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Abstract
In this study, two fast curing resins were used to repair pre-damaged RC columns. They were 1.5-hour heat activated curing prepreg and
20-min ultraviolet curing resin. A 24-hour curing epoxy was also used for comparison purposes. A total of 24 steel reinforced f
152.4 mm £ 609.6 mm small-scale concrete columns were designed, cast, cured, surface prepared, and pre-damaged. The damaged samples
were repaired using the three types of E-glass fabric reinforced resins. An accelerated conditioning using boiling seawater and ultraviolet
radiation was also conducted to investigate the hygrothermal durability of the repaired samples. Uniaxial compression test was conducted on
both control samples and conditioned samples. The test results and cost/benefit analysis results show that the two fast curing resins can
replace the currently used long-time curing resins in repairing damaged RC columns.
q 2003 Elsevier Science Ltd. All rights reserved.
Keywords: A. Prepreg; A. E-glass fabric; B. Mechanical properties; D. Wet lay-up; UV curing resin
Fig. 1. (a) Schematic cross-sectional design of steel reinforcement and (b) actual steel reinforcement.
steel, and maximum spacing requirements as put forth in the pre-cracked by a split tensile test. The cracks were
ACI 318 code. Two different batches of concrete were used to introduced by continuously loading the samples until a
cast the columns. Columns C1 – C12 were cast from concrete split tensile failure. The test was conducted by referencing
batch A, which had a compressive strength of 27 MPa. ASTM C 496 standard. Fig. 2(a) shows a sample under the
Columns C13 – C24 were cast from batch B, which had a split tensile test and Fig. 2(b) shows the sample was cracked.
compressive strength of 36 MPa. It is noted that, for field columns, the damages were caused
by compression and bending loads. Therefore, damages
2.3. Pre-cracking of RC columns using compression or bending test would be more realistic.
However, the damages by compression and bending test
To simulate heavily damaged RC columns and fully were difficult to control. In order to better control the
display the confinement capability of FRPs, all the columns, damages in the samples, split tensile test was used in this
except C1, C2, and C13, which were used to determine study. It is worth mentioning, however, the purpose of this
the ultimate capacity of the undamaged columns, were study was to compare the effectiveness of the three FRPs.
Fig. 2. (a) Split tensile test and (b) cracks resulting from split tensile test.
264 G. Li et al. / Composites: Part B 34 (2003) 261–271
As each sample was subjected to the same type and nearly FRP layers were used in this study. It is noted that when
the same amount of damage, the effect of the load type on using the UV curing resin, no roller was used. The viscosity
the conclusions can be neglected. of the resin was proper to wet through the fabric without
excessive running. After wrapping, the epoxy repaired
2.4. Repair of damaged RC columns samples remained in the lab for curing. The samples were
cured for 24 h. The UV curing resin repaired samples were
After pre-cracking, the dust and floating aggregates were brought outdoors and exposed to direct sunlight. Because
removed using an angle grinder and the samples were ready only one-third of the surface was exposed to the sunshine,
to be repaired. Two repair procedures were used in this the samples were turned every 5 min to get a uniform
study. For the epoxy resin and the UV curing resin, the wet curing. The total time required for curing was thus extended
lay-up technique was used. This technique started with from 20 min to 1 h. It is worth mentioning that the curing by
applying a layer of resin (about 300 g/m2 for epoxy and sunlight was not the only choice. The UV curing resin, as
about 200 g/m2 for UV curing resin) to the surface of the indicated by its name, is designed to be cured by UV light.
concrete column. Next, an E-glass fabric of 558 mm long (in Actually, for field application, where direct sunlight is not
axial direction) by 530 mm wide (in hoop direction) was available (night, shadow, etc.), UV lamps are the preferred
wrapped to fully cover the resin. 50 mm extra length was choice. An advantage of UV lamps over sunlight is that it
used in the hoop direction to provide an overlap. A roller can be used at any time of the day, regardless of the weather.
was then used to remove the entrapped air bubbles and press In this study, direct sunlight was available and thus was used
the resin to penetrate into the fabric. The roller was to cure the resin. For the repair using heat activated curing
continuously used until the resin was reflected on the prepreg, the procedure developed in joining composite
surface of the fabric, a sign of fully wetting. On the top of beams was used [14,19]. In this technique, a piece of
the fabric, another layer of resin was applied. This 558 mm £ 1010 mm prepreg was cut from a roll. Then, the
completed one FRP repair layer. The procedure was piece was wrapped on to the concrete surface for two layers.
repeated to apply the subsequent layers. A total of two Again, the overlap length in the hoop direction was 50 mm.
Fig. 3. (a) Epoxy repaired sample in compression test, (b) prepreg repaired sample in compression test, and (c) UV curing resin repaired sample in compression
test.
G. Li et al. / Composites: Part B 34 (2003) 261–271 265
Table 3
Details of test samples
Sample number Concrete group Repair method Conditioning Sample number Concrete group Repair method Conditioning
was 4.86 times the strength of the pre-damaged have nearly the same strengthening efficiency as the
samples. The compressive strength of the prepreg- epoxy FRP. Obviously, taking strengthening efficiency as
repaired samples was 5.36 times the strength of the a criterion, heat activated curing prepreg and UV curing
pre-damaged samples. The compressive strength of the resin can replace the long-time curing epoxy.
epoxy-repaired samples was 5.30 times the strength of From Fig. 8, the modulus of elasticity of the prepreg-
the pre-damaged samples. From the point of view of repaired samples was nearly twice that of both the UV
engineering accuracy, although the UV curing resin curing resin and epoxy repaired samples. This is likely due
repair was a little bit shy compared to the other two to a better resin penetration into the cracks and voids of
repairs, it can be claimed that the two fast repair FRPs the concrete, as observed in a broken sample shown in
Fig. 10. This resin penetration is due to the pressure the reinforcing efficiency was 14.6% for UV curing resin,
applied by the shrink tape during the heat activated curing 17.2% for heat activated curing prepreg, and 17.2% for
process, resulting in better interfacial bonding. As a result, ambient environment curing epoxy. The reason for the
the stiffness of the prepreg-repaired samples was much reduced reinforcing efficiency is that the FRPs are degraded
higher than that of UV curing resin and epoxy repaired when subjected to environmental conditioning. This can be
samples. It is noted that, however, the good interfacial validated by the residual strength test of the FRP coupons
bonding did not increase the compressive strength con- cut from the repaired columns. As shown in Table 4, about
siderably. The compressive strength of prepreg repaired 12.5% of the peak load was lost for the UV curing FRP after
samples was only slightly higher than that of the rest repairs,
as shown in Fig. 6. This result is in agreement with previous
studies in showing that increased interfacial bonding does
not significantly increase the compressive strength of a
repaired RC column [12]. Even so, a good interfacial
bonding is still desirable, particularly for applications,
where deflection is a limiting factor.
Fig. 11. (a) Failure of epoxy repaired sample; (b) failure of UV curing resin repaired sample; and (c) failure of preprag repaired sample.
270 G. Li et al. / Composites: Part B 34 (2003) 261–271
Table 5
Raw materials cost for repairing per column
Repair method Item Cost per unit Units used per sample Cost per item Total cost per sample
was attached to the FRP layers after failure. This means the Through the testing of a total of 24 RC columns and 18 FRP
three resins had a good bonding with the concrete. They coupons, the following preliminary conclusions are
were chemically compatible with concrete. With FRP obtained:
confinement, only the concrete within the FRP broken zone
was disintegrated. The majority of the column was still in 1. The two fast curing resins achieved nearly the same
an integrated shape. reinforcing efficiency as the long-time curing resin with a
much lower cost. It is recommended that the two fast
3.5. Cost/benefit analysis curing resins can replace the long-time curing epoxy in
repairing damaged RC columns. The UV curing resin is
As shown in the above results, the benefits of using even more desirable considering its low cost and the ease
these repairs in terms of regaining lost strength are of construction.
virtually identical across the board. A cost/benefit analysis 2. While good interfacial bonding does not increase the
then would fall almost exclusively on the cost, both of the overall compressive strength of the repaired samples to a
materials and the labor. A break down of the cost of per noticeable degree, it does increase the stiffness
repaired sample is shown in Table 5. The table considers significantly.
only the material costs, not including the labor costs and 3. Deterioration due to hygrothermal conditioning was least
the road user cost due to traffic delay. From Table 5, the in the UV curing resins (roughly 14.2%), but was fairly
two fast curing resins not only have nearly the same consistent between the samples (about 17.2% for the
strengthening efficiency as the long-time curing epoxy, but heat-curing prepreg and the ambient environment curing
are also very cost-effective. If the labor cost and the road epoxy).
user cost were taken into account, the heat activated curing 4. The FRPs were well prepared by the construction
prepreg and the UV curing resin would become even more techniques used in this study. The three resins were
economically desirable. For field level repair, it is very chemically compatible with the concrete.
difficult to provide the heat to cure the prepreg. Therefore,
even though prepreg repaired samples showed the It is noted that the conclusions drawn here were based on
maximum strength and stiffness, UV curing resin is a
the specific conditioning used in this study. They cannot be
more preferable choice.
extended to other conditions.
4. Conclusions
Acknowledgements
In this study, pre-cracked RC columns were repaired by
three types of FRPs ranging from very fast curing to long This study was partially sponsored by a NSF/REU
time curing. The detailed repair processes were presented in project (EEC-9820369). Louisiana Transportation Research
the study. Accelerated conditioning was also used to Center (LTRC) Concrete and Structures Lab helped cast the
evaluate the hygrothermal durability of the various repairs. RC columns and conduct the tests. Mr Randy Young, Mr
Uniaxial compressive test was conducted on the conditioned Matt Tircuit, and Mr Alvin Mix III from LTRC, Mr Jerry
specimens and control samples to determine the compres- Peck and Mr Nikhil Gupta from LSU Mechanical
sive strength and modulus of elasticity. A tension test was Engineering, and Mr Kevin Ordoyne from LSU Marine
also conducted on the FRP coupons cut from the repaired Services Shop assisted in the tests. Their assistance is
samples to determine their residual mechanical properties. greatly appreciated.
G. Li et al. / Composites: Part B 34 (2003) 261–271 271