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HEAT T R E A T M E N T O F T I T A N I U M A N D T I T A N I U M A L L O Y S
NASA
BY
F. F. Schmidt and R. A. Wood
P r e p a r e d for
In Cooperation with
Subcontracted t o
Battelle M e m o r i a l Institute
505 King Avenue
Columbus, Ohio
C o n t r a c t No. DA-O1-02l-AMC-l1651(Z)
PREFACE
ii
.
. TABLE O F CONTENTS
Page
SUMMARY . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . 2
iii
TABLE O F CONTENTS
(Continued)
-
Page
TITANIUMHEAT-TREATMENT P R A C T I C E . . . . . . . 30
Contamination . . . . . . . . . . . . . . . 30
. .
Effect on P r o p e r t i e s . . . . . . . . . . 31
Oxidation . . . . . . . . . . . . . . . 33
Corrosion . . . .. . . . . . . . . . . 37
Contamination Control. . . . . . . . . . . . . 38
F u r n a c ing . . . . . . . . . . . . . . . . 45
Heat-TreatmentTechniques. . . . . . . . . . . 49
REFERENCES 56
iv
r
. LIST O F ILLUSTRATIONS
3. T h e Effect of Solution-Treatment T e m p e r a t u r e on
the M i c r o s t r u c t u r e s of the Alpha-Beta Alloy
Ti-4.4% . . . . . . . . . . . . . . 8
4. R e p r e s e n t a t i v e H a r d n e s s Curve f o r a n Alpha-Beta
Alloy Quenched F r o m Alpha-Beta F i e l d and Aged
at 800 F . . . . . . . . . . . . . . 11
7. T h e P h a s e Relationships f o r Ti-6A1-4V . . . . 21
V
LIST O F ILLUSTRATIONS
(Continued)
17. T T T D i a g r a m f o r Ti-13V-11Cr-3A1-0. 1 5 0 2 a s D e t e r -
mined by Metallographic Techniques . . . . . . 28
19. Effect of T h e r m a l E x p o s u r e at 6 0 0 F on t h e T e n s i l e
P r o p e r t i e s of Annealed-and- Worked
T i - 13V- 11C r .3A1 . . . . . . . . . . . . 30
vi
c LIST O F ILLUSTRATIONS
( C ont inu ed )
3 1. C a r Bottom Type of F u r n a c e . . . . . . . . . 48
vii
LIST O F TABLES -
Table Title Page
viii
TECHNICAL MEMORANDUM X-53445
I SUMMARY
T h e r m a l t r e a t m e n t s f o r titanium m a t e r i a l s a r e n o r m a l l y c a r r i e d
out in conventional g a s - f i r e d , oil-fired, o r e l e c t r i c f u r n a c e s readily
a v a i l a b l e t o industry. The a t m o s p h e r e in the f u r n a c e should b e f r e e
f r o m w a t e r vapor and should be s l i g h t l y oxidizing. Both w a t e r vapor
and incompletely burned f u e l vapor c a n r e a c t with titanium to f o r m
a t o m i c hydrogen which is r e a d i l y absorbed by titanium. T h e s e prob-
lems m a y b e reduced by using protective coatings a n d / o r m o r e i n e r t
a t m o s p h e r e s , o r completely eliminated by using vacuum t r e a t m e n t .
Reducing a t m o s p h e r e s o r endothermic a t m o s p h e r e s should not be u s e d
in h e a t - t r e a t i n g titanium.
Most titanium m a t e r i a l s that a r e in the semifinished o r finished - -
condition a r e fixtured in jigs to control distortion during the h e a t -
t r e a t m e n t operation. S t r e s s -relieving t e m p e r a t u r e s a r e frequently
used to s t r a i g h t e n and c r e e p f o r m titanium p a r t s in hot-sizing p r e s s e s .
INTRODUCTION
2
.
stable f r o m the 1625 F t r a n s f o r m a t i o n t e m p e r a t u r e up t o the melting
Goint of 3035 F. The t e m p e r a t u r e a t which a-titanium begins to t r a n s -
f o r m t o beta is r a i s e d by the alloying of a-stabilizing e l e m e n t s and
lowered by the alloying of p- stabilizing elements. The t e m p e r a t u r e
at which the last remaining a-titanium t r a n s f o r m s t o p-titanium on
heating is called the p - t r a n s u s . Titanium alloys a r e c l a s s i f i e d as
containing principally a - p h a s e , p-phase, o r a m i x t u r e of a- and
/3-phas e s.
c Beta Isomorphous
3
The P-eutectoid type of s y s t e m is c h a r a c t e r i s t i c of titanium alloys
with s u c h additions a s manganese, i r o n , chromium, nickel, copper,
and silicon. T h e s e p-stabilizing e l e m e n t s d i s s o l v e p r e f e r e n t i a l l y in
the p-phase causing a lowering of the t r a n s u s t e m p e r a t u r e with in-
c r e a s i n g alloy content. A eutectoid r e a c t i o n o c c u r s in this type of
s y s t e m a t a t e m p e r a t u r e between the t r a n s f o r m a t i o n t e m p e r a t u r e of
pure titanium and r o o m t e m p e r a t u r e in which the P-phase decomposes
to f o r m the a - s o l i d solution and a n i n t e r m e d i a t e phase r i c h e r in the
alloying e l e m e n t - usually a n i n t e r m e t a l l i c compound. Although under
equilibrium conditions, c h r o m i u m , manganese, and i r o n f o r m /3-
eutectoid s y s t e m s . The eutectoid reaction in t h e s e alloys is v e r y
sluggish, and in a c t u a l p r a c t i c e , t h e s e alloys behave a s i f the eutec-
toid r e a c t i o n did not occur. Additions of copper and silicon f o r m t r u e
eutectoid type of alloys.
5
Ti-679 a r e in g e n e r a l s i m i l a r t o a-/3 alloys but differ b e c a u s e of the .*
small P-stabilizer content.
6
Alpha-Beta Alloys. Depending upon the P- stabilization e l e -
m e n t s and t h e i r r e l a t i v e amounts, a - p alloys m a y be c l a s s e d a s
s t r o n g l y o r weakly P-stabilized. By definition, m a r t e n s i t i c types of
a - p alloys contain a' a f t e r quenching f r o m a-p o r P-phase fields. The
amount of a' produced by quenching d e c r e a s e s with i n c r e a s i n g P-
s tabilizing-alloy content. T h e r e f o r e , weakly stabilized P-alloys a r e
g e n e r a l l y m a r t e n s i t i c . On the other hand, alloys containing a higher
p e r c e n t a g e of P - s t a b i l i z e r will r e t a i n m e t a s t a b l e b e t a upon quenching
f r o m t h e a - P o r P-phase fields.
7
250X 95258 250X 95265
a. Annealed 1 Hour a t 1200 F b. Annealed 1 Hour a t 1290 F
8
c
100
600
I /
Note. If hardness is around 400 VHN. as q u e n c h ,
omega may form during quench. I
500
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300
200
I00
I I I
As I IO 100
quenched
Aging Time, hours A-2578Q
11
alloyed m a t e r i a l s upon aging r e v e r t s to alpha, producing p r o p e r t y
changes, including hardening. The m e c h a n i s m i s not completely
..
understood and a p p e a r s to v a r y depending on alloy composition. The
manifestation of this in s o m e alloys h a s been observed by the develop-
ment of a finely d i s p e r s e d p r e c i p i t a t e within the a'-needle, a f t e r aging
between 900 and 1400 F. (Ref. 1)
A s t r e s s - r e l i e f t r e a t m e n t i s a t r e a t m e n t which produces a r e l a x a -
tion of r e s i d u a l s t r e s s e s induced f r o m mechanical operations o r weld-
joining operations. S t r e s s relieving i s conducted a t the lowest t e m -
p e r a t u r e a t which s t r e s s e s m a y be reduced to d e s i r e d l e v e l s in
p r a c t i c a l t i m e s . In addition, t r e a t m e n t s a r e s e l e c t e d s o that oxidation
and undesirable m e t a l l u r g i c a l f a c t o r s a r e minimized. The effective-
n e s s of a p a r t i c u l a r s t r e s s - r e l i e f t r e a t m e n t depends quite strongly
upon alloy type and alloy concentration. Recommended t i m e -
t e m p e r a t u r e combinations f o r s t r e s s relieving s e v e r a l of the m o r e
common alloys a r e given below: (Ref. 1)
S t r e s s -Relieving Conditions
Alloy Time, Temper atur e,
Alloy Type hours F
C o m m e r c i a l titanium a 1 / 4 to 4 9 0 0 - 1100
T i - 5A1- 2. 5Sn a 114 to 4 1000- 1200
Ti-8A1- 1Mo-1V Near a 112 t o 5 1100-1300
Ti-8Mn a- P 1 / 4 to 1 9 0 0 - 1100
Ti-4A1-3Mo- 1V a- P 112 to 8 9 0 0 - 1050
T i - 6A1- 4V a- P 1 to 24 900- 1200
Ti-6A1-6V-2Sn a- P 1 to 8 900-1200
12
a,lloys of this type into the P-field h a s occasionally been r e f e r r e d to as
"/3-embrittlement11. This t e r m is no longer in common usage.
Acicular a-p s t r u c t u r e s a r e generally observed in weldments and in
s o m e extruded and forged components. Alloy compositions have been
modified to m a k e t h e s e s t r u c t u r e s l e s s objectionable.
pr t w --f pr t w t a.
pr t w t a --f pu t a
isu t CL + t Ti,M
Y
(in active eutectoid s y s t e m s ) ,
where
9
Po = P-phase of original alloy content that e x i s t s a t the c
10
hjgher than about 600 F, the beta could partially decompose t o
&-phase and the p a r t s might be s e r i o u s l y embrittled. (Ref. 7 )
13
/-B transus fl is stable
Solution
range
Time - A-25781
Although c u r r e n t l y t h e r e a r e about 30 t i t a n i u m a l l o y s c o m -
m e r c i a l l y a v a i l a b l e , about 10 of t h e s e account f o r 85 t o 90 p e r c e n t of
all applications. T h i s group includes t h r e e g r a d e s of unalloyed ti-
tanium and the a l l o y s , Ti-5A1-2. 5Sn, Ti-6A1-4V, Ti-8A1- 1Mo- l V ,
Ti-6A1-6V-2Sn, and T i - 1 3 V - l l C r - 3 A l . ( R e f , 4 ) T h e Ti-6A1-4V alloy
is by far t h e m o s t - u s e d g r a d e (about 60 t o 65 p e r c e n t of all t i t a n i u m
used). (Ref. 8) The Ti-5A1-2. 5Sn ( a - r e p r e s e n t a t i v e ) , Ti-6A1-4-d
(a-P r e p r e s e n t a t i v e ) , and T i - 13V- 1 1 C r - 3 A l ( p - r e p r e s e n t a t i v e ) a l l o y s
a r e d i s c u s s e d in the following s e c t i o n s in d e t a i l with r e s p e c t t o
specific h e a t - t r e a t m e n t p r a c t i c e a n d e f f e c t s on p r o p e r t i e s . The m o s t
common t h e r m a l t r e a t m e n t s f o r t h e s e and all o t h e r t i t a n i u m a l l o y s
n o r m a l l y encountered, together with t y p i c a l m e c h a n i c a l p r o p e r t i e s
obtainable, a r e s u m m a r i z e d in T a b l e I. T h e p r o d u c e r d e s i g n a t i o n s
and the f o r m s a v a i l a b l e f o r the v a r i o u s t i t a n i u m g r a d e s a r e l i s t e d in
Table 11.
14
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17
TABLE 11. PRODUCER DESIGNATIONS AND FORMS AVAILABLE FOR TITANIUM AND TITANIUM ALLOYS
Nomina 1 C o m p o s i t 1on
(Balance T i ) , Forms
Wright p ? r cent Available(b)
Unalloyed G r a d e s
39. 5Ti A-30, HA-1930, RMI-30, RD-30, Ti-35A, WC-30
39. 2Ti GOC-40, A-40, HA-1940, RMI-40, RD-40, Ti-55A, WC-40
99. OTi GOC-55, A-55, HA-1950, RMI-55, R D - 5 5 , T i - 6 5 A , WC-55
( a ) A-, D - , C - : C r u c i b l e S t r r l C o m p a n y (b) I3 - B i l l e t s a n d b a r s
G O C - : G. 0. C a r l s o n , Inc. F - Forgings
EIA-: H a r v e y Aluininiiln C o m p a n y S - P l a t e , s h r r f , and s t r i p
OMC - : O r P gon M t a I1 11r p I Ca1 C o r po r a t I on E -
Extrusions
RD-: R and D M e t a l s C o m p a n y ( w i r r s u p p l t e r ) T - Tubing
RMI-: Rc-active M c ~ t a l s , Inc. W - Wire
T I - : 'Titanitim M c l a l s C o r p . of Amc.ri< .I ('I'MCA)
W C - : Wah Chang C o r i m r a l i o n
18
c
ALPHA ALLOY - Ti-5A1-2.5Sn (Ref. 4 )
S t r u c t u r e . T h e s t r u c t u r e of Ti-5A1-2. 5Sn at r o o m t e m p e r a -
t u r e is e s s e n t i a l l y all alpha. T r a c e s of /3-phase c a n u s u a l l y b e de-
t e c t e d m e t a l l o g r a p h i c a l l y r e s u l t i n g f r o m the stabilization of this phase
by i r o n and m a n g a n e s e i m p u r i t i e s . This small amount of P-phase c a n
be d e t r i m e n t a l t o v e r y low t e m p e r a t u r e p r o p e r t i e s , however a low
i n t e r s t i t i a l g r a d e ( E L I ) which a l s o h a s a lower i r o n and m a n g a n e s e
content c a n be u s e d f o r t h e s e applications. The a - s t r u c t u r e h a s t w o
basic f o r m s - equiaxed and a c i c u l a r . The equiaxed s t r u c t u r e is ob-
tained by working and annealing in the a - p h a s e field. T h e a to a-p
t r a n s u s is about 1875 F and all p - s t r u c t u r e s e x i s t above about 1925 F.
S t r e s s - R e l i e f Annealing. S t r e s s - r e l i e f annealing is n o r m a l l y
conducted i n the 1000 to 1200 F t e m p e r a t u r e r a n g e f o r 1 / 4 to 1 hour
I followed by a i r cooling. F i g u r e 6 shows that little r e l a x a t i o n takes
19
place at 7 0 0 F, only p a r t i a l relief of r e s i d u a l s t r e s s in p r a c t i c a l t i m e s
'
a t 900 F, and significant s t r e s s - r e l i e f annealing c a n be accomplished
i n 1 hour a t 1100 F.
(a) a -[jextrudcd.
20
T h e r m a l Stability. Ti-5A1-2. 5Sn is metallurgically s t a b l e
hnder any conditions of s t r e s s , t e m p e r a t u r e , and t i m e up to the
annealing t e m p e r a t u r e .
4 A- 5094 I
21
1550 F, b e t a i s r e t a i n e d . At the l a t t e r solution-annealing t e m p e r a - .’
t u r e , however, the P-phase i s mechanically u n s t a b l e a f t e r quenching,
and m a r t e n s i t e c a n then be f o r m e d during p l a s t i c s t r a i n i n g . T h i s
condition is c h a r a c t e r i z e d by a low r a t i o of yield to u l t i m a t e t e n s i l e
s t r e n g t h s . Maximum h e a t t r e a t m e n t r e s p o n s e is a t t a i n a b l e a f t e r
solution annealing in the P-field (D); however, the s t r e n g t h i n c r e a s e
i s offset by a c o n s i d e r a b l e l o s s of ductility ensuing f r o m t h e t r a n s -
f o r m e d s t r u c t u r e , s o t h a t solution a n n e a l s usually a r e not c a r r i e d out
in the a l l - b e t a r a n g e but r a t h e r f r o m i n t e r m e d i a t e to high in the a-P
range ( P o i n t s B to C ) .
Minutes 0 2 0 3 0 4 0 5 0
A-50940
Time
22
Annealing. Annealing heat t r e a t m e n t s usually involve holding
f o r 1 to 2 h o u r s a t 1300 to 1500 F, furnace cooling to about 1100 F,
and then a i r cooling to r o o m t e m p e r a t u r e . T i m e , t e m p e r a t u r e , and
cooling r a t e a r e s e l e c t e d s o that the annealing t r e a t m e n t achieves a
mixed a-p s t r u c t u r e that is ductile and stable. The m a j o r i t y of
Ti-6A1-4V product is supplied in the annealed condition.
23
50 I I I I
I n t e r s t i t i a l Level No. --
Carbon Oxygen N i t r o g e n
- I 0.05 0.06 0.0I
45
0 2 0.05 0.24 0.0I
-
- 3 0.05 0.08 0.07
0,
3 40 4 0.05 0.16 0.04
Y
0
0
5 0.20 0.08 0.0I
LT
m
m
- 35
Q,
c
72
30
25
0 I 2 3 4
Distance From Quenched End, inches
A-50939
iE
400 L 'SQF IC,wa
IKx)F24C1 IC, W O
W F
0 350
c
ul
In
Q,
6 300
0
I
250
200
Distance, inches
FIGURE 10. THE EFFECT OF AGING ON H A R D - FIGURE 11. THE EFFECT OF SECTION SILE
NESS OF A Ti-6A1-4V SPECIMEN END QUENCHED ON THE TENSILE PROPERTIES OF T1-6A1-4V
FROM 1550 F (REF. 4 ) (KEF. 4 )
24
0
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0
E
0.95
0)
0.85
0.75 C
0.65 F
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C 0
100 0.80
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0.70 5
0)
3 0.60
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- .o=
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.-0
0
20
0 -
E S 0
wzU
B Log Time, seconds
T i m e , seconds A-50938
25
FIGURE 14. THE E F F E C T O F
AGING TIME AT 9 0 0 F ON THE
TENSILE P R O P E R T I E S O F
Ti-6A1-4V SOLUTION TREATED
AT 1550 F ( R E F . 4 )
0 8 16 24
32 40 48
Time, hours
A- 50946
-
T h e r m a l Stability. In g e n e r a l , Ti-6A1-4V, a s annealed o r
a s aged under o r d i n a r y s e r v i c e conditions, is c o n s i d e r e d s t a b l e . T h e
alloy h a s the ability t o r e t a i n the o r i g i n a l m e c h a n i c a l p r o p e r t i e s a f t e r
prolonged t h e r m a l e x p o s u r e in a v a r i e t y of environments. Elevated-
t e m p e r a t u r e e x p o s u r e of solution-treated material, during o p e r a t i o n s
such as forming, m a y lead to s t r e n g t h i n c r e a s e s and a c o r r e s p o n d i n g
d e c r e a s e in ductility. In s u c h c a s e s the alloy should be s t a b i l i z e d by
aging o r annealing p r i o r t o s e r v i c e .
S t r u c t u r e . T h e Ti- 1 3 V - l l C r - 3 A l s t r u c t u r e is e n t i r e l y beta
a t r o o m t e m p e r a t u r e a f t e r annealing f r o m above t h e /3-transus. T h e
s t r u c t u r e is e a s i l y obtained e v e n with slow cooling r a t e s b e c a u s e of
the ,B-stabilizing c h a r a c t e r i s t i c s of the high vanadium and c h r o m i u m
content of the alloy.
26
r a i s e s the p - t r a n s u s t e m p e r a t u r e . Oxygen a l s o r a i s e s the p - t r a n s u s
t k m p e r a t u r e . Without the m i n o r aluminum addition the p - t r a n s u s
t e m p e r a t u r e would be lowered by about 200 F.
27
v9 IO II I2 13 14
Chromium Content, per cent
FIGURE 15. PHASE DIAGRAM OF BETA ALLOY WITH VARIABLE CHROMIUM CONTENT
(Ti-13V-Cr-3A1-0.05 0 2 ) (REF. 4)
-----r
I500 1400 ~
1 - r- - -
Beto tmnsus 1325 F
I400
I300
4
fe 1200
0)
n
El
I-
1100
IO00
900
500 -
Solution treoted
cent cold rolled
+ 25 per
-
I I
0 1 2 3 4 5 6 01 I IO I00 000 10,000
A-X¶bO
Aluminum Content, per cent Transformation Time, hours
A - 50955
FIGURE 16. PHASE DIAGRAM OF BETA ALLOY FIGURE 17. TTT DIAGRAM FOR T i - 1 3 V - l l C r -
WITH VARIABLE ALUMINUM CONTENT 3A1-0.15 0 2 A S DETERMINED BY METALLO-
(Ti-13V-11Cr-A1-0.5 0 2 ) (REF. 4) GRAPHIC TECHNIQUES (REF. 4)
28
FIGURE 18. E F F E C T O F
SOLUTION TEMPERATURE
ONTHEANNEALEDAND
ANNEALED-PLUS AGED
HARDNESS O F Ti-13V-11Cr-
3A1 ( R E F . 4)
29
FIGURE 19. E F F E C T O F
THERMAL EXPOSURE AT 600 F
ON THE TENSILE PROPERTIES
O F ANNEALED-AND- WORKED
T i - 1 3 V - l l C r - 3 A l ( R E F . 4)
CONTAMINATION
30
r-eadily available - carbon, oxygen, nitrogen, and hydrogen. T i -
tanium r e a c t s with, and i s contaminated by, m o s t gaseous c o m -
pounds, including CO, C 0 2 , H 2 0 vapor, "4, and many volatile
organic m a t e r i a l s . The r e s u l t s of such g a s r e a c t i o n s a r e m o r e
s e r i o u s f o r titanium than f o r many other m e t a l s , s i n c e the gaseous
e l e m e n t s not only f o r m compounds a t the s u r f a c e , but a l s o p e n e t r a t e
the m e t a l l a t t i c e causing loss of ductility and toughness. F u r t h e r -
m o r e , with the exception of hydrogen, the contaminating g a s e s cannot
be removed by v a c u u m h e a t t r e a t m e n t , since the r e a c t i o n s a r e
irreversible.
31
- 130
0
8 140
130
5 120
ri 110
;
E IW
e
I-y 90
eo
- 70
60
50
i
a
40
30
6 20
j
(L
10
0
0 01 0 2 0 3 0 4 O S 0 6 0 1 0 8 O I X 0.yp.n
0 03 06 09 12 X Carbm
0 01 02 03 04 X N1Irog.n
4 DIW@
.
FIGURE 21. E F F E C T O F CARBON, OXYGEN, AND NITROGEN ON
VICKERS HARDNESS O F IODIDE TITANIUM ( R E F . 1 0 )
32
- 200 0 200 - 200 0 200 - 200 0 200
A-51561
Testing Temperature. F
33
E 100 r I I I I 1
$ 10bprn H2
L
g 80 /
-
0
w
L
60
a Slow-speed test,
.-c 40
U
a. Effect of Hydrogen Content
EWu ' O O E
d
80 '
60 -
40
Unnotched test,
U
b. Effect of Loading Rote
2 I00
W
V
80
60
40
20
n
"
-300 -200 -100 0 I00 200
Temperature, F
c. E f f e c t of Stress Concentration
34
0 2 4 6 8 IO 12
J T i m e , min A-51595
70
60 w
Temperature, F 1.515%
36
n o r at t e m p e r a t u r e s up through about 1000 F. Thus, oxidation of ti-
tanium in the s e r v i c e - t e m p e r a t u r e r a n g e is not a problem. In f a c t ,
it would take about 300 y e a r s to f o r m a n oxide l a y e r 1 mil thick on
titanium a t 500 F, o r about 6 months a t 9 0 0 F. However, at higher
t e m p e r a t u r e s , p a r t i c u l a r l y those u s e d f o r fabrication and heat t r e a t -
m e n t of titanium, the oxidation r a t e b e c o m e s significant and, in
addition, oxygen diffuses into the solid metal. Table I V shows the
effect of t e m p e r a t u r e on the oxide-film thickness of titanium.
M e a s u r a b l e Oxide T h i c k n e s s ,
Temperature, F mils
600 None
800 None
1000 None
1200 <o. 2
1400 0.3
1500 <1
1700 <2
1800 2
1900 4
2000 14
35
hydrochloric, s u l f u r i c , phosphoric, oxalic, and f o r m i c a c i d s ) , ioniz- -
able-fluoride compounds, s o m e low-pH s a l t solutions (including hot,
I concentrated aluminum and calcium c h l o r i d e s ) , and c e r t a i n powerful
oxidizing agents ( s u c h as r e d fuming n i t r i c acid, high concentrations
of hydrogen peroxide, liquid and gaseous oxygen), and d r y chlorine
g a s (Ref. 13).
CONTAMINATION CONTROL
38
The only way that this contamination c a n be eliminated is by removing
the contaminated l a y e r f r o m the s u r f a c e of the m e t a l .
400
350
ul
Y)
0
= 250
E0
I
Q
8 200
C
Y
I50
100
0 IO 20 30 40 50 60 70
Penetration ,mils PI- 3 1597
37
C
In g e n e r a l , solution-annealing t e m p e r a t u r e s and t i m e s n o r m a l l y
r e c o m m e n d e d f o r specific alloys r e s u l t in about 3 t o 8 mils depth of
contamination. F i g u r e s 27, 28, and 29 show c u r v e s f o r estimating
the depth of contamination f o r titanium and two alloys f o r any given
t i m e - t e m p e r a t u r e conditions. It i s g e n e r a l l y accepted that the
v a r i o u s , c o m m e r c i a l l y available, protective coatings f o r titanium
cut down the depth of contamination but do not eliminate the p r o b l e m
entirely. Unpublished work at Battelle (Ref. 21) indicated that f o r
thin s h e e t m a t e r i a l of Ti-6A1-4V, exposed f o r s h o r t periods of t i m e
up to 1800 F, contamination w a s reduced by a t l e a s t one-half over that
of unprotected m a t e r i a l . In ahy c a s e , s c a l e a n d / o r coating m u s t be
r e m o v e d a f t e r t r e a t m e n t by chemical milling o r by mechanical tech-
niques s u c h as grinding o r sandblasting. Titanium Metals Corporation
of A m e r i c a r e p o r t s that the development of a u n i v e r s a l effective coat-
ing f o r all titanium alloy s u b s t r a t e s is probably out of the r e a l m of
p r a c t i c a l i t y . However, specific coating s y s t e m s have been proven f o r
specific titanium alloys. (Ref. 20) Thus, each individual t h e r m a l -
p r o c e s s i n g t r e a t m e n t m u s t b e considered with r e s p e c t t o allowable
depth of contamination and t o the compatibility and usefulness of any
given protective coating. A detailed examination of the s u r f a c e t r e a t -
m e n t s and conditioning of titanium and titanium alloys, with r e s p e c t
t o mechanical, e l e c t r o c h e m i c a l , nonmetallic, and s p r a y coatings
t r e a t m e n t s , is covered in another NASA r e p o r t . (Ref. 2 2 )
39
40
50
60
70
80
90
100
I10
AKHN F
42
V
.25 2100
50
- 20
-15
k
60
70
80
-2
X , mils
90 -15
F
-I
I 00
m t hours
41
- 2100
-
-2Ooo
- 1900
0 -I800
0
0
- 1700
-
- 1600
- 1500
-
- 1900
A KHN
m t
t 0.3
0.2
, hours
Key: Drow o line from
m r k m.
A K H N to 1 ,
A12918
43
Metals Corporation of A m e r i c a u s e s a l o w - t e m p e r a t u r e (400 to 425 F )
s a l t bath, composed of p o t a s s i u m compounds with additives and in-
hibitors to control oxidation, to d e s c a l e a l m o s t a l l titanium alloys
rolled and annealed a t 8 0 0 to 1900 F. (Ref. 2 0 ) Operating a t this low
t e m p e r a t u r e , well below the 700 to 1000 F r a n g e c o m m o n to many
salt-bath descaling p r o c e s s e s , s c a l e c a n be removed without a g e
hardening o r causing e x c e s s i v e hydrogen pickup. The p r o c e s s is
c a r r i e d out in two batch-type descaling and pickling installations in
which billets, s l a b s , tubing, plate, s h e e t , and w i r e a r e p a s s e d
through the s a l t bath, a cold-water r i n s e , 35 p e r cent s u l f u r i c acid,
a hot-water r i n s e , and finally through a nitric-hydrofluoric a c i d
solution and another hot-water rinse. Short, repetitive c y c l e s -
about 10 minutes in the s a l t bath and 5 minutes in the s u l f u r i c a c i d -
have proved to be m o r e effective than one longer cycle.
44
*
in a vacuum. Because t h e s e methods a r e expensive, m o s t h e a t t r e a t -
in’g is done in a slightly oxidizing a t m o s p h e r e ; this r e d u c e s the p a r t i a l \
FURNACING
45
although not u n i v e r s a l l y so. Heating m a y be c a r r i e d out in any type .
>
of furnace, and g a s - o r o i l - f i r e d f u r n a c e s commonly found in s t e e l
plants have been used with s u c c e s s . The m o s t important precaution
to be observed with fuel f u r n a c e s is that the stock should not be ex-
posed d i r e c t l y to the f l a m e if this can be avoided. If complete
muffling is not possible, the a t m o s p h e r e in the f u r n a c e should be
f r e e f r o m w a t e r vapor and should be slightly oxidizing. Both w a t e r
vapor and incompletely burned fuel vapor c a n r e a c t with titanium to
f o r m a t o m i c hydrogen which i s readily a b s o r b e d by the titanium.
Thus, one of the principal s o u r c e s of hydrogen contamination in
titanium products i s the fuel-fired furnace. The only p r a c t i c a l
method for removing hydrogen f r o m titanium i s by vacuum annealing.
F u r n a c e s for solution treating m a y be g a s f i r e d o r e l e c t r i c , with the
l a t t e r being p r e f e r r e d to m i n i m i z e hydrogen pickup. R e s i s t a n c e and
induction types of heating a r r a n g e m e n t s a r e a l s o used to m i n i m i z e
contamination through reduced heating t i m e s . The effectiveness of a
solution-treatment operation i s tied v e r y c l o s e l y to the way the
quenching m e d i u m o p e r a t e s in conjunction with the furnace. In many
c a s e s of production p a r t s , the f u r n a c e s a r e built together s o that the
p a r t can b e dropped o r rolled f r o m the hot zone into the quenching
a r e a in a v e r y s h o r t time. Quench delay t i m e i s c r i t i c a l with r e g a r d
to obtaining optimum p r o p e r t i e s . Water is the m o s t widely u s e d
quenching medium, although low-viscosity o i l and w a t e r containing
about 3 p e r cent NaOH a r e a l s o employed. (Ref. 1) The NaOH addi-
tion provides f o r a b e t t e r wetting action and consequently m o r e
efficient heat dissipation. (Ref. 18) T h e r e have been s o m e r e p o r t s
that solution-treated and aged Ti-6A1-4V exhibits c o n s i d e r a b l e i m -
provements in s t r e n g t h combined with good ductility when m o r e
effective water-quenching techniques a r e employed. (Ref. 24) It
a p p e a r s that this is facilitated for titanium a l l o y s by incorporating
the c o r r e c t quench media with violent agitation through a n o v e r s i z e d
pumping s y s t e m . (Ref. 18) F o r example, i f a 5-hp pump i s sufficient
to agitate a bath, a much l a r g e r pump, s a y 50-hp, might t r u l y be
required to m o r e ideally quench the p a r t f o r o p t i m u m p r o p e r t y
development.
46
.
d i s t o r t i o n b e c a u s e it is suspended vertically. However, v e r y s h o r t
t r a n s f e r t i m e s c a n c a u s e degradation of the p a r t through m e c h a n i c a l
vibration c a u s e d by speeding up the quenching p r o c e s s . (Ref. 18)
California-Doran Heat T r e a t i n g Company h a s found in solution t r e a t -
ing Ti-6A1-4V heavy s e c t i o n p a r t s that no d e t r i m e n t in p r o p e r t i e s
o c c u r s when using up t o a n 8-second quench delay t i m e provided t h e
cooling r a t e is v e r y r a p i d once the p a r t e n t e r s the quench
medium. (Ref. 18) A v e r t i c a l f u r n a c e of this type u s e d in the h e a t
t r e a t m e n t of t i t a n i u m is shown in F i g u r e 30.
47
FIGURE 30. VERTICAL GANTRY TYPE OF
FURNACE
6 fcet in diaineter, 8 f e e t -
6 inches high, 2000 l b a t
2000 F or 3000 lb a t 1600 I;,
15 I; gradicnt.
Courtesy of California-Doran
H c a t Treating Co.
Courtcsy of Cahfornis-
Doraii Heat Treating Co.
48
-the solution
b Salt baths, s u c h as NaCl o r BaClZ, a r e and have been used in
t r e a t m e n t of titanium p a r t s . However, s o m e experience
in the application of a n e u t r a l BaC12 s a l t bath during solution anneal-
ing r e s u l t e d i n i n t e r g r a n u l a r attack of the titanium, s u c h that e x c e s s
m a t e r i a l w a s r e q u i r e d to allow for contamination cleanup. If e x c e s s
m a t e r i a l is available, the h e a t t r e a t m e n t can n o r m a l l y be effected
b e t t e r i n a i r . (Ref. 18) In addition, the salt-bath r e s i d u e , if not
p r o p e r l y and completely removed, m a y have a d v e r s e effects in
promoting salt s t r e s s c o r r o s i o n as d i s c u s s e d e a r l i e r i n t h i s r e p o r t .
49
Secondary fabrication, that is m e t a l shaping, is the f o r e m o s t r e a s o n ,
and v a r i o u s h e a t t r e a t m e n t s f o r the development of optimum p r o p e r -
t i e s account f o r the r e m a i n d e r . Some of the difficulties and p r o b l e m s
that might be encountered, and s o m e of the solutions t o these situa-
tions have been reviewed in the preceding sections. Thus, it r e -
mains to review s o m e of the operations r e q u i r e d to h e a t - t r e a t titanium
using techniques that have been found to give s u c c e s s f u l finished
parts.
50
8
(2) Ti-6A1-4V mill product supplied f r o m the mill in the
s olu t i on - he at -t r e a t ed c ondit ion
Note: A s is d i s c u s s e d l a t e r in t h i s section, s t r e s s - r e l i e f
annealing and aging heat t r e a t m e n t s c a n b e incorporated
into t h e f o r m i n g operation.
51
t r e a t m e n t in air w a s , and is, the m o s t c o m m o n p r a c t i c e , although ,
t h e r e i s definitely a t r e n d toward m o r e usage of the sophisticated
h e a t - t r e a t m e n t techniques, i n e r t gas o r v a c u u m protection f r o m the
contaminates.
52
8
Port before
After
Hot-size press
0 0 0 0 0 0 0
Heated ploten
A-52341
Part
53
9oc IO6 -
-
- 20,000
-- 10,000
-
-- 5000
-- 4000
- 3000
IO -
- - 2000
-
--
- 1000
-
--500
- -400
-300
- 200
loo( -
-
-
-
-
LL -
c 50 2
E3! 1140 2
-30
c
E!
0,
,
--20 g
I-"
I IOC O2
IO
I200
A - 52 342
54
however, in f o r m e d p a r t s the w a r p a g e r e m o v a l would b e g r e a t e r .
T h e difference is due p r i m a r i l y to the very high s t r e s s e s c r e a t e d by
clamping the f o r m e d p a r t .
A m o r e c o m p r e h e n s i v e and p r a c t i c a l a p p r o a c h t o r e d u c e con-
t a m i n a t i o n of titanium alloys during heat t r e a t m e n t is needed. The
need f o r b e t t e r and m o r e compatible protective coatings which r e -
duce o r p r e v e n t contamination is especially great. F u r t h e r m o r e ,
the development of n o n r e a c t i v e molten baths, s u c h as s a l t s and
g l a s s e s , would p e r m i t a m o s t economical technique for heat-treating
titanium alloys.
55
REFERENCES
1. Broadwell, R. G . , "The P r a c t i c a l H e a t T r e a t m e n t of T i t a n i u m
Alloys", p a p e r presented a t the Titanium Metallurgy C o u r s e ,
New Y o r k U n i v e r s i t y , School of Engineering and Science
( S e p t e m b e r 13-15, 1965) (RSIC 1264).
5. F a u l k n e r , G. E . , L e w i s , W . J . , and M a r t i n , D. C . , "The S t a t u s
and P r o p e r t i e s of T i t a n i u m Alloys f o r T h i c k Plate", DMIC R e p o r t
185, B a t t e l l e M e m o r i a l I n s t i t u t e ( J u n e 14, 1963) (RSIC 0693).
L-
Engineering and Science ( S e p t e m b e r 13-15, 1965) (RSIC 1308).
56
Wood, R. A . , "Effect of I n t e r s t i t i a l s on the Mechanical P r o p e r -
ties of T i t a n i u m and Its Alloys", paper p r e s e n t e d at the Titanium
Metallurgy C o u r s e , New York University, School of Engineering
and Science ( S e p t e m b e r 13-15, 1965) (RSIC 1302).
B o m b e r g e r , H. B. , "Fund+rnentals of C o r r o s i o n of Titanium",
p a p e r p r e s e n t e d at the Titanium Metallurgy C o u r s e , New York
U n i v e r s i t y , School of Engineering and S c i e n c e ( S e p t e m b e r 13-15,
1965) (RSIC 1304).
57
19. P r i v a t e communication with S. S m i t h of M e n a s c o Manufacturing P .
Company, Burbank, California (October 12, 1965) (RSIC 1330).
58
APPROVAL NASA TM X-53445
&fl- W. A. WILSONfL
Chief, Methods Development Branch
~J. P. .RR
Manufacturing R e s e a r c h and
echnology Division
+,WERNER R. KUERS
j D i r e c t o r , Manufacturing Engineering
Labor atory
59