Professional Documents
Culture Documents
GROUP 55
HEATER, AIR
CONDITIONER AND
VENTILATION
CONTENTS
GENERAL INFORMATION . . . . . . . . 55-4 damper <vehicles with dual automatic A/C> 55-29
Code No. B1061,B1062: Potentiometer system for air
SERVICE SPECIFICATIONS. . . . . . . 55-4 outlet changeover damper <LHD> . . . . . . . 55-32
Code No. B1061,B1062: Potentiometer system for air
outlet changeover damper <RHD> . . . . . . . 55-34
LUBRICANTS . . . . . . . . . . . . . . . . . . 55-4
Code No. B1065: Motor drive system for air outlet
switching damper. . . . . . . . . . . . . . . . . . . . . 55-35
SPECIAL TOOL . . . . . . . . . . . . . . . . . 55-5
Code No.U1073 Bus off error . . . . . . . . . . . 55-38
Code No.U1100: Engine CAN communication time-out
TROUBLESHOOTING . . . . . . . . . . . . 55-7 ...................................... 55-38
DIAGNOSIS TROUBLESHOOTING FLOW 55-7 Code No.U1109: ETACS related CAN communication
DIAGNOSIS FUNCTION. . . . . . . . . . . . . . . 55-7 time-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-40
DIAGNOSIS CODE CHART . . . . . . . . . . . . 55-8 Code No.U1113 Multi-centre display CAN
DIAGNOSTIC TROUBLE CODE PROCEDURES communication time-out . . . . . . . . . . . . . . . 55-41
...................................... 55-10 Code No.U1120 Engine-related CAN communication
Code No. B1001,B1002: Interior temperature sensor failure information . . . . . . . . . . . . . . . . . . . . 55-42
system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-10 TROUBLE SYMPTOM CHART . . . . . . . . . . 55-43
Code No. B1011,B1012: Ambient temperature sensor SYMPTOM PROCEDURES . . . . . . . . . . . . 55-45
system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-12
INSPECTION PROCEDURE 1: Communication with
Code No. B1021,B1022: Air thermo sensor system the MUT-III is not possible. . . . . . . . . . . . . . 55-45
...................................... 55-15
INSPECTION PROCEDURE 2: Cool air does not come
Code No. B1041,B1042: Potentiometer system for the ...................................... 55-46
front air mix damper <LHD> . . . . . . . . . . . . 55-17
INSPECTION PROCEDURE 3: The front blower does
Code No. B1041,B1042: Potentiometer system for the not work . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-47
air mix damper <RHD> . . . . . . . . . . . . . . . . 55-19
INSPECTION PROCEDURE 4: The blower air volume
Code No.B1045: Motor drive system for the front air mix cannot be changed . . . . . . . . . . . . . . . . . . . 55-59
damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-21
INSPECTION PROCEDURE 5: The inside/outside air
Code No. B1051,B1052: Potentiometer system for rear changeover is impossible. <LHD> . . . . . . . . 55-63
air mix damper <vehicles with LHD dual automatic A/C>
INSPECTION PROCEDURE 6: The inside/outside air
...................................... 55-23
changeover is impossible. <RHD> . . . . . . . 55-67
Code No. B1051,B1052: Potentiometer system for rear
INSPECTION PROCEDURE 7: The compressor does
air mix damper <vehicles with RHD dual automatic
not work <LHD>. . . . . . . . . . . . . . . . . . . . . . 55-71
A/C> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-26
INSPECTION PROCEDURE 8: The compressor does
Code No.B1055 Motor drive system for rear air mix
55-2
GENERAL INFORMATION
M1552000100425
The heater and cooling units of front and rear air
conditioners in the heater and air conditioner
systems are integrated for greater fan power and
reduced noise. In the air conditioner system, single
automatic air conditioner for the front, and heater,
cooler, or dual automatic air conditioner for the rear
are established.
GENERAL SPECIFICATIONS
Item Specification
Heater control type Rotary type
Compressor type MSC105CA
Front air conditioner Cooling output W 5400
Heating output W 5500
Heating capacity of PTC heater 120 × 2
(W)
Rear air conditioner Cooling output W 2100
Heating output W 2700
SERVICE SPECIFICATIONS
M1551000300125
LUBRICANTS
M1551000400111
MB991386 Pin
MB991658
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-7
Tool Number Name Use
MB991955 MUT-III sub-assembly Check the air conditioner
A A: MB991824 A: V. C. I. (Vehicle (The MUT-III diagnosis
B: MB991827 Communication codes display, service
C: MB991910 Interface) data display and
D: MB991911 B: USB cable actuator test)
MB991824 E: MB991825 C: MUT-III main harness CAUTION
B F: MB991826 A (applicable to vehicles For vehicles with CAN
with CAN communication, use
communication) MUT-III main harness A
D: MUT-III main harness to send simulated
MB991827 B (applicable to vehicles vehicle speed. If you
without CAN connect MUT-III main
C
communication) harness B instead, the
E: Measurement adapter CAN communication
F: Trigger harness does not function
MB991910 correctly.
D
DO NOT USED
MB991911
MB991825
MB991826
MB991955
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW DIAGNOSIS FUNCTION
M1554004700168 M1554004800187
Refer to GROUP 00, How to Use HOW TO READ DIAGNOSIS CODE
Troubleshooting/Inspection Service Points P.00-5. Connect the MUT-III to the 16-pin diagnosis
connector to read diagnosis code (Refer to GROUP
00, How to Use Troubleshooting/Inspection Service
Points P.00-5).
A/C-ECU
INTERIOR
TEMPERATURE
SENSOR
Step 2. Connector check: C-106 A/C-ECU Step 3. Check the wiring harness between C-106
connector and C-26 interior temperature sensor A/C-ECU connector (terminals 1 and 18) and C-26
connector interior temperature sensor connector (terminals
Connectors: C-26, C-106 <LHD>
1 and 2).
Connectors: C-26, C-106 <LHD>
C-26
C-106
C-26
C-106
Harness side
C-26 Harness side
C-26
2 1
2 1
Harness side
C-106 Harness side
C-106
AC310614AB
AC310614AB
Connectors: C-26, C-106 <RHD>
Connectors: C-26, C-106 <RHD>
C-106
C-106
C-26
C-26
Harness side
C-26 Harness side
C-26
2 1
2 1
Harness side
C-106 Harness side
C-106
AC310632 AB
AC310632 AB
Q: Is the check result normal?
YES : Go to Step 3. • Check the sensor signal line and earth line for
NO : Repair the connector. open or short circuit.
Q: Is the check result normal?
YES : Go to Step 4.
NO : Repair the wiring harness.
55-12 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
Step 4. Check the interior temperature sensor. Step 5. MUT-III diagnosis code
Refer to P.55-211.
Q: Is the diagnosis code set?
Q: Is the check result normal? YES : Replace the automatic air conditioner
YES : Go to Step 5. control panel (A/C-ECU)
NO : Replace the interior temperature sensor. NO : The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5).
A/C-ECU
AMBIENT
TEMPERATURE
SENSOR
Harness side
A-28 (B)
AC310403AB
Harness side
A-28 (B)
AC310398AB
Harness side
AC310613 AB
Harness side
AC310631AB
Step 3. Check the wiring harness between A-28 Connector: A-28 <LHD>
ambient temperature sensor connector
(terminals 1 and 2) and C-106 A/C-ECU connector
(terminals 1 and 24).
Harness side
A-28 (B)
AC310403AB
Harness side
A-28 (B)
AC310398AB
C-106
C-125
Harness side
C-106
C-125
AC310614BD
Harness side
AC310613 AB
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-15
YES : Go to Step 4.
Connector: C-125 <RHD>
NO : Repair the wiring harness.
AC310628AB
Step 5. MUT-III diagnosis code
NOTE: Prior to the wiring harness inspection, check
Q: Is the diagnosis code set?
intermediate connector C-125, and repair if YES : Replace the automatic air conditioner
necessary. control panel (A/C-ECU)
• Check the sensor signal line and earth line for NO : The trouble can be an intermittent
open or short circuit. malfunction (Refer to GROUP 00, How to
Q: Is the check result normal? Cope with Intermittent Malfunction P.00-5).
AIR THERMO
SENSOR
A/C-ECU
Step 2. Connector check: C-106 A/C-ECU Step 3. Check the wiring harness between C-106
connector and C-05 air thermo sensor connector A/C-ECU connector (terminals 1 and 19) and C-05
Connectors: C-05, C-106 <LHD> air thermo sensor connector (terminals 2 and 1).
Connectors: C-05, C-106 <LHD>
C-05
C-05
C-106
C-106
Harness side
C-05 Harness side
C-05
Harness side
C-106 Harness side
C-106
AC310614AE
AC310614AE
Connectors: C-05, C-106 <RHD>
Connectors: C-05, C-106 <RHD>
C-05
C-05
C-106
C-106
Harness side
C-05 Harness side
C-05
Harness side
C-106 Harness side
C-106
AC310632 AC
AC310632 AC
Q: Is the check result normal?
YES : Go to Step 3. • Check the sensor signal line and earth line for
NO : Repair the connector. open or short circuit.
Q: Is the check result normal?
YES : Go to Step 4.
NO : Repair the wiring harness.
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-17
Step 4. Check the air thermo sensor. Step 5. MUT-III diagnosis code
Refer to P.55-205.
Q: Is the diagnosis code set?
Q: Is the check result normal? YES : Replace the automatic air conditioner
YES : Go to Step 5. control panel (A/C-ECU)
NO : Replace the air thermo sensor. NO : The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5.)
Code No. B1041,B1042: Potentiometer system for the front air mix damper <LHD>
A/C-ECU
Step 2. Connector check: C-106 A/C-ECU Step 3. Check the wiring harness between C-106
connector and C-11 front air mixing damper A/C-ECU connector (terminals 1, 14 and 20) and
control motor and potentiometer connector C-11 front air mixing damper control motor and
Connector: C-11 <LHD> potentiometer connector (terminals 7, 5 and 3).
Connectors: C-01, C-106 <LHD>
C-01
Harness side
C-106
AC310615AC
C-01
Harness side
Harness side
C-106
AC310613 AB
Harness side
AC310615AC
Code No. B1041,B1042: Potentiometer system for the air mix damper <RHD>
A/C-ECU
Step 2. Connector check: C-106 A/C-ECU Step 3. Check the wiring harness between C-106
connector and C-11 front air mixing damper A/C-ECU connector (terminals 14, 20 and 1) and
control motor and potentiometer connector C-11 front air mixing damper control motor and
Connector: C-11 <RHD> potentiometer connector (terminals 5, 3 and 7).
Connector: C-11 <RHD>
Harness side
Harness side
AC310628 AD
AC310628 AD
Connectors: C-106 <RHD>
Connectors: C-106 <RHD>
Harness side
Harness side
AC310631AB
AC310631AB
Q: Is the check result normal?
YES : Go to Step 3. • Check the potentiometer power supply, earth and
NO : Repair the connector. signal line for open or short circuit.
Q: Is the check result normal?
YES : Go to Step 4.
NO : Repair the wiring harness.
Code No.B1045: Motor drive system for the front air mix damper
A/C-ECU
Step 2. Connector check: C-105 A/C-ECU Step 3. Check the wiring harness between C-105
connector and C-11 front air mixing damper A/C-ECU connector (terminals 31 and 32) and
control motor and potentiometer connector C-11 front air mixing damper control motor and
Connector: C-11 <LHD> potentiometer connector (terminals 1 and 2).
Connector: C-11 <LHD>
Harness side
Harness side
AC310615AC
AC310615AC
Connector: C-11 <RHD>
Connector: C-11 <RHD>
Harness side
Harness side
AC310628 AD
AC310628 AD
Connector: C-105 <LHD>
Connector: C-105 <LHD>
Harness side
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC310613AC 46 45 44 43 42 41 40 39
AC310613AC
Connector: C-105 <RHD>
Connector: C-105 <RHD>
Harness side
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310631AC
AC310631AC
Q: Is the check result normal?
YES : Go to Step 3. • Check the motor activating lines for open or short
NO : Repair the connector. circuit.
Q: Is the check result normal?
YES : Go to Step 4.
NO : Repair the wiring harness.
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-23
Step 4. Check the front air mixing damper control Step 5. MUT-III diagnosis code
motor and potentiometer. Q: Is the diagnosis code set?
Refer to P.55-208. YES : Replace the automatic air conditioner
Q: Is the check result normal? control panel (A/C-ECU)
YES : Go to Step 5. NO : The trouble can be an intermittent
NO : Replace the air mixing damper control malfunction (Refer to GROUP 00, How to
motor and potentiometer. Cope with Intermittent Malfunction P.00-5.)
Code No. B1051,B1052: Potentiometer system for rear air mix damper <vehicles with LHD dual
automatic A/C>
A/C-ECU
YES : Go to Step 5.
NO : Go to Step 2. Step 2. Connector check: C-106 A/C-ECU
connector and G-13-1 rear air mixing damper
control motor and potentiometer connector
Connector: C-106 <LHD>
Harness side
AC310613 AB
Connector: G-13-1
Harness side
AC311184 AB
Step 3. Check the wiring harness between C-106 Connector: C-15 <LHD>
A/C-ECU connector (terminals 14, 22 and 1) and
G-13-1 rear air mixing damper control motor and
potentiometer connector (terminals 4, 3 and 5).
Connectors: C-01, C-106 <LHD>
C-01
AC310615AD
Harness side Step 4. Check the rear air mixing damper control
C-106 motor and potentiometer.
Refer to P.55-216.
Q: Is the check result normal?
YES : Go to Step 5.
AC310614AG
NO : Replace the rear air mixing damper control
Connectors: G-13, G-13-1 motor and potentiometer.
G-13
Harness side
G-13-1
AC311185 AB
NOTE:
55-26 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
Code No. B1051,B1052: Potentiometer system for rear air mix damper <vehicles with RHD dual
automatic A/C>
A/C-ECU
Harness side
AC310631AB
Connector: G-13-1
Harness side
AC311184 AB
G-13
G-13
Harness side
G-13-1
AC311185 AB
NOTE:
Connector: C-15 <RHD>
AC310628AE
Code No.B1055 Motor drive system for rear air mix damper <vehicles with dual automatic A/C>
A/C-ECU
YES : Go to Step 3.
Step 2. Connector check: C-105 A/C-ECU NO : Repair the connector.
connector and G-13-1 rear air mixing damper
control motor and potentiometer connector
Connector: C-105 <LHD>
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310613AC
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310631AC
Connector: G-13-1
Harness side
AC311184 AB
Step 3. Check the wiring harness between C-105 Connector: C-15 <LHD>
A/C-ECU connector (terminals 35 and 36) and
G-13-1 rear air mixing damper control motor and
potentiometer connector (terminals 2 and 1).
Connector: C-105 <LHD>
AC310615AD
Harness side
Connector: C-15 <RHD>
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310613AC
Code No. B1061,B1062: Potentiometer system for air outlet changeover damper <LHD>
MODE SELECTION
DAMPER CONTROL
MOTOR AND
POTENTIOMETER
A/C-ECU
AC310614AH
Step 3. Check the wiring harness between C-106 Step 4. Check the mode selection damper control
A/C-ECU connector (terminals 1, 21 and 14) and motor and potentiometer.
C-04 mode selection damper control motor and Refer to P.55-208.
potentiometer connector (terminals 7, 3 and 5). Q: Is the check result normal?
Connectors: C-01, C-04, C-106 <LHD> YES : Go to Step 5.
NO : Replace the mode selection damper control
C-01 motor and potentiometer.
C-04 (GR)
Harness side
C-106
AC310614AI
Code No. B1061,B1062: Potentiometer system for air outlet changeover damper <RHD>
MODE SELECTION
DAMPER CONTROL
MOTOR AND
POTENTIOMETER
A/C-ECU
AC310632 AD
C-106
Step 5. MUT-III diagnosis code
Q: Is the diagnosis code set?
YES : Replace the automatic air conditioner
Harness side control panel (A/C-ECU)
C-04
NO : The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5.)
Harness side
C-106
AC310632 AD
Code No. B1065: Motor drive system for air outlet switching damper
A/C-ECU
C-04 (GR)
C-105
Harness side
C-04
Harness side
C-105
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310632 AE
C-105
Step 5. MUT-III diagnosis code
Q: Is the diagnosis code set?
YES : Replace the automatic air conditioner
Harness side
control panel (A/C-ECU)
NO : The trouble can be an intermittent
C-04
malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5.)
Harness side
C-105
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310614 AJ
C-04 (GR)
C-105
Harness side
C-04
Harness side
C-105
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310632 AE
A/C-ECU
DIAGNOSIS
CONNECTOR
FRONT SIDE
ENGINE-ECU <M/T>
OR
ENGINE-ECU <A/T>
NOTE
: LHD
: RHD
FUSIBLE IGNITION
LINK 30 SWITCH (IG2)
FRONT
BLOWER
RELAY
FRONT BLOWER
MOTOR
FRONT
POWER
TRANSISTOR
A/C-ECU
A/C-ECU
Wire colour code
B : Black LG : Light green G : Green L : Blue
W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Gray R : Red P : Pink V : Violet
Q: Does the blower motor work normally? Q: Is the check result normal?
YES : Go to Step 3. YES : Go to Step 5.
NO : Go to Step 4. NO : Repair the connector.
Step 3. Recheck the trouble symptom Step 5. Check the blower relay.
Refer to GROUP 55, On-vehicle Service − Power
Q: Is the check result normal? relay check P.55-196.
YES : Intermittent malfunction. (GROUP 00 − How
to Cope with Intermittent Malfunction Q: Is the blower relay in good condition?
P.00-5) YES : Go to Step 6.
NO : Replace the air conditioner control panel NO : Replace the blower relay.
(A/C-ECU) or the blower motor (blower
linear controller).
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-49
YES : Go to Step 7.
Step 6. Connector check: C-13 front blower NO : Repair the connector.
motor connector and C-105 A/C-ECU connector
Connector: C-13 <LHD>
Step 7. Voltage measurement at the C-13 front
blower motor controller connector.
Connector: C-13 <LHD>
Harness side
Harness side
AC310615AF
Harness side
Harness side
AC310628AF
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310613AC
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310631AC
Harness side
Step 8. Voltage measurement at C-209 front
blower relay connector.
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
Connector: C-209 <LHD>
Junction block (Front view)
AC310613AC
Connector C-105
(Harness side)
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39 Junction block side
3 2 1
4
5
AC310618 AD
3 2 1
4
5
AC310507AP
C-209
Junction block side
3 2 1
Harness side
4
C-202
5
AC310623 AD
AC310624AC
Junction block side
3 2 1
Connectors: C-202, C-209 <RHD> 4
Junction block (Front view)
5
AC310618 AD
3 2 1
4
Harness side
5
C-202
Step 11. Check the wiring harness between C-209 Connector: C-125 <LHD>
front blower relay connector terminal No.5 and
fusible link (30).
Connectors: C-204, C-209 <LHD>
Junction block (Front view)
C-204 (B)
AC310613AD
Harness side
C-204
C-204 (B)
Harness side
C-204
AC310619AD
NOTE:
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-53
C-202
AC310615AF
Harness side
C-202
AC310624AC
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-55
C-205
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310613AC
Harness side
Connector: C-105 <RHD>
C-205
AC310624AE
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-57
Step 15. Connector check: C-12 front power wiring harness side.
transistor controller connector Connector C-12
Connector: C-12 <LHD> (Harness side)
Harness side
AC310506AP
Harness side Step 17. Check the wiring harness between C-12
front power transistor connector terminal No.2
and body earth.
Connector: C-12 <LHD>
AC310628AG
Harness side
Harness side
AC310615AG
Step 18. Check the wiring harness between C-13 Step 19. Check the wiring harness between C-106
front blower motor connector terminal No.2 and A/C-ECU connector (terminals 2 and 3) and C-12
C-12 front power transistor controller connector front power transistor controller connector
terminal No.4. (terminals 3 and 1).
Connectors: C-12, C-13 <LHD> Connector: C-12 <LHD>
C-12
Harness side
C-13
AC310615AG
Harness side
Harness side
C-13
AC310628AG
AC310616AB
Connector: C-106 <LHD>
Connectors: C-12, C-13 <RHD>
Harness side
C-13
C-12
AC310613 AB
Harness side
C-12
Harness side
Harness side
C-13
AC310631AB
AB
AC310629AB • Check the blower linear controller power supply
• Check the blower linear controller power supply line for open circuit.
line for open circuit.
Q: Is the check result normal?
Q: Is the check result normal? YES : Go to Step 20.
YES : Go to Step 19. NO : Repair the wiring harness.
NO : Repair the wiring harness.
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-59
YES : This diagnosis is complete.
Step 20. Replace the front power transistor and NO : Replace the A/C-ECU.
recheck the trouble symptom
Check that the front blower motor operates normally.
Q: Is the check result normal?
FRONT
BLOWER
RELAY
FRONT BLOWER
MOTOR
FRONT POWER
TRANSISTOR
A/C-ECU
Wire colour code
B : Black LG : Light green G : Green L : Blue
W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Gray R : Red P : Pink V : Violet
YES : Go to Step 5.
Step 2. MUT-III data list NO : Repair the connector.
Check that the following service data display
contents are normal. (Refer to P.55-183.)
• Item 20: Front blower fan Step 5. Resistance measurement at the C-12 front
• Item 21: Front blower fan (Target) power transistor connector.
Q: Does the blower motor work normally? Connector: C-12 <LHD>
YES : Go to Step 3.
NO : Go to Step 10.
AC310628AG
Harness side
(1) Disconnect the connector, and measure at the
wiring harness side.
Connector C-12
AC310615AG (Harness side)
Harness side
AC310506AP
AC310615AG
Harness side
AC310613 AB
Harness side
YES : Go to Step 9.
Step 8. Check the wiring harness between C-106 NO : Repair the wiring harness.
A/C-ECU connector (terminals 2 and 3) and C-12
front power transistor controller connector
(terminals 3 and 1). Step 9. Replace the front power transistor and
Connector: C-12 <LHD> check the trouble symptom
Check that the front blower motor operates normally.
Q: Does the blower motor work normally?
YES : This diagnosis is complete.
NO : Replace the automatic air conditioner
Harness side
control panel (A/C-ECU)
Harness side
AC310628AG
Harness side
AC310613 AB
Harness side
AC310631AB
IGNITION
A/C-ECU SWITCH (IG2)
OUTSIDE/INSIDE AIR
SELECTION DAMPER
CONTROL MOTOR
Connector C-10
(Harness side)
Harness side
AC310507AR
AC310615AH
Harness side
AC310615AH
Harness side
38 37 36 35 34 33 32 31
AC310613 AP 46 45 44 43 42 41 40 39
AC310613AC
Connectors: C-202, C-205 <LHD>
Junction block (Front view)
Q: Is the check result normal?
YES : Go to Step 8.
C-202
NO : Repair the connector.
C-205
Harness side
C-202
Harness side
C-205
AC310624 AF
Harness side
AC310615AH
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310613AC
IGNITION
A/C-ECU SWITCH (IG2)
OUTSIDE/INSIDE AIR
SELECTION DAMPER
CONTROL MOTOR
Connector C-10
(Harness side)
Harness side
AC310507AR
AC310628AI
Harness side
AC310628AI
Harness side
AC310631AE
38 37 36 35 34 33 32 31
Connectors: C-202, C-205 <RHD> 46 45 44 43 42 41 40 39
Junction block (Front view)
AC310631AC
C-205 C-202
Harness side
C-202
Harness side
C-205
AC310619AF
Harness side
AC310628AI
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310631AC
FUSIBLE IGNITION
LINK 26 SWITCH (IG2)
RELAY
BOX
A/C
COMPRESSOR
RELAY
ENGINE-ECU <M/T>
ENGINE-A/T-ECU <A/T>
A/C
REFRIGERANT
TEMPERATURE
SWITCH
MAGNETIC
CLUTCH
A/C-ECU
Wire colour code
B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
A/C O : Orange GR : Grey
COMPRESSOR R : Red P : Pink V : Violet
ASSEMBLY
COMMENTS ON TROUBLE SYMPTOM compressor circuit system or the CAN bus line may
When the A/C compressor does not work, the A/C be defective.
55-72 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
Harness side
Step 1. MUT-III CAN bus diagnostics
Use the MUT-III to diagnose the CAN bus lines. B-120 (B)
Q: Is the check result normal?
YES : Go to Step 2. AC311219 AB
NO : Repair the CAN bus lines. (Refer to GROUP
Connector: C-110 <LHD>
54D − Troubleshooting P.54D-16.)
Harness side
B-120 (B)
AC311219 AB
AC310615AI
Connector C-110
(Harness side)
AC309471AF
2 1
AC310507AS 4 3
Front of
(4) Voltage between terminal 1 and body earth. vehicle
OK: System voltage
Q: Is the check result normal? AC301541HX
YES : Go to Step 13.
NO : Go to Step 6.
(3) Voltage between terminal 3 and body earth.
OK: System voltage
Step 6. Check the A/C compressor relay Q: Is the check result normal?
YES : Go to Step 9.
continuity.
NO : Go to Step 8.
Refer to GROUP 55, On vehicle service−power
relay P.55-196.
Q: Is the A/C compressor relay in good condition?
55-74 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
Step 8. Check the wiring harness between B-16X Connector: C-17 <LHD>
A/C compressor relay connector terminal No.3
and the ignition switch (IG2).
Connector: B-16X A/C compressor relay
AC310615AJ
AC310613 AP
AC312170 AC C-202
NOTE:
C-205
Harness side
C-202
Harness side
C-205
AC310624 AF
Front of
vehicle
AC312170 AC
Front of NOTE:
vehicle Connector: A-16 <LHD>
AC312170 AC
A-16 (B)
(1) Remove the relay, and measure at the relay block
side.
Connector B-16X
(Relay box side)
2 1 AC310403AC
4 3 Prior to the wiring harness inspection, check
Front of intermediate connector A-16, and repair if necessary.
vehicle • Check the A/C compressor relay power supply
line for open circuit.
AC301541HY
Q: Is the check result normal?
(2) Voltage between terminal 4 and body earth. YES : The trouble can be an intermittent
OK: System voltage malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5.)
Q: Is the check result normal? NO : Repair the wiring harness.
YES : Go to Step 11.
NO : Go to Step 10.
55-76 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
Step 11. Check the wiring harness between Step 12. Check the wiring harness between
B-16X A/C compressor relay connector terminal B-16X A/C compressor relay connector terminal
No.2 and C-110 engine-ECU <M/T> or No.1 and B-120 A/C compressor assembly
engine-A/T-ECU <A/T> connector terminal No.8. connector terminal No.1.
Connector: B-16X A/C compressor relay Connector: B-16X A/C compressor relay
Front of Front of
vehicle vehicle
AC312170 AC AC312170 AC
Harness side
C-110 (GR)
Harness side
B-120 (B)
AC310615AI AC311219 AB
• Check the A/C compressor relay power supply • Check the A/C compressor power supply line for
line for open circuit. open circuit.
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 12. YES : The trouble can be an intermittent
NO : Repair the wiring harness. malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5.)
NO : Repair the wiring harness.
FUSIBLE IGNITION
LINK 26 SWITCH (IG2)
RELAY
BOX
A/C
COMPRESSOR
RELAY
ENGINE-ECU <M/T>
ENGINE·A/T-ECU <A/T>
A/C
REFRIGERANT
TEMPERATURE
SWITCH
MAGNETIC
CLUTCH Wire colour code
A/C-ECU
B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
A/C R : Red P : Pink V : Violet
COMPRESSOR
ASSEMBLY
COMMENTS ON TROUBLE SYMPTOM compressor circuit system or the CAN bus line may
When the A/C compressor does not work, the A/C be defective.
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-79
POSSIBLE CAUSES Step 4. Connector check: B-120 A/C compressor
• Malfunction of A/C compressor assembly connector and C-110 engine-ECU
• Malfunction of A/C compressor relay connector <M/T> or engine-A/T-ECU <A/T>
• Malfunction of A/C pressure sensor
Connector: B-120 <RHD>
• Damaged harness wires and connectors
• Malfunction of engine-ECU <M/T> or
engine-A/T-ECU <A/T>
• Malfunction of the A/C-ECU
Harness side
Step 1. MUT-III CAN bus diagnostics
Use the MUT-III to diagnose the CAN bus lines. B-120 (B)
Q: Is the check result normal?
YES : Go to Step 2. AC311221AB
NO : Repair the CAN bus lines. (Refer to GROUP
Connector: C-110 <RHD>
54D − Troubleshooting P.54D-16.)
Harness side
B-120 (B)
AC311221AB
(2) Turn the ignition switch to the "ON" position. YES : Go to Step 7.
NO : Replace the A/C compressor relay.
Connector: C-110 <RHD>
AC310628AH
Connector C-110
(Harness side)
AC309471AF
2 1
AC310507AS 4 3
Front of
(4) Voltage between terminal 1 and body earth. vehicle
OK: System voltage
Q: Is the check result normal? AC301541HX
YES : Go to Step 13.
NO : Go to Step 6.
(3) Voltage between terminal 3 and body earth.
OK: System voltage
Step 6. Check the A/C compressor relay Q: Is the check result normal?
YES : Go to Step 9.
continuity.
NO : Go to Step 8.
Refer to GROUP 55 - On vehicle service, power
relay P.55-196.
Q: Is the A/C compressor relay in good condition?
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-81
Step 8. Check the wiring harness between B-16X Connector: C-01 <RHD>
A/C compressor relay connector terminal No.3
and the ignition switch (IG2).
Connector: B-16X A/C compressor relay
AC310631AE
AC310628AJ
AC312170 AC
NOTE:
C-205 C-202
Harness side
C-202
Harness side
C-205
AC310619AF
Front of
vehicle
AC312170 AC
Front of NOTE:
vehicle Connector: A-16 <LHD>
AC312170 AC
A-16 (B)
(1) Remove the relay, and measure at the relay block
side.
Connector B-16X
(Relay box side)
2 1 AC310403AC
4 3
Connector: A-16 <RHD>
Front of
vehicle
A-16 (B)
AC301541HY
AC312170 AC
AC312170 AC
B-120 (B)
AC311221AB
Harness side
C-110 (GR)
• Check the A/C compressor power supply line for
open circuit.
Q: Is the check result normal?
AC310628AH
YES : The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to
• Check the A/C compressor relay power supply
Cope with Intermittent Malfunction P.00-5).
line for open circuit. NO : Repair the wiring harness.
Q: Is the check result normal?
YES : Go to Step 12.
NO : Repair the wiring harness. Step 13. Check the magnetic clutch operation.
Refer to P.55-219.
Q: Can the sound of the magnetic clutch (click) be
heard?
YES : Go to Step 14.
NO : Replace the compressor magnet clutch.
55-84 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
INSPECTION PROCEDURE 9: The outlet air temperature can not be changed even if the amount of
solar radiation changes
A/C-ECU
PHOTO SENSOR
C-03
C-106
C-106
Harness side
C-03
Harness side
C-03
Harness side
C-106
Harness side
C-106
AC310614AK
AC310614AK
Connectors: C-03, C-106 <RHD>
C-03
Connectors: C-03, C-106 <RHD>
C-106
C-03
C-106
Harness side
C-03
Harness side
C-03
Harness side
C-106
Harness side
C-106
AC310632 AF
YES : Go to Step 6.
NO : Repair the wiring harness. Check that the Step 6. Replace the photo sensor and recheck
air conditioner works normally. the trouble symptom
Check that the air conditioner works normally.
Q: Is the check result normal?
YES : This diagnosis is complete.
NO : Replace the automatic air conditioner
control panel (A/C-ECU).
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-87
INSPECTION PROCEDURE 10: The PTC heater does not work <LHD>
FUSIBLE IGNITION
LINK 28 SWITCH (IG2)
PTC PTC
HEATER HEATER
RELAY 1 RELAY 2
PTC
HEATER
A/C-ECU
POSSIBLE CAUSES
• Malfunction of the PTC heater switch system
Harness side
• Damaged the wiring harness or connectors
• Malfunction of the PTC heater relay 1
• Malfunction of the PTC heater relay 2
• Malfunction of the PTC heater
• Malfunction of the automatic air conditioner AC310613 AB
control panel (A/C-ECU) (1) Disconnect the connector, and measure at the
wiring harness side.
DIAGNOSIS (2) Turn the ignition switch to the "ON" position.
(3) Turn the PTC heater switch to the "ON" position.
Step 1. MUT-III data list Connector C-106
Check that the following service data display (Harness side)
contents are normal. (Refer to P.55-183.)
• Item 35: PTC heater switch
Q: Does the blower motor work normally?
YES : Go to Step 4.
NO : Go to Step 2.
Harness side
AC310613AF
Step 5. Resistance measurement at the C-103 Step 7. Resistance measurement at the C-103
PTC heater connector. PTC heater connector.
Connector: C-103 <LHD> Connector: C-103 <LHD>
AC310613AF AC310613AF
(1) Disconnect the connector, and measure at the (1) Disconnect the connector, and measure at the
wiring harness side. wiring harness side.
AC310506AQ AC310506AR
(2) Continuity between terminal 1 and body earth (2) Continuity between terminal 3 and body earth
OK: 2Ω or less OK: 2Ω or less
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 7. YES : Go to Step 9.
NO : Go to Step 6. NO : Go to Step 8.
Step 6. Check the wiring harness between C-103 Step 8. Check the wiring harness between C-103
PTC heater connector terminal No.1 and body PTC heater connector terminal No.3 and body
earth. earth.
Connector: C-103 <LHD> Connector: C-103 <LHD>
AC310613AF AC310613AF
• Check the PTC heater earth line for open circuit. • Check the PTC heater earth line for open circuit.
Q: Is the check result normal? Q: Is the check result normal?
YES : The trouble can be an intermittent YES : The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5.) Cope with Intermittent Malfunction P.00-5.)
NO : Repair the wiring harness. NO : Repair the wiring harness.
55-90 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
Step 9. Connector check: C-105 A/C-ECU (2) Turn the ignition switch to the "ON" position.
connector Connector: C-105 <LHD>
Harness side
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
38 37 36 35 34 33 32 31 AC310613AC
46 45 44 43 42 41 40 39
AC310613AC
AC310613AF
AC310507AU
Step 11. Connector check: C-206 PTC heater Step 13. Voltage measurement at C-206 PTC
relay 1 controller connector heater relay 1 connector.
Connector: C-206 <LHD> Connector: C-206 <LHD>
Junction block (Front view) Junction block (Front view)
Connector C-206
Step 12. Check the PTC heater switch relay 1 (Junction block side)
continuity.
Refer to P.55-196.
Q: Is the PTC heater switch relay 1 in good condition?
YES : Go to Step 13. 3 2 1
4
NO : Replace the PTC heater switch relay 1.
5
AC310507AV
NOTE:
3 2 1
Connector: C-32 <LHD> 4
5
AC310507AW
Step 16. Check the wiring harness between C-206 Step 17. Check the wiring harness between C-206
PTC heater relay 1 connector terminal No.4 and PTC heater relay 1 connector terminal No.1 and
the fusible link (28). C-105 A/C-ECU connector terminal No.46.
Connector: C-206 <LHD> Connectors: C-01, C-105 <LHD>
Junction block (Front view)
C-01
C-105
NOTE:
Connector: C-124 <LHD> C-01
Harness side
1 2 3 4 5 6 7 8 9
C-105
1011121314 15 161718192021
2223242526 27 2829 30313233
34353637 38 3940 414243
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310613AH AC310614BB
Step 18. Check the wiring harness between C-206 wiring harness side.
PTC heater relay 1 connector terminal No.5 and (2) Turn the ignition switch to the "ON" position.
C-103 PTC heater connector terminal No.2. Connector: C-105 <LHD>
Harness side
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310613AC
AC310613AF
AC310613AF
Step 20. Connector check: C-207 PTC heater Step 22. Voltage measurement at C-207 PTC
relay 2 controller connector heater relay 2 connector.
Connector: C-207 <LHD> Connector: C-207 <LHD>
Junction block (Front view) Junction block (Front view)
Step 21. Check the PTC heater relay 2 continuity. Connector C-207
Refer to GROUP 55 - On vehicle service, power (Junction block side)
relay P.55-196.
Q: Is the PTC heater relay 2 in good condition?
YES : Go to Step 22.
NO : Replace the PTC heater relay 2. 3 2 1
4
5
AC310507AY
C-207
NOTE:
3 2 1
Connector: C-32 <LHD> 4
5
AC310507AZ
Step 25. Check the wiring harness between C-207 Step 26. Check the wiring harness between C-207
PTC heater relay 2 connector terminal No.4 and PTC heater relay 2 connector terminal No.1 and
the fusible link (28). C-105 A/C-ECU connector terminal No.46.
Connector: C-207 <LHD> Connectors: C-01, C-105 <LHD>
Junction block (Front view)
C-01
C-105
NOTE:
Connector: C-124 <LHD> C-01
Harness side
1 2 3 4 5 6 7 8 9
C-105
1011121314 15 161718192021
2223242526 27 2829 30313233
34353637 38 3940 414243
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310613AH AC310614BB
AC310613AF
INSPECTION PROCEDURE 11: The PTC heater does not work <RHD>
FUSIBLE IGNITION
LINK 28 SWITCH (IG2)
PTC PTC
HEATER HEATER
RELAY 1 RELAY 2
PTC
HEATER
A/C-ECU
• Damaged the wiring harness or connectors (3) Turn the PTC heater switch to the "ON" position.
• Malfunction of the PTC heater relay 1
Connector C-106
• Malfunction of the PTC heater relay 2
(Harness side)
• Malfunction of the PTC heater
• Malfunction of the automatic air conditioner
control panel (A/C-ECU)
DIAGNOSIS
Harness side
Harness side
AC310631AB
Harness side
Harness side
AC310631AB
AC310506AQ AC310506AR
(2) Continuity between terminal 1 and body earth (2) Continuity between terminal 3 and body earth
OK: 2Ω or less OK: 2Ω or less
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 7. YES : Go to Step 9.
NO : Go to Step 6. NO : Go to Step 8.
Step 6. Check the wiring harness between C-103 Step 8. Check the wiring harness between C-103
PTC heater connector terminal No.1 and body PTC heater connector terminal No.3 and body
earth. earth.
Connector: C-103 <RHD> Connector: C-103 <RHD>
AC310631AF AC310631AF
• Check the PTC heater earth line for open circuit. • Check the PTC heater earth line for open circuit.
Q: Is the check result normal? Q: Is the check result normal?
YES : The trouble can be an intermittent YES : The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5.) Cope with Intermittent Malfunction P.00-5).
NO : Repair the wiring harness. NO : Repair the wiring harness.
Step 7. Measure the resistance at the C-103 PTC Step 9. Connector check: C-105 A/C-ECU
heater connector. connector
Connector: C-103 <RHD> Connector: C-105 <RHD>
Harness side
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310631AF AC310631AC
(1) Disconnect the connector, and measure at the Q: Is the check result normal?
55-102 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
AC310507AU
Harness side
(4) Voltage between terminal 2 and body earth.
OK: System voltage
AC310631AF Q: Is the check result normal?
YES : Go to Step 19.
(1) Disconnect the connector, and measure at the NO : Go to Step 11.
wiring harness side.
(2) Turn the ignition switch to the "ON" position.
Step 11. Connector check: C-206 PTC heater
Connector: C-105 <RHD>
relay 1 controller connector
Connector: C-206 <RHD>
Junction block (Front view)
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
Junction block side
AC310631AC 3 2 1
4
5
Connector C-105 AC310618AE
(Harness side)
Q: Is the check result normal?
38 37 36 35 34 33 32 31
YES : Go to Step 12.
46 45 44 43 42 41 40 39
NO : Repair the connector.
Step 13. Voltage measurement at C-206 PTC Step 14. Check the wiring harness between C-206
heater relay 1 connector. PTC heater relay 1 connector terminal No.3 and
Connector: C-206 <RHD> the ignition switch (IG2).
Junction block (Front view)
Connectors: C-202, C-203, C-206 <RHD>
Junction block (Front view)
C-206
C-203
Connector C-206 3 2 1
4
(Junction block side)
5
Harness side
C-203
3 2 1 6 5 4 3 2 1
4 14 13 12 11 10 9 8 7
5
AC310619AG
AC310507AW
NO : Go to Step 16. 46 45 44 43 42 41 40 39
AC310631AC
1 2 3 4 5 6 7 8 9
1011121314 15 161718192021
2223242526 27 2829 30313233
34353637 38 3940 414243
AC310628AK
Step 18. Check the wiring harness between C-206 wiring harness side.
PTC heater relay 1 connector terminal No.5 and (2) Turn the ignition switch to the "ON" position.
C-103 PTC heater connector terminal No.2. Connector: C-105 <RHD>
Harness side
Harness side 38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310631AC
AC310631AF
Connector C-105
(Harness side)
Connector: C-206 <RHD>
Junction block (Front view) 38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
• Check the PTC heater relay 1 power supply line (3) Disconnect A/C-ECU connector C-105 and earth
for open circuit. terminal 46.
AC310631AF
Step 20. Connector check: C-207 PTC heater (2) Turn the ignition switch to the "ON" position.
relay 2 controller connector
Connector: C-207 <RHD> Connector C-207
Junction block (Front view) (Junction block side)
3 2 1
Junction block side 4
3 2 1 5
4 AC310507AY
5
AC310618 AF (3) Voltage between terminal 3 and body earth.
OK: System voltage
Q: Is the check result normal?
YES : Go to Step 21. Q: Is the check result normal?
NO : Repair the connector. YES : Go to Step 24.
NO : Go to Step 23.
AC310619AH
Step 24. Voltage measurement at C-207 PTC Step 25. Check the wiring harness between C-207
heater relay 2 connector. PTC heater relay 2 connector terminal No.4 and
Connector: C-207 <RHD> the fusible link (28).
Junction block (Front view) Connector: C-207 <RHD>
Junction block (Front view)
side. NOTE:
Connector: C-124 <RHD>
Connector C-207
(Junction block side)
3 2 1 1 2 3 4 5 6 7 8 9
4 1011121314 15 161718192021
AC310628AK
AC310507AZ
Prior to the wiring harness inspection, check
(2) Voltage between terminal 4 and body earth.
intermediate connector C-124, and repair if
OK: System voltage necessary.
Q: Is the check result normal? • Check the PTC heater relay 2 power supply line
YES : Go to Step 26. for open circuit.
NO : Go to Step 25.
Q: Is the check result normal?
YES : The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5).
NO : Repair the wiring harness.
55-108 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
Step 26. Check the wiring harness between C-207 Step 27. Check the wiring harness between C-207
PTC heater relay 2 connector terminal No.1 and PTC heater relay 2 connector terminal No.5 and
C-105 A/C-ECU connector terminal No.46. C-103 PTC heater connector terminal No.4.
Connector: C-105 <RHD> Connector: C-103 <RHD>
Harness side
Harness side
38 37 36 35 34 33 32 31
46 45 44 43 42 41 40 39
AC310631AC AC310631AF
• Check the PTC heater relay 2 earth line for open • Check the PTC heater power supply line for open
or short circuit. circuit.
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 27. YES : The trouble can be an intermittent
NO : Repair the wiring harness. malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5).
NO : Repair the wiring harness.
INSPECTION PROCEDURE 12: The rear window defogger does not work.
IGNITION FUSIBLE
SWITCH (IG2) LINK 30
REAR
WINDOW
DEFOGGER
RELAY
A/C-ECU
POWER
SOURCE REAR WINDOW
DEFOGGER
Connector G-07
(Harness side)
Harness side
AC310613 AB
AC310631AB
Step 4. Connector check: C-208 rear window
Connector: G-07 defogger relay connector
Connector: C-208 <LHD>
Junction block (Front view)
G-07 (B)
Harness side
AC310222 AB
Step 7. Check the wiring harness between C-208 Connector: C-125 <LHD>
rear window defogger relay connector terminal
No.5 and the fusible link (30).
Connectors: C-204, C-208 <LHD>
Junction block (Front view)
C-204 (B)
AC310613AD
Harness side
C-204
Harness side
C-204
AC310619AJ
NOTE:
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-113
Step 8. Voltage measurement at C-208 rear Step 9. Check the wiring harness between C-208
window defogger relay connector. rear window defogger relay connector No.3 and
Connector: C-208 <LHD> ignition switch (IG2).
Junction block (Front view) Connectors: C-202, C-208 <LHD>
Junction block (Front view)
C-202
Connector C-208
(Junction block side)
C-202
C-208
3 2 1
4
5
AC310507BC
Harness side
(3) Voltage between terminal 3 and body earth. C-202
AC310619AK
Harness side
C-208 C-205
AC310613 AB
Harness side
Connectors: C-106 <RHD>
C-205
Harness side
C-205
AC310624 AL
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-117
G-07 (B)
C-208 G-14
Connectors: C-208, C-210 <RHD> NOTE: Prior to the wiring harness inspection, check
Junction block (Front view) junction block connector C-210 and intermediate
connector G-14, and repair if necessary.
• Check the rear window defogger relay line for
open or short circuit.
Q: Is the check result normal?
YES : The trouble can be an intermittent
C-208 malfunction (Refer to GROUP 00, How to
C-210
Cope with Intermittent Malfunction P.00-5.)
NO : Repair the wiring harness.
Junction block side
C-208
3 2 1 Step 12. Connector check: G-02 rear window
4 defogger connector
5
Connector: G-02
Harness side
C-210
G-02 (B)
Harness side
AC310619AM
AC310220 AB
Step 13. Resistance measurement at G-02 rear Step 14. Check the wiring harness between G-02
window defogger connector. rear window defogger connector terminal No.1
Connector: G-02 and earth.
Connector: G-02
G-02 (B)
G-02 (B)
Harness side
Harness side
AC310220 AB
wiring harness side. • Check the rear window defogger earth line for
open or short circuit.
Connector G-02
Q: Is the check result normal?
(Harness side)
YES : The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5).
NO : Repair or replace the wiring harness.
Step 4. Check the refrigerant level. STEP 5. Recheck the trouble symptom
Refer to P.55-193.
Q: Is the check result normal?
Q: Is the refrigerant level correct? YES : Intermittent malfunction. (Refer to GROUP
YES : Go to Step 5. 00 − How to Cope with Intermittent
NO : Correct the refrigerant level (Refer to Malfunction P.00-5.)
On-vehicle Service P.55-191.) NO : Inspection Procedure 18: Refer to A/C
pressure sensor system P.55-142 <LHD> or
Inspection Procedure 19: Refer to A/C
pressure sensor system P.55-144 <RHD>.
INSPECTION PROCEDURE 14: Rear blower does not work <Vehicle with rear heater or rear cooler>
REAR
HEATER
CONTROLLER
A/C-ECU
REAR
HEATER
CONTROLLER
A/C-ECU
Step 2. MUT-III actuator test Step 4. Connector check: E-03 rear heater
Carry out the actuator test. (Refer to P.55-186.) controller connector
• Item 04: Rear blower fan: OFF Connector: E-03 <LHD>
• Item 05: Rear blower fan: AUTO <vehicles with
dual automatic A/C>
• Item 06: Rear blower fan: Lo
• Item 07: Rear blower fan: Middle
• Item 08: Rear blower fan: High
Q: Does the rear blower motor work normally?
Harness side
YES : Go to Step 3.
NO : Go to Step 9.
AC310649AB
Harness side
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
AC310613AK
Harness side
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
AC310631AH
C-104
AC310649AB
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
C-128
Harness side
AC310653AB
AC310614AN
NOTE: Prior to the wiring harness inspection, check
Connectors: C-104, C-128 <RHD> intermediate connector C-128, and repair if
necessary.
• Check the input line for open circuit.
Q: Is the check result normal?
C-128 YES : Go to Step 8.
NO : Repair the wiring harness.
C-104
C-128
AC310632AI
55-126 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
AC310618 AH
INSPECTION PROCEDURE 15: Rear blower does not work <vehicles with dual automatic A/C>
REAR
HEATER
CONTROLLER
A/C-ECU
REAR
HEATER
CONTROLLER
A/C-ECU
Step 2. MUT-III actuator test Step 4. Connector check: E-03 rear heater
Carry out the actuator test. (Refer to P.55-186.) controller connector
• Item 04: Rear blower fan: OFF Connector: E-03 <LHD>
• Item 05: Rear blower fan: AUTO <vehicles with
dual automatic A/C>
• Item 06: Rear blower fan: Lo
• Item 07: Rear blower fan: Middle
• Item 08: Rear blower fan: High
Q: Does the rear blower motor work normally?
Harness side
YES : Go to Step 3.
NO : Go to Step 9.
AC310649AB
YES : Go to Step 7.
Step 6. Connector check: C-104 A/C-ECU NO : Repair the connector.
Connector: C-104 <LHD>
Harness side
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
AC310613AK
Harness side
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
AC310631AH
C-104
AC310649AB
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
C-128
Harness side
AC310653AB
AC310614AN
NOTE: Prior to the wiring harness inspection, check
Connectors: C-104, C-128 <RHD> intermediate connector C-128, and repair if
necessary.
• Check the input line for open circuit.
Q: Is the check result normal?
C-128 YES : Go to Step 8.
NO : Repair the wiring harness.
C-104
C-128
AC310632AI
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-133
YES : Go to Step 10.
Step 9. Connector check: C-215 rear blower NO : Repair the connector.
motor connector
Connector: C-215 <LHD>
Junction block (Front view) STEP 10. Check the rear blower relay
Refer to P.55-196.
Q: Is the check result normal?
YES : Refer to Inspection Procedure 22: Rear
blower motor power supply system
Junction block side
<LHD>P.55-152 or Inspection Procedure
23: Rear blower motor power supply system
<RHD>P.55-160 .
AC310623 AH
NO : Replace the rear blower relay.
AC310618 AH
REAR
BLOWER
RELAY
REAR BLOWER
MOTOR
REAR POWER
TRANSISTOR
A/C-ECU
Wire colour code
B : Black LG : Light green G : Green L : Blue
W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Gray R : Red P : Pink V : Violet
heater or rear cooler>P.55-120 or (2) Continuity between terminal 2 and body earth.
Inspection Procedure 15: Rear blower does
OK: 2 ohm or less
not work <Vehicle with rear heater or rear
cooler>P.55-127 Q: Is the check result normal?
YES : Go to Step 7.
NO : Go to Step 6.
Step 4. Connector check: D-11 rear power
transistor connector
Step 6. Check the wiring harness between D-11
Connector: D-11
rear power transistor connector terminal No.2
and earth.
Connector: D-11
Harness side
Harness side
AC310207AC
Harness side
AC310207AC
YES : Go to Step 8.
Step 7. Connector check: C-104 A/C-ECU NO : Repair the connector.
connector
Connector: C-104 <LHD>
Harness side
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
AC310613AK
Harness side
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
AC310631AH
Step 8. Check the wiring harness between D-11 Connector: C-15 <LHD>
rear power transistor connector (terminal 1 and
3) and C-104 A/C-ECU connector (terminal 60 and
59).
Connector: C-104 <LHD>
AC310615AD
Harness side
Connector: C-15 <RHD>
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
AC310613AK
AC310628AE
Harness side
NOTE: Prior to the wiring harness inspection, check
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62 intermediate connector C-15, and repair if necessary.
• Check the rear window defogger relay line for
AC310631AH open or short circuit.
Connector: D-11 Q: Is the check result normal?
YES : Go to Step 9.
NO : Repair the wiring harness.
INSPECTION PROCEDURE 17: The temperature of rear air conditioner cannot be controlled <vehicles
with dual automatic A/C>
REAR HEATER
CONTROLLER
A/C-ECU
AC310649AB
Harness side
Harness side
AC310653AB
C-106
AC310649AB
C-128
Harness side
AC310653AB
AC310614BC
NOTE: Prior to the wiring harness inspection, check
Connectors: C-106, C-128 <RHD> intermediate connector C-128, and repair if
necessary.
• Check the input line for open circuit.
C-106
Q: Is the check result normal?
C-128
YES : Go to Step 8.
NO : Repair the wiring harness.
C-128
AC310632AW
55-142 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
A/C-ECU
A/C PRESSURE
SENSOR
POSSIBLE CAUSES
• Malfunction of A/C pressure sensor
A-37 (B)
• Malfunction of the A/C-ECU
• Damaged harness wires and connectors Harness side
Step 4. Connector check: C-106 A/C-ECU Step 5. Check the wiring harness between A-37
connector A/C pressure sensor connector (terminals 2, 1
Connector: C-106 <LHD> and 3) and C-106 A/C-ECU connector (terminals
25, 14 and 1).
Connector: A-37 <LHD>
Harness side
A-37 (B)
Harness side
AC310613 AB
C-01
C-106
C-125
C-01
Harness side
C-106
C-125
AC310614 AD
IGNITION
A/C-ECU SWITCH (IG2)
MOTOR DRIVE
CIRCUIT
OUTSIDE/INSIDE AIR
SELECTION DAMPER
CONTROL MOTOR
POSSIBLE CAUSES
• Malfunction of A/C pressure sensor
A-37 (B)
• Malfunction of the A/C-ECU
• Damaged harness wires and connectors Harness side
Step 4. Connector check: C-106 A/C-ECU Step 5. Check the wiring harness between A-37
connector A/C pressure sensor connector (terminals 2, 1
Connectors: C-106 <RHD> and 3) and C-106 A/C-ECU connector (terminals
25, 14 and 1).
Connector: A-37 <RHD>
Harness side
A-37 (B)
Harness side
AC310631AB
Harness side
AC310631AB
AC310628AB
IGNITION
SWITCH (IG2)
REAR
FAN
SWITCH
A/C-ECU
AC310613AL
C-31
Step 3. Voltage measurement at C-19 rear fan
switch connector. C-19 (GR)
Connector: C-19 <LHD>
Harness side
C-19
Harness side
C-19 (GR)
C-31
AC310613AL
C-202
C-205
AC310507 BD
AC310624 AF
C-19 (GR)
Harness side
Harness side
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62 C-19
AC310613AK
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
AC310614BF
IGNITION
SWITCH (IG2)
REAR
FAN
SWITCH
A/C-ECU
C-19 (GR)
AC310631AI
YES : Go to Step 2.
NO : Repair the connector. Step 4. Check the wiring harness between C-19
rear fan switch connector terminal No.1 and the
ignition switch (IG2).
Step 2. Check the rear fan switch
Connectors: C-01, C-19 <RHD>
Refer to P.55-199.
Q: Is the check result normal? C-01
YES : Go to Step 3.
NO : Replace the rear fan switch.
C-01
Harness side
C-205 C-202
AC310507 BD
AC310619AF
C-19 (GR)
AC310631AH
AC310631AH
INSPECTION PROCEDURE 22: Rear blower motor power supply system <LHD>
IGNITION FUSIBLE
SWITCH (IG2) LINK 30
FUSE BOX
REAR
BLOWER
MOTOR
REAR
BLOWER
RELAY
REAR
POWER
TRANSISTOR
A/C-ECU
Step 1. Connector check: C-215 rear blower Step 4. Voltage measurement at C-15
motor connector intermediate connector.
Connector: C-215 <LHD> Connector: C-15 <LHD>
Junction block (Front view)
AC310623 AH AC310615AD
61 60 59 58 57 56 55 54 53 52 51
Step 3. Connector check: C-15 intermediate 72 71 70 69 68 67 66 65 64 63 62
connector AC310613AK
AC310615AD
AC309471
AC309471AH
Q: Is the check result normal?
YES : Go to Step 4. (3) Disconnect A/C-ECU connector C-104 and earth
NO : Repair the connector. terminal 56.
Connector C-15
AC310507 BE
C-202
Step 5. Voltage measurement at C-215 rear
blower relay connector.
Connector: C-215 <LHD>
Junction block (Front view) C-205
C-215
AC310623 AH
(1) Remove the relay, and measure at the relay block Harness side
side. C-205
(2) Turn the ignition switch to the "ON" position.
AC310507BF
Step 7. Voltage measurement at C-215 rear Step 8. Check the wiring harness between C-215
blower relay connector. rear blower relay connector terminal No.4 and
Connector: C-215 <LHD> the fusible link (30).
Junction block (Front view) Connectors: C-201, C-215 <LHD>
Junction block (Front view)
C-201
AC310623 AH C-215
(1) Remove the relay, and measure at the relay block
side. Harness side
(2) Turn the ignition switch to the "ON" position. C-201
Connector C-215
(Junction block side)
Junction block side
C-215
AC310624 AO
AC310507 BG NOTE:
Connector: C-125 <LHD>
(3) Voltage between terminal 4 and body earth.
OK: System voltage
Q: Is the check result normal?
YES : Go to Step 9.
NO : Go to Step 8.
AC310613AD
Step 9. Check the wiring harness between C-215 Step 10. Check the wiring harness between C-215
rear blower relay connector terminal No.2 and rear blower relay connector terminal No.4 and
C-104 A/C-ECU connector terminal No.56. C-15 intermediate connector terminal No.1.
Connector: C-104 <LHD> Connector: C-15 <LHD>
Harness side
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
AC310613AK AC310615AD
C-215 C-215
AC310624 AO AC310624 AO
NOTE: Prior to the wiring harness inspection, check NOTE: Prior to the wiring harness inspection, check
junction block connector C-201, and repair if junction block connector C-201, and repair if
necessary. necessary.
• Check the rear blower relay power supply line for • Check the rear blower relay power supply line for
open circuit. open circuit.
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 10. YES : The trouble can be an intermittent
NO : Repair the wiring harness. malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5).
NO : Repair the wiring harness.
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-157
YES : Go to Step 14.
Step 11. Connector check: D-10 rear blower NO : Repair the wiring harness.
motor
Connector: D-10
Step 14. Connector check: D-11 rear power
transistor connector
Connector: D-11
Harness side
Harness side
AC310207AD
AC310207AC
Connector D-11
AC310615AD (Harness side)
Connector: D-10
Harness side
AC310506 AT
AC310207AC
AC310208AB
Harness side
D-10
Harness side
D-11
AC310208AB
NOTE:
Connector: C-15 <LHD>
AC310615AD
INSPECTION PROCEDURE 23: Rear blower motor power supply system <RHD>
IGNITION FUSIBLE
SWITCH (IG2) LINK 30
FUSE BOX
REAR
BLOWER
MOTOR
REAR
BLOWER
RELAY
REAR
POWER
TRANSISTOR
A/C-ECU
Step 3. Connector check: C-15 intermediate (3) Disconnect A/C-ECU connector C-104 and earth
connector terminal 56.
Connector: C-15 <RHD>
Connector C-15
AC310628AE AC310507 BE
Q: Is the check result normal? (4) Measure the voltage between terminal 1 and
YES : Go to Step 4. body earth.
NO : Repair the connector. OK: System voltage
Q: Is the check result normal?
YES : Go to Step 11.
NO : Go to Step 5.
55-162 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
Step 5. Voltage measurement at C-215 rear Step 6. Check the wiring harness between C-215
blower relay connector. rear blower relay connector terminal No.3 and
Connector: C-215 <RHD> the ignition switch (IG2).
Junction block (Front view) Connectors: C-202, C-205, C-215 <RHD>
Junction block (Front view)
C-215
C-205 C-202
AC310618 AH
Connector C-215
(Junction block side)
Harness side
C-205
AC310619AN
AC310507BF NOTE:
Connector: C-01 <RHD>
(3) Voltage between terminal 3 and body earth.
OK: System voltage
Q: Is the check result normal?
YES : Go to Step 7.
NO : Go to Step 6.
AC310631AE
Step 7. Voltage measurement at C-215 rear Step 8. Check the wiring harness between C-215
blower relay connector. rear blower relay connector terminal No.4 and
Connector: C-215 <RHD> the fusible link (30).
Junction block (Front view) Connectors: C-201, C-215 <RHD>
Junction block (Front view)
C-215 C-201
AC310618 AH
Connector C-215
(Junction block side)
Junction block side
C-215
AC310619AO
AC310507 BG NOTE:
Connector: C-125 <RHD>
(3) Voltage between terminal 4 and body earth.
OK: System voltage
Q: Is the check result normal?
YES : Go to Step 9.
NO : Go to Step 8.
AC310628AB
Step 9. Check the wiring harness between C-215 Step 10. Check the wiring harness between C-215
rear blower relay connector terminal No.2 and rear blower relay connector terminal No.4 and
C-104 A/C-ECU connector terminal No.56. C-15 intermediate connector terminal No.1.
Connector: C-104 <RHD> Connector: C-15 <RHD>
Harness side
61 60 59 58 57 56 55 54 53 52 51
72 71 70 69 68 67 66 65 64 63 62
AC310631AH AC310628AE
AC310619AO AC310619AO
NOTE: Prior to the wiring harness inspection, check NOTE: Prior to the wiring harness inspection, check
junction block connector C-201, and repair if junction block connector C-201, and repair if
necessary. necessary.
• Check the rear blower relay power supply line for • Check the rear blower relay power supply line for
open circuit. open circuit.
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 10. YES : The trouble can be an intermittent
NO : Repair the wiring harness. malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5).
NO : Repair the wiring harness.
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-165
YES : Go to Step 14.
Step 11. Connector check: D-10 rear blower NO : Repair the wiring harness.
motor
Connector: D-10
Step 14. Connector check: D-11 rear power
transistor connector
Connector: D-11
Harness side
Harness side
AC310207AD
AC310207AC
Connector D-11
AC310628AE (Harness side)
Connector: D-10
Harness side
AC310506 AT
AC310207AC
AC310208AB
Harness side
D-10
Harness side
D-11
AC310208AB
NOTE:
Connector: C-15 <RHD>
AC310628AE
IGNITION
SWITCH (IG2)
PTC
HEATER
SWITCH
A/C-ECU
Harness side
AC310613AM
Harness side
Connector C-30
(Harness side)
Harness side
C-205
AC310619AF
AC310507 DJ
Prior to the wiring harness inspection, check joint
(3) Voltage between terminal 2 and body earth. connector C-31 and junction block connector C-205
OK: System voltage and C-202, and repair if necessary.
Q: Is the check result normal?
• Check the PTC heater switch power supply line
YES : Go to Step 5. for open circuit.
NO : Go to Step 4. Q: Is the check result normal?
YES : The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5).
NO : Repair the wiring harness.
55-170 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
Step 5. Connector check: C-106 A/C-ECU Step 6. Check the wiring harness between C-30
connector PTC heater switch connector terminal No.1 and
Connector: C-105 <LHD> C-106 A/C-ECU connector terminal No.26.
Connectors: C-30, C-106 <LHD>
Harness side
C-30
38 37 36 35 34 33 32 31
C-106
46 45 44 43 42 41 40 39
AC310613AC
Harness side
C-106
AC310614BG
IGNITION
SWITCH (IG2)
PTC
HEATER
SWITCH
A/C-ECU
Harness side
AC310631AJ
YES : Go to Step 2.
NO : Repair the connector. Step 4. Check the wiring harness between C-30
PTC heater switch connector terminal No.2 and
the ignition switch (IG2).
Step 2. Check the PTC heater switch.
Connectors: C-01, C-30 <RHD>
Refer to P.55-212.
Q: Is the refrigerant temperature switch operating C-01
properly? C-30
YES : Go to Step 3.
NO : Replace the refrigerant temperature switch.
C-01
Harness side
Harness side
C-30
AC310631AJ
C-205 C-202
AC310507BH
AC310619AF
Harness side
Harness side
38 37 36 35 34 33 32 31
C-30
46 45 44 43 42 41 40 39
AC310631AC
AC310632AZ
RELAY RELAY
BOX BOX
A/C-ECU
POWER POWER BATTERY
SOURCE SOURCE BACK-UP
C-31
Harness side
C-106
AC310613 AB
C-31
Q: Is the check result normal?
YES : Go to Step 2.
NO : Repair the connector.
Harness side
Step 2. Voltage measurement at C-106 A/C-ECU
C-106
connector.
Connector: C-106 <LHD>
AC310614BH
NOTE:
Connectors: C-202, C-205 <LHD>
Harness side Junction block (Front view)
C-202
AC310613 AB
Connector C-106
(Harness side) Harness side
C-202
Harness side
C-205
AC310507 BI
C-106
C-125
Harness side
C-32
Harness side
C-106
AC310613 AB
Connector C-106
(Harness side)
AC310614AQ
Harness side
AC310613 AB
AC310507BK
C-32
AC310506AU
C-106
C-125 (2) Continuity between terminal 7 and body earth
OK: 2Ω or less
C-32 Q: Is the check result normal?
Harness side YES : Replace the A/C-ECU.
C-106 NO : Go to Step 9.
AC310614AQ
RELAY RELAY
BOX BOX
A/C-ECU
POWER POWER BATTERY
SOURCE SOURCE BACK-UP
DIAGNOSIS
AC310631AB
Connector C-106
AC310631AB
(Harness side)
AC310507 BI
Harness side
C-01
AC310631AB
Connector C-106
(Harness side)
AC310632AK
NOTE:
Connectors: C-202, C-205 <RHD>
Junction block (Front view)
AC310507 BJ
Harness side
C-205
AC310619AF
Harness side
C-01
AC310631AB
AC310632AK
NOTE:
Connector: C-125 <RHD>
AC310507BK
C-31
Harness side
C-31
AC310631AB
AC310632AM
NOTE:
Connector: C-125 <RHD>
AC310506AU
C-106
C-01
Harness side
C-106
AC310614AG
Item No. Check items Inspection status The display contents under
normal conditions
10 F.Air mix potentiometer Front air mix damper Approximately 100%
position: MAX HOT
Front air mix damper Approximately 0%
position: MAX COOL
11 F.Air mix potentiometer − Display the target value for air
(Target) mix damper
12 R.Air mix potentiometer Rear air mix damper Approximately 100%
<Vehicles with Dual position: MAX HOT
automatic A/C> Rear air mix damper Approximately 0%
position: MAX COOL
13 R.Air mix potentiometer − Display the target value for air
(Target) <Vehicles with Dual mix damper
automatic A/C>
14 F.Air outlet c/o Air outlet changeover Opening angle: approximately
potentiometer damper position: FACE 100%
Air outlet changeover Opening angle: approximately
damper position: DEF 0%
15 F.Air outlet c/o − Display the target value for air
potentiometer (Target) mix damper
16 In/out air damper motor Outside/inside air selection Inside air
switch: ON
Outside/inside air selection Outside air
switch: OFF
20 Front blower fan Air volume control dial: Display the rotation speed of
Other than OFF front blower motor
21 Front blower fan (Target) Air volume control dial: Display the target rotation
Other than OFF <Vehicles speed of front blower motor
with multi-centre display>
22 Rear blower fan <Vehicles Rear fan switch: ON Display the rotation speed of
with rear heater, rear cooler Rear air volume adjusting rear blower motor
or dual automatic A/C> switch: Other than OFF
23 Rear blower fan (Target) Rear fan switch: ON Display the target rotation
<Vehicles with rear heater, Rear air volume adjusting speed of rear blower motor
rear cooler or dual switch: Other than OFF
automatic A/C>
30 Air conditioner switch Compressor ON ON
Compressor OFF OFF
31 Rear fan SW (Front) Rear fan switch: ON ON
<Vehicles with rear heater, Rear fan switch: OFF OFF
rear cooler or dual
automatic A/C>
32 Rear control OFF switch Rear air volume adjusting OFF controlled
<Vehicles with rear heater, switch: OFF
rear cooler or dual Rear air volume adjusting ON controlled
automatic A/C> switch: Other than OFF
HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
55-185
Item No. Check items Inspection status The display contents under
normal conditions
33 Rear control fan OFF Rear air volume adjusting AUTO
switch<Vehicles with rear switch: AUTO
heater, rear cooler or dual Rear air volume adjusting Lo
automatic A/C> switch: 1
Rear air volume adjusting Me
switch: 2
Rear air volume adjusting Hi
switch: 3
34 Rear defogger switch Rear window defogger ON
switch: ON
Rear window defogger OFF
switch: OFF
35 PTC heater switch Heater switch ON ON
<Vehicles with rear heater, Heater switch OFF OFF
rear cooler or dual
automatic A/C>
36 Rear fan SW lamp (Front) Rear fan switch: ON ON
<Vehicles with rear heater, Rear fan switch: OFF OFF
rear cooler or dual
automatic A/C>
37 Rear control OFF SW lamp Rear fan switch: ON ON
(Front) <Vehicles with rear
heater, rear cooler or dual
automatic A/C>
38 Rear control OFF SW lamp Rear air volume adjusting ALL OFF
<Vehicles with rear heater, switch: OFF
rear cooler or dual Rear air volume adjusting AUTO
automatic A/C> switch: AUTO
Rear air volume adjusting Lo
switch: 1
Rear air volume adjusting Me
switch: 2
Rear air volume adjusting Hi
switch: 3
− ALL ON
39 PTC heater lamp <Vehicles Heater switch ON ON
with rear heater or dual Heater switch OFF OFF
automatic A/C>
40 Illuminations power supply Lighting switch: ON ON
Lighting switch: OFF OFF
41 PTC heater relay <Vehicles PTC heater relay: ON ON
with rear heater or dual PTC heater relay: OFF OFF
automatic A/C>
55-186 HEATER, AIR CONDITIONER AND VENTILATION
TROUBLESHOOTING
Item No. Check items Inspection status The display contents under
normal conditions
50 Front Temperature setting − Display the temperature
control dial position (18.0 -
32.0°C)
51 Rear Temperature setting − Display the rear temperature
<Vehicles with rear heater, control lever position (20.0 -
rear cooler or dual 30.0°C)
automatic A/C>
55 Refrigerant leak Normal refrigerant level NORMAL
Checking refrigerant level Checking
Defective refrigerant level Fail
56 Low pressure Normal refrigerant pressure NORMAL
Checking refrigerant Checking
pressure
Defective refrigerant Fail
pressure
AC303234 AB
ON-VEHICLE SERVICE
COMPRESSOR DRIVE BELT DISCHARGING SYSTEM
M1552013000127
ADJUSTMENT Use the refrigerant recovery unit to discharge
M1552001000410
Refer to GROUP 11A, On-vehicle Service − Drive refrigerant gas front the system.
Belt Tension Check P.11A-7. NOTE: Refer to the Refrigerant Recovery and
Recycling Unit instruction Manual for operation of the
unit.
HEATER, AIR CONDITIONER AND VENTILATION
ON-VEHICLE SERVICE
55-191
CHARGING 5. Close the high and low-pressure valves of the
M1552001200447 gauge manifold.
CAUTION
Be sure to connect the power plug of the vacuum
Low-pressure High-pressure pump to the vacuum pump adapter, and then
valve valve connect the power plug of the adapter to a 100-V
outlet.
6. Install the vacuum pump adaptor to the vacuum
pump.
7. Connect the charging hose (yellow) to the R-134a
Gauge manifold
connection port of the vacuum pump adaptor.
Adapter Charging hose
8. Tighten the adaptor valve handle (valve open).
valve (yellow)
Charging hose 9. Open the low-pressure valve of the gauge
(blue) manifold.
Switch
R-12 R-134a 10.Turn the power switch of the vacuum pump to the
connection
connection ON position.
port port
NOTE: Even if the vacuum pump power switch is
Vacuum
Quick pump
turned ON, the vacuum pump will not operate
joint adaptor Vacuum because of the power supply connection in step
(for low (6).
pump
pressure) Power supply
plug
Switch CAUTION
Do not operate the compressor for evacuation.
Low-pressure
service valve
A
Sleeve
AC212526AB
1. With the handles turned back all the way (valve Vacuum pump
closed), install the adaptor valve to the adaptor switch
low-pressure side of the gauge manifold.
2. Connect the charging hose (blue) to the adaptor
valve.
3. Connect the quick joint (for low-pressure) to the
charging hose (blue).
Low-pressure Vacuum
CAUTION service valve pump
• Use tools that are suited to R134a.
• To install the quick joint, press section when
connecting, run your hand along the hose AC212535 AB
while pressing to ensure that there are no
bends in the hose. 11.Turn the vacuum pump adaptor switch to the
R134a side to start the vacuum pump.
4. Connect the quick joint (for low-pressure) to the
low- pressure service valve. 12.Evacuate to a vacuum reading of 100 kPa or
higher (takes approx. 10 minutes).
NOTE: The low-pressure service valve should be
connected to the flexible suction hose.
55-192 HEATER, AIR CONDITIONER AND VENTILATION
ON-VEHICLE SERVICE
CAUTION CAUTION
Do not operate the compressor in the vacuum If the service can is inverted, liquid refrigerant
condition; damage may occur. may be drawn into the compressor damaging it
13.Loosen the valve of the adapter valve fully (valve by liquid compression. Keep the service can
closed), and turn off the vacuum pump adapter upright to ensure that refrigerant is charged in
switch. Then leave it for five minutes. gas state.
14.Check the system for proper sealing (negative
pressure should not decrease). Charging valve
Valve open
Valve close
Charging valve
Adaptor valve
Service can
Service can (Refrigerant container)
AC212536 AB
AC001388 AB
A/C pipe and the low-pressure service valve is on 10.Insert a thermometer in the centre air outlet and
the suction hose. operate the engine for 20 minutes.
5. Connect the quick joint (for low-pressure) to the NOTE: If the clutch cycles, take the reading before
low-pressure service valve and connect the quick the clutch disengages.
joint (for high-pressure) to the high-pressure
11.Note the discharge air temperature.
service valve.
6. Start the engine.
HEATER, AIR CONDITIONER AND VENTILATION
ON-VEHICLE SERVICE
55-195
PERFORMANCE TEMPERATURE CHART
FRONT-A/C TEST
Garage ambient temperature °C 20 25 30 35
Discharge air temperature °C 3.5 − 5.5 3.5 − 5.5 4.5 − 6.5 5.5 − 7.5
Compressor high pressure kPa 1, 050 − 1, 250 1, 050 − 1, 250 1,400 − 1,600 1,650 − 1,850
Compressor low pressure kPa 120 − 140 120 − 140 130 − 150 160 − 180
FRONT-A/C TEST
Garage ambient temperature °C 20 25 30 35
Discharge air temperature °C 5.5 − 7.5 5.5 − 7.5 6.5 − 8.5 7.5 − 9.5
Compressor high pressure kPa 1, 150 − 1, 350 1, 150 − 1,350 1,500 − 1,700 1,750 − 1,950
Compressor low pressure kPa 130 − 150 130 − 150 140 − 160 180 − 200
SIMPLE INSPECTION OF THE A/C 2. Disconnect the A/C pressure sensor connector
PRESSURE SENSOR and connect the special tool test harness
M1552014700152 (MB991658) as shown.
1. Assemble a gauge manifold on the high pressure 3. Start the engine and then turn ON the air
service valve. conditioner switch.
A/C pressure sensor Output voltage
(V)
5
4
3
2
1
0 1 2 3
AC301987AE
Refrigerant pressure (MPa)
AC208297AB
MB991658
AC303865AB
55-196 HEATER, AIR CONDITIONER AND VENTILATION
ON-VEHICLE SERVICE
1
4
2 3
AC312170AB
• Connect
Battery voltage Tester Specified
terminal 1 to
connection condition
the negative
battery Not applied 1−4 Open circuit
terminal • Connect 1−4 Less than 2
terminal 3 to ohms
the positive
battery
terminal
• Connect
terminal 2 to
the negative
battery
terminal
HEATER, AIR CONDITIONER AND VENTILATION
ON-VEHICLE SERVICE
55-197
FRONT BLOWER LELAY CONTINUITY PTC HEATER RELAY 1 CONTINUITY
CHECK CHECK
<LHD> Front blower relay <LHD>
PTC heater relay 1
<RHD> <RHD>
Front blower relay PTC heater relay 1
4 5
5 4
1 3 1 3
AC312183 AC AC312183 AD
AC312183AE
4 5
1
6
3
2
7
AC310128AB
AC310127
2 3
5 32 ± 2 N·m
4N
-Pipe coupling 6
2, 3 O ring
A/C compressor oil:
SUN PAG 56
AC310129AC
C-211
C-128
C-14 C-210
AC310618 AJ
C-15
<R.H.D.>
C-16 Connector Connector name
C-119
number
C-14 Instrument panel wiring harness
and front door wiring harness
(RH) combination
C-15 Instrument panel wiring harness
and floor wiring harness
combination
AC310632 AN C-16 Instrument panel wiring harness
and floor wiring harness
combination
C-17 Instrument panel wiring harness
and control wiring harness
combination
C-18 Instrument panel wiring harness
and control wiring harness
combination
C-27 Instrument panel wiring harness
C-27 and front door wiring harness
(LH) combination
C-110 Engine-ECU <M/T> or
C-125
C-114 Engine-A/T-ECU <A/T>
C-124
C-113 C-18 C-111 Engine-ECU <M/T> or
C-112 Engine-A/T-ECU <A/T>
C-17
C-111 C-112 Engine-ECU <M/T> or
C-110 Engine-A/T-ECU <A/T>
C-113 Engine-ECU <M/T> or
Engine-A/T-ECU <A/T>
AC310629 AC
C-114 Engine-ECU <M/T> or
Engine-A/T-ECU <A/T>
C-119 SRS-ECU
C-125 Instrument panel wiring harness
and front wiring harness
combination
C-124 Instrument panel wiring harness
and front wiring harness
combination
HEATER, AIR CONDITIONER AND VENTILATION
HEATER UNIT AND BLOWER ASSEMBLY
55-203
Connector Connector name <<B>> SUCTION FLEXIBLE HOSE AND
number LIQUID PIPE B DISCONNECTION
C-128 Instrument panel wiring harness CAUTION
and roof wiring harness Use the plug which is not breathable because
combination A/C compressor oil or receiver have high
C-211 Roof wiring harness and J/B hygroscopicity.
combination Plug the removed nipple of the pipe, hose and
C-210 Floor wiring harness and J/B expansion valve to prevent the entry of dust and dirt.
combination
DISASSEMBLY AND REASSEMBLY
M1552020900025
4 2
AC310130AB
2 21 5
6
23
17
16
12 18 15
21
3 19
11
14
22
7
4 9N
20 8
10
13
AC310132 AB
5
4
9
8
7
6 10
AC310131AB
PTC HEATER CHECK <VEHICLE WITH Check that there is continuity between the connector
REAR HEATER OR DUAL AUTOMATIC terminals 1 and 2 as well as 3 and 4.
A/C>
1 2 3 4
AC303592
3
AC310137AB
HEATER, AIR CONDITIONER AND VENTILATION
MODE SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL MOTOR, OUTSIDE/INSIDE
55-207
Mode selection damper control Air mixing control link A
motor removal step
• Front deck cross member and
heater unit assembly (Refer to
P.55-200. )
1. Mode selection damper control
motor
Front air mixing damper control B
motor removal step
• Cowl side trim (Refer to GROUP
52A, Interior Trim P.52A-10.) AC310135AB
• Selector lever, selector lever panel
and glove box (Refer to GROUP 4. Rotate the front air mix damper control motor to
52A, Instrument Panel P.52A-2.) the direction B by approximately 20°, and remove
<<A>> >>A<< 2. Front air mixing damper control it while pushing the air mixing control link A.
motor
Outside/inside air selection INSTALLATION SERVICE POINT
damper control motor and front
power transistor removal step
>>A<< FRONT AIR MIX DAMPER
• Cowl side trim (Refer to GROUP CONTROL MOTOR INSTALLATION
52A, Interior Trim P.52A-10.)
Air mixing control link A
• Selector lever, selector lever panel
and glove box (Refer to GROUP
52A, Instrument Panel P.52A-2.)
3. Front power transistor
4. Outside/inside air selection damper
control motor
Front blower motor removal
step
5. Front blower motor
C
REMOVAL SERVICE POINT AC310138AB
<<A>> FRONT AIR MIX DAMPER 1. Install the front air mix damper control motor to
the link and rotate it to the direction C by
CONTROL MOTOR REMOVAL approximately 20°.
1. Turn the temperature control dial to the MAX
2. Temporarily secure the front air mix damper motor
COOL position.
by the screw.
2. Turn the air outlet changeover mode to the FACE
Air mixing control link A
or FACE/FOOT position, and then turn it to the
FOOT position.
C AC310139AB
Pin
AC310140 AB
MOTOR CHECK
Battery Battery Lever operation
connection connection
(+) terminal (-) terminal
2 1 Rotate to the DEF
side
Water proof cover 1 2 Rotate to the
AC303196AB
FACE side
6. Drill in the section shown.
Water proof cover Corner sensor ECU Potentiometer check
When the resistance value between connector
terminals 3 and 5 is measured while checking the
motor, check that the resistance value changes
gradually within the standard value.
Standard value: 0.80 (FACE) − 4.80 (DEF) kΩ
MAX
COOL AC311458 AB
HEATER, AIR CONDITIONER AND VENTILATION
MODE SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL MOTOR, OUTSIDE/INSIDE
55-209
MOTOR CHECK Connectio Connecti Lever operation
Battery Battery Lever operation n (+) on (-)
connection connection terminal terminal
(+) terminal (-) terminal
1 2 The rotation stops at the
2 1 Rotate to the HOT fresh air position
side.
1 3 The rotation stops at the
1 2 Rotate to the air recirculation position
COOL side.
FRONT BLOWER MOTOR CHECK
Potentiometer check
When the resistance value between connector
terminals 3 and 5 is measured while checking the
motor, check that the resistance value changes 1
2
gradually within the standard value.
Standard value: 1.7 (MAX HOT) − 5.0 (MAX
COOL) kΩ
Inside air
AC311449AB
55-210 HEATER, AIR CONDITIONER AND VENTILATION
PHOTO SENSOR AND INTERIOR TEMPERATURE SENSOR
AC310253AB
0
-10 0 20 40 60 80
Temperature (˚C) AC103488 AB
RESISTANCE
(kΩ) 10
8
6
4
2
0
-10 0 10 20 30 40
TEMPERATURE (˚C)
AC209192AB
1 AC302862 AB Check to see that the resistance shown in the graph
Removal steps is almost satisfied when measuring the resistance
• Front bumper (GROUP 51, Front between the sensor terminals under two or more
Bumper P.51-3.) different temperature conditions.
1. Ambient temperature sensor
55-212 HEATER, AIR CONDITIONER AND VENTILATION
HEAT SWITCH
HEAT SWITCH
REMOVAL AND INSTALLATION <REAR
HEATER OR REAR A/C VEHICLES>
M1554017000028
AC311594AB
1 2 3
4 5 6
AC303103
1
1
AC303126 AB
AC303225
55-214 HEATER, AIR CONDITIONER AND VENTILATION
REAR HEATER UNIT
-Pipe coupling
32 ± 2 N·m
11 6
10
8 4
13 14
3
1 9 7
12
2
11 AC302508 AB
MAX
HOT 1 2 3 4 5
AC302969AB
HEATER, AIR CONDITIONER AND VENTILATION
REAR BLOWER MOTOR AND REAR POWER TRANSISTOR
55-217
REAR BLOWER MOTOR AND REAR POWER TRANSISTOR
REMOVAL AND INSTALLATION
M1554015500027
2
1
AC302929 AC
AC303108
55-218 HEATER, AIR CONDITIONER AND VENTILATION
COMPRESSOR ASSEMBLY
COMPRESSOR ASSEMBLY
REMOVAL AND INSTALLATION
M1552004400183
-Pipe coupling
6
1, 2 3
A/C compressor oil:
SUN PAG 56
3N
24 ± 4 N·m
3N
1
24 ± 4 N·m
4
AC303224 AB
Auto-tensioner
AC302964
9 10
8
7
6
5
16 ± 1 N·m
3N 4 AC302963 AB
Compressor
unit pin hole
AC102060AB
125˚C 155˚C
Continuity
Tapered part No
AC209126AB continuity
Use the snap ring plier and Install the snap ring so
Oil temperature
that the taper faces the outside.
AC311465AB
AC103405AB
55-222 HEATER, AIR CONDITIONER AND VENTILATION
CONDENSER ASSEMBLY
CONDENSER ASSEMBLY
REMOVAL AND INSTALLATION
M1552015400079
-Pipe coupling
1, 2 3
2
A/C compressor oil:
SUN PAG 56
5.4 ± 1 N·m
3
4
1 5.4 ± 1 N·m
5
6 7
8
AC312941AB
HEATER, AIR CONDITIONER AND VENTILATION
CONDENSER ASSEMBLY
55-223
Removal steps <<B>> CONDENSER ASSEMBLY
1. Front bumper clip REMOVAL
2. Front end upper bar
3. Air guide panel RH Radiator
<<A>> 4. Flexible discharge hose connection
<<A>> 5. Liquid pipe A connection
<<B>> 6. Condenser
• Front bumper (Refer to GROUP 51,
Front Bumper Assembly P.51-3.)
7. Air guide panel LH
8. Air guide panel centre
NOTE: Condenser fan removal and installation
(Refer to GROUP 14 − Radiator P.14-25).
AC303125 AB
REMOVAL SEVICE POINTS Remove the condenser while pushing the radiator
towards the direction shown to make room.
<<A>> FLEXIBLE SUCTION HOSE AND
LIQUID PIPE A REMOVAL INSPECTION
M1552014301436
CAUTION
Use the plug which is not breathable because
CONDENSER FAN MOTOR CHECK
A/C compressor oil or receiver have high
hygroscopicity.
Plug the removed nipple of the pipe, hose and
condenser to prevent the entry of dust and dirt.
AC303212
REFRIGERANT LINE
REMOVAL AND INSTALLATION <L.H.D.
FRONT SIDE>
M1552006400543
Pipe connection
3, 6, 9 O ring
1, 2, 3, 4,
5, 7, 8 O ring
A/C compressor oil:SUN PAG 56
9.8 ± 2 N·m Low-pressure
1 side service valve 9.8 ± 2 N·m
High-pressure
side service valve
5
12 N
32 ± 2 N·m
5.4 ± 1 N·m 12 N 8 11
N 12 7
3 4
24 ± 4 N·m
12 N
5.4 ± 1 N·m
10
32 ± 2 N·m
N 12
9 6
12 N
24 ± 4 N·m 13.7 ± 1 N·m
2 AC310133AB
Pipe connection
3, 6, 9 O ring
1, 2, 3, 4,
5, 7, 8 O ring
A/C compressor oil:SUN PAG 56
High-pressure Low-pressure side
8 service valve
side service valve
5
9.8 ± 2 N·m 12 N
1
12 N
5.4 ± 1 N·m
12 N 7
24 ± 4 N·m 9.8 ± 2 N·m
3
5.4 ± 1 N·m 11
4
12 N
12 N
10
5.4 ± 1 N·m
32 ± 2 N·m
9
12 N 6
13.7 ± 1 N·m
12 N
24 ± 4 N·m
2 AC310260AB
55-226 HEATER, AIR CONDITIONER AND VENTILATION
REFRIGERANT LINE
-Pipe coupling
32 ± 2 N·m
2 5 13.7 ± 1 N·m
5N
A/C compressor oil:
SUN PAG 56
13.7 ± 1 N·m
5N
32 ± 2 N·m 32 ± 2 N·m
32 ± 2 N·m
13.7 ± 1 N·m 2 4
5 N
5 N 1 13.7 ± 1 N·m AC302526 AB
DUCTS
REMOVAL AND INSTALLATION
M1553001000156
2
1 3
5 4
3
1
AC310258AB
55-228 HEATER, AIR CONDITIONER AND VENTILATION
DUCTS
3
1
5
4
7
8
AC302509AB
CROSS-SECTION A-A
Crow
A
A
A AC303128 AB