Target

Cleanliness
Worksheet

SYSTEMIC CONTAMINATION CONTROL WORKSHEET

Company Name _________________________________________________________________ Date ____________________
Company Address ___________________________________________________________________________________________
Contact Person __________________________________________________________________ Title _____________________
Target Cleanliness Worksheet
Type of Machine (System) ________________________________________________________
Systemic Contamination Control
SETTING A TARGET CLEANLINESS LEVEL
STEP ONE:
Maximum Operating Pressure _____________________________________________________ Pump Flow ______________
Total System Volume (including lines and actuators) __________________________________
Most Sensitive Component
Pump Type ______________________________________________________________________ Target Cleanliness __ /__/ __

STEP TWO:
Fluid Type and Brand _________________________________________________________________
Fluid Adjustment? _______ Yes ______ No

STEP THREE:
Operating Temperatures _______ Fo (min) _____ Fo(max)
Intermittent Fluid Temperatures Above 70oC (160oF)? _______ Yes ______ No
Frequent Cold Starts at Less Than -18oC (0oF)? _______ Yes ______ No
High Vibration or Shock? _______ Yes ______ No
System Stress Adjustment? _______ Yes ______ No

FINAL SYSTEMIC CONTAMINATION CONTROL TARGET CLEANLINESS _________ /________ / ______

CONTAMINATION CONTROL DEVICE PLACEMENT

Return Line Flow ________ Max L/min (GPM) _______ Min L/min (GPM) Pressure _______Max bar (psi)
Pressure Line Flow ________ Max L/min (GPM) _______ Min L/min (GPM) Pressure _______Max bar (psi) Eaton Eaton Eaton
14615 Lone Oak Road 20 Rosamond Road Dr.-Reckeweg-Str. 1
Recirculation Line Flow ________ Max L/min (GPM) _______ Min L/min (GPM) Pressure _______Max bar (psi) Eden Prairie, MN 55344 Footscray D-76532 Baden-Baden
USA Victoria 3011 Germany
Pressure Filter Model # ___________________________________________________________ C _______________________ Tel: 952 937-9800 Australia Tel: (49) 7221 682-0
Return Filter Model # _____________________________________________________________ C _______________________ Fax: 952 974-7722 Tel: (61) 3 9319 8222 Fax: (49) 7221 682-788
www.hydraulics.eaton.com Fax: (61) 3 9318 5714
Recirculating Filter Model # _______________________________________________________ C
Replacement Element Model Numbers
Return Line _________________________________________________________________
Pressure Line _______________________________________________________________ Analysis Done By ____________ © 2004 Eaton Corporation
All Rights Reserved
Recirculating Loop ___________________________________________________________ Title _______________________ Printed in USA
Document No. V-FIFI-MS002-E
Supersedes 578
Reservoir Vent Breather Filter # ____________________________________________________________________________________ June 2004
Target
Cleanliness
Worksheet

SYSTEMIC CONTAMINATION CONTROL WORKSHEET

Company Name _________________________________________________________________ Date ____________________
Company Address ___________________________________________________________________________________________
Contact Person __________________________________________________________________ Title _____________________
Target Cleanliness Worksheet
Type of Machine (System) ________________________________________________________
Systemic Contamination Control
SETTING A TARGET CLEANLINESS LEVEL
STEP ONE:
Maximum Operating Pressure _____________________________________________________ Pump Flow ______________
Total System Volume (including lines and actuators) __________________________________
Most Sensitive Component
Pump Type ______________________________________________________________________ Target Cleanliness __ /__/ __

STEP TWO:
Fluid Type and Brand _________________________________________________________________
Fluid Adjustment? _______ Yes ______ No

STEP THREE:
Operating Temperatures _______ Fo (min) _____ Fo(max)
Intermittent Fluid Temperatures Above 70oC (160oF)? _______ Yes ______ No
Frequent Cold Starts at Less Than -18oC (0oF)? _______ Yes ______ No
High Vibration or Shock? _______ Yes ______ No
System Stress Adjustment? _______ Yes ______ No

FINAL SYSTEMIC CONTAMINATION CONTROL TARGET CLEANLINESS _________ /________ / ______

CONTAMINATION CONTROL DEVICE PLACEMENT

Return Line Flow ________ Max L/min (GPM) _______ Min L/min (GPM) Pressure _______Max bar (psi)
Pressure Line Flow ________ Max L/min (GPM) _______ Min L/min (GPM) Pressure _______Max bar (psi) Eaton Eaton Eaton
14615 Lone Oak Road 20 Rosamond Road Dr.-Reckeweg-Str. 1
Recirculation Line Flow ________ Max L/min (GPM) _______ Min L/min (GPM) Pressure _______Max bar (psi) Eden Prairie, MN 55344 Footscray D-76532 Baden-Baden
USA Victoria 3011 Germany
Pressure Filter Model # ___________________________________________________________ C _______________________ Tel: 952 937-9800 Australia Tel: (49) 7221 682-0
Return Filter Model # _____________________________________________________________ C _______________________ Fax: 952 974-7722 Tel: (61) 3 9319 8222 Fax: (49) 7221 682-788
www.hydraulics.eaton.com Fax: (61) 3 9318 5714
Recirculating Filter Model # _______________________________________________________ C
Replacement Element Model Numbers
Return Line _________________________________________________________________
Pressure Line _______________________________________________________________ Analysis Done By ____________ © 2004 Eaton Corporation
All Rights Reserved
Recirculating Loop ___________________________________________________________ Title _______________________ Printed in USA
Document No. V-FIFI-MS002-E
Supersedes 578
Reservoir Vent Breather Filter # ____________________________________________________________________________________ June 2004
Target
Cleanliness
Worksheet

1. SET A TARGET 2. BUILD TO 3. CONFIRM Vickers Fluid Analysis Kit Fluid Analysis Report
ACHIEVE TARGET ACHIEVEMENT OF Part Number 894276 Includes the Following:
Eaton Recommended Cleanliness Code Chart TARGET (Standard Report) • Photomicrograph
Filter Placements
Vickers Fluid Analysis Kit • Particle count information
PUMPS <140 BAR 140 - 210 BAR 210+BAR How to Set a Target This chart helps select the 14/12/10 03 03 03
PRESSURE <20000 PSI 2000 - 3000 PSI 3000+PSI Part Number 894277
Cleanliness Level grade of Eaton medium, and
• Cleanliness code and
Fixed Gear 20/18/15 19/17/15 18/16/13 15/13/11 03 03 05 (Standard Report plus comparison to target
the filter placement(s) that
Fixed Vane 20/18/15 19/17/14 18/16/13 Spectographic) • Viscosity and comparison
Using the Eaton Recommended Cleanliness will achieve the required
Fixed Piston 19/17/15 18/16/14 17/15/13 target cleanliness. It assumes 16/14/12 03 05 05 05 03 to target
Code Chart, determine the cleanest fluid (lowest Vickers Sampling Pump
Variable Vane 19/17/15 18/16/14 17/15/13 code) required by any component in the system. the system will experience • Water content and
"average" ingression and that Part Number 894279
Variable Piston 18/16/14 17/15/13 16/14/12 All components that draw fluid from a common 17/15/13 03 05 05 05 or 10 03 03 comparison to target
maintenance of the system (Not Shown in Picture)
reservoir should be considered to be part of • Trend information of
will be consistent with current 05 03 05 or 10 03 05 03
VALVES <210 BAR 210+BAR the same system even if their operations are 18/16/14 previous two samples
PRESSURE <3000 PSI 3000+PSI technology. If in operation the
independent or sequential (i.e. a central power system is running dirtier than
05 or 10 10 10 10 05 or 10 05 • Comments and
Directional (solenoid) 20/18/15 19/17/14 unit running several different machines). The expected, corrective actions 19/17/15 recommendation
Pressure Control (modulating) 19/17/14 19/17/14 pressure rating for the system is the maximum should be initiated. Suggested
Flow Controls (standard) 19/17/14 19/17/14 system pressure achieved by the machine during Target
corrective actions are:
a complete cycle of operation. Cleanliness Full flow pressure line Full flow pressure Pressure line (or Pressure line plus Recirculating loop Recirculating loop
Check Valves 20/18/15 20/18/15 or return line line and return line return line) and return line plus at 20% of system at 10% of system
Cartridge Valves 20/18/14 19/17/14 1. Check the indicator to see recirculating loop recirculating loop volume per minute volume per minute
at 20% of system
Screw-In Valves 18/16/13 17/15/12 STEP TWO: if the filters are on by-pass. fluid volume per
Prefill 18/16/13 17/15/12 For any system where the fluid is not 100% 2. Check the sources of minute
Load-Sensing Directional Valves 18/16/13 17/15/12 ingression and correct
petroleum oil, set the target one Range Code
problems. Recommended filter Recommended filter Recommended Recommended filter Recommended filter Recommended filter
Hydraulic Remote Controls 18/16/13 17/15/12 cleaner for each particle size.
3. Check that the filters are placements for fixed placements for high filter placements placements for high placements for placements for low
Proportional Directional (throttle valves) 18/16/13 17/15/12* positioned properly to see volume pumps ingression systems for systems with ingression systems systems with fixed ingression systems
Example: If the cleanest code required was with fixed volume variable volume with variable volume or variable with fixed or variable
Proportional Pressure Controls 18/16/13 17/15/12* maximum fluid flow.
17/15/13 and water glycol is the system fluid, the pumps pumps pumps volume pumps volume pumps SYSTEMS WITH TARGET CLEANLINESS 17/15/12 OR LOWER
Proportional Cartridge Valves 18/16/13 17/15/12* target becomes 16/14/12. 4. Consider using a finer grade
Proportional Screw-In Valves 18/16/13 17/15/12 Recommended System SYSTEM <140 BAR 140 - 210 BAR >210 BAR
of Vickers filter. PRESSURE (2000 PSI) (2000 - 3000 PSI) 3000 PSI
Servo Valves 16-14-11* 15/13/10* 5. Add a filter to the system. Note: All systems need a reservoir with 3 micron air breather filtration. Sampling Frequency
STEP THREE: Chart 8 hours or less operation per day 4 months 3 months 3 months
ACTUATORS <140 BAR 140 - 210 BAR 210+BAR If any of the following condition are experienced Over 8 hours of operation per day 3 months 2 months 2 months
PRESSURE <2000 PSI 2000 - 3000 PSI 3000+PSI by the machine or system, set the target
Cylinders 20/18/15 20/18/15 20/18/15 cleanliness one level lower for each particle size.
Vane Motors 20/18/15 19/17/14 18/16/13
Axial Piston Motors 19/17/14 18/16/13 17/15/13 • Frequent cold starts at less SYSTEMS WITH TARGET CLEANLINESS 18/16/13 OR HIGHER
than 0oF (-18Co) C-Pak System
Gear Motors 20/19/17 20/18/15 19/17/14 Cleanliness Ratings SYSTEM <140 BAR 140 - 210 BAR >210 BAR
PRESSURE (2000 PSI) (2000 - 3000 PSI) 3000 PSI
Radial Piston Motors 20/18/14 19/17/13 18/16/13 • Intermittent operation with Note 1
Swash Plate Design Motors 18/16/14 17/15/13 16/14/12* fluid temperatures over 160oF NUMBER OF TIMES TYPICAL ISO 4406 8 hours or less operation per day 6 months 4 months 4 months
PUMP FLOW PASSES CLEANLINESS
(70oC) THROUGH FILTER(S) LEVEL ACHIEVED # OF PASSES Over 8 hours of operation per day 4 months 3 months 3 months
CODE (SEE NOTE 1) (SEE NOTE 2) THROUGH FILTER TYPICAL
HYDROSTATIC TRANSMISSIONS <210 BAR 140 - 210 BAR 210+BAR OF MAXIMUM FILTER
PRESSURE <3000 PSI 2000 - 3000 PSI 3000+PSI • High vibration or high shock operation PUMP FLOW PLACEMENTS
03 2.0 14/12/10
Hydrostatic Transmissions 17/15/13 16/14/12* 16/14/11* 1.5 15/13/11 2.0 Full flow pressure and return
Again, looking at the example above, if this
(in-loop fluid) 1.0 16/14/12
system was expected to intermittently operate
BEARINGS .5 17/15/13 1.5 Full flow pressure or return and
about 70oC, the target cleanliness would become recirculation loop
INITIAL
Fixed Gear 20/18/15 19/17/15 18/16/13 15/13/11. 05 2.0 16/14/12 COMMISSIONING OR
Fixed Vane 20/18/15 19/17/14 18/16/13 1.0 Full flow pressure or return line MAJOR REBUILD
1.5 17/15/13 Other systems:
Fixed Piston 19/17/15 18/16/14 17/15/13 Using this three step procedure, the system 1.0 18/16/14 0.5 Recirculation loop sized to 15% of Large system (2000
Variable Vane 19/17/15 18/16/14 17/15/13 target cleanliness code for the system is .5 19/17/15 system volume per minute liters (530 USgal) or • Sample fluid during
Variable Piston 18/16/14 17/15/13 16/14/12 now set. more) and systems first day running
10 2.0 18/16/14 • Sample fluid after
* Requires precise sampling practices to verify cleanliness levels. 1.5 19/17/15 with servo valves:
Note 2 one month
1.0 20/18/15 • Sample fluid before
TEST STANDS the hydraulic Systems Standards Cleanliness level achieved is affected by percentage of system flow
FLUID CONDITIONING .5 21/19/16 start-up
For Stationary Industrial that passed through the filters, filter housing integrity, element
Target cleanliness level for test Proper fluid condition is essential • Sample fluid during
Machinery advanced by the performance and contamination ingression and generation rates. For
stands should be one range code for long and satisfactory life first day running
American National Standards more detailed assistance, please contact your local Eaton Distributor.
cleaner, for each particle size, than of hydraulic components and
the code for the most sensitive Institute; ANSI(NFPA/JIC) T2.24, • Sample fluid after
systems. Hydraulic fluid must
condition and component to be have the correct balance of 1-1991. Key elements of the one week
tested. Example: Variable piston cleanliness, materials and Standard, as well as other vital • Sample fluid after
pump tested at 170 bar (2500 psi) additives for protection against information on the “Guide To one month
cleanliness level should be 17/15/13 wear of components, elevated Systemic Contamination Control,”
so the TEST STAND cleanliness viscosity and inclusion of air. available from your local Eaton
level should be at least 16/14/12. Eaton supports and recommends distributor.
Target
Cleanliness
Worksheet

1. SET A TARGET 2. BUILD TO 3. CONFIRM Vickers Fluid Analysis Kit Fluid Analysis Report
ACHIEVE TARGET ACHIEVEMENT OF Part Number 894276 Includes the Following:
Eaton Recommended Cleanliness Code Chart TARGET (Standard Report) • Photomicrograph
Filter Placements
Vickers Fluid Analysis Kit • Particle count information
PUMPS <140 BAR 140 - 210 BAR 210+BAR How to Set a Target This chart helps select the 14/12/10 03 03 03
PRESSURE <20000 PSI 2000 - 3000 PSI 3000+PSI Part Number 894277
Cleanliness Level grade of Eaton medium, and
• Cleanliness code and
Fixed Gear 20/18/15 19/17/15 18/16/13 15/13/11 03 03 05 (Standard Report plus comparison to target
the filter placement(s) that
Fixed Vane 20/18/15 19/17/14 18/16/13 Spectographic) • Viscosity and comparison
Using the Eaton Recommended Cleanliness will achieve the required
Fixed Piston 19/17/15 18/16/14 17/15/13 target cleanliness. It assumes 16/14/12 03 05 05 05 03 to target
Code Chart, determine the cleanest fluid (lowest Vickers Sampling Pump
Variable Vane 19/17/15 18/16/14 17/15/13 code) required by any component in the system. the system will experience • Water content and
"average" ingression and that Part Number 894279
Variable Piston 18/16/14 17/15/13 16/14/12 All components that draw fluid from a common 17/15/13 03 05 05 05 or 10 03 03 comparison to target
maintenance of the system (Not Shown in Picture)
reservoir should be considered to be part of • Trend information of
will be consistent with current 05 03 05 or 10 03 05 03
VALVES <210 BAR 210+BAR the same system even if their operations are 18/16/14 previous two samples
PRESSURE <3000 PSI 3000+PSI technology. If in operation the
independent or sequential (i.e. a central power system is running dirtier than
05 or 10 10 10 10 05 or 10 05 • Comments and
Directional (solenoid) 20/18/15 19/17/14 unit running several different machines). The expected, corrective actions 19/17/15 recommendation
Pressure Control (modulating) 19/17/14 19/17/14 pressure rating for the system is the maximum should be initiated. Suggested
Flow Controls (standard) 19/17/14 19/17/14 system pressure achieved by the machine during Target
corrective actions are:
a complete cycle of operation. Cleanliness Full flow pressure line Full flow pressure Pressure line (or Pressure line plus Recirculating loop Recirculating loop
Check Valves 20/18/15 20/18/15 or return line line and return line return line) and return line plus at 20% of system at 10% of system
Cartridge Valves 20/18/14 19/17/14 1. Check the indicator to see recirculating loop recirculating loop volume per minute volume per minute
at 20% of system
Screw-In Valves 18/16/13 17/15/12 STEP TWO: if the filters are on by-pass. fluid volume per
Prefill 18/16/13 17/15/12 For any system where the fluid is not 100% 2. Check the sources of minute
Load-Sensing Directional Valves 18/16/13 17/15/12 ingression and correct
petroleum oil, set the target one Range Code
problems. Recommended filter Recommended filter Recommended Recommended filter Recommended filter Recommended filter
Hydraulic Remote Controls 18/16/13 17/15/12 cleaner for each particle size.
3. Check that the filters are placements for fixed placements for high filter placements placements for high placements for placements for low
Proportional Directional (throttle valves) 18/16/13 17/15/12* positioned properly to see volume pumps ingression systems for systems with ingression systems systems with fixed ingression systems
Example: If the cleanest code required was with fixed volume variable volume with variable volume or variable with fixed or variable
Proportional Pressure Controls 18/16/13 17/15/12* maximum fluid flow.
17/15/13 and water glycol is the system fluid, the pumps pumps pumps volume pumps volume pumps SYSTEMS WITH TARGET CLEANLINESS 17/15/12 OR LOWER
Proportional Cartridge Valves 18/16/13 17/15/12* target becomes 16/14/12. 4. Consider using a finer grade
Proportional Screw-In Valves 18/16/13 17/15/12 Recommended System SYSTEM <140 BAR 140 - 210 BAR >210 BAR
of Vickers filter. PRESSURE (2000 PSI) (2000 - 3000 PSI) 3000 PSI
Servo Valves 16-14-11* 15/13/10* 5. Add a filter to the system. Note: All systems need a reservoir with 3 micron air breather filtration. Sampling Frequency
STEP THREE: Chart 8 hours or less operation per day 4 months 3 months 3 months
ACTUATORS <140 BAR 140 - 210 BAR 210+BAR If any of the following condition are experienced Over 8 hours of operation per day 3 months 2 months 2 months
PRESSURE <2000 PSI 2000 - 3000 PSI 3000+PSI by the machine or system, set the target
Cylinders 20/18/15 20/18/15 20/18/15 cleanliness one level lower for each particle size.
Vane Motors 20/18/15 19/17/14 18/16/13
Axial Piston Motors 19/17/14 18/16/13 17/15/13 • Frequent cold starts at less SYSTEMS WITH TARGET CLEANLINESS 18/16/13 OR HIGHER
than 0oF (-18Co) C-Pak System
Gear Motors 20/19/17 20/18/15 19/17/14 Cleanliness Ratings SYSTEM <140 BAR 140 - 210 BAR >210 BAR
PRESSURE (2000 PSI) (2000 - 3000 PSI) 3000 PSI
Radial Piston Motors 20/18/14 19/17/13 18/16/13 • Intermittent operation with Note 1
Swash Plate Design Motors 18/16/14 17/15/13 16/14/12* fluid temperatures over 160oF NUMBER OF TIMES TYPICAL ISO 4406 8 hours or less operation per day 6 months 4 months 4 months
PUMP FLOW PASSES CLEANLINESS
(70oC) THROUGH FILTER(S) LEVEL ACHIEVED # OF PASSES Over 8 hours of operation per day 4 months 3 months 3 months
CODE (SEE NOTE 1) (SEE NOTE 2) THROUGH FILTER TYPICAL
HYDROSTATIC TRANSMISSIONS <210 BAR 140 - 210 BAR 210+BAR OF MAXIMUM FILTER
PRESSURE <3000 PSI 2000 - 3000 PSI 3000+PSI • High vibration or high shock operation PUMP FLOW PLACEMENTS
03 2.0 14/12/10
Hydrostatic Transmissions 17/15/13 16/14/12* 16/14/11* 1.5 15/13/11 2.0 Full flow pressure and return
Again, looking at the example above, if this
(in-loop fluid) 1.0 16/14/12
system was expected to intermittently operate
BEARINGS .5 17/15/13 1.5 Full flow pressure or return and
about 70oC, the target cleanliness would become recirculation loop
INITIAL
Fixed Gear 20/18/15 19/17/15 18/16/13 15/13/11. 05 2.0 16/14/12 COMMISSIONING OR
Fixed Vane 20/18/15 19/17/14 18/16/13 1.0 Full flow pressure or return line MAJOR REBUILD
1.5 17/15/13 Other systems:
Fixed Piston 19/17/15 18/16/14 17/15/13 Using this three step procedure, the system 1.0 18/16/14 0.5 Recirculation loop sized to 15% of Large system (2000
Variable Vane 19/17/15 18/16/14 17/15/13 target cleanliness code for the system is .5 19/17/15 system volume per minute liters (530 USgal) or • Sample fluid during
Variable Piston 18/16/14 17/15/13 16/14/12 now set. more) and systems first day running
10 2.0 18/16/14 • Sample fluid after
* Requires precise sampling practices to verify cleanliness levels. 1.5 19/17/15 with servo valves:
Note 2 one month
1.0 20/18/15 • Sample fluid before
TEST STANDS the hydraulic Systems Standards Cleanliness level achieved is affected by percentage of system flow
FLUID CONDITIONING .5 21/19/16 start-up
For Stationary Industrial that passed through the filters, filter housing integrity, element
Target cleanliness level for test Proper fluid condition is essential • Sample fluid during
Machinery advanced by the performance and contamination ingression and generation rates. For
stands should be one range code for long and satisfactory life first day running
American National Standards more detailed assistance, please contact your local Eaton Distributor.
cleaner, for each particle size, than of hydraulic components and
the code for the most sensitive Institute; ANSI(NFPA/JIC) T2.24, • Sample fluid after
systems. Hydraulic fluid must
condition and component to be have the correct balance of 1-1991. Key elements of the one week
tested. Example: Variable piston cleanliness, materials and Standard, as well as other vital • Sample fluid after
pump tested at 170 bar (2500 psi) additives for protection against information on the “Guide To one month
cleanliness level should be 17/15/13 wear of components, elevated Systemic Contamination Control,”
so the TEST STAND cleanliness viscosity and inclusion of air. available from your local Eaton
level should be at least 16/14/12. Eaton supports and recommends distributor.
Target
Cleanliness
Worksheet

1. SET A TARGET 2. BUILD TO 3. CONFIRM Vickers Fluid Analysis Kit Fluid Analysis Report
ACHIEVE TARGET ACHIEVEMENT OF Part Number 894276 Includes the Following:
Eaton Recommended Cleanliness Code Chart TARGET (Standard Report) • Photomicrograph
Filter Placements
Vickers Fluid Analysis Kit • Particle count information
PUMPS <140 BAR 140 - 210 BAR 210+BAR How to Set a Target This chart helps select the 14/12/10 03 03 03
PRESSURE <20000 PSI 2000 - 3000 PSI 3000+PSI Part Number 894277
Cleanliness Level grade of Eaton medium, and
• Cleanliness code and
Fixed Gear 20/18/15 19/17/15 18/16/13 15/13/11 03 03 05 (Standard Report plus comparison to target
the filter placement(s) that
Fixed Vane 20/18/15 19/17/14 18/16/13 Spectographic) • Viscosity and comparison
Using the Eaton Recommended Cleanliness will achieve the required
Fixed Piston 19/17/15 18/16/14 17/15/13 target cleanliness. It assumes 16/14/12 03 05 05 05 03 to target
Code Chart, determine the cleanest fluid (lowest Vickers Sampling Pump
Variable Vane 19/17/15 18/16/14 17/15/13 code) required by any component in the system. the system will experience • Water content and
"average" ingression and that Part Number 894279
Variable Piston 18/16/14 17/15/13 16/14/12 All components that draw fluid from a common 17/15/13 03 05 05 05 or 10 03 03 comparison to target
maintenance of the system (Not Shown in Picture)
reservoir should be considered to be part of • Trend information of
will be consistent with current 05 03 05 or 10 03 05 03
VALVES <210 BAR 210+BAR the same system even if their operations are 18/16/14 previous two samples
PRESSURE <3000 PSI 3000+PSI technology. If in operation the
independent or sequential (i.e. a central power system is running dirtier than
05 or 10 10 10 10 05 or 10 05 • Comments and
Directional (solenoid) 20/18/15 19/17/14 unit running several different machines). The expected, corrective actions 19/17/15 recommendation
Pressure Control (modulating) 19/17/14 19/17/14 pressure rating for the system is the maximum should be initiated. Suggested
Flow Controls (standard) 19/17/14 19/17/14 system pressure achieved by the machine during Target
corrective actions are:
a complete cycle of operation. Cleanliness Full flow pressure line Full flow pressure Pressure line (or Pressure line plus Recirculating loop Recirculating loop
Check Valves 20/18/15 20/18/15 or return line line and return line return line) and return line plus at 20% of system at 10% of system
Cartridge Valves 20/18/14 19/17/14 1. Check the indicator to see recirculating loop recirculating loop volume per minute volume per minute
at 20% of system
Screw-In Valves 18/16/13 17/15/12 STEP TWO: if the filters are on by-pass. fluid volume per
Prefill 18/16/13 17/15/12 For any system where the fluid is not 100% 2. Check the sources of minute
Load-Sensing Directional Valves 18/16/13 17/15/12 ingression and correct
petroleum oil, set the target one Range Code
problems. Recommended filter Recommended filter Recommended Recommended filter Recommended filter Recommended filter
Hydraulic Remote Controls 18/16/13 17/15/12 cleaner for each particle size.
3. Check that the filters are placements for fixed placements for high filter placements placements for high placements for placements for low
Proportional Directional (throttle valves) 18/16/13 17/15/12* positioned properly to see volume pumps ingression systems for systems with ingression systems systems with fixed ingression systems
Example: If the cleanest code required was with fixed volume variable volume with variable volume or variable with fixed or variable
Proportional Pressure Controls 18/16/13 17/15/12* maximum fluid flow.
17/15/13 and water glycol is the system fluid, the pumps pumps pumps volume pumps volume pumps SYSTEMS WITH TARGET CLEANLINESS 17/15/12 OR LOWER
Proportional Cartridge Valves 18/16/13 17/15/12* target becomes 16/14/12. 4. Consider using a finer grade
Proportional Screw-In Valves 18/16/13 17/15/12 Recommended System SYSTEM <140 BAR 140 - 210 BAR >210 BAR
of Vickers filter. PRESSURE (2000 PSI) (2000 - 3000 PSI) 3000 PSI
Servo Valves 16-14-11* 15/13/10* 5. Add a filter to the system. Note: All systems need a reservoir with 3 micron air breather filtration. Sampling Frequency
STEP THREE: Chart 8 hours or less operation per day 4 months 3 months 3 months
ACTUATORS <140 BAR 140 - 210 BAR 210+BAR If any of the following condition are experienced Over 8 hours of operation per day 3 months 2 months 2 months
PRESSURE <2000 PSI 2000 - 3000 PSI 3000+PSI by the machine or system, set the target
Cylinders 20/18/15 20/18/15 20/18/15 cleanliness one level lower for each particle size.
Vane Motors 20/18/15 19/17/14 18/16/13
Axial Piston Motors 19/17/14 18/16/13 17/15/13 • Frequent cold starts at less SYSTEMS WITH TARGET CLEANLINESS 18/16/13 OR HIGHER
than 0oF (-18Co) C-Pak System
Gear Motors 20/19/17 20/18/15 19/17/14 Cleanliness Ratings SYSTEM <140 BAR 140 - 210 BAR >210 BAR
PRESSURE (2000 PSI) (2000 - 3000 PSI) 3000 PSI
Radial Piston Motors 20/18/14 19/17/13 18/16/13 • Intermittent operation with Note 1
Swash Plate Design Motors 18/16/14 17/15/13 16/14/12* fluid temperatures over 160oF NUMBER OF TIMES TYPICAL ISO 4406 8 hours or less operation per day 6 months 4 months 4 months
PUMP FLOW PASSES CLEANLINESS
(70oC) THROUGH FILTER(S) LEVEL ACHIEVED # OF PASSES Over 8 hours of operation per day 4 months 3 months 3 months
CODE (SEE NOTE 1) (SEE NOTE 2) THROUGH FILTER TYPICAL
HYDROSTATIC TRANSMISSIONS <210 BAR 140 - 210 BAR 210+BAR OF MAXIMUM FILTER
PRESSURE <3000 PSI 2000 - 3000 PSI 3000+PSI • High vibration or high shock operation PUMP FLOW PLACEMENTS
03 2.0 14/12/10
Hydrostatic Transmissions 17/15/13 16/14/12* 16/14/11* 1.5 15/13/11 2.0 Full flow pressure and return
Again, looking at the example above, if this
(in-loop fluid) 1.0 16/14/12
system was expected to intermittently operate
BEARINGS .5 17/15/13 1.5 Full flow pressure or return and
about 70oC, the target cleanliness would become recirculation loop
INITIAL
Fixed Gear 20/18/15 19/17/15 18/16/13 15/13/11. 05 2.0 16/14/12 COMMISSIONING OR
Fixed Vane 20/18/15 19/17/14 18/16/13 1.0 Full flow pressure or return line MAJOR REBUILD
1.5 17/15/13 Other systems:
Fixed Piston 19/17/15 18/16/14 17/15/13 Using this three step procedure, the system 1.0 18/16/14 0.5 Recirculation loop sized to 15% of Large system (2000
Variable Vane 19/17/15 18/16/14 17/15/13 target cleanliness code for the system is .5 19/17/15 system volume per minute liters (530 USgal) or • Sample fluid during
Variable Piston 18/16/14 17/15/13 16/14/12 now set. more) and systems first day running
10 2.0 18/16/14 • Sample fluid after
* Requires precise sampling practices to verify cleanliness levels. 1.5 19/17/15 with servo valves:
Note 2 one month
1.0 20/18/15 • Sample fluid before
TEST STANDS the hydraulic Systems Standards Cleanliness level achieved is affected by percentage of system flow
FLUID CONDITIONING .5 21/19/16 start-up
For Stationary Industrial that passed through the filters, filter housing integrity, element
Target cleanliness level for test Proper fluid condition is essential • Sample fluid during
Machinery advanced by the performance and contamination ingression and generation rates. For
stands should be one range code for long and satisfactory life first day running
American National Standards more detailed assistance, please contact your local Eaton Distributor.
cleaner, for each particle size, than of hydraulic components and
the code for the most sensitive Institute; ANSI(NFPA/JIC) T2.24, • Sample fluid after
systems. Hydraulic fluid must
condition and component to be have the correct balance of 1-1991. Key elements of the one week
tested. Example: Variable piston cleanliness, materials and Standard, as well as other vital • Sample fluid after
pump tested at 170 bar (2500 psi) additives for protection against information on the “Guide To one month
cleanliness level should be 17/15/13 wear of components, elevated Systemic Contamination Control,”
so the TEST STAND cleanliness viscosity and inclusion of air. available from your local Eaton
level should be at least 16/14/12. Eaton supports and recommends distributor.
Target
Cleanliness
Worksheet

SYSTEMIC CONTAMINATION CONTROL WORKSHEET

Company Name _________________________________________________________________ Date ____________________
Company Address ___________________________________________________________________________________________
Contact Person __________________________________________________________________ Title _____________________
Target Cleanliness Worksheet
Type of Machine (System) ________________________________________________________
Systemic Contamination Control
SETTING A TARGET CLEANLINESS LEVEL
STEP ONE:
Maximum Operating Pressure _____________________________________________________ Pump Flow ______________
Total System Volume (including lines and actuators) __________________________________
Most Sensitive Component
Pump Type ______________________________________________________________________ Target Cleanliness __ /__/ __

STEP TWO:
Fluid Type and Brand _________________________________________________________________
Fluid Adjustment? _______ Yes ______ No

STEP THREE:
Operating Temperatures _______ Fo (min) _____ Fo(max)
Intermittent Fluid Temperatures Above 70oC (160oF)? _______ Yes ______ No
Frequent Cold Starts at Less Than -18oC (0oF)? _______ Yes ______ No
High Vibration or Shock? _______ Yes ______ No
System Stress Adjustment? _______ Yes ______ No

FINAL SYSTEMIC CONTAMINATION CONTROL TARGET CLEANLINESS _________ /________ / ______

CONTAMINATION CONTROL DEVICE PLACEMENT

Return Line Flow ________ Max L/min (GPM) _______ Min L/min (GPM) Pressure _______Max bar (psi)
Pressure Line Flow ________ Max L/min (GPM) _______ Min L/min (GPM) Pressure _______Max bar (psi) Eaton Eaton Eaton
14615 Lone Oak Road 20 Rosamond Road Dr.-Reckeweg-Str. 1
Recirculation Line Flow ________ Max L/min (GPM) _______ Min L/min (GPM) Pressure _______Max bar (psi) Eden Prairie, MN 55344 Footscray D-76532 Baden-Baden
USA Victoria 3011 Germany
Pressure Filter Model # ___________________________________________________________ C _______________________ Tel: 952 937-9800 Australia Tel: (49) 7221 682-0
Return Filter Model # _____________________________________________________________ C _______________________ Fax: 952 974-7722 Tel: (61) 3 9319 8222 Fax: (49) 7221 682-788
www.hydraulics.eaton.com Fax: (61) 3 9318 5714
Recirculating Filter Model # _______________________________________________________ C
Replacement Element Model Numbers
Return Line _________________________________________________________________
Pressure Line _______________________________________________________________ Analysis Done By ____________ © 2004 Eaton Corporation
All Rights Reserved
Recirculating Loop ___________________________________________________________ Title _______________________ Printed in USA
Document No. V-FIFI-MS002-E
Supersedes 578
Reservoir Vent Breather Filter # ____________________________________________________________________________________ June 2004