIP RELAY SUPERVISION


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Flag Type No. of Contacts

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 PICKUP TEST:

Relay Pickup Drop off Current at Rate


terminals Voltage Current Voltage Current voltage

27-28

27-21
Note: typical current at rated voltage,
At 48volts 24.1-29.5mA.
At 110volts 11-13.4mA.
3.2 SUPERVISION CURRENT MEASUREMENT:
Supervision Current
trip RELAY STATUS mvax11 Relay Status
Sl. No. Thro’ Trip relay
1 Reset

2 Operate

4. FUNCTIONAL TEST:

Item Description Checked

1 All output contacts resistance measured.


2 Flag operation checked.
3 Flag operation checked by fuse removal

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MHOB 04- PW PROTECTION (TRANSLAY) RELAY


1. GENERAL DATA AND INFORMATION:
Circuit. Model no:
Panel No. Aux. supply
Make: No of contacts
Frequency Sl.no
Flag type Setting Range

2. MECHANICAL CHECKS AND VISUAL INSPECTION:

ITEM DESCRIPTION CHECKED


1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check the tightness of all connections.
4 Check ferrules.
Check that serial no. of relay matching with serial no. of
6
case.

3. ELECTRICAL TESTS:
3.1 PICUP TEST:
Relay setting (at minimum setting mark ) :
ACTUAL OPERATION
MHOB SETTING
FAULT Injected Pilot Pilot REMARKS
% of In
current current voltage
A–N 22 %
B–N 28%
C–N 40%
A–B 90%
B–C 90%
C-A 45%
Note: pickup Current accuracy +/-5% setting.

3.2 TIMING TEST:


Injected Current
Operating time
at A-N input
4 x setting =

4. FUNCTIONAL TEST:

Item Description Checked

1 All output contacts resistance measured.


2 Flag operation checked.

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MICOM P442- DISTANCE RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Dwg & Sh No. Aux. Voltage
Frequency No. of Contacts
Rated voltage Rated current
Opto I/P voltage Soft ware no.

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


(With relay de-energized condition)
ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of display.
4 Relay CT shorting function checked.
5 Test switch checked for correct function.
6 Check case earthing
7 Watchdog contacts (J11-J12 closed, J13-J14 open)

3. ELECTRICAL TESTS:
3.1 PRELIMINARY CHECK:
(With relay energized condition)
ITEM DESCRIPTION CHECKED
1 Watchdog contacts (J11-J12 open, J13-J14 closed)
Set Clock to local time
2 Date & time Time maintained when Aux. Supply
removed
Make Test Mode Enable under commissioning menu to
3
check ALARM LED (Yellow)
Make Test Mode Enable under commissioning menu to
4
check OUT OF SERVICE LED (Yellow)
5 Apply any fault condition to check TRIP LED (Red)
Apply Test LEDs under commissioning menu to check all 8
6
programmable LEDs.
Measured FIELD SUPPLY Between terminals J7 - J9
7
Voltage Between terminals J8 – J10

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MICOM P442- DISTANCE RELAY


3.2. INPUT OPTO ISOLATORS TEST:
(To check status of OPTO Input, go to SYSTEM DATA menu.)
(Energize only one OPTO INPUT at a time with relay rated OPTO input voltage –
CAUTION!! -Check RATED OPTO INPUT VOLTAGE before apply voltage to OPTO Input
terminal)
V DC Applied Terminal
OPTO No. Status of OPTO Function assigned for
Remarks
Input No. +Ve Terminal -Ve Terminal INPUT OPTO INPUT
No. No.
OPTO-1 D2 D1

OPTO-2 D4 D3

OPTO-3 D6 D5

OPTO-4 D8 D7

OPTO-5 D10 D9

OPTO-6 D12 D11

OPTO-7 D14 D13

OPTO-8 D16 D15

OPTO-9 E2 E1

OPTO-10 E4 E3

OPTO-11 E6 E5

OPTO-12 E8 E7

OPTO-13 E10 E9

OPTO-14 E12 E11

OPTO-15 E14 E13

OPTO-16 E16 E15

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OUTPUT RELAY TEST:
(To check status of output relay, go to COMMISSIONING menu, UNBLOC & TEST PATTERN mode & select
each relay to be tested by apply contact test.)
(Check only one OUTPUT RELAY at a time by “CONTACT TEST” in “APPLY TEST” mode)
Output
Relay Output Contact No. Output relay status Contact resistance Remarks
No.

RL1 H1 – H2

RL2 H3 – H4

RL3 H5 – H6

RL4 H7 – H8 – H9

RL5 H10 – H10 – H12

RL6 H13 – H14 – H15

RL7 H16 – H17 – H18

RL8 G1 – G2

RL9 G3 – G4

RL10 G5 – G6

RL11 G7 – G8 – G9

RL12 G10 – G10 – G12

RL13 G13 – G14 – G15

RL14 G16 – G17 – G18

RL15 F1 – F2

RL16 F3 – F4

RL17 F5 – F6

RL18 F7 – F8 – F9

RL19 F10 – F10 – F12

RL20 F13 – F14 – F15

RL21 F16 – F17 – F18

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MICOM P442- DISTANCE RELAY


CURRENT INPUT TEST:
Injected current Displayed value (Note down with phase angle)
Injected (A)
Phase
terminal (With phase In Secondary % Error In Primary % Error
angle)

IA

IB

IC

IN

VOLTAGE INPUT TEST:


Applied Voltage Displayed value (Note down with phase angle)
Applied (V)
Phase
terminal (With phase In Secondary % Error In Primary % Error
angle)

VA

VB

VC

V C/S

Note:
Limits:
Measurement accuracy for current:10mA or +/-1%
Measurement accuracy for voltage:+/-1%
Measurement accuracy for phase angle: +/-2%
Reference:
TG1.1671-C, volume-1, chapter-4, page-5

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Ensure all the settings are applied for used functions:
IMPEDANCE REACH TEST:
ZONE REACH TEST:
Relay characteristic angle= KZ=

Theoretical Actual Reach in Ohms ()


Zone reach in Ohms
() AN BN CN AB BC CA ABC

Zone – 1 (Z1)

Zone – 2 (Z2)
Zone – 3F
(Z3F)
Zone – 3R (Z4)

RESISTIVE REACH TEST:


Phase faults: Angle = 0

Theoretical Actual Reach in Ohms ()


Zone reach in Ohms
() AB BC CA ABC

Zone – 1 (Z1)

Zone – 2 (Z2)
Zone – 3F
(Z3F)
Zone – 3R (Z4)

Earth faults: Angle = 0

Theoretical Actual Reach in Ohms ()


Zone reach in Ohms
() AN BN CN

Zone – 1 (Z1)

Zone – 2 (Z2)
Zone – 3F
(Z3F)
Zone – 3R (Z4)

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ZONE OPERATING TIME TEST:
Time settings:
Zone 1 = Zone 2 =
Zone 3 = Zone 4=

Actual operating time in mSec


Applied
Phase Carrier Aided Zone – 3F Zone – 3R
faults Zone – 1 (Z1) Zone – 2 (Z2)
Trip (Z3F) (Z4)
AN 50%

BN 50%

CN 50%

AB 50%

BC 50%

CA 50%

ABC 50%

VTS FUNCTION TEST:


i) LOSS OF ONE OR TWO PHASES TEST:
Fixed setting = 75% Vn
Apply rated volts 66.4V (balanced 3 phase volts) with In=1A. (time delay 1sec)
Pick up volts Drop off volts Setting time in Measured time
Phase Relay indication
(20% Vn) (75% Vn) sec in sec
AN

BN

CN

AB

BC

CA

ii) LOSS OF ALL 3-PHASE VOLTAGE UNDER LOAD CONDITION TEST:


Setting range = 10 to 70 Volts
Injected Measured Setting time in Measured time
Set volts Relay indication
current volts sec in sec
1.00 A

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III) BLOCKING OF PROTECTION BY VT MCB TRIP TEST:
Relay Blocked for all zone
Description operations Indication
O.K NOT O.K

VT MCB OPTO Input energized. (VT MCB Off)

iv) DELTA I BLOCKING TEST:


Function Set current Measured current Relay indication

Delta I

iii) ABSENSE OF 3-PHASE VOLTS ON LINE ENERGIZATION TEST:


Actual Relay operation as per
Expected relay expectations
Description Indication
operation
O.K NOT O.K
VT MCB OPTO Input
energized (VT MCB Off) &
Relay should not trip
apply 3-phase current (1A)
with no volts.
VT MCB OPTO Input NOT
energized (VT MCB On) & Relay should trip at
apply 3-phase current (1A) Zone-1, 2, 3
with no volts.

SOTF TEST:
Settings: All Zones enabled & Level detectors selected.
a) WITH ZERO VOLTAGE ON LINE TEST:
Injected current Measured SOTF time
Phase Applied voltage (V) Relay indication
(A) in msec
AN

BN

CN

b) WITH VOLTAGE PRESENT ON LINE TEST:


Injected current Measured SOTF time
Phase Applied voltage (V) Relay indication
(A) in msec
AN

BN

CN

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MICOM P442- DISTANCE RELAY


POWER SWING BLOCKING TEST:
PSB Zone Reach Injected Calculated Impedance
Applied voltage (V) Relay
Angle Setting in  current in 
OUTER INNER OUTER INNER OUTER INNER Indication
REACH REACH
(A) REACH REACH REACH REACH

0

90

180

270

RCA=
NOTE: PSB is applied for 3 sec set delay only. After this set delay (3sec) elapsed, the zones are operating as
normal.

BLOCKING SCHEME TEST:


Selected Actual Operating
Applied Fault Expected Relay Indication
scheme operation time
Zone 1 fault with Channel in
Zone 1 trip
Service & Signal Not Received.
Zone 2 fault with Channel in
Aided trip
Service & Signal Not Received.
Zone 2 fault with Channel in
Zone 2 trip
Service & Signal Received.
Zone 2 fault with Channel Out
of Service & Signal Not Zone 2 trip
Received.
Zone 4 Reverse fault with
Zone 4 trip +
Channel in Service & Signal Signal Send
Not Received.
Zone 1 fault with Channel Out
BOPZ2 of Service & Signal Not Zone 1 trip
Received.
Zone 1 fault with Channel in
Zone 1 trip
Service & Signal Received.
Zone 3 fault with Channel Out
of Service & Signal Not Zone 3 trip
Received.
Zone 3 fault with Channel in
Zone 3 trip
Service & Signal Received.
Zone 4 fault with Channel Out
of Service & Signal Not Zone 4 trip
Received.
Zone 4 fault with Channel in
Zone 4 trip
Service & Signal Received.

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MVTR52 – AUTO RECLOSE RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Diagram no. Aux. Voltage
No of inputs: No of outputs.

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
3. ELECTRICAL TESTS:
3.1. RELAY RESPONSE WHEN ENERGISED:
Relay status when Relay Response when energized
Results
aux. supply removed Circuit breaker open circuit breaker closed
Lockout but resets after
Lockout Lockout
reclaim time
Normal Lockout Normal
3.2. INPUT CHECK:
Energize each input and verify the input status on the relay display.
INPUTS TERMINALS RESULTS
1 46-44
2 48-44
3 50-44
4 52-44
5 54-44
6 56-44
9 18-16
10 20-16
11 22-16
12 24-16
13 26-16
14 28-16

3.3. RELAY BURDEN AT RATED VOLTAGE:


Measured aux. Voltage: Measured drain current: Burden:

Note: nominal burden at rated voltage (125V) : <1.0W

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MVTR52 – AUTO RECLOSE RELAY


3.4. TIMER/ COUNTER CHECK:
Note: During this test set FUCT 1,4,10,12,18 = 1 and FUCT 3,8,14,16 =0

Timer / Counter Setting Result

Dead timer1
Dead timer 2
Dead timer 3
Dead timer 4
Reclaim timer
Close pulse timer
No of shots
Frequent operation counter
Maintenance alarm counter
Maintenance lockout counter
Note: Typical accuracy:
a. Dead time: +/-2% or 70ms, b. close pulse: +/-2% or 20ms, c. Reclaim time: +/-2%
3.5. OUTPUT RELAYS CHECK:
Contact
Output relay Purpose Output contacts LED check
check
29-31 NO, 31-33 NC
RL1 A/R in progress
43-45 NO, 45-47 NC
RL2 CB close 35-37 NO, 37-39 NC
30-32 NO, 32-34 NC
RL3 Lock Out
49-51 NO, 51-53 NC
RL4 Block instantaneous 36-38 NO, 38-40 NC
RL5 Watchdog 13-14 NO, 14-27 NC
RL6 CB fail to close 1-3 NO, 3-5 NC
RL7 Maintenance alarm 7-9 NO, 9-11 NC
2-4 NO, 4-6 NC
RL8 Maintenance lock out
21-23 NO, 23-25 NC
RL9 Successful A/R 8-10 NO, 10-12 NC
RL10 Frequent operation 15-17 NO, 17-19 NC

3.6. FUNCTIONS CHECK:


FUNCTION
SETTING RELAY RESPONSE RESULTS
NO
0 RL4 Continuously operated
1
>0 > number of shots RL4 never operate

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MVTR52 – AUTO RECLOSE RELAY


3.6. FUNCTIONS CHECK: (CONN…)
FUNCTION
SETTING RELAY RESPONSE RESULTS
NO
0 Input-11 must be live for normal operation.
2
1 Input -11 must be dead for normal operation.

0 Breaker Auxiliary Contact (input 1) N/C.


3
FUNT 4 =1 1 Breaker Auxiliary Contact (input 1) N/O.

0 Initiate by Protective Relay


4
FNCT 5 = 1 1 A/R Initiation by Breaker Status
A/R Initiation by Protective Relay Only if the CB
0
initially closed
5
FNCT 4 = 0 A/R Initiation by Protective Relay irrespective of
1
position of CB
0 Input 6 must be Live, before dead time starts.
6
1 Dead Time Start with input 6 not Live.

0 CB must open before the dead time start


7
FNCT 4 = 0 1 The dead time can start before the CB has tripped

0 RL 3 normally reset.
8
1 RL 3 normally operates.
Input 6 must be live to close the breaker. Relay locks
0
out at the end of RC time, if input 6 is not live.
9
FNCT 6 = 1 1 The Relay locks out immediately, if input 6 is not live.
Close Signal is cancelled 20ms after the Circuit
0
Breaker closes
10 Close Signal is maintained to the end of the preset
1
close pulse
The Reclaim Time is inhibited while the instantaneous
0
protection is operated.
11 The Reclaim Time continues running from the end of
1
the dead time.
The maintenance lockout relay is enabled when the
0 maintenance counter is = to or > the maintenance
12 lockout target setting
1 The maintenance lockout relay will never operate.

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MVTR52 – AUTO RECLOSE RELAY


3.6. FUNCTIONS CHECK: (CONN…)
FUNCTION
SETTING RELAY RESPONSE RESULTS
NO
The maintenance lockout relay will operate at the end
0 of the sequence in which the maintenance counter
13 becomes equal to the maintenance lock out target
FNCT 12=0 The lockout relay will operate as soon as the counter
1
equals the target
The frequent operations counter is disabled
0
14
1 The counter is enabled
The relay is reset; the reclaim time will start when the
0 circuit breaker is closed. If fault occurs during reclaim
15 time, relay will be in reset condition.
The relay is ready to perform an auto-reclose
1
sequence as soon as the circuit breaker closes.
The block is instantaneous relay and maintenance
0
lockout relay will be on together
16
The block instantaneous relay will not be on, while the
1
maintenance lockout relay is on
The block instantaneous relay will be on during the
0
17 initiation inhibit period after a manual close
FNCT15 = 0 1 The block instantaneous will not be on

0 RL 9 Will be pulsed on for 50ms only


RL 9 Will be on continuously, until reset by
18
1 energisation of the appropriate input, or the push
button is pressed

3.7. FINAL SETTING:

Timer / Counter Setting Result Function Setting Function Setting


No of Shots 1 10
Dead timer 1 2 11
Dead timer 2 3 12
Dead timer 3 4 13
Dead timer 4 5 14
Reclaim timer 6 15
Close pulse timer 7 16
Frequent operation 8 17
Maintenance alarm 9 18
Maintenance L/O

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MCTI – CBF CURRENT CHECK RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Diagram no: Aux. Voltage
Flag Type No. of Contacts
Frequency: Setting Range:
Rated Current In:

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.

3. ELECTRICAL TESTS:
3.1 RELAY AUX. BURDEN:

Condition Relay DC voltage Relay DC current Nominal DC current

No operation 12mA per ph MCTI40 at 110/125V


Operation 60mA per ph MCTI40 at 110/125V

3.2. PICK UP TEST:


Plug R Y B
Dial Curr.
setting
mutip setting P/U D/O P/U D/O P/U D/O
Is DO/PU DO/PU DO/PU
M Is x M (A) (A) (%) (A) (A) (%) (A) (A) (%)
(xIn)
0.1
0.2
1.0
0.4
0.8
1.2
1.4
0.1
1.6
2.0
Note: Typical Accuracy pick up +/-5% setting and Drop off shall be 95-97% of pick up value.

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MCTI – CBF CURRENT CHECK RELAY


3.3. TIMING TEST:
Plug setting Is: Dial multiplier M: Current setting Is x M:
Injected current: 2x Current setting
R Y B

Operating time Reset time Operating time Reset time Operating time Reset time

Note: Typical operating time 12ms and reset time 15ms.

3.4. FINAL SETTING TEST:


3.4.1. PICKUP TEST:
Plug R Y B
Dial Curr.
setting
mutip setting P/U D/O DO/PU P/U D/O DO/PU P/U D/O DO/PU
Is
M Is x M (A) (A) (%) (A) (A) (%) (A) (A) (%)
(xIn)

Note: Typical Accuracy pick up +/-5% setting and Drop off shall be 95-97% of pick up value.
3.4.2. TIMING TEST:
Injected current: 2x Current setting
R Y B

Operating time Reset time Operating time Reset time Operating time Reset time

Note: Typical operating time 12ms and reset time 15ms.

4. FUNCTIONAL TEST:
Item Description Checked
1 All output contacts operation checked.
2 CT shorting function checked.

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P127 – DIRECTIONAL E/F RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Diagram no. Aux. Voltage
Frequency Firmware no.
Rated voltage Rated current:
No of logic Inputs: No of outputs:

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of display.
4 CT shorting function checked.
3. ELECTRICAL TESTS:
3.1. RELAY DC BURDEN TEST:
Current (mA) Burden (W) Nominal Burden (W)
Voltage
Terminal Output Output
(V) Quiescent Quiescent Quiescent Max
Operated Operated
<3W <6W

3.2. OPTO INPUT CHECK:


(Energize only one OPTO INPUT at a time with relay rated OPTO input voltage – CAUTION!! -Check RATED
OPTO INPUT VOLTAGE before apply voltage to OPTO Input terminal)
V DC Applied Terminal
OPTO No. Status of OPTO Function assigned for
Remarks
Input No. +Ve Terminal -Ve Terminal INPUT OPTO INPUT
No. No.
OPTO-1 22 24
OPTO-2 26 28
OPTO-3 17 19
OPTO-4 21 23
OPTO-5 25 27
OPTO-6 58 60
OPTO-7 57 59

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P127 – DIRECTIONAL E/F RELAY


3.3. OUTPUT RELAY TEST:
Output Contact Actual
Output
Relay Output Contact No. Operation Assignment of Remarks
relay status
No. check Relays
WD 36-35 (N.C) / 36-37 (N.O)
RL1 2-4 (N.C) / 2-6 (N.O)
RL2 8-10 (N.C) / 8-12 (N.O)
RL3 14 – 16
RL4 18 – 20
RL5 1–3
RL6 5–7
RL7 9 – 11
RL8 13 - 15

3.4. CURRENT INPUT TEST:


Injected current
Phase Applied CT ratio Displayed current % Error Remarks
(A)

IN

3.5. VT INPUT TEST:


Applied voltage
Phase Applied VT ratio Displayed voltage % Error Remarks
(V)

VN

3.6. DIRECTIONAL E/F ELEMENT (67N):


Note: The polarity point for current input terminal: 47 and for voltage input, terminal: 73.
3.6.1. CURRENT SENSITIVITY TEST:
Inject polarising voltage above voltage setting Ue = V 0, and inject current at relay torque angle.

Element Current setting Pickup current Drop off current Accuracy

+/- 2%Ies for DT


Ie>
1.1Ies+/- 2% for IDMT

Ie>> +/- 2%Ies for DT

Ie>>> +/- 2%Ies for DT

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P127 – DIRECTIONAL E/F RELAY


3.6.2. VOLTAGE SENSITIVITY TEST:
Inject current above the set value at relay torque angle and vary the voltage.
Voltage
Injected Pickup Drop off
Element threshold Accuracy
current voltage voltage
setting

Ie> +/- 2%

Ie>> +/- 2%

Ie>>> +/- 2%

3.6.3. DIRECTIONAL TEST:


Inject current and voltage above the set value. Vary the current angle and monitor the relay status.
Torque
Trip zone Injected Injected Expected Actual operating
Element angle
setting voltage current operating zone Zone
setting

Ie>

Ie>>

Ie>>>

Note: Expected operating zone: (Relay torque angle- trip zone setting) to (Relay torque angle + trip zone
setting). Typical accuracy for torque angle: +/- 2, for trip zone: +/- 2.
3.6.4. TIMING TEST:
(Apply the fault at Relay torque angle.)
Actual Operating time Expected Operating time LED
Element Curve/ Time
2xIs 10xIs 2xIs 10xIs Indication
IEC- SI
TMS=1
Ie>
IEC- VI
TMS=1
DT
Ie>> -- --
T= 0
DT
Ie>>> -- --
T=0
Note: Typical accuracy for operating time:
DT: +/- 2% or 30…..50ms
IDMT: +/- 5% or 30…….50ms

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P127 – DIRECTIONAL E/F RELAY


3.6.5. FINAL SETTING TEST:
Final setting
Set point Setting Range
Ie> Ie>> Ie>>
0.1 to 25 Ien for Ie>
Current setting
0.5 to 40 Ien for Ie>>,Ie>>>
Delay type DT or IDMT
0.025 to 1.5 TMS
Delay time or TMS
0 to 150 Sec Trip time
Torque angle 0 to 359 deg

Trip zone +/- 10 to +/- 170 deg

Polaring voltage 1 to 260V

3.6.5.1. CURRENT SENSITIVITY TEST:


Inject polarising voltage above voltage setting, and inject current at relay torque angle.
Injected
Element current Pickup current Drop off current Accuracy
Angle
+/- 2%Ies for DT
Ie>
1.1Ies+/- 2% for IDMT

Ie>> +/- 2%Ies for DT

Ie>>> +/- 2%Ies for DT

3.6.5.2. VOLTAGE SENSITIVITY TEST:


Inject current above the set value at relay torque angle and vary the voltage.
Injected
Injected Pickup Drop off
Element current Accuracy
current voltage voltage
Angle

Ie> +/- 2%

Ie>> +/- 2%

Ie>>> +/- 2%

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P127 – DIRECTIONAL E/F RELAY


3.6.5.3. DIRECTIONAL TEST:
Inject current and voltage above the set value. Vary the current angle and monitor the relay status.
Applied Injected
Element Expected operating zone Actual operating Zone
voltage current
Ie>

Ie>>

Ie>>>
Note: Expected operating zone: (Relay torque angle- trip zone setting) to (Relay torque angle + trip zone
setting). Typical accuracy for torque angle: +/- 2, for trip zone: +/- 2.
3.6.5.4. TIMING TEST:
(Apply the fault at Relay torque angle.)
Applied Actual Operating time Expected Operating time LED
Element
voltage (V) 2xIs 10xIs 2xIs 10xIs Indication

Ie>

Ie>> -- --

Ie>>> -- --

Note: Typical accuracy for operating time:


DT: +/- 2% or 30…..50ms
IDMT: +/- 5% or 30…….50ms
3.6.6. FAULT RECORD:
Fault record verification done.

3.6.7. WAVEFORM RECORD:


Waveform record verification and retrieval of record through ‘MiCOM S1’ done.

3.7. RELAY SETTING:

Final relay setting retrieved through ‘MICOM S1’ software and printout attached.

3.8. FUNCTIONAL TEST:


Item Description Checked
Outputs relay & LED operation as per the
1
configuration.

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KAVS100 – CHECK SYNCHRONISING RELAY


1. GENERAL DATA AND INFORMATION:
Circuit Ref. Designation
Panel No. Serial No.
Make Model No.
Diagram no. Aux. Voltage:
Frequency No. of Contacts
Rated voltage Vn: Flag type:

2. MECHANICAL CHECKS AND VISUAL INSPECTION:


ITEM DESCRIPTION CHECKED
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
3. ELECTRICAL TESTS:
3.1. RELAY DC BURDEN TEST:
Drain Current (mA) Nominal drain current (mA)
Voltage
Terminal
(V) Relay reset Relay operate Relay reset Relay operate

30mA at 125V 50mA at 125V

3.2. UNDER VOLTAGE BLOCKING TEST:


Set DIL -6 position to Vn (Ph-N).
Phase angle setting: 5 deg, slip timer setting: 0sec
Applied V bus, V line voltages shall be in phase and same frequency.
Test for V BUS Test for V LINE
Setting
Applied voltage on V Line (27,28)= Applied voltage on V Bus (21,22)=
Vs
LED on LED off (blocking) LED on LED off (blocking)

77.0%
77.5%
78.0%
79.0%
81.0%
85.0%
92.5%
NOTE: Typical accuracy of blocking +/- 5% setting.

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KAVS100 – CHECK SYNCHRONISING RELAY


3.3. PHASE ANGLE TEST:
Vs = 77%, slip timer = 0sec.
Apply rated V bus, V line voltage at same frequency. Fixed angle of V bus= 0deg, and vary the phase angle of
V line both in lead, lag direction and monitor the status of relay LED.
V bus =
Phase angle V Line (LEAD) V Line (LAG)
setting LED on LED off ( reset) LED on LED off (reset)
5
7.5
10
15
25
45
82.5
NOTE: Typical accuracy of reset is set value-2deg or -5%

3.4. SLIP FRQUENCY TIMER TEST:


Vs = 77%Vn, phase angle = 0deg.
% Error
Slip timer setting Operating time
( typical +/- 5% or 50ms)
0
0.5
1.0
2.0
4.0
8.0
15.5
INFINITY ( shall be >30s)

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KAVS100 – CHECK SYNCHRONISING RELAY


3.5. DL/LB & LL/DB FEATURE TEST:

Expected Output relay Status


Line
Bus voltage Results
voltage DL/LB = IN DL/LB = OUT DL/LB = OUT
(21,22) Ok/ Not ok
(27,28) LL/DB=OUT LL/DB=IN LL/DB=OUT
MODE= DL/LB MODE= LL/DB MODE= -

40 % Rated, in –
No Operation No Operation No Operation
Phase

15 % Rated, in –
No Operation Operation No Operation
Phase
Rated
ph-N =
40 % Rated, Anti –
No Operation No Operation No Operation
Phase

15 % Rated, Anti –
No Operation Operation No Operation
Phase

Expected Output relay Status


Bus
Line voltage Results
voltage DL/LB = IN DL/LB = OUT DL/LB = OUT
(27,28) Ok/ Not ok
(21,22) LL/DB=OUT LL/DB=IN LL/DB=OUT
MODE= DL/LB MODE= LL/DB MODE= -

40 % Rated, in –
No Operation No Operation No Operation
Phase

15 % Rated, in –
Operation No Operation No Operation
Phase
Rated
ph-N =
40 % Rated, Anti –
No Operation No Operation No Operation
Phase

15 % Rated, Anti –
Operation No Operation No Operation
Phase

3.6. FINAL SETTING TEST:

1. Phase Angle Setting:


2. Slip Frequency timer setting:
3. Under voltage blocking setting:
Vn selection:
Voltage setting Vs:
4. DL/LB Switch position:
5. LL/DB Switch position:

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KAVS100 – CHECK SYNCHRONISING RELAY


3.6.1. UNDER VOLTAGE BLOCKING TEST:
Applied V bus, V line voltages shall be in phase and same frequency.
Test for V BUS Test for V LINE
Setting
Applied voltage on V Line (27,28)= Applied voltage on V Bus (21,22)=
Vs
LED on LED off (blocking) LED on LED off (blocking)

3.6.2. PHASE ANGLE TEST:


Apply rated V bus, V line voltage at same frequency. Fixed angle of V bus= 0deg, and vary the phase angle of
V line both in lead, lag direction and monitor the status of relay LED.
V bus =
Phase angle V Line (LEAD) V Line (LAG)
setting LED on LED off ( reset) LED on LED off (reset)

3.6.3. SLIP FRQUENCY TIMER TEST:

% Error
Slip timer setting Operating time
( typical +/- 5% or 50ms)

3.7. FUNCTIONAL TEST:

Item Description Checked

1 All Outputs relays & LED operation.

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MICOM P54*
Current Differential Relay
Commissioning Test Record

Project : Cubicle no :
Customer : Cubicle type :
Contract : Ref. drawing :
no

Relay information

Relay type P543


Model number
Serial number
Rated voltage Vn
Rated current In
Aux. Voltage Vx

Test equipment used

Test set Model :


Serial no. :
Communication software Type :
Version :

Product checks

With the relay de-energised

Visual Inspection      


Relay damaged?
Rating information correct for installation?
Case earth installed?
External wiring checked against diagram?
Test block connections checked?

Watchdog Contacts
Supply Off - Terminals 11 & 12 (Closed)
Supply Off - Terminals 13 & 14 (Open)
Supply On - Terminals 11 & 12 (Open)
Supply On - Terminals 13 & 14 (Closed)

With the relay energised


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Measured auxiliary supply


Field supply voltage
Value measured between terminals 7 & 9
Value measured between terminals 8 & 10

Clock set to local time?


Time maintained when auxiliary supply removed?
Relay healthy (green) LED working?
Alarm (yellow) LED working?
Out of service (yellow) LED working?
Trip (red) LED working?
All 8 programmable LESs working?

Opto inputs

Opto 1 Opto 5
Opto 2 Opto 6
Opto 3 Opto 7
Opto 4 Opto 8

Output relays

Relay 1 Relay 5
Relay 2 Relay 6
Relay 3 Relay 7
Relay 4

MEASUREMENT ACCURACY CHECKS

Displayed current (Primary / Secondary)


Phase CT ratio
E/F CT ratio

Input CT Applied value Displayed value


Ia 1A
Ib 1A
Ic 1A
IN 1A

SETTINGS CHECKS

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Application specific function setting applied?


Application specific PSL applied?

FUNCTIONAL TESTING (WITH LOOP BACK APPLIED)

SETTING ACCURACY CHECK

Current Is 1 = 0.2 , K1 = 30%


injected Expected Measured op.
in Phase op. Current current
(Amp.) (Amp.)
A 0.11 – 0.13
B 0.11 – 0.13
C 0.11 – 0.13

BIAS CHARACTERISTIC CHECK

Lower slope : ( Is1=0.2 , Is2 = 2.0 , K1=30% , K2=150% )


Bias current injected Differential Expected Measured value
in phase (Amps) current differential of diff. current
injected in current for (Amp)
phase tripping
(Amp)
A B C A B C
1.0 x 0.225 – 0.275
1.0 x 0.225 – 0.275
1.0 x 0.225 – 0.275

Upper slope : ( Is1=0.2 , Is2 = 2.0 , K1=30% , K2=150% )


Bias current injected Differential Expected Measured value
in phase (Amps) current differential of diff. Current
injected in current for (Amp)
phases tripping (Amp)

A B C A B C
3.0 x 1.035 – 1.265
3.0 x 1.035 – 1.265
3.0 x 1.035 – 1.265

Operating time
Inject 3 Amp in phase Expected operating time Measured operating time

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

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Customer Contract
Location #
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Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

A <35 ms
B <35 ms
C <35 ms

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

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Customer Contract
Location #
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Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MICOM P54* END TO END TEST


Current Differential Relay
Commissioning Test Record – End to End tests / On load tests

Project : Circuit :
Customer : Loal end S/S :
Contract : Remote end :
no S/S

Relay information

Relay type P543


Model number
Serial number (Local end)
Serial number (Remote end)
Rated voltage Vn
Rated current In
Aux. Voltage Vx

Test equipment used

Test set Model :


Serial no. :
Communication software Type :
Version :
Fibre optic meter

END TO END TESTS (2 TERMINAL APPLICATION) :

Scheme setup (2 terminal / Dual redundant) :


Connection between two relays (direct fibre optic/through P591)
Communication interface on relay (850nm multimode/1300nm
multimode/1300nm singlemode/1550nm singlemode)
Local relay address : Remote relay address :
Equipment Optical signal strengh Optical signal strengh
LOCAL END REMOTE END
TX RX TX RX
P543 (channel 1)
P543 (channel 2)
P591 (connected to channel 1)
P591 (connected to channel 2)

CURRENT INJECTION TEST :

Test performed by Test witnessed by Date of test


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Name MUSTAFA HAJI

Signature
Customer Contract
Location #
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Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

LOCAL RELAY REMOTE RELAY


Current injected : 1.0 A , 3-phase Current is not injected
balanced
Measurement Expected Measured Measurement Expected Measured
s value value s value value
Ia Local 1.0 A Ia Local 0A
Ia Remote 0A Ia Remote 1.0 A
Ib Local 1.0 A Ib Local 0A
Ib Remote 0A Ib Remote 1.0 A
Ic Local 1.0 A Ic Local 0A
Ic Remote 0A Ic Remote 1.0 A
Ia diff 1.0 A Ia diff 1.0 A
Ib diff 1.0 A Ib diff 1.0 A
Ic diff 1.0 A Ic diff 1.0 A
Ia bias 0.5 A Ia bias 0.5 A
Ib bias 0.5 A Ib bias 0.5 A
Ic bias 0.5 A Ic bias 0.5 A

LOCAL RELAY REMOTE RELAY


Current not injected Current injected : 1.0 A , 3-phase
balanced
Measurement Expected Measured Measurement Expected Measured
s value value s value value
Ia Local 0A Ia Local 1.0 A
Ia Remote 1.0 A Ia Remote 0A
Ib Local 0A Ib Local 1.0 A
Ib Remote 1.0 A Ib Remote 0A
Ic Local 0A Ic Local 1.0 A
Ic Remote 1.0 A Ic Remote 0A
Ia diff 1.0 A Ia diff 1.0 A
Ib diff 1.0 A Ib diff 1.0 A
Ic diff 1.0 A Ic diff 1.0 A
Ia bias 0.5 A Ia bias 0.5 A
Ib bias 0.5 A Ib bias 0.5 A
Ic bias 0.5 A Ic bias 0.5 A

IF DUAL REDUNDANT SET UP IS USED :

Check above results when channel-1 is disconnected


Check above results when channel-2 is disconnected

DIFFERENTIAL INTERTRIP (WITH DIRECT FIBRE OPTIC CONNECTION ) :

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

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AREVA T&D Site test record RELAY TEST Doc. Ref.

1 A injected in Tripping of local Tripping of remote


local relay relay relay
A
B
C

DIRECT INTERTRIP :

Test Expected result Remark


Energise opto L-___ on Output relay RL-___ NA
remote relay should operate on local
relay
Energise opto L-___ on Output relay RL-___ NA
local relay should operate on remote
relay

ON LOAD TESTS :

LOCAL RELAY REMOTE RELAY


Primary current : Primary current :
Measurement Measured value Measurement Measured value
s s
Ia Local Ia Local
Ia Remote Ia Remote
Ib Local Ib Local
Ib Remote Ib Remote
Ic Local Ic Local
Ic Remote Ic Remote
Ia diff Ia diff
Ib diff Ib diff
Ic diff Ic diff
Ia bias Ia bias
Ib bias Ib bias
Ic bias Ic bias

MICOM P143
Over Current & Earth Fault Relay
Commissioning Test Record

Project : Cubicle no :
Customer : Cubicle type :
Substatio : Ref. drawing :
n

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Device : Ct Ratio :
Ref

Front plate information


Relay type
Model number
Serial number
Rated current In
Auxiliary Voltage Uaux

Test equipment used


Test set Model :
Serial no. :
Setting software Type :
Version :

Product checks

With the relay de-energized

Visual Inspection      


Relay damaged?
Rating information correct for installation?
Case earth installed?
External wiring checked against diagram?
Test block connections checked?

Watchdog Contact
Supply Off - Terminals J13-J14 (Open)
Supply On - Terminals J13-J14(Closed)

With the relay energized

Measured auxiliary supply


Clock set to local time?
Time maintained when auxiliary supply removed?
Relay healthy (green) LED working?
Alarm (orange) LED working?

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

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Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Trip (red) LED working?

Opto inputs

Opto 1 to 8
Opto 9 to 16

Output relays

Relay 1 Relay 4
Relay 2 Relay 5
Relay 3 Relay 6

MEASUREMENT ACCURACY CHECKS

Line CT ratio
E/F CT ratio
Line VT ratio

Input CT Applied value Displayed value


Ia 1.0 A
Ib 1.0 A
Ic 1.0 A
IN 1.0 A
Input VT Applied value Displayed value
Ia 100
Ib 100
Ic 100

SETTING CHECKS

Application specific function setting applied?

FUNCTIONAL TESTING

IDMT: I
Settings: Over Current
Test performed by Test witnessed by Date of test
AREVA T&D
Name MUSTAFA HAJI

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Customer Contract
Location #
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Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Earth Fault
Element Sensitivity test Characteristic test
Pickup Dropout Injected Calculated Measured op.
current Time time
Overcurrent 2*Is
4*Is
Earth fault 2*Is
4*Is

DT: I
Settings: Overcurrent
Earth Fault
Element Sensitivity test Characteristic test
Pickup Dropout Injected current Measured op.
time
Overcurrent 2*Is
Earth fault 2*Is

Sensitive Earth Fault: Isef


Settings:
Element Sensitivity test Characteristic test
Pickup Dropout Injected current Measured op.
time
Sensitive 2*Is
Earth Fault

Negative Sequence OC:


Settings:
Element Sensitivity test Characteristic test
Pickup Dropout Injected current Measured op.
time
Negative 2*Is
Sequence OC

Thermal Overload:
Settings:
Element Sensitivity test Characteristic test
K Factor Time Injected Calculated Measured op.
Multiplier current Time time
Test performed by Test witnessed by Date of test
AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Thermal 2*Is
Alarm 4*Is
Thermal 2*Is
Trip 4*Is

Voltage Protection:
Settings:
Element Sensitivity test Characteristic test
Pickup Dropout Injected Voltage Measured op. time
Under Vs/2
Voltage
Over Vs*2
Voltage

Frequency Protection:
Settings:
Element Sensitivity test Characteristic test
Pickup Dropout Injected Voltage Measured op. time
Under Vs/2
Frequency
Over Vs*2
Frequency

Remarks:

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MICOM P632
Transformer Differential Protection Relay
Commissioning Test Record

Project : Cubucle no :
Customer : Cubicle :
type
Contract : Ref. :
no drawing

Front plate information

Relay type
Model number
Serial number
Rated Current In
Aux Voltage Vx
Voltage Vn
Rated Frequency

Test equipment used

Test set Model :


Serial no. :
Setting software Type :
Version :

Product checks

With the relay de-energised

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Visual Inspection      


Relay damaged?
Rating information correct for installation?
Case earth installed?
External wiring checked against diagram?
Test block connections checked?

Opto input/Relay output checks :

Opto input Operation Output relay Operation


U901 K901
U902 K902
U903 K903
U904 K904
K905
K906
K907
K908
Winding Measurement Checks :

Winding “a” CT Ratio


Winding “b” CT Ratio
Injected Current
Expected Value Measured Value
Ia HV
Ib HV
Ic HV
Ia LV
Ib LV
Ic LV

Differential Protection :

Winding “a” amplitude matching factor – Kam,a


Winding “b” amplitude matching factor – Kam,b
Vector group reference
Zero sequence filter on winding “a”
Test performed by Test witnessed by Date of test
AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Zero sequence filter on winding “b”


Idiff>
M1
M2
IR, m2

Checking of first section of tripping characteristic :

Test Windin Expected operating Measured Differential Restrain


g current value current current
measured measured
by relay at by relay at
operating operating
point point
3-phase a = (Idiff>*
current Inom)/Kam,a
injection =
3-phase b = (Idiff>*
current Inom)/Kam,b
injection =

Checking of second/third section of tripping characteristic :

Test method : 3 phase currents injected in winding “a” and “b”.

Section of Sec. Phase current Sec. Phase Theoretical value


tripping measured at currents of differential
char. Under operating point measured at current for
test Winding “a” operating point measured restrain
Winding “b” current
Second

Second

OPERATING TIME

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AREVA T&D Site test record RELAY TEST Doc. Ref.

Injected current = Operating time Operating time


1A
Ia HV Ia LV
Ib HV Ib LV
Ic HV Ic LV

MAGNETISING INRUSH RESTRAINT

Injected current
Setting for second harmonic inrush blocking
Relay operation is blocked for second harmonic content
above

LED Checks :

LED no. Configured for Operation checked Remark


H5
H6
H7
H8
H9
H10
H11
H12
H13

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

MICOM P122
Over Current Relay
Commissioning Test Record

Project : Cubicle no :
Customer : Cubicle type :
Substatio : Ref. drawing :
n
Device : Ct Ratio :
Ref

Front plate information


Relay type
Model number
Serial number
Rataed current In
Auxiliary Voltage Uaux

Test equipment used


Test set Model :
Serial no. :
Setting software Type :
Version :

Product checks

With the relay de-energised


Visual Inspection      
Relay damaged?
Rating information correct for installation?
Case earth installed?
External wiring checked against diagram?
Test block connections checked?

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Watchdog Contact
Supply Off - Terminals 36 & 37 (Open)
Supply On - Terminals 36 & 37 (Closed)

With the relay energised


Measured auxiliary supply
Clock set to local time?
Time maintained when auxiliary supply removed?
Relay healthy (green) LED working?
Alarm (orange) LED working?
Trip (red) LED working?

Opto inputs
Opto 1
Opto 2
Opto 3
Output relays
Relay 1 Relay 4
Relay 2 Relay 5
Relay 3 Relay 6

MEASUREMENT ACCURACY CHECKS


Displayed current (Primary / Secondary)
Line CT ratio
E/F CT ratio

Input CT Applied value Displayed value


Ia 1.0 A
Ib 1.0 A
Ic 1.0 A
IN 1.0 A

SETTING CHECKS

Application specific function setting applied? Yes/No

FUNCTIONAL TESTING

IDMT : I

Element Sensitivity test Characteristic test


Setting Measured op. Char Time Injected Measured
current multiplier current op. time
Overcurre 1.0A IEC SI 2*Is
nt 4*Is
Earthfault 0.20A IEC SI 2*Is
4*Is
Test performed by Test witnessed by Date of test
AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

DT :I
Element Sensitivity test Characteristic test
Settin Measured Char Time Injected Measured
g op. current setting current op. time
Overcurrent
Earthfault
Remarks:

MICOM P132
Motor Management Relay
Commissioning Test Record

Project : Cubicle no :
Customer : Cubicle type :
Substatio : Ref. drawing :
n
Device : Ct Ratio :
Ref

Front plate information


Relay type
Model number
Serial number
Rated current In
Auxiliary Voltage Uaux

Test equipment used

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Test set Model :


Serial no. :
Setting software Type :
Version :

Product checks

With the relay de-energized

Visual Inspection      


Relay damaged?
Rating information correct for installation?
Case earth installed?
External wiring checked against diagram?
Test block connections checked?

With the relay energized

Measured auxiliary supply


Clock set to local time?
Time maintained when auxiliary supply removed?
Relay healthy (green) LED working?
Alarm (orange) LED working?
Trip (red) LED working?

Opto inputs

U601 – U606
U701 – U706
U801 – U824
U901 – U904

Output relays

Relay 1 K601 – K608


Relay 2 K701 – K708

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Relay 3 K901 – K908

MEASUREMENT ACCURACY CHECKS

Line CT ratio
E/F CT ratio
Line VT ratio

Input CT Applied value Displayed value


Ia 1.0 A
Ib 1.0 A
Ic 1.0 A
IN 1.0 A
Input VT Applied value Displayed value
Ia 100
Ib 100
Ic 100

SETTING CHECKS

Application specific function setting applied?

FUNCTIONAL TESTING

DTOC: I> and I


Settings:

Element Sensitivity test Characteristic test


Pickup Dropout Injected current Measured op.
time
Overcurrent 2*Is
I>
Overcurrent 2*Is
I>>

Directional Earth Fault:


Settings:

Element Sensitivity test Characteristic test

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Pickup Trip Pickup Dropout Injected Measured


Voltage Zone current op. time
Directional 2*Is
Earth Fault

Motor Overload Protection:


Settings:

Element Sensitivity test Characteristic test


Pickup Dropout Injected Calculated Measured op.
current Time time
Overload 2*Is
Protection 4*Is

Negative Sequence OC:


Settings:
Element Sensitivity test Characteristic test
Pickup Dropout Injected current Measured op.
time
Negative 2*Is
Sequence OC

Thermal Overload:
Settings:
Element Sensitivity test Characteristic test
K Factor Time Injected Calculated Measured op.
Multiplier current Time time
Thermal 2*Is
Alarm 4*Is
Thermal 2*Is
Trip 4*Is

Voltage Protection:
Settings:
Element Sensitivity test Characteristic test
Pickup Dropout Injected Voltage Measured op. time

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature
Customer Contract
Location #
Project
Contractor
AREVA T&D Site test record RELAY TEST Doc. Ref.

Under Vs/2
Voltage
Over Vs*2
Voltage

Frequency Protection:
Settings:
Element Sensitivity test Characteristic test
Pickup Dropout Injected Voltage Measured op. time
Under Vs/2
Frequency
Over Vs*2
Frequency

Remarks:

Test performed by Test witnessed by Date of test


AREVA T&D
Name MUSTAFA HAJI

Signature

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