PT.

Leighton Contractors Indonesia

RISK ASSESSMENT REPORT

Risk Assessment Team

Business Unit / Project : BU3/ID205/Wahana Coal Mine Project
Names Dept - Position Sign Off
Date : 2-Aug-12

Team Leader : Richard Douglas HSE General Supt Team Members :

Reference Number :
Facilitator : :

Process/Activity : Team Members :

Changing hydraulic pumps on equipment

Approved By :

(PM/Delegated)
Note: Attach meeting attandance if more.

Hirarchy Control

Hirarchy Control
Risk Identified
People /
Process / Activity / Task Environment at Hazard / Cause of Incident / Adverse L1 C1 RFN ** Current Mitigating Controls L2 C2 RRN * Additional Controls Requ
Risk Adverse Effect / Effect / Environmental
Environmental Aspect Impact

Changing hydroulic pump Mechanic, Equipment in motion Fatality, Permanent 4 4 16 ADM 1. Lock out & tag / stop block 1 4 4
Supervisor disability, Long term
absence due to treatment
EL/SUB 2. Stop at level & safe area

EL/SUB 3. Ensure all components are

lowered or supported

Presure in hyd system Permanent disability, Long 4 3 12 EL/SUB 1. Release pressure in hyd system 1 3 3
term absence due to
treatment
EL/SUB 2. Three contact point while embark
& disembark equipment

Hot oil & components Permanent disability, Long 2 3 6 EL/SUB 1. Allowed equipment to cool off 1 3 3 Check temperatur
term absence due to ADM
treatment
PPE 2. Wear PPE

Removing hyd hoses Mechanic, Oil spill Permanent disability, Long 2 3 6 EL/SUB 1. use drip tray to each any oil spill / 1 3 3
Supervisor term absence due to working area not slippery
treatment
EL/SUB 2. Plug all hyd hoses with pump

EL/SUB 3. Secure hoses out of the way from

the hyd pump

Uncontrolled Document When Printed 1 of 6 LCI-HSE-FM-001A(02)

Feb 2010
PT. Leighton Contractors Indonesia

RISK ASSESSMENT REPORT

Risk Assessment Team

Business Unit / Project : BU3/ID205/Wahana Coal Mine Project
Names Dept - Position Sign Off
Date : 2-Aug-12

Team Leader : Richard Douglas HSE General Supt Team Members :

Reference Number :
Facilitator : :

Process/Activity : Team Members :

Changing hydraulic pumps on equipment

Approved By :
6 3
(PM/Delegated)
Note: Attach meeting attandance if more.

Hirarchy Control

Hirarchy Control
Risk Identified
People /
Process / Activity / Task Environment at Hazard / Cause of Incident / Adverse L1 C1 RFN ** Current Mitigating Controls L2 C2 RRN * Additional Controls Requ
Risk Adverse Effect / Effect / Environmental
Environmental Aspect Impact

ADM 4. Identify hyd loses with trap to

ensure they are place lock at
correct position
Removing hyd pump Mechanic, Heavy, slippery hyd pump Permanent disability, Long 3 3 9 EL/SUB 1. Use nylon sling and secure hyd 2 3 6
Supervisor term absence due to pump before removing bolt
treatment
ADM 2. If hyd pump is to heavy ask help

EL/SUB 3. Keep hard a body parts at safe

position while removing hyd pump

Fitting hyd pump Mechanic, Heavy Permanent disability, Long 2 3 6 EL/SUB 1. Lift hyd pump with nylon sling / lift 1 3 3
Supervisor term absence due to as a team
treatment
EL/SUB 2. Insert coupling correctly and all
bolts (tigher)

ADM 3. Use crew bor to allign hyd pump

Fit hyd hoses Mechanic, Oil spill, slip point Fatality, Permanent 4 5 20 ENG/SEG 1. Remove cops from hyd loses 2 2 4
Supervisor disability, Long term lifting
absence due to treatment
EL/SUB 2. Secure hyd pipes firmly

EL/SUB 3. Primer hyd pump with oil

Uncontrolled Document When Printed 2 of 6 LCI-HSE-FM-001A(02)

Feb 2010
PT. Leighton Contractors Indonesia

RISK ASSESSMENT REPORT

Risk Assessment Team

Business Unit / Project : BU3/ID205/Wahana Coal Mine Project
Names Dept - Position Sign Off
Date : 2-Aug-12

Team Leader : Richard Douglas HSE General Supt Team Members :

Reference Number :
Facilitator : :

Process/Activity : Team Members :

Changing hydraulic pumps on equipment

Approved By :
20 4
(PM/Delegated)
Note: Attach meeting attandance if more.

Hirarchy Control

Hirarchy Control
Risk Identified
People /
Process / Activity / Task Environment at Hazard / Cause of Incident / Adverse L1 C1 RFN ** Current Mitigating Controls L2 C2 RRN * Additional Controls Requ
Risk Adverse Effect / Effect / Environmental
Environmental Aspect Impact

ADM 4. Inspect for any oil leaks

EL/SUB 5. Fit all safety guards / covers

Remove lock & tag Mechanic, Unauthorized start Fatality, Permanent 3 4 12 EL/SUB 1. Ensure all worker are in safe 1 4 4
Supervisor disability, Long term position away from equipment
absence due to treatment
EL/SUB 2. All controls in truck

Start of equipment Mechanic, Unauthorized start Fatality, Permanent 3 4 12 ENG/SEG 1. Use hooter to warn all workers 1 4 4
Supervisor disability, Long term close to equipment
absence due to treatment
BHV 2. Good communication between
workers

Inspect hyd pump while engine running Mechanic, Sadden movement Permanent disability, Long 1 3 3 EL/SUB 1. Allow hyd pump to worn up 1 3 3
Supervisor term absence due to
treatment
EL/SUB 2. Do not more equipment while
person is inspecting hyd pump

ADM 3. Good communication between

operator & mechanic

EL/SUB 4. Allow mechanic to climb off

equipment before any movement

Uncontrolled Document When Printed 3 of 6 LCI-HSE-FM-001A(02)

Feb 2010
am

Names Dept. - Position Sign Off

ols Required By whom By When Status Legal and Other Requirements Reference

Uncontrolled Document When Printed 4 of 6 LCI-HSE-FM-001A(02)

Feb 2010
am

Names Dept. - Position Sign Off

ols Required By whom By When Status Legal and Other Requirements Reference

Uncontrolled Document When Printed 5 of 6 LCI-HSE-FM-001A(02)

Feb 2010
am

Names Dept. - Position Sign Off

ols Required By whom By When Status Legal and Other Requirements Reference

Uncontrolled Document When Printed 6 of 6 LCI-HSE-FM-001A(02)

Feb 2010