Manufacturing Process

Process
MIXER GAUGE
LAMINATOR MOULDER
ROLLS OVEN

PACKAGING COOLING
STACKER
MACHINE

PROCESS FOR MAKING

BISCUITS
 What Parle does differently??
Raw Materials RAW Stephen Mixer
MATERIAL
TESTING

260 feet
long Cooling Mixing
Cooling
Conveyor

Rotary Moulder

260 feet long Baking Moulding

oven
 Difference

Auto Corrugat
Counting Stalking Multi Pack Sealing Dispatch
Feeding PolyBag e Box
unit Table Wrapping Machine Section
Machine Section
Flow Chart
 Production Capacity

1960 2000 2012

• 160 • 22000 • 35000

Tones Tones Tones
 Wastage
Another cause of wastage is
machinery breakdown. So
20% 17% OPERATOR
AWAY
regular checks on the machines
3%
MACHINE must be adopted.
PROBLEM
DELAY IN
MATERIAL
POWER CUT
60%

120
100
80
60
40
20
0
5S has reduced
QC wastage
reduced wastage
5S has
OPL
inc.improves
Jagruti
eff. group
knoweldge
HACCP
Small
has improved
Group
has improved
activities
quality quality
has improved the efficiency
Wastage
1% wastage comes from Production Capacity

Used for Broken

Cattle Pieces
Feeding Are sold
for
rs.33/kg

The under baked or over baked biscuits are

reprocessed by sending them back to the
chura store and thus minimizing the wastage.
 PARLE PRODUCTS – ‘AN
EPITOME OF QUALITY’
The wastage in the
plant is least and the
production team and
the workers try their
level best to reduce it
even more.
The wastage of the
biscuits that fall on the
floor is minimized by the
use of trays under the
machines

Also a PQS test was

taken of workers and
their average score was
75.86%
 Quality
“QUALITY, HEALTH AND GREAT TASTE”

“Best product with long lasting freshness”

“Every batch of biscuits and confectionery

are thoroughly checked by the expert staff,
using the most modern equipments hence
ensuring the same perfect quality across the
nation and abroad “
“HACCP and quality management system
which together form an organization's Total
Quality Management”
Hygiene is the precursor of
every process at Parle.