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Desarmado y Armado
3406E On Highway Engine
Número de medio -SENR6421-07 Fecha de publicación -01/12/2005 Fecha de actualización -06/12/2005

i02499354

Pistons and Connecting Rods - Install


SMCS - 1225-012

Installation Procedure
Table 1

Required Tools
Tool Part Number Part Description Qty
5P-3526
B or Piston Ring Compressor 1
149-7180

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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Illustration 1 g01032680

1. Apply clean engine oil to the cylinder liner bore, to the piston rings, and to the outer surface of the
piston.

Note: Be careful not to damage the cylinder liners and/or the crankshaft journals during the
installation of the pistons and the connecting rods.

2. Use Tooling (B) to install piston (2) and the connecting rod in the cylinder liner.

Illustration 2 g01096077
Typical Example of 8 and 12 Cylinder Engines

3. The connecting rod and the piston must be installed in the engine with Surface (X) toward the
crankshaft main bearing journal. Surface (Y) must be toward the connecting rod.

Note: Surface (X) is thicker than Surface (Y) .

Note: Surface (X) is chamfered in order to fit the crankshaft.

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Illustration 3 g01249552
Typical Example of 6 Cylinder Engines

4. Make sure that the piston crown, the piston skirt, and the piston rod are properly aligned for the
clearance that is required by oil jet tube (3) . This will prevent major engine failure. Refer to
Specifications, "Connecting Rod" and Specifications, "Piston and Rings".

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Illustration 4 g01032888
Typical Example of 6 Cylinder Engines

5. Install bolts (1) and the bearing caps. Refer to Specifications, "Connecting Rod" for the correct
tightening procedure.

End By:

a. Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets - Remove
and Install".
b. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
c. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".

Copyright 1993 - 2006 Caterpillar Inc. Tue Sep 19 15:45:05 CDT 2006
Todos los derechos reservados.
Red privada para licenciados del SIS.

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