Automatic G.T.A.

W
Tube to Tube Sheet
Welding Machine

AICHI SANGYO CO., LTD.

5-12, KITASHINAGAWA 5-CHOME TEL : +81 3 3447 0204
SINAGAWA-KU FAX : +81 3 3444 2248
141-0001 TOKYO http://www.aichi-sangyo.co.jp
 FEATURES
1. ENABLES AUTOMATIC ORBITAL GTA WELDING
OF TUBE TO TUBE SHEET,
WITH THE TUBE IN HORIZONTAL POSITION.
2. WELDING HEAD IS HELD IN POSITION
BY MEANS OF A FRONTAL POSITIONING DEVICE.
WELDING TORCH ROTATES AROUND
A SELF-CENTERING TOOL.
3. ARC START BY HIGH FREQUENCY.
CONSTANT WELDING CURRENT IRRESPECTIVE
TO ARC LENGTH.
4. WELDING OF THIN-WALLED TUBE END TO
THICK TUBE PLATE IS PERFORMED EASILY
AND SURELY THANKS TO THE EFFECT OF
PULSED CURRENT.
5. PRECISE CONTROL OF WELDING PROCEDURES
IS POSSIBLE, INCLUDING DOWN-SLOPE TIME,
PRE-HEAT TIME, AMOUNT OF WELD OVERLAP,
CRATER FILLING ETC.
POWER SOURCE AND CONTROL BOX
WELDING HEAD WOOD PECKER (AIR COOLED)
6. UPON COMPLETION OF ONE ORBITING MOTION,
THE WELDING ARC AUTOMATICALLY ENTERS IN
CRATER FILLING BEFORE STOPPING &
AUTOMATIC RETURN HOME POSITIONS.
7. IN CASE OF REPAIR WORK, WELDING CAN BE
LIMITED ONLY TO WHERE DESIRED.
8. CONTROL BOX IS MOUNTED ON POWER SOURCE
FOR EASY INSTALLATION AND TRANSPORTATION.
ALSO, ALL OPERATIONS ARE POSSIBLE FROM
A PENDANT CONTROL.
9. INVERTOR CONTROLLED POWER SOURCE IS
COMPACT, LIGHTWEIGHT, EFFICIENT AND
CONSUMES LESS POWER.
10. EXPANDABLE CENTERING TOOL WITH SPRING
ACTION ACCOMMODATES TO EVENTUAL ID
TOLERANCE.
REMOTE PENDANT
 ROBOTS MOUNTING FLOATING UNIT
(OPTION)
ABSORB ERROR
・ANGLE : ±3.0ﾟ
・X.Y AX : ±10mm

WATER COOL WELDING HEAD

・ARC DUTY CYCLE GREAT IMPROVED BY

WATER COOLED DESIGN.

・TATANIUM WELD WITHOUT OXIDATION

OPTIONAL TRAILER SHIELD BOX.

・USING FLOATING DEVISE, EASY MOUNT &

OPERATION WITH ROBOT.

ＨＯＭＥ
ＴＩＭＥ　ＣＨＡＲＴ
Ｔ１：PRE-FLOW TIME ０.１～２０sec

ＳＴＡＲＴ
ＮＯＲＭＡＬ　ＯＰＥＲＡＴＩＯＮ

Ｔ２：UP SLOPE TIME ０.１～５sec

Ｔ３：WIRE START DELAY ０.１～５sec
ＳＨＩＥＬＤ　ＧＡＳ
Ｔ４：ROTATION START DELAY ０.１～５sec
Ｔ５：WIRE STOP DELAY ０.１～５sec
ＷＥＬＤ　ＣＵＲＲＥＮＴ Ｔ６：DOWN SLOPE START DELAY ０.１～５sec
Ｔ７：DOWN SLOPE TIME ０.２～１０sec
Ｔ８：CRATER TIME ０～９sec
ＲＯＴＡＴＩＯＮ Ｔ９：POST FLOW TIME ３～２５sec

ＷＩＲＥ　ＦＥＥＤ

ＨＯＭＥ
ＲＥＴＯＲＮ　ＨＯＭＥ
ＲＥＰＡＩＲＥ　ＯＰＥＲＡＴＩＯＮ

ＳＴＡＲＴ

ＳＨＩＥＬＤ　ＧＡＳ

ＷＥＬＤ　ＣＵＲＲＥＮＴ

ＲＯＴＡＴＩＯＮ

ＷＩＲＥ　ＦＥＥＤ
SPECIFICATIONS
APPLICABLE TUBE SIZE OD φ10∼65mm
SPATIAL REQUIREMENT SEE BELOW
WORKING DUST FREE, LOW HUMIDITY IN-SHOP, TEMPERATURE –10∼40℃
ENVIRONMENTS
POWER SOURCE INPUT VOLTAGE, FREQUENCY 3ph.220v±10,%, 50/60Hz
POWER RATING 10.1kVA (7.8kW)
RATED LOAD 20V
MAX. NO LOAD VOLTAGE ABOUT 62V
OUTPUT CURRENT 50∼300A
CONTROL INVERTOR
WEIGHT 39kgs
WELDING RATED DUTY CYCLE 200A 50% (AT 10min CYCLE)
START CYCLE 5∼300A PRE-FLOW TIME 1∼20sec
BASE CURRENT 5∼300A UP SLOPE TIME 0.1∼5sec
PEAK CURRENT 5∼300A WIRE START DELAY 0.4∼5sec
PULSE FREQUENCY 0.5∼5Hz ROTATION START 0.4∼5sec
DELAY
PULSE WIDTH 15∼85% WIRE STOP DELAY 0.4∼5sec
CRATER CURRENT 5∼300A DOWN SLOPE START 0.4∼5sec
DELAY
ROTATION SPEED 0.5∼3rpm DOWN SLOPE TIME 0.1∼5sec
WIRE FEED RATE 0.5∼2m/min CRATER TIME 3,5,8sec
ARGON FLOW RATE 0∼25 /min POST FLOW TIME 3∼25sec
TORCH AXIAL ADJUSTMENT 10mm MANUAL WIRE GUIDE AXIAL 10mm
ADJUSTMENT MANUAL
TORCH REDIAL ADJUSTMENT 13mm MANUAL WIRE GUIDE RADIAL 13mm
ADJUSTMENT MANUAL
TORCH-TO-JOINT ANGLE 0 ﾟ FIXED
DRAG ANGLE 0 ﾟ∼15 ﾟ
WIRE REEL 300gr COIL
CENTERING TOOL ROD TYPE FOR ID SMALLER THAN 15mm SPRING
LOADED EXPANDABLE TYPE FOR ID φ15∼35mm,CONE
TYPE FOR ID LARGER THAN 35mm
WEIGHT ABOUT 8kgs (WATER COOLED)
CONSUMABLES TUNGSTEN ELECTRODE φ3.2mm
FILLER WIRE φ0.8mm

SPECIAL DESIGN EQUIPMENT ‥‥ BIPOLAR SYSTEM, NC SYSTEM

ＧＥＮＥＲＡＬ LAY ＯＵＴ ＣＬＥＡＲＡＮＣＥ

（WATER COOL WELD HEAD 700）