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NASA TECHNICAL N.1S4 TM X- 53445


MEMORANDUM
April 20, 1966

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HEAT T R E A T M E N T O F T I T A N I U M A N D T I T A N I U M A L L O Y S

By F. F. Schmidt and R. A. Wood


c

Prepared Under the Supervision o f the


Research Branch, Redstone Scientific Information Center
Directorate of Research and Development
U. S. Army M i s s i l e Command
Redstone Arsenal, Alabama

NASA

George C. Mursbdll G P O PRICE s


Space Flight Center, CFSTl PRICE(S) $

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I .c- TECHNICAL MEMORANDUM X-53445

HEAT TREATMENT O F TITANIUM AND TITANIUM ALLOYS

F. F. Schmidt and R. A. Wood::

This r e p o r t reviews p r e s e n t h e a t t r e a t m e n t p r a c t i c e s f o r titanium


and titanium alloys. It d e s c r i b e s the methods, techniques, and equip-
m e n t c u r r e n t l y employed in the t h e r m a l t r e a t m e n t of titanium m a t e -
r i a l s , and the n e c e s s a r y p r o c e s s i n g considerations and precautions
I
that g o v e r n t h e s e t r e a t m e n t s . The m e t a l l u r g i c a l background i l l u s t r a t -
ing the p r i n c i p l e s u s e d in titanium h e a t t r e a t m e n t is a l s o d i s c u s s e d
with r e s p e c t t o alloy classifications, s t r u c t u r e s , and hardening
mechanisms.

+ P r i n c i p a l Investigators, Battelle Memorial Institute,


C o n t r a c t No. DA-Ol-O21-AMC-l1651(Z)

NASA-GEORGE C. MARSHALL SPACE FLIGHT CENTER


NASA-GEORGE C. MARSHALL SPACE FLIGH’I CENTER

TECHNICAL MEMORANDUM X-53445

HEAT TREATMENT O F TITANIUM AND TITANIUM ALLOYS

BY
F. F. Schmidt and R. A. Wood

P r e p a r e d for

Manufactur ing Engine e r ing L a b o r at o r y

In Cooperation with

Technology Utilization Office

Under the supervision of

Redstone Scientific Information C e n t e r


U. S. A r m y M i s s i l e Command
Redstone A r s e n a l , A l a b a m a
M s F C O r d e r No. H-76715
Report No. RSIC-493

Subcontracted t o

Battelle M e m o r i a l Institute
505 King Avenue
Columbus, Ohio
C o n t r a c t No. DA-O1-02l-AMC-l1651(Z)
PREFACE

This r e p o r t i s one of a s e r i e s of s t a t e - o f - t h e - a r t r e p o r t s being


p r e p a r e d b y Battelle M e m o r i a l Institute, Columbus, Ohio, under
Contract No. DA-01-021-AMC-l1651(Z), in the g e n e r a l field of
m a t e r i a l s f a b r i c a t ion.

This r e p o r t on h e a t t r e a t m e n t of titanium and titanium alloys i s


intended to provide information useful to d e s i g n e r s , f a b r i c a t o r s , and
u s e r s of titanium m a t e r i a l s . The detailed d i s c u s s i o n s involving the
metallurgical background, methods, techniques, equipment, and p r e -
cautions a r e c o n s i d e r e d to b e r e l i a b l e guides underlying c u r r e n t
p r a c t i c e employed in the t h e r m a l t r e a t m e n t s of titanium and titanium
alloys.

The r e p o r t s u m m a r i z e s information collected f r o m books, techni-


c a l conferences, r e p o r t s on Government c o n t r a c t s , and interviews
with technical p e r s o n n e l actively engaged in titanium h e a t t r e a t m e n t .
A total of 27 r e f e r e n c e s , m o s t of which a r e y e a r 1965, a r e cited.

ii
.

. TABLE O F CONTENTS

Page

SUMMARY . . . . . . . . . . . . . . . . . . 1

INTRODUCTION . . . . . . . . . . . . . . . . 2

METALLURGICAL BEHAVIOR O F TITANIUM ALLOYS . . . 2

Classification of Titanium Alloys . . . . . . . . . 2


.
S t r u c t u r e of Titanium Alloys . . . . . . . . . 5
Alpha Alloys . . . . . . . . . . . . . . 5
Alpha-Beta Alloys . . . . . . . . . . . . 7
Beta Alloys . . . . . . . . . . . . . . . 9
Hardening M e c h a n i s m in Titanium Alloys . . . . . . 9
S t r e s s Relief and Annealing Titanium Alloys . . . . . 12

TYPICAL THERMAL TREATMENTS AND P R O P E R T I E S


O F REPRESENTATIVE TITANIUM ALLOYS . . . . . . 14

Alpha Alloy .Ti-5A1-2.5Sn . . . . . . . . . . 19


Structure . . . . . . . . . . . . . . . 19
. . . .
S t r e s s - R e l i e f Annealing . . . . . . . 19
Annealing . . . . . . . . . . . . . . . 20
.
Strengthening Heat T r e a t m e n t s . . . . . . . 20
.
T h e r m a l Stability . . . . . . . . . . . . 21
Alpha-Beta Alloy .Ti-6A1-4V . . . . . . . . . . 21
Structure . . . . . . . . . . . . . . . 21
. . . .
S t r e s s - R e l i e f Annealing . . . . . . . 22
Annealing . . . . . . . . . . . . . . . 23
.
Strengthening Heat T r e a t m e n t s . . . . . . . 23
. .
Hardenability . . . . . . . . . . . 23
Solution Annealing . . . . . . . . . . . 23
. .
Aging Heat T r e a t m e n t s . . . . . . . 23
.
T h e r m a l Stability . . . . . . . . . . . . 26
B e t a Alloy .Ti.13V.llCr.3Al . . . . . . . . . . 26
Structure . . . . . . . . . . . . . . . 26
. . . .
S t r e s s - R e l i e f Annealing . . . . . . . 27
Annealing . . . . . . . . . . . . . . . 27
.
Strengthening Heat T r e a t m e n t s . . . . . . . 27
.
Hardenability . . . . . . . . . . . . 27
Solution Annealing . . . . . . . . . . . 27
. .
Aging Heat T r e a t m e n t s . . . . . . . 29
. .
T h e r m a l Stability . . . . . . . . . . . 29

iii
TABLE O F CONTENTS
(Continued)
-
Page

TITANIUMHEAT-TREATMENT P R A C T I C E . . . . . . . 30

Contamination . . . . . . . . . . . . . . . 30
. .
Effect on P r o p e r t i e s . . . . . . . . . . 31
Oxidation . . . . . . . . . . . . . . . 33
Corrosion . . . .. . . . . . . . . . . 37
Contamination Control. . . . . . . . . . . . . 38
F u r n a c ing . . . . . . . . . . . . . . . . 45
Heat-TreatmentTechniques. . . . . . . . . . . 49

CONCLUSIONS AND RECOMMENDATIONS . . . . . . . 55

REFERENCES 56

iv
r

. LIST O F ILLUSTRATIONS

Figure Title Page

1. P r i n c i p a l Types of Titanium-Alloy Constitution


Diagrams . . . . . . . . . . . . . 3

2. M i c r o s t r u c t u r e s of Fully Annealed Titanium. . 6

3. T h e Effect of Solution-Treatment T e m p e r a t u r e on
the M i c r o s t r u c t u r e s of the Alpha-Beta Alloy
Ti-4.4% . . . . . . . . . . . . . . 8

4. R e p r e s e n t a t i v e H a r d n e s s Curve f o r a n Alpha-Beta
Alloy Quenched F r o m Alpha-Beta F i e l d and Aged
at 800 F . . . . . . . . . . . . . . 11

5. E f f e c t of Cooling Rate on P h a s e Relationships and


P r o p e r t i e s of a Typical Heat-Treatable Titanium
Alloy. . . . . . . . . . . . . . . . 14

6. Effect of T i m e and T e m p e r a t u r e on the Relief of


R e s i d u a l Stress in Ti-5A1-2. 5Sn. . . . . . . 19

7. T h e P h a s e Relationships f o r Ti-6A1-4V . . . . 21

8. Effect of T i m e and T e m p e r a t u r e on the Relief of


Residual Stress in Ti-6A1-4V . . . . . . . 22

9. End-Quench Hardenability Curves f o r Ti-6A1-4V . 24

10. T h e Effect of Aging on Hardness of a Ti-6A1-4V


S p e c i m e n End Quenched F r o m 1550 F . . . . . 24

11. The Effect of Section Size on the T e n s i l e P r o p e r t i e s


of Ti-6A1-4V . . . . . . . . . . . . . 24

12. T h e Effect of Solution T e m p e r a t u r e on Tensile


P r o p e r t i e s of Ti-6A1-4V . . . . . . . . . 25

13. T h e E f f e c t of Delayed Water Quenching F r o m 1750 and


1550 F on the T e n s i l e P r o p e r t i e s of Ti-6A1-4V. . . 25

V
LIST O F ILLUSTRATIONS
(Continued)

Figure Title Page

14. T h e Effect of Aging T i m e at 900 F on t h e T e n s i l e


P r o p e r t i e s of Ti-6A1-4V Solution T r e a t e d
at 1550 F . . . . . . . . . . . . . . . 26

15. P h a s e D i a g r a m of B- 120VCA With Variable C h r o m i u m


Content (Ti-13V-Cr-3A1-0. 5 0 2 ) . . . . . . . . 28

16. P h a s e D i a g r a m of B- l2OVCA With V a r i a b l e Aluminum


Content (Ti-13V-11Cr-A1-0. 5 0 2 ) . . . . . . . 28

17. T T T D i a g r a m f o r Ti-13V-11Cr-3A1-0. 1 5 0 2 a s D e t e r -
mined by Metallographic Techniques . . . . . . 28

18. Effect of Solution T e m p e r a t u r e on the Annealed a n d


Annealed-Plus-Aged H a r d n e s s of
Ti-13V-llCr-3A1 . . . . . . . . . . . . . 29

19. Effect of T h e r m a l E x p o s u r e at 6 0 0 F on t h e T e n s i l e
P r o p e r t i e s of Annealed-and- Worked
T i - 13V- 11C r .3A1 . . . . . . . . . . . . 30

20. Effect of Carbon, Oxygen, and Nitrogen on T e n s i l e


P r o p e r t i e s of Iodide Titanium. . . . . . . . . 32

21. Effect of Carbon, Oxygen, and Nitrogen on V i c k e r s


H a r d n e s s of Iodide Titanium. . . . . . . . . . 32

22. Effect of I n t e r s t i t i a l s on Toughness of Iodide


Titanium . . . . . . . . . . . . . . . 33

23. C h a r a c t e r i s t i c s of Hydrogen E m b r i t t l e m e n t in Alpha


Alloys, F r o m Data on Iodide T i t a n i u m . . . . . . 34

24. Oxidation R a t e s of T i t a n i u m in Oxygen in t h e 800 to


1100 F Range . . . . . . . . . . . . . . 36

25. C o m p a r i s o n of the Metal L o s s e s of C o m m e r c i a l


Titanium, Ti-5A1-2. 5Sn, and Ti-4A1-4Mn Heated
in A i r f o r 8 H o u r s . . . . . . . . . . . . 36

vi
c LIST O F ILLUSTRATIONS
( C ont inu ed )

Figure Title Page

26. S u m m a r y of H a r d n e s s - P e n e t r a t i o n Data f o r Unalloyed


Titanium Heated f o r Various T i m e s in A i r at
1600 F . . . . . . . . . . . . . . . . 37

27. Technique f o r Estimating the Depth of Contamination


of C o m m e r c i a l Titanium F r o m Combinations of T i m e
and T e m p e r a t u r e of Exposure t o A i r . . . .
. . 41

28. F o r E s t i m a t i n g the Depth of Contamination of


Ti-5A1-2. 5Sn F r o m Combination of T i m e and
T e m p e r a t u r e of Exposure t o A i r . . . . . . . 42

29. F o r E s t i m a t i n g the Depth of Contamination of Ti-4A1-


4% F r o m Combinations of Time and T e m p e r a t u r e
of E x p o s u r e t o A i r . . . . . . . . .
. . . 43

30. Vertical Gantry Type of Furnace. . . . . . . . 48

3 1. C a r Bottom Type of F u r n a c e . . . . . . . . . 48

3 2. Hot Sizing of Titanium . . . . . . . . . . . 53

33. T i m e - T e m p e r a t u r e - P e r Cent S t r e s s Relief Relation-


Ship f o r Ti-6A1-4V . . . . . . . . . . . . 54

vii
LIST O F TABLES -
Table Title Page

I. Heat T r e a t m e n t and Selected P r o p e r t i e s of Titanium


and Titanium Alloys . . . . . . . . . . . 15

11. P r o d u c e r Designations and F o r m s Available f o r


Titanium and Titanium Alloys . . . . . . . . 18

111. T e n s i l e P r o p e r t i e s of Annealed Ti-5A1-2. 5Sn


Extruded a t 1700 F . . . . . . . . . . . . 20

IV. Effect of T e m p e r a t u r e on the Oxide-Film T h i c k n e s s


of C o m m e r c i a l l y P u r e Titanium Heated in A i r f o r
1 / 2 Hour . . . . . . . . . . . . . . . 35

viii
TECHNICAL MEMORANDUM X-53445

HEAT TREATMENT O F TITANIUM AND TITANIUM ALLOYS

I SUMMARY

The o c c u r r e n c e of a n allotropic t r a n s f o r m a t i o n i n p u r e titanium


c o n t r o l s the type of s t r u c t u r e s that c a n be produced by the h e a t t r e a t -
m e n t of t i t a n i u m - r i c h alloys and hence i n c r e a s e s the r a n g e of mechani-
c a l p r o p e r t i e s that c a n b e obtained f r o m the alloys. Titanium alloys
a r e divided into t h r e e c l a s s e s depending on the predominant phases
p r e s e n t : alpha o r n e a r alpha, alpha plus beta, o r beta. Specific heat-
t r e a t m e n t p r a c t i c e and its effect on p r o p e r t i e s f o r a r e p r e s e n t a t i v e
a-alloy (Ti-5A1-2. 5Sn), a-p alloy (Ti-6A1-4V), and P-alloy (Ti- 13V-
11Cr-3A1) a r e d i s c u s s e d in detail. Typical t h e r m a l t r e a t m e n t s for
other c o m m o n alloys of i n t e r e s t including the so-called "super-alpha"
alloys a r e tabulated.

T i t a n i u m is chemically v e r y a c t i v e at elevated t e m p e r a t u r e s , and


r e a c t s r e a d i l y with oxygen, nitrogen, carbon, and hydrogen i n a f u r -
n a c e a t m o s p h e r e . F u r t h e r m o r e , all contamination r e a c t i o n s c a u s e
d e g r a d a t i o n of p r o p e r t i e s and, with the exception of the hydrogen r e -
action, a r e i r r e v e r s i b l e . B e c a u s e of oxidation, heating t i m e s a r e kept
as s h o r t as is r e q u i r e d t o p e r f o r m the heat t r e a t m e n t . Because of its
v e r y r e a c t i v e n a t u r e , titanium should be h e a t t r e a t e d under conditions
as c l e a n a s possible which m e a n s keeping the workpiece s e p a r a t e d
f r o m all f o r e i g n s u b s t a n c e s , such as organics, i r o n oxides, r e f r a c t o r y
d e b r i s , etc. Titanium alloys a r e a l s o subject to s t r e s s c o r r o s i o n in
the p r e s e n c e of c h l o r i d e s (which might be r e s i d u a l f r o m s u c h things as
c h l o r i n a t e d cleaning solutions) when subsequently exposed to t e m p e r a -
t u r e s above about 550 F.

T h e r m a l t r e a t m e n t s f o r titanium m a t e r i a l s a r e n o r m a l l y c a r r i e d
out in conventional g a s - f i r e d , oil-fired, o r e l e c t r i c f u r n a c e s readily
a v a i l a b l e t o industry. The a t m o s p h e r e in the f u r n a c e should b e f r e e
f r o m w a t e r vapor and should be s l i g h t l y oxidizing. Both w a t e r vapor
and incompletely burned f u e l vapor c a n r e a c t with titanium to f o r m
a t o m i c hydrogen which is r e a d i l y absorbed by titanium. T h e s e prob-
lems m a y b e reduced by using protective coatings a n d / o r m o r e i n e r t
a t m o s p h e r e s , o r completely eliminated by using vacuum t r e a t m e n t .
Reducing a t m o s p h e r e s o r endothermic a t m o s p h e r e s should not be u s e d
in h e a t - t r e a t i n g titanium.
Most titanium m a t e r i a l s that a r e in the semifinished o r finished - -
condition a r e fixtured in jigs to control distortion during the h e a t -
t r e a t m e n t operation. S t r e s s -relieving t e m p e r a t u r e s a r e frequently
used to s t r a i g h t e n and c r e e p f o r m titanium p a r t s in hot-sizing p r e s s e s .

A n u m b e r of recommendations that a t t e m p t to identify p r o b l e m


a r e a s and advancements needed to f u r t h e r titanium h e a t - t r e a t m e n t
technology a r e included i n this r e p o r t .

INTRODUCTION

At the p r e s e n t t i m e (1965), titanium and titanium alloys a r e u s e d


extensively in a v a r i e t y of applications, ranging in sophistication f r o m
c r i t i c a l mis s ile and a i r c r a f t components to c o r r o s i o n - r e s is tant
anodizing r a c k s . Manufacturing c o n c e r n s that have had extensive
experience in fabricating this m a t e r i a l have found that i t i s only
slightly m o r e difficult t o handle than a r e m o s t of the other s t r u c t u r a l
m a t e r i a l s . A s with m o s t s t r u c t u r a l m a t e r i a l s , c e r t a i n p r o c e d u r e s
m u s t be followed to produce high-quality end i t e m s f r o m titanium.
This r e p o r t p r e s e n t s the m e t a l l u r g i c a l background underlying the h e a t
t r e a t m e n t of titanium and titanium a l l o y s , specific t h e r m a l t r e a t m e n t s
applied to the v a r i o u s alloys, and methods, techniques, and p r e c a u -
tions used in actual p r a c t i c e . Specific recommendations identifying
problem a r e a s and advancements needed to f u r t h e r titanium heat-
t r e a t m e n t technology a r e a l s o outlined.

METALLURGICAL BEHAVIOR O F TITANIUM ALLOYS

The v a r i o u s t h e r m a l t r e a t m e n t s applied to titanium and i t s alloys


to develop d e s i r a b l e s t r u c t u r a l c h a r a c t e r i s t i c s f o r metalworking and
end-product p r o p e r t i e s a r e b e s t understood f r o m a fundamental con-
sideration of titanium metallurgy. T h e r e f o r e , this section of the r e -
p o r t i s intended to i l l u s t r a t e the p r i n c i p l e s u s e d in titanium h e a t
treatment.

CLASSIFICATION O F TITANIUM ALLOYS

Titanium h a s two c r y s t a l s t r u c t u r e s . Alpha titanium, the low-


t e m p e r a t u r e modification, h a s a c 10se -packed hexagonal s t r u c t u r e
which i s s t a b l e up to about 1 6 2 5 F. B e t a t i t a n i u m , the high-
t e m p e r a t u r e allotrope, h a s a body-centered cubic s t r u c t u r e and is

2
.
stable f r o m the 1625 F t r a n s f o r m a t i o n t e m p e r a t u r e up t o the melting
Goint of 3035 F. The t e m p e r a t u r e a t which a-titanium begins to t r a n s -
f o r m t o beta is r a i s e d by the alloying of a-stabilizing e l e m e n t s and
lowered by the alloying of p- stabilizing elements. The t e m p e r a t u r e
at which the last remaining a-titanium t r a n s f o r m s t o p-titanium on
heating is called the p - t r a n s u s . Titanium alloys a r e c l a s s i f i e d as
containing principally a - p h a s e , p-phase, o r a m i x t u r e of a- and
/3-phas e s.

The t h r e e p r i n c i p a l types of phase d i a g r a m s f o r titanium alloys


a r e i l l u s t r a t e d in F i g u r e 1 . The alpha peritectoid type of s y s t e m is
c h a r a c t e r i s t i c of titanium alloys with aluminum, carbon, nitrogen,
and oxygen. T h e s e e l e m e n t s have a g r e a t e r solubility i n the a - p h a s e
than in the P-phase. The addition element s t a b i l i z e s the a - p h a s e and
the a - /3 region is elevated to high t e m p e r a t u r e s with i n c r e a s i n g
a-alloy content. Tin, zirconium, and possibly antimony .appear to b e
n e u t r a l , stabilizing neither a-phase n o r P-phase preferentially. In
g e n e r a l , however, t h e s e e l e m e n t s a r e considered a-stabilizing
elements.

TI Alloy Content - TI A I loy Content -


0 AlDhO Perltectotd b Beto Eutectold

TI Alloy Content - 1-52344

c Beta Isomorphous

FIGURE 1 . PRINCIPAL TYPES O F TITANIUM-ALLOY


CONS TIT UT ION DIAGRAMS

3
The P-eutectoid type of s y s t e m is c h a r a c t e r i s t i c of titanium alloys
with s u c h additions a s manganese, i r o n , chromium, nickel, copper,
and silicon. T h e s e p-stabilizing e l e m e n t s d i s s o l v e p r e f e r e n t i a l l y in
the p-phase causing a lowering of the t r a n s u s t e m p e r a t u r e with in-
c r e a s i n g alloy content. A eutectoid r e a c t i o n o c c u r s in this type of
s y s t e m a t a t e m p e r a t u r e between the t r a n s f o r m a t i o n t e m p e r a t u r e of
pure titanium and r o o m t e m p e r a t u r e in which the P-phase decomposes
to f o r m the a - s o l i d solution and a n i n t e r m e d i a t e phase r i c h e r in the
alloying e l e m e n t - usually a n i n t e r m e t a l l i c compound. Although under
equilibrium conditions, c h r o m i u m , manganese, and i r o n f o r m /3-
eutectoid s y s t e m s . The eutectoid reaction in t h e s e alloys is v e r y
sluggish, and in a c t u a l p r a c t i c e , t h e s e alloys behave a s i f the eutec-
toid r e a c t i o n did not occur. Additions of copper and silicon f o r m t r u e
eutectoid type of alloys.

The beta isomorphous type of s y s t e m includes alloys with molyb-


denum, vanadium, tantalum, and columbium. T h e s e e l e m e n t s a r e
appreciably m o r e soluble in the P-phase than in the a - p h a s e and the
p / ( a - p ) and a / ( a - p ) boundaries a r e d e p r e s s e d towards lower t e m -
p e r a t u r e s with increasing p-concentration. Sufficient amounts of t h e s e
additions r e n d e r e t i t a n i u m s t a b l e a t r o o m t e m p e r a t u r e . In a b i n a r y
a l l o y , t h e r e is a m i n i m u m amount of any p-stabilizing e l e m e n t that
enables the retention of 100 p e r cent m e t a s t a b l e beta on quenching
f r o m the P-phase field. F o r the c o m m o n p - s t a b i l i z e r s t h e s e amounts
a r e shown below (Ref. 1):k:
Approximate Weight P e r Cent
Stabilizing to P r o d u c e 100 P e r Cent
Element M e t a s t a b l e Beta on Quenching
Iron 4
C oppe r 12
Manganese 6
Chromium 7
Molybdenum 11
Vanadium 15
Columbium 36
Tantalum 40

In the foregoing d i s c u s s i o n , c o n s i d e r a t i o n h a s been given t o those


conditions which exist favoring a-type o r p-type of alloy s t r u c t u r e s .
Another m o s t important group of titanium a l l o y s a r e those that contain
both a- and P-phases. T h e s e a r e t e r m e d ( a - p ) type of alloys. Since
the P-phase is not r e t a i n e d in the a b s e n c e of a p-stabilizing alloy
.addition, s u c h a n e l e m e n t is a n e s s e n t i a l constitutent of the a-P type of
alloys. In addition t o the p-stabilizing e l e m e n t s , a-P-type of alloys
m a y contain a n a-soluble element, such as aluminum, to add g r e a t e r
s t r e n g t h t o the a-phase. The a-soluble e l e m e n t s a r e a l s o soluble to a n
appreciable extent in the P-phase. Thus, a-P types of alloys a r e not
only affected by the amount of ,8-stabilizing e l e m e n t p r e s e n t but a l s o
by the p r e s e n c e of a - p h a s e stabilizing additions.

The m e t a l l u r g i c a l changes that alloying b r i n g s about in titanium


f o r m the b a s i s f o r dividing titanium alloys into t h r e e c l a s s e s , depend-
ing on whether they a r e n o r m a l l y used in a condition in which they
c o n s i s t e n t i r e l y of a-phase, entirely of the P-phase, o r a m i x t u r e of
the two phases.

STRUCTURE O F TITANIUM ALLOYS

Alpha Alloys. In a-alloys, the p-phase t r a n s f o r m s c o m -


pletely to the a - p h a s e during cooling through the t r a n s f o r m a t i o n -
t e m p e r a t u r e range. E i t h e r a nucleation and growth Widmanststten
type alpha o r a m a r t e n s i t i c type alpha may be formed. The m a r t e n s i t i c
s t r u c t u r e f o r m e d during rapid cooling is designated a s a'. The a' is
of equilibrium composition even when the alloys a r e rapidly quenched
f r o m t e m p e r a t u r e s above the ,8-transus. (Ref. 2 ) The alloys a r e ,
t h e r e f o r e , not r e s p o n s i v e to heat treatment.

Alpha-stabilizing additions of aluminum in e x c e s s of about 6 p e r


cent introduce the probability of a s u p e r l a t t i c e s t r u c t u r e which h a s
been identified as a n o r d e r e d Ti3A1 s t r u c t u r e (a2). The o r d e r i n g m a y
be dilute long range, but i t s effect is generally t o i n c r e a s e s t r e n g t h
and c r e e p r e s i s t a n c e , while decreasing f r a c t u r e toughness and p e r h a p s
hot workability. (Ref. 3). Thus, long holding t i m e s o r slow cooling
in the c r i t i c a l o r d e r i n g t e m p e r a t u r e range (950 t o 1250 F f o r the
n e a r - a -Ti-8Al-lMo- 1V alloy) should be avoided in the f a b r i c a t i o n o r
h e a t - t r e a t m e n t c y c l e s f o r a-stabilized titanium alloys containing
a p p r e c i a b l e amounts of aluminum. (Ref. 1 )

A s indicated above, the Ti-8A1-1Mo-1V alloy is not a p u r e a - a l l o y


It is a n a-P alloy with s o little p-stabilizer content, it is often called a
n e a r - a alloy. Another popular t e r m used f o r this g r a d e and o t h e r
n e a r - a g r a d e s ( s u c h as the Ti-679 a l l o y ) is "super-alpha". Two all-a
g r a d e s , Ti-7A1-12Zr and Ti-SAl-SSn-5Zr, a l s o a r e called s u p e r -
alphas. The h e a t t r e a t m e n t and metallurgy of the l a t t e r follow
exactly t h a t of o t h e r p u r e o r a l l - a alloys. The h e a t t r e a t m e n t and
m e t a l l u r g y of the P-containing super-alpha alloys, Ti-8A1- 1Mo- 1V and

5
Ti-679 a r e in g e n e r a l s i m i l a r t o a-/3 alloys but differ b e c a u s e of the .*
small P-stabilizer content.

The m i c r o s t r u c t u r e of a-titanium alloys c o n s i s t s e s s e n t i a l l y of


100 per cent a-phase. Alpha alloys, such a s c o m m e r c i a l l y p u r e un-
alloyed titanium and Ti-5A1-2. 5Sn, contain a s m a l l amount of P-phase
as a r e s u l t of i m p u r i t i e s , such as i r o n ; however, this i s not in s u f -
ficient quantity to a l t e r t h e i r t r a n s f o r m a t i o n behavior.

Depending upon the method of t r e a t i n g the m e t a l , a - t i t a n i u m c a n


appear in s e v e r a l modifications. T h r e e d i f f e r e n t m i c r o s t r u c t u r e s of
fully annealed unalloyed titanium a r e shown in F i g u r e 2: equiaxed
alpha, Widmans t%tten alpha, and m a r t e n s i t i c alpha (a’). The l a t t e r
two a r e frequently lumped together under the n a m e a c i c u l a r alpha,
Widmanstxtten alpha o c c u r s by t r a n s f o r m a t i o n of beta to alpha on cool-
ing through the t r a n s f o r m a t i o n - t e m p e r a t u r e r a n g e a t a m o d e r a t e l y
slow r a t e . A m o r e r a p i d cooling r a t e l e a d s to the development of
m a r t i n s i t i c alpha (a’). Both f o r m s of a c i c u l a r alpha a r e t h e r e f o r e
t r a n s f o r m a t i o n products. Equiaxed alpha on the other hand, c a n only
be produced by r e c r y s t a l l i z a t i o n of m a t e r i a l that h a s been significantly
deformed in the a-field. The p r e s e n c e of a c i c u l a r alpha i s t h e r e f o r e a n
indication that the m a t e r i a l h a s been heated into the /3-field. (Ref. 4)

lOOX N15088 lOOX N15087 lOOX N15085


a . Equiaxed Alpha b . W idinanstatten Alpha c. Martensitic Alpha
Annealed 1 h o u r a t 1290 F

FIGUW 2 . MICROSTRUCTURES OF FULLY ANNEALED TITANIUM (REF. 4)

6
Alpha-Beta Alloys. Depending upon the P- stabilization e l e -
m e n t s and t h e i r r e l a t i v e amounts, a - p alloys m a y be c l a s s e d a s
s t r o n g l y o r weakly P-stabilized. By definition, m a r t e n s i t i c types of
a - p alloys contain a' a f t e r quenching f r o m a-p o r P-phase fields. The
amount of a' produced by quenching d e c r e a s e s with i n c r e a s i n g P-
s tabilizing-alloy content. T h e r e f o r e , weakly stabilized P-alloys a r e
g e n e r a l l y m a r t e n s i t i c . On the other hand, alloys containing a higher
p e r c e n t a g e of P - s t a b i l i z e r will r e t a i n m e t a s t a b l e b e t a upon quenching
f r o m t h e a - P o r P-phase fields.

Although a-p alloys a r e strengthened by quenching f r o m t e m p e r a -


t u r e s above the p - t r a n s u s , s u c h t r e a t m e n t s a r e not u s e d in c o m m e r -
c i a l h e a t - t r e a t i n g p r a c t i c e . R a t h e r , solution t r e a t m e n t s , followed by
aging, a r e u s e d to s t r e n g t h e n a-p titanium alloys. The solution t r e a t -
m e n t c o n s i s t s of (1) heating to t e m p e r a t u r e s approaching, but below,
the /3-transus, ( 2 ) holding at this t e m p e r a t u r e f o r a given period of
t i m e , and ( 3 ) cooling rapidly t o r o o m t e m p e r a t u r e . The solution-
t r e a t m e n t t e m p e r a t u r e d e t e r m i n e s the amount of P-phase that i s
p r e s e n t in the alloy and the composition of the P-phase. T h i s is
i l l u s t r a t e d in F i g u r e 3 . By p r o p e r t e m p e r a t u r e s e l e c t i o n and r a p i d
cooling, t h e P-phase, which is m e t a s t a b l e below t h e solution-
t r e a t m e n t t e m p e r a t u r e , is r e t a i n e d t o room t e m p e r a t u r e . The a l l o y s
a r e then a g e d at t e m p e r a t u r e s in the range of 900 t o 1100 F. During
aging, a - t i t a n i u m p r e c i p i t a t e s f r o m the P-phase and the alloy is
strengthened. In addition, as precipitation of alpha t a k e s place, the
r e m a i n i n g P-phase is e n r i c h e d in p-stabilizing content and becomes
stable. (Ref. 5)

P r o c e s s i n g and t h e r m a l h i s t o r y a l s o affect the m i c r o s t r u c t u r e of


a-p alloys ( F i g u r e 3 ) . If the a l l o y s a r e worked and h e a t t r e a t e d below
the p - t r a n s u s , fine - g r a i n e d equiaxed m i c r o s t r u c t u r e s result. T h e s e
s t r u c t u r e s give the b e s t combinations of s t r e n g t h and ductility. If a - p
a l l o y s a r e worked o r heated above the J3-transus, l a r g e 13-grains f o r m .
During subsequent cooling, the P-grains t r a n s f o r m t o a final s t r u c t u r e
that depends on a l l o y content and cooling r a t e . A c i c u l a r o r m a r t e n -
s i t i c s t r u c t u r e s a r e f o r m e d when alloys with low p-stabilizing contents
a r e cooled o r quenched. With higher /3-stabilizing contents, t r a n s f o r -
m a t i o n is m o r e sluggish and the a c i c u l a r s t r u c t u r e b e c o m e s finer and,
at high enough alloy contents, finally d i s a p p e a r s . After annealing, o r
a f t e r solution t r e a t m e n t s and aging, alloys with l a r g e p r i m a r y
P - g r a i n s h a v e the s a m e strength, but l e s s ductility, than fine-grained
a l l o y s in similar conditions. B e c a u s e of the l o w e r ductility, l a r g e -
g r a i n s t r u c t u r e s a r e g e n e r a l l y objectionable. (Ref. 5) The lower
ductility a s s o c i a t e d with a c i c u l a r a-p alloys, in conjunction with the
tendency f o r w - t r a n s f o r m a t i o n on cooling accompanying the heating of

7
250X 95258 250X 95265
a. Annealed 1 Hour a t 1200 F b. Annealed 1 Hour a t 1290 F

250X 95259 250X 95266


c. Annealed 1 Hour a t 1380 F d. Annealed 1 Hour a t 1490 F

Per Cent Beto Stabilizer-


4-52343

FIGURE 3. THE EFFECT OF SOLUTION-TREATMENT 25ox 95250


TEMI’EKATUKE ON THE MICROSTRUCTURICS OF TIIE Allllcalcd 1 I l w r ;IL 1!1:30 I:
ALPIHA-BLTA ALLOY T i - 4 . 4 M n (REF. 5)
All hpcciiiiciis w a t c r qucnclicd after aniical.

8
c

If the ,6-stabilizer p r e s e n t in the a l l o y i s l e s s than the c r i t i c a l


;mount, m e t a s t a b l e beta will not be retained a f t e r quenching from
the s o l u t i o n - t e m p e r a t u r e range. Rather, i t t r a n s f o r m s to m a r t e n s i t e
(a') by a s h e a r mechanism. M a r t e n s i t e f o r m a t i o n is c h a r a c t e r i s t i c
of weakly P-stabilized alloys, p a r t i c u l a r l y at high solution t e m p e r a -
t u r e . At low solution t e m p e r a t u r e s some /3-phase will be retained in
the m e t a s t a b l e condition on quenching if the solute composition of the
beta i s n e a r the c r i t i c a l . However, m o s t of the beta will t r a n s f o r m to
m a r t e n s i t e . Any m e t a s t a b l e beta p r e s e n t will t r a n s f o r m during aging
t o alpha in the m a n n e r d e s c r i b e d in F i g u r e 4.

100

600

I /
Note. If hardness is around 400 VHN. as q u e n c h ,
omega may form during quench. I
500
z
I
>
$400
c
al
gI
300

200

I00

I I I

As I IO 100
quenched
Aging Time, hours A-2578Q

FIGURE 4. REPRESENTATIVE HARDNESS CURVE F O R AN


ALPHA-BETA ALLOY QUENCHED FROM
ALPHA-BETA FIELD AND AGED AT 800 F
(REF. 7)

+:Some p r i m a r y alpha would a l s o b e p r e s e n t u n l e s s


alloy is quenched f r o m beta field.

Alpha p r i m e i s not a n equilibrium s t r u c t u r e in C L - ~ and P-alloys.


Since m o r e alloying addition can be maintained in a' than the
e q u i l i b r i u m amount soluble in a (Ref. 2), alpha p r i m e in highly

11
alloyed m a t e r i a l s upon aging r e v e r t s to alpha, producing p r o p e r t y
changes, including hardening. The m e c h a n i s m i s not completely
..
understood and a p p e a r s to v a r y depending on alloy composition. The
manifestation of this in s o m e alloys h a s been observed by the develop-
ment of a finely d i s p e r s e d p r e c i p i t a t e within the a'-needle, a f t e r aging
between 900 and 1400 F. (Ref. 1)

STRESS R E L I E F AND ANNEALING TITANIUM ALLOYS

S t r e s s relieving and annealing t r e a t m e n t s a r e c o m m o n p r a c t i c e


f o r a l l c o m m e r c i a l titanium alloys. T h e s e t r e a t m e n t s a r e n o r m a l l y
employed t o condition the m e t a l f o r subsequent fabrication o r to r e -
s t o r e d e s i r e d combinations of ductility and stability a f t e r fabrication.

A s t r e s s - r e l i e f t r e a t m e n t i s a t r e a t m e n t which produces a r e l a x a -
tion of r e s i d u a l s t r e s s e s induced f r o m mechanical operations o r weld-
joining operations. S t r e s s relieving i s conducted a t the lowest t e m -
p e r a t u r e a t which s t r e s s e s m a y be reduced to d e s i r e d l e v e l s in
p r a c t i c a l t i m e s . In addition, t r e a t m e n t s a r e s e l e c t e d s o that oxidation
and undesirable m e t a l l u r g i c a l f a c t o r s a r e minimized. The effective-
n e s s of a p a r t i c u l a r s t r e s s - r e l i e f t r e a t m e n t depends quite strongly
upon alloy type and alloy concentration. Recommended t i m e -
t e m p e r a t u r e combinations f o r s t r e s s relieving s e v e r a l of the m o r e
common alloys a r e given below: (Ref. 1)

S t r e s s -Relieving Conditions
Alloy Time, Temper atur e,
Alloy Type hours F
C o m m e r c i a l titanium a 1 / 4 to 4 9 0 0 - 1100
T i - 5A1- 2. 5Sn a 114 to 4 1000- 1200
Ti-8A1- 1Mo-1V Near a 112 t o 5 1100-1300

Ti-8Mn a- P 1 / 4 to 1 9 0 0 - 1100
Ti-4A1-3Mo- 1V a- P 112 to 8 9 0 0 - 1050
T i - 6A1- 4V a- P 1 to 24 900- 1200
Ti-6A1-6V-2Sn a- P 1 to 8 900-1200

Ti-13V-llCr-3A1 P 1 / 4 to 112 1300- 1350

P r e c a u t i o n s should b e taken t o avoid s t r e s s relieving strongly


P-stabilized alloys a t t e m p e r a t u r e s m u c h higher than 1150 F. Above
this t e m p e r a t u r e , a p p r e c i a b l e a m o u n t s of beta will f o r m . If the p a r t s
a r e then allowed to cool rapidly, t h i s b e t a w i l l be retained. If, at any
t i m e in their s e r v i c e life, t h e s e p a r t s a r e exposed to t e m p e r a t u r e s

12
a,lloys of this type into the P-field h a s occasionally been r e f e r r e d to as
"/3-embrittlement11. This t e r m is no longer in common usage.
Acicular a-p s t r u c t u r e s a r e generally observed in weldments and in
s o m e extruded and forged components. Alloy compositions have been
modified to m a k e t h e s e s t r u c t u r e s l e s s objectionable.

Beta Alloys. A P-phase alloy that i s thermodynamically stable


a t r o o m t e m p e r a t u r e c a n only be obtained i n titanium-alloy s y s t e m s in
which the addition e l e m e n t is, itself, body-centered cubic a t r o o m t e m -
p e r a t u r e and in which a continuous s e r i e s of p-phase solid solution
e x i s t s a t all concentrations of the addition e l e m e n t (Ref. 6). Alloys of
this type a r e r e p r e s e n t e d by the P-isomorphous s y s t e m in which the
p- stabilizing additions of vanadium, columbium, tantalum, and/ o r
molybdenum s u p p r e s s the formation of a-phase such that F-phase d e -
composition o c c u r s below r o o m t e m p e r a t u r e ( s t a b l e beta). Metastable-
beta a l l o y s , such a s T i - 13V- llCr-3A1, a r e s o heavily P-stabilized that
the P to a - t r a n s f o r m a t i o n is v e r y sluggish and the alloy r e m a i n s 100 p e r
cent beta when cooled f r o m above the F-transus t e m p e r a t u r e (about
1325 F). A i r cooling f r o m the solution t e m p e r a t u r e is sufficiently r a p i d
to r e t a i n P-phase in a m e t a s t a b l e condition. Thus, solution treating is
synonymous with annealing f o r alloys of this type. (Ref. 1)

HARDENING MECHANISM IN TITANIUM ALLOYS

In strongly /3-stabilized alloys, the tendency i s g r e a t f o r m e t a -


s t a b l e beta to be retained on quenching. A s the p-stabilization in-
c r e a s e s and the solution t e m p e r a t u r e d e c r e a s e s this tendency is
f u r t h e r enhanced. During subsequent e l e v a t e d - t e m p e r a t u r e exposure,
as in aging heat t r e a t m e n t , the /3-phase may p a r t i a l l y decompose.
The m e t a s t a b l e - b e t a decomposition during aging m a y be s u m m a r i z e d
a s follows: (Ref. 7 )

pr t w --f pr t w t a.

pr t w t a --f pu t a

isu t CL + t Ti,M
Y
(in active eutectoid s y s t e m s ) ,

where

9
Po = P-phase of original alloy content that e x i s t s a t the c

solution t e m p e r a t u r e and retained on quenching

Pu = P-phase of the equilibrium o r ' pseudo-equilibrium


alloy content that e x i s t s a t the aging t e m p e r a t u r e

Pr = P-phase of the alloy content i n t e r m e d i a t e between


that of Po and Pu (During the aging p r o c e s s , P-phase
gradually b e c o m e s r i c h e r in P-stabilizer e l e m e n t s ,
and eventually the composition r e a c h e s that value
indicated by the p - t r a n s u s . )

o = t r a n s i t i o n phase having a complex s t r u c t u r e

a = equilibrium alpha phase

TixMy = i n t e r m e t a l l i c compound phase.

In many alloys o is difficult to avoid on quenching o r in the initial


stages of reheating f o r aging. Omega f o r m a t i o n is m o s t likely t o
occur at the lower aging t e m p e r a t u r e s (below 900 F). It c a n be
avoided by s e v e r e quenching and r a p i d reheating to the higher aging-
t e m p e r a t u r e range. An aging t e m p e r a t u r e i s n o r m a l l y s e l e c t e d that
i s high enough t o i n s u r e that the a - r e a c t i o n is c a r r i e d t o completion
in p r a c t i c a l t i m e s and low enough to favor sufficient a-nucleation s i t e s
f o r the formation of a fine to m e d i u m a - p r e c i p i t a t e . (Ref. 1 )

An understanding of the n a t u r e of the phase changes t h a t take


place when a P-stabilized titanium alloy is quenched and subsequently
aged may b e obtained f r o m F i g u r e 4. This d i a g r a m m a y be applied,
in principle, to many titanium alloys. In the quenched condition, the
alloy contains a l a r g e p e r c e n t a g e of beta and h a s c o m p a r a t i v e l y low
h a r d n e s s u n l e s s the quench is not r a p i d enough t o s u p p r e s s the f o r m a -
tion of omega. (Ref. 7 )

After aging a s h o r t t i m e at t e m p e r a t u r e s below about 1000 F, the


P-phase s t a r t s to t r a n s f o r m to omega and the alloy i s hardened and
strengthened d r a s t i c a l l y . This high h a r d n e s s p e r s i s t s f o r long t i m e s
a t t e m p e r a t u r e s below 800 F. At aging t e m p e r a t u r e s between 800 and
1100 F, the alloy o v e r a g e s in p r a c t i c a l lengths of t i m e a s the h a r d n e s s
curve shows. This p a r t i a l softening p r o d u c e s the u s e f u l m e c h a n i c a l
properties f o r which titanium alloys a r e noted. It i s brought about by
the completion of the t r a n s f o r m a t i o n of o m e g a to alpha, leaving a f i n e ,
uniform d i s p e r s i o n of alpha i n a p - m a t r i x . (Ref. 7 )

10
hjgher than about 600 F, the beta could partially decompose t o
&-phase and the p a r t s might be s e r i o u s l y embrittled. (Ref. 7 )

It is thus a p p a r e n t that f o r titanium-alloy s h e e t which i s being hot


f o r m e d o r s t r e s s relieved, adequate t e m p e r a t u r e c o n t r o l is v e r y nec-
e s s a r y . If the s t r e s s - r e l i e f annealing t e m p e r a t u r e is too low, e. g . ,
800 o r 900 F, the s t r e s s e s m a y not be sufficiently relieved. If the
t e m p e r a t u r e is too high, m e t a s t a b l e beta might f o r m , and the p a r t m a y
fail during s e r v i c e if omega precipitates f r o m the beta.

In a - a l l o y s , annealing produces a r e c r y s t a l l i z e d equiaxed g r a i n


s t r u c t u r e f o r m a t e r i a l s worked in the a-field. Annealing of a - p o r
p-alloys produces a sluggish o r s t a b l e /3-phase and, in a-/3 alloys, a
slightly i n c r e a s e d amount of alpha. Annealing t r e a t m e n t s of a-P
alloys a r e n o r m a l l y designed t o develop m a x i m u m t h e r m a l stability.
Both the composition and the amount of ,h-phase i n a given a-P alloy
depend upon the t e m p e r a t u r e to which the alloy is heated and the r a t e
a t which it is cooled. F o r example, i n the Ti-8Mn alloy, the beta
which e x i s t s at 1325 F contains about 13 p e r cent manganese; a t
1525 F the beta contains only 8 p e r cent manganese, but m u c h m o r e is
present. T h e composition of the beta d e t e r m i n e s its stability. T h e r e -
f o r e , i f the alloy w e r e quenched f r o m 1325 F, the beta r e t a i n e d would
be m o r e s t a b l e than if the alloy w e r e quenched f r o m 1525 F. T o obtain
m a x i m u m stability of the beta phase, the alloy m u s t be cooled v e r y
slowly through the t e m p e r a t u r e r a n g e in which the a-phase is r e j e c t e d
m o s t readily. Since alpha w i l l dissolve v e r y l i t t l e m a n g a n e s e , it is
obvious t h a t the remaining beta m u s t become e n r i c h e d and, t h e r e f o r e ,
m o r e s t a b l e . Thus, f o r example, the beta phase in the Ti-8Mn alloy
cooled slowly to 1150 F would have a manganese content of about
16 p e r cent. (Ref. 7 )

Slow cooling through the t e m p e r a t u r e range 1300 to 1100 F i s


g e n e r a l l y u s e d by titanium p r o d u c e r s f o r mill products. In F i g u r e 5
t h e effects of t h r e e different cooling r a t e s on the m i c r o s t r u c t u r e s and
p r o p e r t i e s of a n a-p alloy a r e summarized. This shows that a po-
t e n t i a l s o u r c e of w-embrittlement is in the strongly p-stabilized alloys
which h a v e not been cooled slowly enough f r o m the final rolling t e m -
p e r a t u r e . Such m a t e r i a l i s unstable and, if r e h e a t e d f o r hot forming,
w i l l v e r y likely b e c o m e embrittled. L e s s strongly p-stabilized alloys,
s u c h as Ti-6A1-4V7 which do not undergo a n w r e a c t i o n c a n b e cooled
m o r e rapidly f r o m the stabilizing treatment.

13
/-B transus fl is stable

a and B ore stable

Solution
range

Stress relief and


stabilizing range

-Prirnory a i s Rimary a is retoined. Primary a is retoined.


retained. fl i s B portly retained i n Large quantity of secondary
retained in unstable unstable condition and Q formed Remoining beta is
condition A l l o y is portly transformed to w ond Q. enriched and stable. Alloy
soft and ductile. Alloy is slrong, m a y be brittle. is soft and ductile

Time - A-25781

FIGURE 5. E F F E C T O F COOLING RATE O N PHASE RELATION-


SHIPS AND PROPERTIES O F A TYPICAL HEAT-
TREATABLE TITANIUM ALLOY ( R E F . 7 )

TYPICAL THERMAL TREATMENTS AND PROPERTIES O F


REPRESENTATIVE TITANIUM ALLOYS

Although c u r r e n t l y t h e r e a r e about 30 t i t a n i u m a l l o y s c o m -
m e r c i a l l y a v a i l a b l e , about 10 of t h e s e account f o r 85 t o 90 p e r c e n t of
all applications. T h i s group includes t h r e e g r a d e s of unalloyed ti-
tanium and the a l l o y s , Ti-5A1-2. 5Sn, Ti-6A1-4V, Ti-8A1- 1Mo- l V ,
Ti-6A1-6V-2Sn, and T i - 1 3 V - l l C r - 3 A l . ( R e f , 4 ) T h e Ti-6A1-4V alloy
is by far t h e m o s t - u s e d g r a d e (about 60 t o 65 p e r c e n t of all t i t a n i u m
used). (Ref. 8) The Ti-5A1-2. 5Sn ( a - r e p r e s e n t a t i v e ) , Ti-6A1-4-d
(a-P r e p r e s e n t a t i v e ) , and T i - 13V- 1 1 C r - 3 A l ( p - r e p r e s e n t a t i v e ) a l l o y s
a r e d i s c u s s e d in the following s e c t i o n s in d e t a i l with r e s p e c t t o
specific h e a t - t r e a t m e n t p r a c t i c e a n d e f f e c t s on p r o p e r t i e s . The m o s t
common t h e r m a l t r e a t m e n t s f o r t h e s e and all o t h e r t i t a n i u m a l l o y s
n o r m a l l y encountered, together with t y p i c a l m e c h a n i c a l p r o p e r t i e s
obtainable, a r e s u m m a r i z e d in T a b l e I. T h e p r o d u c e r d e s i g n a t i o n s
and the f o r m s a v a i l a b l e f o r the v a r i o u s t i t a n i u m g r a d e s a r e l i s t e d in
Table 11.

14
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0 0 1 9

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t:
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a
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c
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17
TABLE 11. PRODUCER DESIGNATIONS AND FORMS AVAILABLE FOR TITANIUM AND TITANIUM ALLOYS

Nomina 1 C o m p o s i t 1on
(Balance T i ) , Forms
Wright p ? r cent Available(b)

Unalloyed G r a d e s
39. 5Ti A-30, HA-1930, RMI-30, RD-30, Ti-35A, WC-30
39. 2Ti GOC-40, A-40, HA-1940, RMI-40, RD-40, Ti-55A, WC-40
99. OTi GOC-55, A-55, HA-1950, RMI-55, R D - 5 5 , T i - 6 5 A , WC-55

39. OTI GOC-70, A-70, HA-1970, RMI-70, RD-70, Ti-75A, WC-70


98. '?TI OMC-105, Ti-IOOA
I. 15-0. 2 0 P d A - 4 0 P d , H A - l 9 4 0 P d , OMC-103, R M I - 0 . ZPd, RD-015, T i - 0 . 1 5 P d
Alpha Alloys
5AI-2. 5Sn A - I I O A T , HA-5137, OMC-I66A, RMI-5A1-2. 5Sn, RD-110,
Ti-5AI-2. 5Sn
j A l - 2 . 5Sn ( l o w 0 2 ) A-95AT, HA-5137EL1, RMI-5AI-2. 5Sn E L I , T i - 5 A l - 2 . 5% E L I
5AI- 5Sn- 5 2 r T i - 5Al- 5%- 5Z r
7Al- l 2 Z r RMI-7AI- I 2 Z r , T i - 7 A l - l 2 Z r
7Al-2Ch-ITa RMI- 7Al-ZCb- 1 T a , T1-7Al-2Cb- I T a
3AI- I M o - I V HA-81 16, RMI-8AI- 1Mo- I V , RD-8-1-1, Ti-BAL- IMo- IV, WC-8- 1 - 1
E , 25AI-I I S n - 5 Z r - I M o - 0 . ZSi T i - 6 7 9 (1h4-679 B r i t i s h )
A l p h a - B e t a Alloys
3Mn C - I I O M , RMI-BMn, Ti-BMn, WC-8Mn
!Fe- 2C r - 2M0 T i - 140A
2. 5Al- I6V RMI- 16V-2. 5AI, RD- I 7 5
3AI-2. 5V RMI- 3A1-2. 5V, RD- IO0
%AI-4Mn C - 130AM, HA-4145, RMI-4A1-4Mn, RD- I 3 0
%AI-3Mo- I V RMI-4AI-3Mo- I V , T i - 4 A l - 3 M o - I V
jAI-I.25Fc-2.75Cr Ti-5Al-4FrCr
5AI- I . 5Fc- I . 4 C r - I . 2Mo T i - I55A
bA1-4V C-IZOAV, HA-6510, O M C - l 6 5 A , RMl-6AI-4V, RD-64,
T i - 6A1-4V, WC - 6-4
bA1-4V (low 0 2 ) C-IZOAV, HA-6510 E L I o r HA-6148, O M C - l 6 4 B , RMI-6AI-4V E L I ,
Ti-6AI-4V EL1
bA1-6V-ZSn-1 ( F r , C u ) C - 125 A V T , HA- 51 58, RMI- 6A1- 6V-ZSn, T i - 6Al- 6V-2Sn, WC- 6 - 6 - 2
7Al-4Mo C - I35A Mo, HA- 7 146, RMI- 7A1-4M0, T i - 7A1-4M0, WC- 7-4
Beta Alloys
IA1-8V-5Fe RMI- IAI-BV-5Fr
3Al-13V-IICr B-IZOVCA, R M I - I 3V-lICr-3A1, RD-120, T i - 1 3 V - I I C r - 3 A 1 ,
w c - 13- I I - 3
~ .
.
.

( a ) A-, D - , C - : C r u c i b l e S t r r l C o m p a n y (b) I3 - B i l l e t s a n d b a r s
G O C - : G. 0. C a r l s o n , Inc. F - Forgings
EIA-: H a r v e y Aluininiiln C o m p a n y S - P l a t e , s h r r f , and s t r i p
OMC - : O r P gon M t a I1 11r p I Ca1 C o r po r a t I on E -
Extrusions
RD-: R and D M e t a l s C o m p a n y ( w i r r s u p p l t e r ) T - Tubing
RMI-: Rc-active M c ~ t a l s , Inc. W - Wire
T I - : 'Titanitim M c l a l s C o r p . of Amc.ri< .I ('I'MCA)
W C - : Wah Chang C o r i m r a l i o n

18
c
ALPHA ALLOY - Ti-5A1-2.5Sn (Ref. 4 )

S t r u c t u r e . T h e s t r u c t u r e of Ti-5A1-2. 5Sn at r o o m t e m p e r a -
t u r e is e s s e n t i a l l y all alpha. T r a c e s of /3-phase c a n u s u a l l y b e de-
t e c t e d m e t a l l o g r a p h i c a l l y r e s u l t i n g f r o m the stabilization of this phase
by i r o n and m a n g a n e s e i m p u r i t i e s . This small amount of P-phase c a n
be d e t r i m e n t a l t o v e r y low t e m p e r a t u r e p r o p e r t i e s , however a low
i n t e r s t i t i a l g r a d e ( E L I ) which a l s o h a s a lower i r o n and m a n g a n e s e
content c a n be u s e d f o r t h e s e applications. The a - s t r u c t u r e h a s t w o
basic f o r m s - equiaxed and a c i c u l a r . The equiaxed s t r u c t u r e is ob-
tained by working and annealing in the a - p h a s e field. T h e a to a-p
t r a n s u s is about 1875 F and all p - s t r u c t u r e s e x i s t above about 1925 F.

The a c i c u l a r f o r m of alpha r e s u l t s f r o m cooling f r o m the a-p o r


P-region. A l l m e t a l which w a s beta at the elevated t e m p e r a t u r e be-
c o m e s a c i c u l a r alpha d u r i n g cooling. Rapid cooling p r o d u c e s a s h a r p
a c i c u l a r m a r t e n s i t i c a - s t r u c t u r e . Slow cooling p r o d u c e s a l a r g e
rounded a c i c u l a r a - g r a i n s t r u c t u r e . All m e t a l which w a s not t r a n s -
f o r m e d to b e t a during the e l e v a t e d - t e m p e r a t u r e e x p o s u r e r e m a i n s in
the equiaxed a - f o r m .

S t r e s s - R e l i e f Annealing. S t r e s s - r e l i e f annealing is n o r m a l l y
conducted i n the 1000 to 1200 F t e m p e r a t u r e r a n g e f o r 1 / 4 to 1 hour
I followed by a i r cooling. F i g u r e 6 shows that little r e l a x a t i o n takes

FIGURE 6. E F F E C T O F TIME AND TEMPERATURE ON THE R E L I E F


O F RESIDUAL STRESS I N Ti-5A1-2. 5Sn (REF. 4 )

19
place at 7 0 0 F, only p a r t i a l relief of r e s i d u a l s t r e s s in p r a c t i c a l t i m e s
'
a t 900 F, and significant s t r e s s - r e l i e f annealing c a n be accomplished
i n 1 hour a t 1100 F.

Annealing. Ti-5A1-2. 5% is annealed f o r 1 / 4 t o 4 h o u r s in


the t e m p e r a t u r e r a n g e 1300 t o 1600 F. The s h o r t e r e x p o s u r e t i m e s
a r e used with the higher t e m p e r a t u r e s . T e m p e r a t u r e s above 1600 F
a r e not used b e c a u s e of e x c e s s i v e oxidation and g r a i n growth. Cool-
ing r a t e h a s l i t t l e effect on p r o p e r t i e s and m a t e r i a l is n o r m a l l y a i r
cooled although f u r n a c e cooling m a y be u s e d in vacuum annealing
(this annealing t r e a t m e n t r e s t o r e s b e s t ductility and toughness t o the
alloy).

Heating into the P-field without subsequent working in the a-field


c a u s e s lower ductility at r o o m t e m p e r a t u r e with l i t t l e effect on
tensile-strength p r o p e r t i e s (Table 111). Toughness can be i n c r e a s e d
b y P-heat t r e a t m e n t .

TABLE 111. TENSILE P R O P E R T I E S O F ANNEALED Ti-5A1-2. 5Sn


EXTRUDED A T 1 7 0 0 F ( a ) ( R E F . 4 )
__ - - -~~

Tensile Yield Reduction


Strength, Strength, Elongation, of A r e a ,
Annealing T r e a t m e n t 1000 p s i 1000 p s i 70 in 4 D %
- ~ _ _ _ _

2 1 0 0 F, w a t e r quench 153. 1 152.6 12.5 25. 0


2100 F, a i r cool 149.0 138. 8 8. 3 15. 2
2100 F, f u r n a c e cool 151. 8 141. 2 7. 5 13. 9
1850 F, w a t e r quench 146.3 131.4 16. 7 50. 0
1850 F, a i r cool 143. 5 139.0 16. 7 45. 7
1850 F, f u r n a c e cool 144. 2 141. 2 15. 5 43. 7
1600 F, a i r cool 138.4 131. 8 16. 7 50. 3
1200 F, a i r cool 146.0 143. 2 16. 7 43.4
__

(a) a -[jextrudcd.

Strengthening Heat T r e a t m e n t s . Since Ti-5A1-2. 5Sn i s


e s s e n t i a l l y an all a - a l l o y , heat t r e a t m e n t h a s l i t t l e o r no e f f e c t on
mechanical p r o p e r t i e s .

20
T h e r m a l Stability. Ti-5A1-2. 5Sn is metallurgically s t a b l e
hnder any conditions of s t r e s s , t e m p e r a t u r e , and t i m e up to the
annealing t e m p e r a t u r e .

ALPHA-BETA ALLOY - Ti-6A1-4V ( R E F . 4 )

S t r u c t u r e . Ti-6A1-4V i s a n a - p alloy in which a n a - s t a b i l i z e r ,


aluminum, and a p - s t a b i l i z e r , vanadium, a r e combined. The r e -
sponse of this alloy to t h e r m a l t r e a t m e n t c a n b e s t be d i s c u s s e d in
t e r m s of the phase relationships. F i g u r e 7 shows a s c h e m a t i c v e r t i c a l
section of the t e r n a r y phase diagram.

4 A- 5094 I

Vanadium, per cent

FIGURE 7. THE PHASE RELATIONSHIPS FOR Ti-6A1-4V ( R E F . 4 )

Annealing t e m p e r a t u r e s , indicated by Point A, usually a r e in the


r a n g e f r o m 1 2 0 0 to 1400 F. The resulting s t r u c t u r e is mainly a-phase,
with beta r e t a i n e d in the g r a i n boundaries. This high proportion of
alpha is a r e s u l t of the relatively high solubility of vanadium in alpha,
and the p r e s e n c e of aluminum, a n a - s t a b i l i z e r . By solution annealing
and quenching f r o m t e m p e r a t u r e s higher in the a - p field (Points B
to C), the alloy c a n be strengthened by subsequent aging. This in-
c r e a s e i n h e a t - t r e a t m e n t r e s p o n s e is caused both by the i n c r e a s e d
amount of p-phase in the s t r u c t u r e and the change in alloy content of
the P-phase with i n c r e a s i n g t e m p e r a t u r e . As the solution-annealing
t e m p e r a t u r e i s i n c r e a s e d , the vanadium content of the equilibrium
P-phase eventually is lowered below the l i m i t a t which p-phase is r e -
tained on quenching; the beta t r a n s f o r m s partially to alpha p r i m e
( m a r t e n s i t e ) a f t e r solution annealing at about 1750 F, w h e r e a s a t

21
1550 F, b e t a i s r e t a i n e d . At the l a t t e r solution-annealing t e m p e r a - .’
t u r e , however, the P-phase i s mechanically u n s t a b l e a f t e r quenching,
and m a r t e n s i t e c a n then be f o r m e d during p l a s t i c s t r a i n i n g . T h i s
condition is c h a r a c t e r i z e d by a low r a t i o of yield to u l t i m a t e t e n s i l e
s t r e n g t h s . Maximum h e a t t r e a t m e n t r e s p o n s e is a t t a i n a b l e a f t e r
solution annealing in the P-field (D); however, the s t r e n g t h i n c r e a s e
i s offset by a c o n s i d e r a b l e l o s s of ductility ensuing f r o m t h e t r a n s -
f o r m e d s t r u c t u r e , s o t h a t solution a n n e a l s usually a r e not c a r r i e d out
in the a l l - b e t a r a n g e but r a t h e r f r o m i n t e r m e d i a t e to high in the a-P
range ( P o i n t s B to C ) .

The i n t e r s t i t i a l e l e m e n t s c a r b o n , oxygen, and n i t r o g e n i n c r e a s e


t h e /3-transus with i n c r e a s i n g concentration. When t h e s e e l e m e n t s
a r e in excessof the n o r m a l l e v e l s , the /3 to a - r e a c t i o n is a c c e l e r a t e d
by the p r e s e n c e of t h e s e e l e m e n t s d i s s o l v e d in the /3-phase. At
n o r m a l concentrations m o s t of the i n t e r s t i t i a l s a r e d i s s o l v e d p r e f e r -
entially in the a - p h a s e s o that in p r a c t i c e little effect i s o b s e r v e d on
t h e t r a n s f o r m a t i o n kinetics.

S t r e s s - R e l i e f Annealing. T e m p e r a t u r e s of 1000 t o 1200 F


f o r periods of 1 / 2 to 1 h o u r , followed by a i r cooling, a r e commonly
u s e d to s t r e s s r e l i e v e Ti-6A1-4V. To m i n i m i z e oxidation, the t i m e
and t e m p e r a t u r e s should be a s low a s possible. Data covering the
effect of t i m e and t e m p e r a t u r e on r e s i d u a l s t r e s s a r e i l l u s t r a t e d in
F i g u r e 8.

Minutes 0 2 0 3 0 4 0 5 0
A-50940
Time

FIGURE 8. E F F E C T O F TIME A N D TEMPERATURE O N THE


R E L I E F O F RESIDUAL STRESS I N Ti-6A1-4V
( R E F . 4)

22
Annealing. Annealing heat t r e a t m e n t s usually involve holding
f o r 1 to 2 h o u r s a t 1300 to 1500 F, furnace cooling to about 1100 F,
and then a i r cooling to r o o m t e m p e r a t u r e . T i m e , t e m p e r a t u r e , and
cooling r a t e a r e s e l e c t e d s o that the annealing t r e a t m e n t achieves a
mixed a-p s t r u c t u r e that is ductile and stable. The m a j o r i t y of
Ti-6A1-4V product is supplied in the annealed condition.

Strengthening Heat T r e a t m e n t s . Generally the b e s t heat-


t r e a t e d p r o p e r t i e s a r e developed b y solution annealing at 1550 t o
1750 F, w a t e r quenching, and aging at t e m p e r a t u r e s f r o m 900 t o
1100 F.

Hardenability. Heat-treatable titanium alloys, s u c h as


Ti-6A1-4V, show a rather shallow hardenability. This is due t o the
low t h e r m a l conductivity of titanium alloys which allows t r a n s f o r m a -
tion of the /3-phase t o omega o r alpha during cooling f r o m the
solution-annealing t e m p e r a t u r e ( F i g u r e 9). Data shown in F i g u r e s 10
and 11 indicate that full strength in Ti-6A1-4V alloy sections o v e r
about 1 inch in thickness is not expected.

Solution Annealing. Solution annealing Ti-6A1-4V a t


about 1550 F r e s u l t s in m a x i m u m ductility and b e s t formability.
Solution annealing a t 1700 to 1750 F develops m a x i m u m s t r e n g t h
p r o p e r t i e s ( F i g u r e 12).

The solution t e m p e r a t u r e is effectively lowered when the work-


piece is not immediately quenched. The effect of time delay before
quenching on the t e n s i l e p r o p e r t i e s of Ti-6A1-4V is shown in
F i g u r e 13.

Aging Heat T r e a t m e n t s . The s t r e n g t h of Ti-6A1-4V is


improved through aging in the t e m p e r a t u r e r a n g e 900 to 1100 F f o r
1 to 24 h o u r s . Aging h e a t t r e a t m e n t s m u s t b e preceded by solution
annealing. Higher aging t e m p e r a t u r e s r e s u l t in overaging and a
c o n s i d e r a b l e l o s s in s t r e n g t h and only a slight improvement in
ductility. F i g u r e 14 shows the effect of aging t i m e at 900 F on the
t e n s i l e p r o p e r t i e s of Ti-6A1-4V m a t e r i a l solution t r e a t e d a t 1550 F.
Aging t i m e s i n e x c e s s of 8 h o u r s have little effect on p r o p e r t i e s .

23
50 I I I I
I n t e r s t i t i a l Level No. --
Carbon Oxygen N i t r o g e n
- I 0.05 0.06 0.0I
45
0 2 0.05 0.24 0.0I
-
- 3 0.05 0.08 0.07
0,
3 40 4 0.05 0.16 0.04
Y
0
0
5 0.20 0.08 0.0I
LT

m
m
- 35
Q,
c
72
30

25
0 I 2 3 4
Distance From Quenched End, inches
A-50939

FIGURE 9. END-QUENCH HARDENABILITY CURVES FOR T i - G h l - 4 V (REF. 4)

Solution teinpcraturcs werc 1 0 0 F above the beta traiisus.

iE
400 L 'SQF IC,wa
IKx)F24C1 IC, W O
W F

0 350
c
ul
In
Q,
6 300
0
I
250

200

Distance, inches

FIGURE 10. THE EFFECT OF AGING ON H A R D - FIGURE 11. THE EFFECT OF SECTION SILE
NESS OF A Ti-6A1-4V SPECIMEN END QUENCHED ON THE TENSILE PROPERTIES OF T1-6A1-4V
FROM 1550 F (REF. 4 ) (KEF. 4 )

24
0
._
c
0
E
0.95
0)
0.85
0.75 C

0.65 F
,
E
.-w
t

1300 1400 1500 1600 1700 1800


Temperature, F

FIGURE 12. THE E F F E C T O F SOLUTION TEMPERATURE ON


TENSILE PROPERTIES O F Ti-6A1-4V ( R E F . 4 )

..
GI20 0.90-;”
C 0
100 0.80
5i
0.70 5
0)

3 0.60
..
c
.- 40

- .o=
C
.-0
0
20
0 -
E S 0
wzU
B Log Time, seconds
T i m e , seconds A-50938

FIGURE 13. THE E F F E C T O F DELAYED WATER QUENCHING


FROM 1750 AND 1550 F ON THE TENSILE
PROPERTIES O F Ti-6A1-4V ( R E F . 4 )

25
FIGURE 14. THE E F F E C T O F
AGING TIME AT 9 0 0 F ON THE
TENSILE P R O P E R T I E S O F
Ti-6A1-4V SOLUTION TREATED
AT 1550 F ( R E F . 4 )

0 8 16 24
32 40 48
Time, hours
A- 50946

-
T h e r m a l Stability. In g e n e r a l , Ti-6A1-4V, a s annealed o r
a s aged under o r d i n a r y s e r v i c e conditions, is c o n s i d e r e d s t a b l e . T h e
alloy h a s the ability t o r e t a i n the o r i g i n a l m e c h a n i c a l p r o p e r t i e s a f t e r
prolonged t h e r m a l e x p o s u r e in a v a r i e t y of environments. Elevated-
t e m p e r a t u r e e x p o s u r e of solution-treated material, during o p e r a t i o n s
such as forming, m a y lead to s t r e n g t h i n c r e a s e s and a c o r r e s p o n d i n g
d e c r e a s e in ductility. In s u c h c a s e s the alloy should be s t a b i l i z e d by
aging o r annealing p r i o r t o s e r v i c e .

BETA ALLOY - Ti- 13V-llCr-3A1 ( R E F . 4)

S t r u c t u r e . T h e Ti- 1 3 V - l l C r - 3 A l s t r u c t u r e is e n t i r e l y beta
a t r o o m t e m p e r a t u r e a f t e r annealing f r o m above t h e /3-transus. T h e
s t r u c t u r e is e a s i l y obtained e v e n with slow cooling r a t e s b e c a u s e of
the ,B-stabilizing c h a r a c t e r i s t i c s of the high vanadium and c h r o m i u m
content of the alloy.

T h e effect of v a r i a b l e c h r o m i u m content on t h e phase relation-


ships of T i - 1 3 V - l l C r - 3 A 1 is shown i n F i g u r e 15. The alloy is
hypoeutectoidal with a p - t r a n s u s between 1200 and 1300 F. The high
vanadium content contributes t o the s t a b i l i z a t i o n of the j3-phase t o t h i s
low t e m p e r a t u r e .

F i g u r e 16 shows t h e effect of v a r i a b l e a l u m i n u m content. In-


c r e a s i n g a l u m i n u m content s t a b i l i z e s t h e a - p h a s e , which in t u r n

26
r a i s e s the p - t r a n s u s t e m p e r a t u r e . Oxygen a l s o r a i s e s the p - t r a n s u s
t k m p e r a t u r e . Without the m i n o r aluminum addition the p - t r a n s u s
t e m p e r a t u r e would be lowered by about 200 F.

The P-phase i s thermodynamically stable down t o about 1200 F


(with low oxygen content), however, the decomposition of the P-phase
is v e r y sluggish even a t lower t e m p e r a t u r e s . This is i l l u s t r a t e d in
F i g u r e 17. In addition to the decomposition products of the P-phase,
alpha and T i C r Z , and o-phase is believed to b e formed. The exact
conditions f o r the development of omega have not been established.
It is believed that omega is unstable and will decompose rapidly
above 1000 F.

S t r e s s - R e l i e f Annealing. S t r e s s - r e l i e f annealing of T i - 13V-


11Cr-3A1 is n o r m a l l y c a r r i e d out by annealing f o r 1 / 4 to 4 h o u r s at
900 to 1200 F. The s h o r t e r t i m e s a r e used with the higher
temper atur e s .
Annealing. N o r m a l cooling f r o m the annealing t e m p e r a t u r e
r e t a i n s the P-phase s t r u c t u r e . Thus, annealing t r e a t m e n t s f o r
Ti-13V- 11Cr-3A1 a r e the s a m e a s solution treating.

Strengthening Heat T r e a t m e n t s . High s t r e n g t h s a r e de-


veloped in Ti- 13V- 11Cr-3A1 by solution annealing above 1400 F, water
quenching o r air cooling, and aging a t 800 t o 1000 F. The Ti-13V-
11Cr-3A1 a l s o m a y be strengthened by cold working which is
i l l u s t r a t e d later.

Hardenability. Thick sections of Ti-13V- 11Cr-3A1 c a n


b e h a r d e n e d by aging solution-annealed m a t e r i a l . This r e s u l t is
obtainable due to the sluggishness of the P-phase which is r e t a i n e d
even i n t h e c e n t e r of v e r y thick sections and is subsequently a g e
hardenable.

Solution Annealing. Within the solution-annealing r a n g e


of about 1300 t o 1900 F t h e r e is little change in the h a r d n e s s ( F i g -
u r e 18) of annealed o r subsequent aged m a t e r i a l with t e m p e r a t u r e .
Cooling rate s e e m s to have e s s e n t i a l l y no effect due to the high
P- s t a b i l i z e r content of the alloy. However, long solution-annealing
p e r i o d s at high t e m p e r a t u r e s lower the ductility in aged m a t e r i a l
through e x c e s s i v e g r a i n growth and breakdown of favorable nucleation
s it e d i s tr ibution.

27
v9 IO II I2 13 14
Chromium Content, per cent

FIGURE 15. PHASE DIAGRAM OF BETA ALLOY WITH VARIABLE CHROMIUM CONTENT
(Ti-13V-Cr-3A1-0.05 0 2 ) (REF. 4)

-----r
I500 1400 ~

1 - r- - -
Beto tmnsus 1325 F

I400

I300
4
fe 1200
0)
n
El
I-
1100

IO00

900
500 -
Solution treoted
cent cold rolled
+ 25 per
-
I I
0 1 2 3 4 5 6 01 I IO I00 000 10,000
A-X¶bO
Aluminum Content, per cent Transformation Time, hours
A - 50955

FIGURE 16. PHASE DIAGRAM OF BETA ALLOY FIGURE 17. TTT DIAGRAM FOR T i - 1 3 V - l l C r -
WITH VARIABLE ALUMINUM CONTENT 3A1-0.15 0 2 A S DETERMINED BY METALLO-
(Ti-13V-11Cr-A1-0.5 0 2 ) (REF. 4) GRAPHIC TECHNIQUES (REF. 4)

28
FIGURE 18. E F F E C T O F
SOLUTION TEMPERATURE
ONTHEANNEALEDAND
ANNEALED-PLUS AGED
HARDNESS O F Ti-13V-11Cr-
3A1 ( R E F . 4)

1100 1300 1500 1100 1900 2100 2300


Solution kmperature, F
A-50956

Aging Heat T r e a t m e n t s . Aging T i - 13V- 11Cr-3A1 in-


c r e a s e s s t r e n g t h p r o p e r t i e s through the modification of the
m e t a s t a b l e - b e t a s t r u c t u r e to p-plus-decomposition products. De-
composition of m e t a s t a b l e - b e t a phase does not o c c u r below about
6 0 0 F. N o r m a l aging of solution-annealed m a t e r i a l i s conducted a t
800 t o 950 F f o r relatively long periods of t i m e , 20 t o 100 h o u r s .
Overaging does not o c c u r for up t o 500 h o u r s a t 1000 F and it a p p e a r s
that m a x i m u m aging r e s p o n s e o c c u r s at about 900 F. The aging r e -
a c t i o n is a c c e l e r a t e d i n cold- o r w a r m - w o r k e d m a t e r i a l . A signifi-
cantly h i g h e r s t r e n g t h level can b e achieved by cold working the alloy
between t h e solution h e a t t r e a t m e n t and the aging t r e a t m e n t .

T h e r m a l Stability. The ability of the solution-annealed


P-alloy t o m a i n t a i n mechanical p r o p e r t i e s is limited to relatively
s h o r t e x p o s u r e t i m e a t t e m p e r a t u r e s to about 600 F. F i g u r e 19
i l l u s t r a t e s the e f f e c t of t i m e on the 600 F stability of annealed and
cold w o r k e d Ti- 13V- 11Cr-3A1. The t h e r m a l stability of aged m a t e -
rial is b e t t e r than that of annealed m a t e r i a l . However, the t e m p e r a -
t u r e limit f o r alloy stability r e m a i n s in the range 575 to 600 F f o r
l o n g - t i m e exposure.

29
FIGURE 19. E F F E C T O F
THERMAL EXPOSURE AT 600 F
ON THE TENSILE PROPERTIES
O F ANNEALED-AND- WORKED
T i - 1 3 V - l l C r - 3 A l ( R E F . 4)

E w s u r e Tome 01 600 F. hours A-50949

TITANIUM HEAT- TREATMENT PRACTICE

S t r e s s relieving titanium a l l o y s r e l a x e s r e s i d u a l s t r e s s e s and


i m p r o v e s ductility and toughness. Heating titanium a l l o y s higher into
the r e c r y s t a l l i z a t i o n - t e m p e r a t u r e r a n g e followed by a i r o r f u r n a c e
cooling (depending on composition) develops the m a x i m u m ductility
and toughness. F o r strengthening p u r p o s e s , titanium a l l o y s a r e
f i r s t solution t r e a t e d a t r e l a t i v e l y high t e m p e r a t u r e s , w a t e r
quenched, and finally aged at s o m e i n t e r m e d i a t e t e m p e r a t u r e . T h u s ,
the r e a s o n s f o r the heat t r e a t i n g of titanium and t h e m e t a l l u r g i c a l
phenomena that heat t r e a t m e n t s b r i n g about a r e s i m i l a r in principle
t o those employed in other m e t a l - a l l o y s y s t e m s . However, s i n c e
titanium r e a c t s with m o s t a t m o s p h e r e s under n o r m a l h e a t - t r e a t i n g
conditions, consideration of contamination e f f e c t s and t h e i r c o n t r o l
i s of utmost importance. This s e c t i o n of the r e p o r t d e a l s with con-
tamination, furnacing, and, finally, a d i s c u s s i o n of techniques now
being employed f o r the t h e r m a l t r e a t m e n t of t i t a n i u m m a t e r i a l s .

CONTAMINATION

Titanium is chemically v e r y a c t i v e a t elevated t e m p e r a t u r e s and


r e a c t s with a l m o s t all e l e m e n t s including t h o s e which a r e m o s t

30
r-eadily available - carbon, oxygen, nitrogen, and hydrogen. T i -
tanium r e a c t s with, and i s contaminated by, m o s t gaseous c o m -
pounds, including CO, C 0 2 , H 2 0 vapor, "4, and many volatile
organic m a t e r i a l s . The r e s u l t s of such g a s r e a c t i o n s a r e m o r e
s e r i o u s f o r titanium than f o r many other m e t a l s , s i n c e the gaseous
e l e m e n t s not only f o r m compounds a t the s u r f a c e , but a l s o p e n e t r a t e
the m e t a l l a t t i c e causing loss of ductility and toughness. F u r t h e r -
m o r e , with the exception of hydrogen, the contaminating g a s e s cannot
be removed by v a c u u m h e a t t r e a t m e n t , since the r e a c t i o n s a r e
irreversible.

Effect on P r o p e r t i e s (Ref. 1 0 ) S m a l l quantities of the i n t e r -


s t i t i a l e l e m e n t s r e m a i n in titanium a f t e r the v a r i o u s metal-winning
p r o c e s s e s and additional quantities a r e picked up during p r i m a r y
and secondary fabrication p r o c e s s e s . Heavy concentrations of
carbon, oxygen, and nitrogen in the m e t a l s u r f a c e , picked up during
fabrication and/ o r h e a t - t r e a t m e n t operations, h a r d e n and s t r e n g t h e n
titanium. Both nitrogen and oxygen a r e used to s u r f a c e h a r d e n
titanium f o r i n c r e a s i n g w e a r r e s i s t a n c e i n friction applications.
Carbon i s effective as a s t r e n g t h e n e r only up to its l i m i t of solubility
in alpha. Although hydrogen h a s a strengthening effect in titanium
alloys, the effect is a l m o s t nil in unalloyed titanium. Ductility and
toughness d e c r e a s e with increasing amounts of i n t e r s t i t i a l content i n
unalloyed titanium. S u m m a r y c u r v e s showing the i n t e r s t i t i a l effects
on titanium s t r e n g t h , ductility, and h a r d n e s s a r e given in F i g u r e s 20
and 21.

The m o s t d e l e t e r i o u s effect of the i n t e r s t i t i a l s on the p r o p e r t i e s


of unalloyed titanium is on toughness. High-purity titanium i s v e r y
tough to quite low t e m p e r a t u r e s , but the p r e s e n c e of i n t e r s t i t i a l s
l o w e r s toughness p r ogr e s sively with increasing i n t e r s t i t i a l content
until transition-type behavior o c c u r s ( F i g u r e 22). A tendency toward
t r a n s i t i o n type of behavior o c c u r s at 0. 2 4 p e r cent oxygen equivalent,
and definite t r a n s i t i o n behavior o c c u r s at 0. 36 p e r cent oxygen
equivalent. The e f f e c t s of combinations of i n t e r s t i t i a l s on toughness
a p p e a r t o be additive on the same basis a s t h e i r effects on s t r e n g t h ,
that is 3C = 20 = IN. Oxygen equivalent concentrations of c a r b o n o r
nitrogen m a y be calculated using this relationship.

31
- 130
0

8 140

130

5 120
ri 110
;

E IW
e
I-y 90

eo

- 70

60

50

i
a
40

30
6 20

j
(L
10

0
0 01 0 2 0 3 0 4 O S 0 6 0 1 0 8 O I X 0.yp.n
0 03 06 09 12 X Carbm
0 01 02 03 04 X N1Irog.n
4 DIW@

FIGURE 20. E F F E C T O F CARBON, OXYGEN, AND NITROGEN ON


TENSILE PROPERTIES O F IODIDE TITANIUM
(REF. 10)

.
FIGURE 21. E F F E C T O F CARBON, OXYGEN, AND NITROGEN ON
VICKERS HARDNESS O F IODIDE TITANIUM ( R E F . 1 0 )

32
- 200 0 200 - 200 0 200 - 200 0 200
A-51561
Testing Temperature. F

FIGURE 22. E F F E C T O F INTERSTITIALS O N TOUGHNESS


O F IODIDE TITANIUM ( R E F . 1 0 )

Hydrogen h a s a s i m i l a r effect upon the toughness of titanium,


although a t much lower concentration than that o b s e r v e d f o r carbon,
oxygen, o r nitrogen. F o u r i n t e r r e l a t e d v a r i a b l e s have been found to
a f f e c t the tend e nc y tow a r d e m b r it t 1e m e nt : h y d r og e n c ont e n t , s t r a in
r a t e , s t r e s s concentration, and t e m p e r a t u r e . Typical effects a r e
shown in F i g u r e 23. F r o m t h e s e plots, it c a n be s e e n that t r a n s i t i o n
t e m p e r a t u r e i s i n c r e a s e d (i. e . , e m b r i t t l e m e n t b e c o m e s m o r e
s e v e r e ) a s hydrogen content i s increased, loading r a t e is i n c r e a s e d ,
o r notches a r e introduced into the samples. A s might be expected,
the e f f e c t s a r e magnified i n the p r e s e n c e of the o t h e r i n t e r s t i t i a l
elements.

The effects of i n t e r s t i t i a l content on the m e c h a n i c a l p r o p e r t i e s of


titanium alloys a r e much the same a s for unalloyed titanium. In
g e n e r a l , s t r e n g t h is i n c r e a s e d while ductility and toughness a r e de-
c r e a s e d in the p r e s e n c e of i n t e r s t i t i a l s . However, with r e g a r d t o
e m b r i t t l e m e n t e f f e c t s and especially e m b r i t t l e m e n t effects promoted
by hydrogen, c e r t a i n alloys of titanium c a n t o l e r a t e m o r e i n t e r -
s t i t i a l s than o t h e r s and the embrittlement phenomenon o c c u r s a t
d i f f e r e n t t e m p e r a t u r e s f o r the different a l l o y s . (Ref. 1 0 )

Oxidation (Ref. 11). Titanium is noted f o r its excellent r e s i s -


t a n c e t o many c o r r o s i v e environments. This r e s i s t a n c e t o c o r r o s i o n is
r e l a t e d t o the thin, n a t u r a l oxide film that f o r m s on titanium. This
oxide film d o e s not grow significantly thicker at a m b i e n t t e m p e r a t u r e s

33
E 100 r I I I I 1
$ 10bprn H2
L
g 80 /
-
0
w
L
60
a Slow-speed test,
.-c 40

U
a. Effect of Hydrogen Content

EWu ' O O E
d
80 '

60 -
40
Unnotched test,

U
b. Effect of Loading Rote

2 I00
W
V

80

60

40

20

n
"
-300 -200 -100 0 I00 200
Temperature, F
c. E f f e c t of Stress Concentration

FIGURE 23. CHARACTERISTICS O F HYDROGEN EMBRITTLEMENT


IN ALPHA ALLOYS, FROM DATA ON IODIDE
TITANIUM ( R E F . 10)

34
0 2 4 6 8 IO 12
J T i m e , min A-51595

FIGURE 24. OXIDATION RATES OF TITANIUM IN OXYGEN IN THE


800 T O 1100 F RANGE (REF. 11)

70
60 w

Temperature, F 1.515%

FIGURE 25. COMPARISON OF THE METAL LOSSES OF COMMERCIAL TITANIUM, Ti-5A1-2.5Sn.


AND Ti-4A1-4Mn HEATED IN AIR FOR 8 HOURS (REF. 11)

36
n o r at t e m p e r a t u r e s up through about 1000 F. Thus, oxidation of ti-
tanium in the s e r v i c e - t e m p e r a t u r e r a n g e is not a problem. In f a c t ,
it would take about 300 y e a r s to f o r m a n oxide l a y e r 1 mil thick on
titanium a t 500 F, o r about 6 months a t 9 0 0 F. However, at higher
t e m p e r a t u r e s , p a r t i c u l a r l y those u s e d f o r fabrication and heat t r e a t -
m e n t of titanium, the oxidation r a t e b e c o m e s significant and, in
addition, oxygen diffuses into the solid metal. Table I V shows the
effect of t e m p e r a t u r e on the oxide-film thickness of titanium.

TABLE IV. E F F E C T O F TEMPERATURE ON THE


OXIDE-FILM THICKNESS O F
COMMERCIALLY P U R E TITANIUM
HEATED IN AIR F O R 1 / 2 HOUR
(REF. 1)

M e a s u r a b l e Oxide T h i c k n e s s ,
Temperature, F mils

600 None
800 None
1000 None
1200 <o. 2
1400 0.3
1500 <1
1700 <2
1800 2
1900 4
2000 14

Both the osidation and diffusion p r o c e s s e s a r e t i m e and t e m p e r a -


t u r e dependent. At low t e m p e r a t u r e , 1000 F and below, t h e oxidation
of titanium follows a parabolic r a t e law. A p r o t e c t i v e oxide film is
f o r m e d , and the oxidation r a t e d e c r e a s e s with t i m e . In t h e s e r v i c e -
t e m p e r a t u r e r a n g e (up t o 1000 F ) , the oxidation p r o c e s s is s e l f -
healing, and a protective s c a l e is slowly f o r m e d . An e x a m p l e of the
oxidation r a t e s of titanium a t low t e m p e r a t u r e s is given i n F i g u r e 24.

However, a t t e m p e r a t u r e s in the f a b r i c a t i o n and h e a t - t r e a t m e n t


r a n g e s (1400 t o 2 0 0 0 F ) , the oxidation rate of t i t a n i u m and titanium
alloys becomes v e r y r a p i d , a s shown by the d a t a i n F i g u r e 25.

M o r e important than oxidation at high t e m p e r a t u r e s is the d i f f u -


sion of oxygen into titanium and titanium a l l o y s . T h e d i f f u s i o n of
oxygen into titanium h a r d e n s the s u r f a c e and c a u s e s e m b r i t t l e m e n t .

35
hydrochloric, s u l f u r i c , phosphoric, oxalic, and f o r m i c a c i d s ) , ioniz- -
able-fluoride compounds, s o m e low-pH s a l t solutions (including hot,
I concentrated aluminum and calcium c h l o r i d e s ) , and c e r t a i n powerful
oxidizing agents ( s u c h as r e d fuming n i t r i c acid, high concentrations
of hydrogen peroxide, liquid and gaseous oxygen), and d r y chlorine
g a s (Ref. 13).

Titanium displays excellent r e s i s t a n c e to s t r e s s - c o r r o s i o n


cracking i n aqueous solutions. F a i l u r e s a r e o b s e r v e d only on r a r e
occasions and then only i f the right combination of s t r e s s , m e t a l -
l u r g i c a l h i s t o r y , and environmental f a c t o r s is p r e s e n t w i l l the c r a c k s
initiate and propagate.

Titanium alloys have a tendency t o c r a c k under s t r e s s in the


p r e s e n c e of chloride s a l t s a t a threshold t e m p e r a t u r e of 550 F and
above. (Refs. 14, 15, 16) This phenomenon h a s been t e r m e d hot-
s a l t s t r e s s c o r r o s i o n . The extent of damage i s a d i r e c t function of
t i m e , t e m p e r a t u r e , and s t r e s s level employed, but it a l s o v a r i e s with
the alloy and the environment. The phenomenon h a s been observed in
titanium p a r t s which w e r e f o r m e d and subsequently h e a t t r e a t e d
( s t r e s s - r e l i e f annealing) without proper cleaning p r i o r to h e a t t r e a t -
ment. S t r e s s e s w e r e r e s i d u a l f r o m the forming operation. Chloride
ions w e r e believed to be p r e s e n t f r o m e i t h e r f i n g e r p r i n t s o r f r o m
chlorinated hydrocarbon r e s i d u e s (left by cleaning and d e g r e a s i n g
solutions). T h e r e is evidence that the r e s i d u e f r o m chlorinated
hydrocarbon solvents contained hydrochloric acid. (Ref. 17) Thus,
the i m p o r t a n c e of p r o p e r cleaning to eliminate chloride-containing
r e s i d u e s and p r o p e r handling to eliminate fingerprinting p r i o r to heat
t r e a t m e n t cannot be overemphasized. Mill s t e n c i l s , o i l s , and
g r e a s e s should a l s o always be removed f r o m titanium m a t e r i a l s
p r i o r to pickling, s t r e s s - r e l i e v i n g , and annealing operations.

CONTAMINATION CONTROL

Mill products m a y be supplied in the annealed condition o r in the


h e a t - t r e a t e d condition. In general, b a r stock and forgings c a n be
h e a t t r e a t e d to high s t r e n g t h p r i o r to a final grinding o r machining
operation. In t h e s e c a s e s , neither a i r contamination nor quench
d i s t o r t i o n p r e s e n t s any g r e a t difficulty since the final m e t a l - r e m o v a l
o p e r a t i o n g e t s r i d of the contamination o r distortion defects. F o r
products of this type, heating i n almost any kind of f u r n a c e including
g a s - and oil-fired f u r n a c e s , e l e c t r i c r--.:Efle f u r n a c e s , in a n e u t r a l
s a l t bath, o r in induction furnaces is suitable.

38
The only way that this contamination c a n be eliminated is by removing
the contaminated l a y e r f r o m the s u r f a c e of the m e t a l .

T h e oxidation and contamination of titanium alloys do not r e s u l t


in a uniformly hardened c a s e but in a diffusion zone that extends well
into the metal. The depth of this zone i s both t i m e and t e m p e r a t u r e
dependent. F i g u r e 26 shows the effect of t i m e a t 1600 F on the depth
of contamination in unalloyed titanium b a s e d on h a r d n e s s m e a s u r e -
m e n t s . This type of information i s useful in s e l e c t i n g t i m e and t e m -
p e r a t u r e combinations f o r h e a t - t r e a t m e n t and fabrication operations.
Information of this s a m e type i s available f o r titanium alloys f r o m
Reference 12.

400

350

ul
Y)
0
= 250
E0
I
Q
8 200
C
Y

I50

100
0 IO 20 30 40 50 60 70
Penetration ,mils PI- 3 1597

FIGURE 26. SUMMARY O F HARDNESS-PENETRATION DATA F O R


UNALLOYED TITANIUM HEATED F O R VARIOUS
TIMES I N AIR A T 1 6 0 0 F ( R E F . 1 1 )

Corrosion. T i t a n i u m ' s c o r r o s i o n p r o p e r t i e s , unlike those of


m o s t m e t a l s , c a n be defined within f a i r l y s i m p l e l i m i t s . The m e t a l i s
highly r e s i s t a n t t o a l l n a t u r a l environments (including s e a w a t e r , m i n e
w a t e r s , body fluids, f r u i t j u i c e s , e t c . ) and a g r e a t m a n y aqueous
c h e m i c a l s up to a t l e a s t t h e i r boiling t e m p e r a t u r e s . T i t a n i u m is used
m o s t extensively in cnvironments containing c h l o r i d e s a l t s , s u l f i d e s ,
hypochlorides, n i t r i c a c i d , chlorine dioxide, and w e t chlorine.
(Ref. 1 3 )

Chemicals which a t t a c k titanium include hot o r c o n c e n t r a t e d solu-


tions of the reducing type of acids (including s o m e concentrations of

37
C

A m e r i c a is now using a p r o p r i e t a r y coating f o r application t o s h e e t


b a r that affords good protection and h a s self-peeling p r o p e r t i e s at
the p r o p e r s t a g e s of s t r i p rolling. (Ref. 20)

In g e n e r a l , solution-annealing t e m p e r a t u r e s and t i m e s n o r m a l l y
r e c o m m e n d e d f o r specific alloys r e s u l t in about 3 t o 8 mils depth of
contamination. F i g u r e s 27, 28, and 29 show c u r v e s f o r estimating
the depth of contamination f o r titanium and two alloys f o r any given
t i m e - t e m p e r a t u r e conditions. It i s g e n e r a l l y accepted that the
v a r i o u s , c o m m e r c i a l l y available, protective coatings f o r titanium
cut down the depth of contamination but do not eliminate the p r o b l e m
entirely. Unpublished work at Battelle (Ref. 21) indicated that f o r
thin s h e e t m a t e r i a l of Ti-6A1-4V, exposed f o r s h o r t periods of t i m e
up to 1800 F, contamination w a s reduced by a t l e a s t one-half over that
of unprotected m a t e r i a l . In ahy c a s e , s c a l e a n d / o r coating m u s t be
r e m o v e d a f t e r t r e a t m e n t by chemical milling o r by mechanical tech-
niques s u c h as grinding o r sandblasting. Titanium Metals Corporation
of A m e r i c a r e p o r t s that the development of a u n i v e r s a l effective coat-
ing f o r all titanium alloy s u b s t r a t e s is probably out of the r e a l m of
p r a c t i c a l i t y . However, specific coating s y s t e m s have been proven f o r
specific titanium alloys. (Ref. 20) Thus, each individual t h e r m a l -
p r o c e s s i n g t r e a t m e n t m u s t b e considered with r e s p e c t t o allowable
depth of contamination and t o the compatibility and usefulness of any
given protective coating. A detailed examination of the s u r f a c e t r e a t -
m e n t s and conditioning of titanium and titanium alloys, with r e s p e c t
t o mechanical, e l e c t r o c h e m i c a l , nonmetallic, and s p r a y coatings
t r e a t m e n t s , is covered in another NASA r e p o r t . (Ref. 2 2 )

On the b a s i s of r e c e n t data, the heat t r e a t m e n t of titanium in a


tank of w a t e r - s o l u b l e molten g l a s s a p p e a r s a t t r a c t i v e f o r protecting
titanium a g a i n s t contamination. (Ref. 23) Solution treating Ti-4A1-
3 M o - l V s h e e t 1 / 4 hour a t 1625 F by i m m e r s i n g it in a f r i t t e d molten
g l a s s (82. 8 p e r cent b o r i c oxide-6. 5 p e r cent alkali oxide-10. 7 p e r
cent a l u m i n a ) r e s u l t e d in no surface contamination o r any d e l e t e r i o u s
effect on m i c r o s t r u c t u r e . Although g l a s s n o r m a l l y a c t s a s a n in-
s u l a t o r , s p e c i m e n s heat t r e a t e d in the above mix and quenched in
w a t e r f r o m 1625 F cooled to l e s s than 900 F within 10 seconds.
R e s i d u a l g l a s s remaining in contact with the alloy can be completely
r e m o v e d in hot (180 F) running water. Considerable additional effort
is r e q u i r e d before compatibility p a r a m e t e r s a r e f i r m l y established,
however, e a r l y r e s u l t s appear promising f o r the u s e of t h e s e molten
g l a s s e s f o r protection against contamination.

Descaling h a s been accomplished by various methods. A sodium


h y d r i d e o r a Virgo bath h a s been frequently used. (Ref. 7 ) Titanium
Near-finished and finished machined p a r t s and s h e e t titanium .
p r e s e n t s e r i o u s heat-treating problems. Unlike s t e e l , titanium can-
not be protected f r o m oxidation by conventional a t m o s p h e r e s s u c h a s
hydrogen, c a r b o n monoxide, o r c r a c k e d ammonia, s i n c e it r e a d i l y
r e a c t s with t h e s e gases. I n e r t g a s e s such a s a r g o n and helium c a n
afford protection of finished titanium p a r t s , and even t h e s e i n e r t
g a s e s must be highly purified, i. e . , f r e e f r o m m o i s t u r e and other
t r a c e i m p u r i t i e s to avoid contamination of the metal. High-purity
g a s furnaces a r e used extensively in l a b o r a t o r i e s f o r solution t r e a t i n g
of titanium, but c o m m e r c i a l f u r n a c e s of this type a r e few. T h r e e
a l t e r n a t i v e s a r e ( 1 ) t o solution t r e a t f o r a s s h o r t a period a s possible,
( 2 ) to u s e the b e s t i n e r t a t m o s p h e r e economically p r a c t i c a l , o r (3) to
p e r f o r m the t r e a t m e n t under vacuum. In the f o r m e r c a s e s , it will
be n e c e s s a r y to follow the heat t r e a t m e n t with a pickling o r light-
grinding operation. N o cleanup should be n e c e s s a r y a f t e r vacuum
t r e a t m e n t . A word of caution should be i n t e r j e c t e d h e r e r e g a r d i n g
the u s e of a i r o r i n e r t - g a s a t m o s p h e r e s in f u r n a c e s that a r e a l s o
u s e d f o r a t m o s p h e r e heating of steel. Such f u r n a c e s should be purged
f o r s e v e r a l h o u r s with the gas to be used to prevent contamination
with hydrogen f r o m r e s i d u a l g a s remaining in the c r e v i c e s and r e -
f r a c t o r y p a r t s of the furnace. In air-blown f u r n a c e s , used a l s o f o r
the a t m o s p h e r e heat t r e a t m e n t of f e r r o u s a l l o y s , a n air-flow purge
of considerable volume and duration (e. g . , 150 cu f t / m i n for 4 h o u r s )
is r e c o m m e n d e d p r i o r to using the furnace for any t h e r m a l t r e a t m e n t s
involving titanium products. (Ref. 18) Of c o u r s e t h e s e oxidation and
contamination p r o b l e m s m a y be circumvented by using vacuum-heat-
t r e a t m e n t facilities for h e a t t r e a t m e n t s not t e r m i n a t e d by rapid
cooling.

P e r h a p s one of the b e s t methods f o r protecting l a r g e titanium


p a r t s o r sheets of s i m p l e g e o m e t r i c configuration is to encapsulate
them in low-carbon s t e e l c o n t a i n e r s . The p r o c e d u r e c o n s i s t s
simply of s e a m welding the s t e e l envelope around the titanium p a r t ,
putting a fitting in the envelope to p e r m i t evacuation of the a i r , and
sealing. (Ref. 18) An a l t e r n a t i v e to this p r o c e d u r e is t o provide two
fittings s o that a continuous purge of i n e r t g a s , s u c h a s a r g o n o r
helium, i s p r e s e n t e d to the workpiece in the container. (Ref. 19)
In e i t h e r c a s e the s t e e l envelope containing the i n e r t a t m o s p h e r e p r o -
t e c t s the titanium f r o m oxidation and hydrogen, and d o e s not s e r i o u s l y
affect the cooling rate.

S o m e organizations, including both p r o d u c e r s and end-product


f a b r i c a t o r s , a r e using coatings, with varying d e g r e e s of s u c c e s s , to
protect titanium during t h e r m a l t r e a t m e n t s . On the o t h e r hand, other
organizations do not favor coatings. Titanium M e t a l s C o r p o r a t i o n Of

39
40

50

60

70

80
90
100

I10
AKHN F

Key: Drow o line from LSKHN to 1 ,


mork m.
Drow o line from m to F, r a d X
A- I2911

FIGURE 28. NOMOGRAPH F O R ESTIMATING THE D E P T H O F CON-


TAMINATION O F Ti-5A1-2. 5Sn FROM COMBINATIONS
O F TIME AND TEMPERATURE O F EXPOSURE TO
AIR (REF. 12)
T h i s is b a s e d on the solution of log x = C t 0. 5 log t -
-
6430 and C = f (AKHN).
T
Note: The t e m p e r a t u r e , T, i n the equation is in
d e g r e e s Kelvin.

42
V

.25 2100

50
- 20
-15
k
60

70

80
-2
X , mils
90 -15
F
-I
I 00

-0 7 K e y : Drow a line from A K H N to 1,


I IO mark m
-0.5 Draw o line from m to F,
.O 4
120 reod x
-0.3
130
-0 2
AKHN A - 12916

m t hours

FIGURE 27. NOMOGRAPH FOR ESTIMATING THE D E P T H O F CON-


TAMINATION O F COMMERCIAL TITANIUM FROM
COMBINATIONS O F TIME AND TEMPERATURE O F
EXPOSURE TO AIR ( R E F . 1 2 )
T h i s i s b a s e d on the solution of l o g x = C t 0. 5 l o g t -
l o ' 7 0 0 and C ' = f (AKHN).
T
Note: The t e m p e r a t u r e , T , in the equation is in
d e g r e e s Kelvin.

41
- 2100
-
-2Ooo

- 1900
0 -I800
0
0

- 1700
-
- 1600

- 1500
-
- 1900

A KHN

m t
t 0.3

0.2
, hours
Key: Drow o line from
m r k m.
A K H N to 1 ,

Drow o line from m to F, Rad x

A12918

I FIGURE 29. NOMOGRAPH FOR E S T I W T I N G THE D E P T H O F CON-


TAMINATION O F Ti-4A1-4Mn FROM COMBINATIONS
O F TIME AND TEMPERATURE O F EXPOSURE TO
AIR ( R E F . 12)
T h i s is b a s e d on the solution of log x =
ct 0 . 5 log t - -
6050 and C = f (AKHN).
T
Note: The t e m p e r a t u r e , T, i n the equation is i n
d e g r e e s Kelvin.

43
Metals Corporation of A m e r i c a u s e s a l o w - t e m p e r a t u r e (400 to 425 F )
s a l t bath, composed of p o t a s s i u m compounds with additives and in-
hibitors to control oxidation, to d e s c a l e a l m o s t a l l titanium alloys
rolled and annealed a t 8 0 0 to 1900 F. (Ref. 2 0 ) Operating a t this low
t e m p e r a t u r e , well below the 700 to 1000 F r a n g e c o m m o n to many
salt-bath descaling p r o c e s s e s , s c a l e c a n be removed without a g e
hardening o r causing e x c e s s i v e hydrogen pickup. The p r o c e s s is
c a r r i e d out in two batch-type descaling and pickling installations in
which billets, s l a b s , tubing, plate, s h e e t , and w i r e a r e p a s s e d
through the s a l t bath, a cold-water r i n s e , 35 p e r cent s u l f u r i c acid,
a hot-water r i n s e , and finally through a nitric-hydrofluoric a c i d
solution and another hot-water rinse. Short, repetitive c y c l e s -
about 10 minutes in the s a l t bath and 5 minutes in the s u l f u r i c a c i d -
have proved to be m o r e effective than one longer cycle.

Shot blasting and grinding a l s o have been used t o d e s c a l e titanium


alloys. Pickling is accomplished n e a r l y u n i v e r s a l l y in a HF-"03
water solution a t slightly elevated t e m p e r a t u r e s . Although this solu-
tion will a l s o c a u s e hydrogen pickup, it is now s t a n d a r d p r a c t i c e t o
minimize this by maintaining the H F concentration below about
3 per cent and the H N 0 3 concentration above about 15 p e r cent. T O O
high a concentration of " 0 3 will c r e a t e fuming and m a k e the bath
difficult, i f not dangerous, to handle. (Ref. 7 )

In s u m m a r y , a few points should be r e e m p h a s i z e d r e g a r d i n g the


mechanics of titanium h e a t t r e a t m e n t . Titanium is chemically v e r y
active at elevated t e m p e r a t u r e s , and r e a c t s r e a d i l y with oxygen,
nitrogen, carbon, and hydrogen in a f u r n a c e a t m o s p h e r e . In all h e a t -
treating operations, oxidation c a n be a v e r y i m p o r t a n t f a c t o r , due t o
the embrittling effect of titanium oxides on the p r o p e r t i e s of a p a r t .
P r i m a r i l y b e c a u s e of oxidation, heating t i m e s a r e kept as s h o r t as is
r e q u i r e d to p e r f o r m the h e a t t r e a t m e n t . T h i s is p a r t i c u l a r l y t r u e f o r
s h e e t products, w h e r e the s u r f a c e to volume r a t i o is l a r g e and the
difficulty of s c a l e r e m o v a l i s the g r e a t e s t . Most titanium forgings
a r e fully machined a f t e r hot working and h e a t t r e a t m e n t . S o m e
forgings a r e ground o r otherwise machined to r e m o v e contamination
only in the a r e a s of h i g h - s t r e s s concentration. (Ref. 1 )

The danger of hydrogen pickup during h e a t - t r e a t i n g operations is


probably m o r e important. C u r r e n t specifications l i m i t hydrogen con-
centrations in titanium alloys to u n d e r 200 ppm. At high hydrogen
concentrations, the titanium b e c o m e s e m b r i t t l e d , showing a reduced
impact and notched t e n s i l e strength. T o m i n i m i z e the possibility of
hydrogen pickup o r to avoid oxidation, h e a t t r e a t m e n t i s s o m e t i m e s
accomplished in a n i n e r t a t m o s p h e r e s u c h a s a r g o n o r helium, o r

44
*
in a vacuum. Because t h e s e methods a r e expensive, m o s t h e a t t r e a t -
in’g is done in a slightly oxidizing a t m o s p h e r e ; this r e d u c e s the p a r t i a l \

p r e s s u r e of hydrogen that m a y be i n the surrounding a t m o s p h e r e


f r o m the breakdown of w a t e r vapor o r unburned hydrocarbons.
(Ref. 1)

Oxidation r a t e s v a r y with the titanium alloy. Generally a-alloys


show slightly less scaling than P-alloys. Nitrogen is a b s o r b e d by
titanium during h e a t t r e a t m e n t a t a m u c h slower rate than oxygen,
and does not produce a s e r i o u s contamination problem. (Ref. 1)

Titanium alloys a r e a l s o subject t o s t r e s s c o r r o s i o n when ex-


posed to c h l o r i d e s at t e m p e r a t u r e s above about 550 F in the p r e s e n c e
of a n applied o r r e s i d u a l t e n s i l e s t r e s s . F i n g e r p r i n t s o r c h l o r i d e s
f r o m cleaning solutions m u s t b e cleaned off of the titanium p a r t
p r i o r t o h e a t - t r e a t m e n t operations. (Ref. 1)

In addition, since titanium m a t e r i a l s a r e v e r y r e a c t i v e at n o r m a l


h e a t - t r e a t i n g t e m p e r a t u r e s , c a r e m u s t be e x e r c i s e d t o eliminate mill
s t e n c i l s , o i l s , and g r e a s e s p r i o r t o s t r e s s relief and annealing o p e r a -
tions. The r e a c t i o n of c e r t a i n furnace r e f r a c t o r i e s and mill s c a l e
c a r r i e d o v e r f r o m f e r r o u s heat-treating operations with titanium
m a t e r i a l s should a l s o b e carefully considered and r e m o v e d i f pos-
s i b l e b e f o r e any t h e r m a l t r e a t m e n t s a r e performed.

FURNACING

In d i s c u s s i n g f u r n a c e s f o r the heat t r e a t m e n t of titanium, a r e -


view of t h e p r a c t i c e s followed by titanium p r o d u c e r s , f a b r i c a t o r s ,
and u s e r s a f f o r d s a n insight into the most acceptable methods of
heating titanium.

Since the production of titanium m i l l products h a s been c a r r i e d


out a l m o s t e n t i r e l y in facilities which a r e owned and operated by s t e e l
c o m p a n i e s , the heating and heat-treating equipment u s e d for s t e e l
h a v e a l s o been used f o r titanium. This h a s been a r a t h e r s a t i s f a c t o r y
a r r a n g e m e n t s i n c e the t e m p e r a t u r e s required f o r shaping and heat
t r e a t i n g of titanium a r e not v e r y different f r o m those used f o r s t e e l
products. Unlike s t e e l , titanium and its alloys a r e v e r y r e a c t i v e
with the a t m o s p h e r e a t mill-processing and heat-treating t e m p e r a -
t u r e s as explained e a r l i e r in t h i s report.

T i t a n i u m ingots and semifinished products a r e heated and forged


o r r o l l e d with and without protection f r o m the air. P r o p r i e t a r y coat-
ings a r e used in many of the p r i m a r y metalworking operations

45
although not u n i v e r s a l l y so. Heating m a y be c a r r i e d out in any type .
>
of furnace, and g a s - o r o i l - f i r e d f u r n a c e s commonly found in s t e e l
plants have been used with s u c c e s s . The m o s t important precaution
to be observed with fuel f u r n a c e s is that the stock should not be ex-
posed d i r e c t l y to the f l a m e if this can be avoided. If complete
muffling is not possible, the a t m o s p h e r e in the f u r n a c e should be
f r e e f r o m w a t e r vapor and should be slightly oxidizing. Both w a t e r
vapor and incompletely burned fuel vapor c a n r e a c t with titanium to
f o r m a t o m i c hydrogen which i s readily a b s o r b e d by the titanium.
Thus, one of the principal s o u r c e s of hydrogen contamination in
titanium products i s the fuel-fired furnace. The only p r a c t i c a l
method for removing hydrogen f r o m titanium i s by vacuum annealing.
F u r n a c e s for solution treating m a y be g a s f i r e d o r e l e c t r i c , with the
l a t t e r being p r e f e r r e d to m i n i m i z e hydrogen pickup. R e s i s t a n c e and
induction types of heating a r r a n g e m e n t s a r e a l s o used to m i n i m i z e
contamination through reduced heating t i m e s . The effectiveness of a
solution-treatment operation i s tied v e r y c l o s e l y to the way the
quenching m e d i u m o p e r a t e s in conjunction with the furnace. In many
c a s e s of production p a r t s , the f u r n a c e s a r e built together s o that the
p a r t can b e dropped o r rolled f r o m the hot zone into the quenching
a r e a in a v e r y s h o r t time. Quench delay t i m e i s c r i t i c a l with r e g a r d
to obtaining optimum p r o p e r t i e s . Water is the m o s t widely u s e d
quenching medium, although low-viscosity o i l and w a t e r containing
about 3 p e r cent NaOH a r e a l s o employed. (Ref. 1) The NaOH addi-
tion provides f o r a b e t t e r wetting action and consequently m o r e
efficient heat dissipation. (Ref. 18) T h e r e have been s o m e r e p o r t s
that solution-treated and aged Ti-6A1-4V exhibits c o n s i d e r a b l e i m -
provements in s t r e n g t h combined with good ductility when m o r e
effective water-quenching techniques a r e employed. (Ref. 24) It
a p p e a r s that this is facilitated for titanium a l l o y s by incorporating
the c o r r e c t quench media with violent agitation through a n o v e r s i z e d
pumping s y s t e m . (Ref. 18) F o r example, i f a 5-hp pump i s sufficient
to agitate a bath, a much l a r g e r pump, s a y 50-hp, might t r u l y be
required to m o r e ideally quench the p a r t f o r o p t i m u m p r o p e r t y
development.

Vertical gantry types of f u r n a c e s a r e quite popular f o r the h e a t


t r e a t m e n t of titanium. (Refs. 18, 25) T h e s e f u r n a c e s a r e n o r m a l l y
e l e c t r i c o r g a s f i r e d with a m a x i m u m operating t e m p e r a t u r e of 2000
to 2100 F f 25 F. Effective working a r e a s of up t o a t l e a s t 29 f e e t
in height (Ref. 25) and 13 f e e t in d i a m e t e r a r e available. Quench
tanks a r e located in pits below the f l o o r and the f u r n a c e t r a v e l s on a
t r a c k to the p a r t i c u l a r quench tank in u s e . T r a n s f e r t i m e f r o m
f u r n a c e t o quench m e d i a can be a c c o m p l i s h e d in l e s s than 5 seconds.
Sheet quenched f r o m v e r t i c a l f u r n a c e s is r e l a t i v e l y f r e e f r o m

46
.
d i s t o r t i o n b e c a u s e it is suspended vertically. However, v e r y s h o r t
t r a n s f e r t i m e s c a n c a u s e degradation of the p a r t through m e c h a n i c a l
vibration c a u s e d by speeding up the quenching p r o c e s s . (Ref. 18)
California-Doran Heat T r e a t i n g Company h a s found in solution t r e a t -
ing Ti-6A1-4V heavy s e c t i o n p a r t s that no d e t r i m e n t in p r o p e r t i e s
o c c u r s when using up t o a n 8-second quench delay t i m e provided t h e
cooling r a t e is v e r y r a p i d once the p a r t e n t e r s the quench
medium. (Ref. 18) A v e r t i c a l f u r n a c e of this type u s e d in the h e a t
t r e a t m e n t of t i t a n i u m is shown in F i g u r e 30.

V e r y l a r g e g a s - f i r e d f u r n a c e s , such as the one shown in F i g -


u r e 31, a r e available for s t r e s s relieving and aging of t i t a n i u m p a r t s
and s t r u c t u r e s . C r e e p flattering of l a r g e titanium plates h a s been
proposed using t h i s type of furnace.

Although vacuum h e a t t r e a t m e n t is normally m o r e expensive than


conventional furnacing, many applications of titanium h e a t t r e a t m e n t
a r e ideally suited for vacuum. Many t i m e s when comparing v a r i o u s
h e a t - t r e a t m e n t p r o c e s s e s in their entirety, the vacuum t r e a t m e n t
b e c o m e s m o r e economical s i n c e p r o b l e m s a s s o c i a t e d with contamina-
tion and n e c e s s a r y cleanup a r e eliminated. Of c o u r s e , final machined
p a r t s and t h i n - s h e e t s t r u c t u r e s r e q u i r i n g h i g h - t e m p e r a t u r e t h e r m a l
e x p o s u r e while maintaining c l o s e dimensional t o l e r a n c e s a r e ex-
cellent candidates for vacuum f u r n a c e s . Also, the only p r a c t i c a l way
of lowering d e t r i m e n t a l hydrogen content in titanium m a t e r i a l s is by
vacuum exposure. This is u s u a l l y done at a t e m p e r a t u r e between
1000 and 1400 F for 2 to 4 h o u r s at p r e s s u r e s of l e s s than 0. 5 m i c -
ron. (Ref. 26) Under t h e s e conditions, chemically m i l l e d and
hydrogen- c ontaminated T i - 6A1-4V containing 5 50 - ppm hydrogen c a n
b e p u r i f i e d t o 25 to 35-ppm hydrogen after vacuum t r e a t m e n t .
(Ref. 26)

Vac-Hyd C o r p o r a t i o n h a s a v e r y l a r g e vacuum f u r n a c e that is


being u s e d for t i t a n i u m h e a t t r e a t m e n t . (Ref. 26) The f u r n a c e
m e a s u r e s 5 f e e t in d i a m e t e r , 5 f e e t high ( 5 - 1 / 2 feet with a lower
t e m p e r a t u r e r e t o r t ) , and c a n maintain h e a t - t r e a t m e n t t e m p e r a t u r e s
u p to 2250 F ( m a x i m u m ) at 0. 1 to 0.3 micron. Heating e l e m e n t s
a r e contained outside the evacuated retort. Thin t i t a n i u m sheet,
30 to 40 mils, is n o r m a l l y u s e d a s a getter to p r o t e c t the t i t a n i u m
p a r t s . T h e s e t i t a n i u m s h i e l d s a r e mounted around the workpiece and
a r e u s e d f i v e t i m e s before recleaning. Cooling i s n o r m a l l y slow.
However, a n a r g o n back-fill can be used to give a quench r a t e of
100 F / m i n u t e . Vac-Hyd h a s plans for a production vacuum unit
c a p a b l e of quenching f r o m vacuum which will duplicate an oil quench.

47
FIGURE 30. VERTICAL GANTRY TYPE OF
FURNACE

6 fcet in diaineter, 8 f e e t -
6 inches high, 2000 l b a t
2000 F or 3000 lb a t 1600 I;,
15 I; gradicnt.

Courtesy of California-Doran
H c a t Treating Co.

FIGURE 31. CAR BOTTOM TYPE OF


FURNACE

Fririiace iiieasures 12 fcet


by 12 feet by 42 fcet.

Courtcsy of Cahfornis-
Doraii Heat Treating Co.

48
-the solution
b Salt baths, s u c h as NaCl o r BaClZ, a r e and have been used in
t r e a t m e n t of titanium p a r t s . However, s o m e experience
in the application of a n e u t r a l BaC12 s a l t bath during solution anneal-
ing r e s u l t e d i n i n t e r g r a n u l a r attack of the titanium, s u c h that e x c e s s
m a t e r i a l w a s r e q u i r e d to allow for contamination cleanup. If e x c e s s
m a t e r i a l is available, the h e a t t r e a t m e n t can n o r m a l l y be effected
b e t t e r i n a i r . (Ref. 18) In addition, the salt-bath r e s i d u e , if not
p r o p e r l y and completely removed, m a y have a d v e r s e effects in
promoting salt s t r e s s c o r r o s i o n as d i s c u s s e d e a r l i e r i n t h i s r e p o r t .

F o r the production h e a t t r e a t m e n t of f l a t - r o l l e d mill products,


Titanium Metals Corporation of A m e r i c a h a s a continuous e l e c t r i c -
r o l l e r h e a r t h f u r n a c e outfitted with r o l l e r - l e v e l e r - spray-quench
a p p a r a t u s on one end and a 16-foot-long tank at the other. (Ref. 1 )
Production s h e e t s a r e heated. to the solution- t r eating t e m p e r a t u r e ,
going through a p r e h e a t zone f i r s t . They a r e finally held a t the
solution t e m p e r a t u r e f o r about 5 minutes and then heavily s p r a y
quenched, top and bottom, a s they e m e r g e f r o m the f u r n a c e j u s t
b e f o r e they e n t e r the r o l l e r l e v e l e r and a l s o during r o l l e r leveling.
The t h r e e zones in this furnace a r e controlled to *5 F, and the t e m -
p e r a t u r e is uniform in each zone. The r o l l e r - s p r a y - q u e n c h
a p p a r a t u s is designed to provide a n even quench, and is positioned
t o m i n i m i z e the t r a n s f e r t i m e f r o m furnace t o quench.

Titanium Metals Corporation of A m e r i c a a l s o h a s a continuous-


vacuum-annealing f u r n a c e in operation in conjunction with a
S e n d z i m e r Mill, and other cutting and cleaning equipment f o r the
production of c o m m e r c i a l l y pure and alloy s t r i p . (Ref. 1) S t r i p to
b e i n t e r m e d i a t e o r final annealed e n t e r s the f u r n a c e tower through a
s e r i e s of r o l l e r s , coming f i r s t to a cold zone. It then p a s s e s into
the hot zone i n the top, front quadrant of the tower. A f t e r annealing,
the s t r i p p a s s e s over r o l l e r s in the top of the f u r n a c e and down the
back s i d e ; the back half of the f u r n a c e is a l s o cold. Vacuums in the
c h a m b e r s a r e in the 0. 1 to 0.5-micron p r e s s u r e range. S t r i p up to
48 i n c h e s wide m a y be accommodated. T h i s continuous-vacuum-
annealing equipment is a tremendous improvement over conventional
line air -annealing techniques, a s postanneal descaling i s avoided,
along with the gage control and pitting, and other p r o b l e m s it
creates.

HEAT TREATMENT TECHNIQUES

T h e r e a r e s e v e z a l r e a s o n s for heating titanium p a r t s back up to


elevated t e m p e r a t u r e s a f t e r the p r i m a r y fabrication of mill products.

49
Secondary fabrication, that is m e t a l shaping, is the f o r e m o s t r e a s o n ,
and v a r i o u s h e a t t r e a t m e n t s f o r the development of optimum p r o p e r -
t i e s account f o r the r e m a i n d e r . Some of the difficulties and p r o b l e m s
that might be encountered, and s o m e of the solutions t o these situa-
tions have been reviewed in the preceding sections. Thus, it r e -
mains to review s o m e of the operations r e q u i r e d to h e a t - t r e a t titanium
using techniques that have been found to give s u c c e s s f u l finished
parts.

F o u r distinct types of h e a t t r e a t m e n t need be considered: s t r e s s


relief annealing, f u l l annealing, solution annealing o r solution h e a t
treatment, and aging. As d e s c r i b e d in the m e t a l l u r g i c a l sections of
this r e p o r t , s o m e titanium alloys a r e not given a l l types of t r e a t -
ments, and in p r a c t i c e a l l types of t r e a t m e n t s a r e n e v e r used in
producing a single p a r t even though the alloy used might be a m e n a b l e
to all four types. F o r example, the Ti-6A1-4V alloy m a y be given
a l l four heat t r e a t m e n t s , but this is never done in producing Ti-6A1-
4 V p a r t s . Instead, the alloy i s used in one of s e v e r a l conditions a s
follows.

(1) Ti-6A1-4V mill product supplied f r o m the m i l l in the


annealed c ond i t i on

May be shaped and conditioned to final p a r t s i z e


then used without any additional h e a t t r e a t m e n t

May be shaped and conditioned to final p a r t s i z e


then s t r e s s - r e l i e f annealed p r i o r to u s e

May be shaped ( d r a s t i c deformation) and condi-


tioned to final p a r t s i z e then fully reannealed p r i o r
to u s e

May be shaped and solution heat t r e a t e d , quenched,


conditioned to final p a r t s i z e , and aged p r i o r to
use

May be solution heat t r e a t e d , quenched, shaped


and conditioned to f i n a l p a r t s i z e , and aged p r i o r
to use.

50
8
(2) Ti-6A1-4V mill product supplied f r o m the mill in the
s olu t i on - he at -t r e a t ed c ondit ion

(a) May be shaped and conditioned to f i n a l p a r t s i z e


and then aged p r i o r t o u s e

(b) May be shaped ( d r a s t i c deformation) resolution


heat t r e a t e d , quenched, conditioned t o f i n a l p a r t
s i z e , and aged p r i o r t o use.

( 3 ) Ti-6A1-4V mill product supplied in the solution-treated-


and-aged condition

( a ) May b e u s e d without additional heat t r e a t m e n t

( b ) May be mildly deformed and shaped by additional


aging in f i x t u r e s p r i o r to use.

Note: A s is d i s c u s s e d l a t e r in t h i s section, s t r e s s - r e l i e f
annealing and aging heat t r e a t m e n t s c a n b e incorporated
into t h e f o r m i n g operation.

In the c a s e of non-heat-treatable titanium g r a d e s , s u c h a s unalloyed


g r a d e s a n d a - a l l o y s , only s t r e s s - r e l i e f annealing o r full reannealing
t r e a t m e n t s a r e u s e d t o condition the p a r t f o r use. T h e r e a r e no
m e t a l l u r g i c a l r e a s o n s f o r solution treating and aging g r a d e s of this
type.

Until recently, the h i g h - t e m p e r a t u r e ( a s in solution heat t r e a t -


m e n t ) h e a t t r e a t m e n t of titanium w a s not utilized by titanium u s e r s .
Instead, m o s t of the titanium u s e d w a s in the annealed o r s t r e s s -
relief-annealed condition, o r e l s e , in a few c a s e s , u s e r s aged the
m a t e r i a l a f t e r f o r m i n g f r o m a producer-supplied solution-annealed
condition. With the advent of rocket technology, solution heat t r e a t -
m e n t of titanium p a r t s (and subsequent u s e in the aged condition)
b e c a m e m o r e common among titanium u s e r s . At f i r s t , and s t i l l the
p r e d o m i n a n t p r a c t i c e today, heavy section p a r t s w e r e those m o s t
frequently destined f o r u s e in the higher strength, solution-treated,
quenched, and aged condition. The p r a c t i c e was to shape, rough
m a c h i n e (leaving considerable e x c e s s stock), solution heat t r e a t ,
quench, f i n i s h machine and otherwise finish the fabrication, and age.
The h e a v i e r contamination picked up during solution heat t r e a t m e n t
w a s r e m o v e d by the finish-machining operation while light contamina-
tion, often j u s t a s u r f a c e t a r n i s h , picked up during aging w a s
e l i m i n a t e d by v a r i o u s c h e m i c a l and mechanical methods. Heat

51
t r e a t m e n t in air w a s , and is, the m o s t c o m m o n p r a c t i c e , although ,
t h e r e i s definitely a t r e n d toward m o r e usage of the sophisticated
h e a t - t r e a t m e n t techniques, i n e r t gas o r v a c u u m protection f r o m the
contaminates.

At a somewhat l a t e r point in t i m e , solution heat t r e a t m e n t and


aging to develop high s t r e n g t h in titanium alloys, s t a r t e d to be
applied to all s o r t s of titanium p a r t s including s h e e t p a r t s . F o r
example, the XB-70 r e p r e s e n t s the f i r s t application of h e a t - t r e a t e d
titanium-alloy s h e e t f o r a i r f r a m e s t r u c t u r e s . In this c a s e , the
transition f r o m fabrication of the lower strength, annealed, c o m -
m e r c i a l l y p u r e and Ti-8Mn m a t e r i a l s to that of higher s t r e n g t h ,
h e a t - t r e a t e d Ti-6A1-4V and Ti-4A1-3Mo- 1V was accomplished. The
forward fuselage of the XB-70 c o n s i s t s a l m o s t e n t i r e l y of the above
m a t e r i a l s , in addition to h e a t - t r e a t e d Ti-6A1-4V forgings and ex-
t r u s i o n s and h e a t - t r e a t e d Ti-7A1-4Mo b a r and forgings. In t h e s e up-
to-date applications, the alloys a r e h e a t t r e a t e d to t h e i r m a x i m u m
t e n s i l e - s t r e n g t h levels of 160, 000 to 200, 000 p s i and u s e d a s s h e e t ,
b a r , extrusions, and forgings in many s i z e s and configurations. In
e a c h p a r t , the alloys a r e s e l e c t e d and p r o c e s s e d to achieve m a x i m u m
strength, closely controlled f r a c t u r e toughness, and c l o s e dimen-
sional t o l e r a n c e s . (Ref. 2 7 )

Forming, f o r the production of p r e c i s i o n XB-70 p a r t s in heat-


t r e a t e d m a t e r i a l s , is a highly refined p r o c e s s , involving r o o m -
t e m p e r a t u r e forming and hot sizing at about 1200 F in p r e c i s i o n m e t a l
d i e s ( F i g u r e 32). This is n e c e s s a r y to compensate f o r the low
amount of plasticity and the v e r y high spring-back r a t e of high-
strength titanium. A final aging c y c l e develops the 170, 000-psi
strength level in the p a r t s . (Ref. 2 7 )

Elsewhere in the industry, hot sizing and c r e e p forming a r e also


becoming commonplace. The f u r t h e r advancement of incorporating
e i t h e r simultaneous sizing - s t r e s s - r e l i e f annealing o r c r e e p f o r m -
ing - aging schedules into the production of p a r t s i s being made.
(Ref. 25) T h e s e operations a r e usually a c c o m p l i s h e d in a i r , s i n c e
t e m p e r a t u r e s a r e not high enough to r e s u l t in s e v e r e contamination,
although a s noted e a r l i e r , t h e r e is a t r e n d t o m o r e and m o r e u s a g e
of protective devices that m i n i m i z e contamination.

52
8
Port before

After

Principal heot ond pressure

Hot-size press

0 0 0 0 0 0 0
Heated ploten

A-52341
Part

FIGURE 32. HOT SIZING O F TITANIUM ( R E F . 27)

Most titanium p a r t s and s t r u c t u r e s a r e fixtured in jigs con-


s t r u c t e d of i r o n - b a s e o r nickel-base alloys to p r e v e n t d i s t o r t i o n
during h e a t treatment. (Refs. 18, 19, 25, 26) It i s generally r e c o m -
mended that the titanium p a r t be s e p a r a t e d f r o m the f i x t u r e s by thin
titanium s h e e t (Ref. 26) o r s p r a y e d A1203 (Ref. 25) t o p r e v e n t any
possible contamination f r o m the jigging. P r i o r t o u s e , the f i x t u r e s
a r e usually thoroughly cleaned and "burned off" in a i r o r vacuum,
depending upon the method of heat treatment.

S t r e s s relieving is u s e d extensively t o r e m o v e high r e s i d u a l


s t r e s s e s induced during forming and fabrication operations. It i s
a l s o being u s e d t o r e m o v e w a r p a g e f r o m f o r m e d p a r t s and f r o m
s h e e t o r p a r t s that a r e d i s t o r t e d a f t e r solution treating. In s o m e
c a s e s , the s t r e s s - r e l i e v i n g forming operation is a l s o a p a r t of the
aging cycle.

In the p a s t , Boeing (Ref. 7) investi.gated the extent of w a r p a g e


r e m o v a l that o c c u r s when Ti-6A1-4V p a r t s a r e r e s t r a i n e d during a
s t r e s s - r e l i e f h e a t treatment. F i r s t , the t h e o r e t i c a l s t r e s s relief
that o c c u r s when the alloy i s exposed to v a r i o u s t e m p e r a t u r e s f o r
d i f f e r e n t t i m e s was d e t e r m i n e d . The r e s u l t s a r e plotted a s the
monograph shown in F i g u r e 33. Data of this type m a y be used a s a
guide f o r predicting w a r p a g e r e m o v a l in a given p a r t , but allowance
m u s t be made f o r configuration. Boeing points out that the extent of
w a r p a g e r e m o v a l is roughly proportional to the s t r u c t u r a l stability of
the p a r t . Thus, in n a r r o w flat s t r i p s w a r p a g e r e m o v a l will be v e r y
c l o s e t o the p e r c e n t a g e of s t r e s s relief indicated on the monograph;

53
9oc IO6 -
-
- 20,000
-- 10,000
-
-- 5000
-- 4000
- 3000
IO -
- - 2000
-
--
- 1000
-
--500
- -400
-300
- 200
loo( -
-
-
-
-
LL -
c 50 2
E3! 1140 2
-30
c
E!
0,
,
--20 g
I-"

I IOC O2

IO

I200
A - 52 342

FIGURE 3 3 . TIME-TEMPERATURE-PER CENT STRESS R E L I E F


RELATIONSHIP F O R Ti-6A1-4V ( R E F . 7 )

54
however, in f o r m e d p a r t s the w a r p a g e r e m o v a l would b e g r e a t e r .
T h e difference is due p r i m a r i l y to the very high s t r e s s e s c r e a t e d by
clamping the f o r m e d p a r t .

CONCLUSIONS AND RECOMMENDATIONS

This review of p r e s e n t p r a c t i c e s for. heat-treating titanium alloys


b r i n g s out s e v e r a l a r e a s which r e q u i r e additional r e s e a r c h and
development.

With the i n c r e a s e d demands and u s e s of titanium m a t e r i a l s , a


continued effort i s r e q u i r e d to d i s s e m i n a t e p r a c t i c a l information
which d e s c r i b e s the p r o p e r technique normally employed in handling
titanium alloys. A continued p r a c t i c a l p r o g r a m of this type would
eliminate many p r o b l e m s encountered by the initiate s u c h a s heat
t r e a t m e n t in i n c o r r e c t a t m o s p h e r e s (i. e. , hydrogen o r nitrogen).

A m o r e c o m p r e h e n s i v e and p r a c t i c a l a p p r o a c h t o r e d u c e con-
t a m i n a t i o n of titanium alloys during heat t r e a t m e n t is needed. The
need f o r b e t t e r and m o r e compatible protective coatings which r e -
duce o r p r e v e n t contamination is especially great. F u r t h e r m o r e ,
the development of n o n r e a c t i v e molten baths, s u c h as s a l t s and
g l a s s e s , would p e r m i t a m o s t economical technique for heat-treating
titanium alloys.

It a p p e a r s that p r i o r r e s e a r c h and development work which


e s t a b l i s h e d specifications f o r the quench delay and quench r a t e s of
t i t a n i u m alloys h a s neglected the p r a c t i c a l a s p e c t s of adapting t h e s e
p a r a m e t e r s to l a r g e - s c a l e production heat t r e a t m e n t s . F o r example,
r a p i d t r a n s f e r t i m e s of l a r g e titanium p a r t s to the quench media c a n
r e s u l t in s e v e r e d e f o r m a t i o n of p a r t s due t o handling p r o b l e m s that
could h a v e b e e n avoided by relaxing the t r a n s f e r t i m e by only a few
s e c o n d s . . ( L a r g e , thick section p a r t s do not r e q u i r e e x t r e m e l y s h o r t
q u e n c h delay t i m e s b e c a u s e they do not l o s e h e a t quickly. ) In addi-
tion, w o r k is r e q u i r e d to b e t t e r establish the effect on the p r o p e r t i e s
of titanium alloys a s a function of quench-media, volume available,
and amount of agitation.

A relaxation of the aging-time specification of titanium alloys


is r e q u i r e d . T h i s would allow the heat t r e a t m e n t of complex t i -
t a n i u m p a r t s and s h a p e s in the c r e e p - f o r m - a g i n g operation t o be
done u n d e r a m o r e r e a l i s t i c and p r a c t i c a l s e t of conditions t o m e e t
r equi r ed d i m e n s ional s pec if i c a t ions.

55
REFERENCES

1. Broadwell, R. G . , "The P r a c t i c a l H e a t T r e a t m e n t of T i t a n i u m
Alloys", p a p e r presented a t the Titanium Metallurgy C o u r s e ,
New Y o r k U n i v e r s i t y , School of Engineering and Science
( S e p t e m b e r 13-15, 1965) (RSIC 1264).

2. Maykuth, D. J . , Holden, F. C . , Williams, D . N . , Ogden, H. R . ,


and J a f f e e , R . I . , "The E f f e c t s of Alloying E l e m e n t s i n T i t a n i u m ,
Vol. B. P h y s i c a l and C h e m i c a l P r o p e r t i e s , Deformation and
T r a n s f o r m a t i o n C h a r a c t e r i s t i c s " , DMIC R e p o r t 136B, B a t t e l l e
M e m o r i a l Institute (May 29, 1961) (RSIC 1291).

3. Maykuth, D. J . , Ogden, H. R . , and J a f f e e , R . I . , "The Effects


of Alloying E l e m e n t s in T i t a n i u m , Vol. A . Constitution", DMIC
Report 136A, B a t t e l l e M e m o r i a l I n s t i t u t e ( S e p t e m b e r 15, 1960)
(RSIC 1292).

4. A i r c r a f t D e s i g n e r ' s Handbook f o r T i t a n i u m and T i t a n i u m Alloys,


SST 65-8, C o n t r a c t FA-SS-65-6, p r e p a r e d f o r F e d e r a l Aviation
Agency by B a t t e l l e M e m o r i a l I n s t i t u t e (August, 1965) (RSIC 0575).

5. F a u l k n e r , G. E . , L e w i s , W . J . , and M a r t i n , D. C . , "The S t a t u s
and P r o p e r t i e s of T i t a n i u m Alloys f o r T h i c k Plate", DMIC R e p o r t
185, B a t t e l l e M e m o r i a l I n s t i t u t e ( J u n e 14, 1963) (RSIC 0693).

6. McQuillan, A. D . , and McQuillan, M. K . , T i t a n i u m , Metallurgy


of the R a r e r Metals-4, B u t t e r w o r t h & Co. ( P u b l i s h e r s ) L i m i t e d
(RSIC 0600).

7. G r i e s t , A . J . , and F r o s t , P. D, , " P r i n c i p l e s and Application of


Heat T r e a t m e n t f o r Titanium Alloys", T M L R e p o r t No. 87,
Battelle M e m o r i a l I n s t i t u t e ( D e c e m b e r 27, 1957) (RSIC 1265).

8. Minkler, W , W . , "Titanium i n 1965", p a p e r p r e s e n t e d a t the


Titanium Metallurgy C o u r s e , New Y o r k U n i v e r s i t y , School of

L-
Engineering and Science ( S e p t e m b e r 13-15, 1965) (RSIC 1308).

9. Wood, R . A . , "A Tabulation of D e s i g n a t i o n s , P r o p e r t i e s , and


T r e a t m e n t s of Titanium and T i t a n i u m Alloys", DMIC M e m o r a n -
dum 171 (Revision of DMIC M e m o r a n d u m l o ) , Battelle M e m o r i a l
Institute ( J u l y 15, 1963) (RSIC 0293).

56
Wood, R. A . , "Effect of I n t e r s t i t i a l s on the Mechanical P r o p e r -
ties of T i t a n i u m and Its Alloys", paper p r e s e n t e d at the Titanium
Metallurgy C o u r s e , New York University, School of Engineering
and Science ( S e p t e m b e r 13-15, 1965) (RSIC 1302).

Ogden, H. R. , "The Behavior of Titanium a t Elevated T e m p e r a -


tures", p a p e r p r e s e n t e d a t the Titanium Metallurgy C o u r s e , New
Y o r k University, School of Engineering and Science (Septem-
ber 13-15, 1965) (RSIC 1301).

Reynolds, J. E . , Ogden, H. R , , and J a f f e e , R. I., "A Study of


the A i r Contamination of T h r e e Titanium AlloysBy,T M L R e p o r t
No. 10, B a t t e l l e M e m o r i a l Institute (July 7 , 1955) (RSIC 1335).

B o m b e r g e r , H. B. , "Fund+rnentals of C o r r o s i o n of Titanium",
p a p e r p r e s e n t e d at the Titanium Metallurgy C o u r s e , New York
U n i v e r s i t y , School of Engineering and S c i e n c e ( S e p t e m b e r 13-15,
1965) (RSIC 1304).

B r a s k i , D. N . , and H e i m e r l , G. J . , "The Relative Susceptibility


of F o u r C o m m e r c i a l T i t a n i u m Alloys to S a l t S t r e s s C o r r o s i o n a t
550 F", NASA TN D-2011, National A e r o n a u t i c s and S p a c e
A d m i n i s t r a t i o n ( D e c e m b e r , 1963) (RSIC 1306).

P r i d e , R. A . , and Woodard, J. M., "Salt-Stress-Corrosion


C r a c k i n g of Residually S t r e s s e d Ti-8A1- 1Mo-1V B r a k e - F o r m e d
S h e e t at 550 F (561 K)", NASA TM X-1082, National A e r o n a u t i c s
and S p a c e A d m i n i s t r a t i o n (April, 1965) (RSIC 1307).

Boyd, W. K . , and F i n k , F. W . , "The Phenomenon of Hot-Salt-


S t r e s s - C o r r o s i o n Cracking of Titanium Alloys", NASA CR- 1 1 7 ,
C o n t r a c t No. NASr- 100( 04), p r e p a r e d by Battelle M e m o r i a l
I n s t i t u t e f o r the National Aeronautics and Space Administration
( O c t o b e r , 1964) (RSIC 1184).

P e a r s o n , R. E. , "Fundamentals of Design Considerations", paper


p r e s e n t e d a t the Titanium Metallurgy C o u r s e , New York U n i -
v e r s i t y , School of Engineering and Science ( S e p t e m b e r 13- 15,
1965) (RSIC 1303).

P r i v a t e communication with R. H. Lundquist of California-Doran


H e a t T r e a t i n g Company, Los Angeles, California (October 13,
1965) (RSIC 1333).

57
19. P r i v a t e communication with S. S m i t h of M e n a s c o Manufacturing P .
Company, Burbank, California (October 12, 1965) (RSIC 1330).

20. P r i v a t e communication with G. A. Lenning of T i t a n i u m M e t a l s


C o r p o r a t i o n of A m e r i c a , H e n d e r s o n , Nevada (October 13- 14,
1965) (RSIC 1334).

21. P r i v a t e communication with R. H. E r n s t and D. N. Williams of


B a t t e l l e M e m o r i a l I n s t i t u t e , Columbus, Ohio (October 18, 1965)
(RSIC 1328).

22. Mallett, M. W . , "Surface T r e a t m e n t and Conditioning of


Titanium and Titanium Alloys", unpublished r e p o r t p r e p a r e d by
B a t t e l l e M e m o r i a l Institute f o r Redstone Scientific Information
C e n t e r under C o n t r a c t DA-01-021-AMC-11651 ( Z ) . (RSIC 1327).

23. Unpublished data u n d e r C o n t r a c t A F 33(615)-1386, N o r t h


A m e r i c a n Aviation, Columbus Division ( J a n u a r y - J u n e , 1965)
(RSIC 1305).

24. P r i v a t e communication with H. G i l b e r t and J. J . Shaw of H a r v e y


Aluminum Company, T o r r a n c e , California (October 13, 1965)
(RSIC 1332).

25. P r i v a t e communication with K. T . McDonald of N o r t h A m e r i c a n


Aviation, Los Angeles, California (October 12, 1965) (RSIC 1329).

26. P r i v a t e communication with H. A. K r a a k e of Vac-Hyd C o r p o r a -


tion, T o r r a n c e , California ( O c t o b e r 13, 1965) (RSIC 1331).

27. Rogerson, D. B. , "Technological Advancements Resulting f r o m


X B - 7 0 P e r f o r m a n c e R e q u i r e m e n t s " , p a p e r p r e s e n t e d a t the
National Aeronautic and S p a c e Engineering and Manufacturing
Meeting, SAE 650798, Los A n g e l e s , C a l i f o r n i a ( O c t o b e r 4-8,
1965) (RSIC 1343).

58
APPROVAL NASA TM X-53445

HEAT TREATMENT O F TITANIUM AND TITANIUM ALLOYS

By F. F. Schmidt and R. A. Wood

The information in t h i s r e p o r t has been reviewed f o r s e c u r i t y


classification. Review of any information concerning D e p a r t m e n t of
Defense o r Atomic E n e r g y Commission p r o g r a m s has been m a d e by
the MSFC Security Classification Officer. This r e p o r t , in its
entirety, has been d e t e r m i n e d to be unclassified.

This document h a s a l s o been reviewed and approved f o r technical


accuracy.

&fl- W. A. WILSONfL
Chief, Methods Development Branch

~J. P. .RR
Manufacturing R e s e a r c h and
echnology Division

+,WERNER R. KUERS
j D i r e c t o r , Manufacturing Engineering
Labor atory

59

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