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Online Particle Detector

IcountPD
Brochure: FDCB321UK
October 2006

Fluid condition monitoring


Online Particle Detector

IcountPD
Features & Benefits

Minimum Sample Time: Temperature


3 seconds Ambient –20°C to 40°C (-4°F to 104°F)
Maximum Sample Time: Operating +5°C to +60°C (41°F to 140°F)
300 seconds Working pressure:
Repeat test time: 2 to 420 bar (6,000 psi)
3 seconds cyclic IP Rating:
Principle of operation: IP66, EMC/RFI, LVD
Optical detection of actual particulates Dimensions:
International Codes: 182mm x 155mm x 86mm (7.2” x 6.1” x 3.4”)
ISO 7 – 22, NAS 0 – 12, AS 00 - 12 Weight:
Power Requirement: 1.3kg
Regulated 9 to 40Vdc
Flow Range through the device:
40 to 140 ml/min (Optimum Flow = 60ml/min)
Online Flow Range via System 20 Sensors:
Size 0 = 6 to 25 l/min
Size 1 = 20 to 100 l/min
Size 2 = 80 to 380 l/min

Independent monitoring of system Icount PD


contamination trends The Icount Particle Detector from Parker represents
Calibration by recognised on-line principles the most up to date technology in solid particle
confirmed by the relevant International Standard detection.
Organisation procedures. The design dynamics, attention to detail and
Early warning LED display indicators for Low, moulding compactness of the permanently mounted,
Medium and High contamination levels. on-line particle detector module, combines with on-
% RH LED indicator (optional) board, laser based, leading-edge technology, to
Cost effective solution to prolonging fluid life bring to all industry a truly revolutionary particle
and reducing machine downtime. detector as a
remarkable cost
Visual indicators with power and alarm output
effective market
warnings.
solution to fluid
Continuous performance for prolonged analysis management and
Hydraulic, Phosphate Ester & Fuel fluid contamination
compatible construction control.
Self diagnostic software
Fully PC/PLC integration technology such as:
- LAN, RS232 4-20mA / 0-5Volts / CANBUS.

2 Parker Hannifin
Hydraulic Filter Division Europe
FDCB321UK.
Typical Applications

Mobile Equipment Maintenance


o Earth Moving Machinery o Test Rigs
o Harvesting o Flushing Stands
o Forestry To increase efficiency of your equipment by
o Agriculture continuously monitoring the cleanliness level of the
hydraulic fluid. With continuous monitoring the
Monitoring of the hydraulics, enabling the vehicles
optimum level is achieved in the least amount of time.
to function to there best capability under load
conditions through pistons, servo valves, control
rams and gear pumps. Who will buy Icount?
All the usual targets for fluid contamination particle
Industrial Equipment detecting.
o Production Plants o Design Engineers / System Specifiers
o Fluid Transfers o Maintenance Technicians / Fitters
o Pulp & Paper o Purchasing Executives
o Refineries
To monitor the cleanliness of the equipment
throughout the production line, from the machine
tool controlled hydraulics through to contamination
of fluid transfer. Ensuring the integrity of the fluid is
maintained throughout the refining process.

Fluid condition monitoring


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Online Particle Detector

IcountPD
Installation Details

86
49

37
16

CTRS
110

182
60

21

52

155

Communications wiring configuration

Wire colour Description


RED Supply 9 - 40Vdc
BLACK Supply -0Vdc

GREEN 4-20mA (Channel A, ISO 4um(c))


YELLOW 4-20mA (Channel B, ISO 6um (c))
Use Channel B for NAS 4-20 mA output.

WHITE 4-20mA (Channel C, ISO 14um(c))


BLUE Used only for Parker Calibration.
BROWN 4-20mA (12Vdc - 20Vdc)

ORANGE RS232 Ground (* Pin 5)


GREY RS232 Receive (* Pin 3)
PINK RS232 Transmit (* Pin 2)

VIOLET NOT USED


TURQUOISE NOT USED
* 9 way D-type socket recommendation from Parker.
Note: that a standard USB Serial adaptor can be used with the recommended 9 way D-type
connector to convert RS232 to USB.

4 Parker Hannifin
Hydraulic Filter Division Europe
FDCB321UK.
LED display parameters (ISO4406 / NAS1638)

The device uses 3 sets of LED for the indication of ISO 4406 and NAS1638 code
figures. Individual code lights will trigger based on the customer settings.

Order of trigger will be:


Solid green LED to be illuminated at all codes below the set point code.
Blinking green LED will trip at the set point code.
Solid Red LED will trip at the set point plus 1 code.
Blinking Red LED will trip at the set point plus 2 codes.

Limit relay alarm levels


The Icount PD includes a built-in limit switch relay which can be triggered when a preset alarm level is reached.
The relay contacts can be used to switch on or off an external device. Each wire within the Icount limit relay
cable is identified as RED, WHITE and BLUE which corresponds with the diagram below.
Wire colour Description
RED NORMALLY OPEN
BLACK NORMALLY CLOSED
WHITE COMMON

The contact rating is 5A at 5 to 24Vdc

Communication protocol

The Communication protocol for the serial Example:


communication link is to be used with Microsoft [SDF dd/mm/yy] - sets the date format.
Windows HyperTerminal. The settings are as follows:
[RDF] - reads the product format date.
Baud rate 9600
All commands are sent in ASCII characters, and the
Data bits 8
protocol accepts both upper and lower case
Parity None
characters as the examples below:
Stop bits 1
Flowcontrol None SDF
The commands used with this product are made up SdF
of Read, Set and Start / Stop commands.
• Set commands allow the value or values of
parameters to be set
• Read commands allow the value or values or
parameters to be read
• Start/Stop allows the user to start and stop tests.

Fluid condition monitoring


5
Online Particle Detector

IcountPD
Installation Details

ISO V MILLIAMP The following table can be used to equate the analogue
20.0 output to an ISO or NAS Code.
18.0
Example ISO code 12 is equal to 10mA
16.0
Milliamp Output

14.0 mA ISO mA NAS


12.0 4.0 0 4 00
10.0 4.5 1 5 0
8.0 5.0 2 6 1
6.0 5.5 3 7 2
4.0 6.0 4 8 3
2.0 6.5 5 9 4
7.0 6 10 5
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 7.5 7 11 6
ISO CODE 8.0 8 12 7
8.5 9 13 8
9.0 10 14 9
NAS V MILLIAMP 9.5 11 15 10
20 10.0 12 16 11
18 10.5 13 17 12
16 11.0 14 18 13
Milliamp Output

14 11.5 15 19 **
12.0 16 20 ERROR
12
12.5 17
10
13.0 18
8 13.5 19
6 14.0 20
4 14.5 21
2 15.0 22
0 15.5 23 4-20mA output settings
0 1 2 3 4 5 6 7 8 9 10 11 12 13
16.0 24
NAS CODE ISO Setting
16.5 25
mA current = (ISO Code / 2) +4 eg. 10mA = (ISO 12 / 2) +4
17.0 26
or
17.5 27
ISO Code = (mA current - 4) *2 eg. ISO 12 = (10mA -4) *2
18.0 28
18.5 29 NAS Setting
19.0 ** mA current = NAS Code +5 eg. 15mA = NAS 10 +5
19.5 ** or
20.0 ERROR NAS Code = mA current -5 eg. NAS 10 = 15mA – 5

Flow Rate x Differential Pressure 2.00


5 to 160 cSt

x Viscosity
Differential Pressure (Bar)

1.80
1.60
The following charts indicate the differential 1.40
pressure required to run a successful test. 1.20
1.00
Example: 0.80
0.60
To run a successful test within the products flow 0.40
range, ensure the differential pressure across the 0.20
0.00
Icount is set between 0.05 and 1.8 Bar (0.7 to 26 40 50 60 70 80 90 100 110 120 130 140
Flow Rate (ml/min)
psi) at 5 to 160 cSt (42 to 736 SSU).
For viscosity’s ranging from 160 to 500 cSt (736 to 160 to 500 cSt
2300 SSU), ensure the differential pressure is 6.00
Differential Pressure (Bar)

between 0.5 to 5.4 Bar (7.2 to 78.3 psi). 5.00

4.00

3.00

2.00

1.00

0.00
40 50 60 70 80 90 100 110 120 130 140
Flow Rate (ml/min)

6 Parker Hannifin
Hydraulic Filter Division Europe
FDCB321UK.
Ordering Information

Key Fluid type Calibration Display Limit relay Communications Moisture sensor Future option Future option
IPD 1 Mineral 1 ACFTD 1 None 1 No 1 RS232 1 No 0 0
6 Aggressive 2 MTD 2 LED 2 Yes 2 RS232 / 4-20MA 2 Yes
3 Aviation fuel 3 AS4059 3 LCD 3 RS232 / 0-5V
4 GSM 4 RS232 / RS485
5 RS232 / CANBUS

Key Fluid type Calibration Display Limit relay Communications Moisture sensor Future option Future option
IPD 1 2 2 2 2 1 0 0

Part number
Accessories
Mineral Aggressive
1 metre hose length B.84.224 B.84.827
2 metre hose length B.94.802 B.94.801
5 metre hose length B.84.730 B.84.828
Minimess 1/4" BSP fitting P.653109 P.843081
Minimess 1/8" BSP fitting P.653110 P.853008
Minimess 1/8" NPT fitting P.653512 P.853005
Single point sampler SPS2021 SPS2061
Internal flow device Contact Parker Contact Parker
Power supply B.84.829
Quick cable connector kit Contact Parker

Fluid condition monitoring


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Parker
Sales Locations
AE – United Arab Emirates DE – Germany KZ – Kazakhstan SE – Sweden
Abu Dhabi Kaarst Almaty Spånga
Tel: +971 2 67 88 587 Tel: +49 (0)2131 4016 0 Tel: +7 3272 505 800 Tel: +46 (0)8 597 950 00

AR – Argentina DK – Denmark LV – Latvia SG – Singapore


Buenos Aires Ballerup Riga Tel: +65 6887 6300
Tel: +54 3327 44 4129 Tel: +45 4356 0400 Tel: +371 74 52601
SI – Slovenia
AT – Austria ES – Spain MX – Mexico Novo Mesto
Wiener Neustadt Madrid Apodaca Tel: +386 7 337 6650
Tel: +43 (0)2622 23501 Tel: +34 91 675 73 00 Tel: +52 81 8156 6000
Austria (Eastern Europe) SK – Slovakia
Wiener Neustadt FI – Finland MY – Malaysia Ref. Czech Republic
Tel: +43 (0)2622 23501-970 Vantaa Subang Jaya
Tel: +358 20 753 2500 Tel: +60 3 5638 1476 TH – Thailand
AU – Australia Bangkok
Castle Hill FR – France NL – The Netherlands Tel: +662 717 8140
Tel: +61 (0)2-9634 7777 Contamine-sur-Arve Oldenzaal
Tel: +33 (0)450 25 80 25 Tel: +31 (0)541 585000 TR – Turkey
AZ – Azerbaijan Merter/Istanbul
Baku GR – Greece NO – Norway Tel: +90 212 482 91 06 or 07
Tel: +99 412 598 3966 Athens Ski
Tel: +30 210 933 6450 Tel: +47 64 91 10 00 TW – Taiwan
BE – Belgium Taipei
Nivelles HK – Hong Kong NZ – New Zealand Tel: +8862 2298 8987
Tel: +32 (0)67 280 900 Tel: +852 2428 8008 Mt Wellington
Tel: +64 9 574 1744 UA – Ukraine
BR – Brazil HU – Hungary Kyiv
Cachoeirinha RS Budapest PL – Poland Tel: +380 44 494 2731
Tel: +55 51 3470 9144 Tel: +36 1 220 4155 Warsaw
Tel: +48 22 573 24 00 UK – United Kingdom
BY – Belarus IE – Ireland Warwick
Minsk Dublin PT – Portugal Tel: +44 (0)1926 317 878
Tel: +375 17 209 9399 Tel: +353 (0)1 466 6370 Leça da Palmeira
Tel: +351 22 9997 360 US – USA
CA – Canada IN – India Cleveland (industrial)
Milton, Ontario Mumbai RO – Romania Tel: +1 216-896-3000
Tel: +1 905-693-3000 Tel: +91 22 5613 7081/82-85 Bucharest Lincolnshire (mobile)
Tel: +40 21 252 1382 Tel: +1 847-821-1500
CH – Switzerland IT – Italy Miami (Pan American Div.)
Ref. Germany Corsico (MI) RU – Russia Tel: +305 470 8800
Tel: +39 02 45 19 21 Moscow
CN – China Tel: +7 495 580 9145 VE – Venezuela
Beijing JP – Japan Krasnoyarsk Caracas
Tel: +86 10 6561 0520 Tokyo Tel: +7 3912 52 73 35 Tel: +58 212 238 5422
Shanghai Tel: +81 3 6408 3900 Yuzhno-Sakhalinsk
Tel: +86 21 5031 2525 Tel: +7 4242 42 35 27 ZA – South Africa
KR – South Korea St. Petersburg Kempton Park
CZ – Czech Republic Seoul Tel: +7 812 320 49 37 Tel: +27 (0)11-961 0700
Klecany Tel: +82 2 559 0400
Tel: +420 284 083 111

Filtration website: www.parker.com/cmc Brochure Ref: FDCB321UK


Hydraulic Filter Division Europe
Filtration email: conmoninfo@parker.com
For further information on other Parker Products, © Copyright 2006
Parker Hannifin Corporation
call EPIC free on 00800 27 27 5374
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