HARNESS CONNECTOR LOCATION CHART

Connectors
Connector No. And Harness And/or Schematic
Connectors
Connector No. And Harness And/or Schematic RENR3725 Off Machine Switch Specification
Machine Location Components Location Machine Location Components Location
February 2000 Part No. Function Actuate Deactuate Contact Position
CONN1 A - 183 - 0996 CONN38 A-183-0996
10 11 1 Controller
D-2
14 G M-111 - 4841,V-150-7026
H-4,3 106-0179 Implement Pressure 1520.0 ± 98.00 kPa 1127.0 kPa MIN Normally Open
40 Contacts
CONN2 A - 183 - 0996 CONN42 V - 150- 7026
Travel Pressure (224.4 ± 14.21 psi) (163.5 psi MIN)
F-2 8 Contacts H-3
2 Controller 2 C Radio Tuner 106-0180 Boom Raise Pressure 2646.00 ± 196.00 kPa 2156.00 ± 196.00 kPa Normally Open
20 9 CONN14
3 D - 153 - 2555 CONN68 C - 153- 2496 (383.77 ± 28.43 psi) (312.70 ± 28.43 psi)
13 Contacts E-1 H-7
5 A Wiper Control 1 D Heater Control Unit
11 12
8 CONN3
Boom Raise Pressure (attachment)
8 A - 183 - 0996 CONN15 D-153-2555
C-2 7, Contacts F1
A 7 G A - 183 - 0996 1 A Monitor Crush Pressure 1 (attachment) 490.00 ± 49.00 kPa 290.00 kPa MIN Normally Open
4
CONN20 A - 183 - 0996 CONN5 A-183-0996 106-0181 Crush Pressure 2 (attachment) (71.07 ± 7.11 psi) (42.06 psi MIN)
1 G
F-4 C-2
G - 150 - 6999 9 G A-183-0996
2 Hammer Pressure (attachment)
CONN21 A - 183 - 0996 CONN7 A - 183- 0996
13 14 15 29 31
4 G G - 150 - 6999
F-4
8 A E-111-4795
C-6 Aux. Hydraulic Pressure (attachment)
21 27 22 F
16 D 30 ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 3340 kpa (405 psi), with decreasing pressure the closed
3 25
16 24 30 31 26 28 CONN33 A-183-0996 CONN31 G-150-6999
17 20
17 29
26 22 H-5 E-3 condition can be maintained down to 180 kpa (25 psi).
23 13 G H - 153 - 2491 6 B Engine Speed Dial
13 15 10
² Contact position at the contacts of the harness connector.
23 11 E
25 28 C CONN37 A - 183 - 0996 CONN35 A - 183 - 0996
19 B
7 18 H-4 H-5
14 19 10 G H - 153 - 2491 12 G H - 153 - 2491
1 1 9 6
24 1 2 6 18 6 Contacts
21 CONN53 A - 183 - 0996 CONN40 V - 150 - 7026
8 5 12 F-9 H-3
27 4 5 G 10 15 D B - 170 - 6861 30 W - 150 - 7022
7

5
12 Contacts
CONN54 A - 183 - 0996 CONN43 A - 183 - 0996 Real Time Error Codes
4 F-8 G-5
1 2
16 D B - 170 - 6861 4 A/C Unit Code Description of Problems
3 CONN55 A - 183 - 0996 CONN82 B - 170 - 6861 1301 Engine oil pressure is too low.
3 G-8 A-9
12 D B - 170 - 6861 8 Governor Actuator
2 1302 Engine coolant temperature is too high.
6 7 8 CONN58 B - 170 - 6861 CONN83 C - 153 - 2496
9 F-8 E-8 1303 Hydraulic oil temperature is too high.
11 D C - 153 - 2496 4 D Start Cont Relay
1304 Air filter is clogged.
4 CONN59 A - 183 - 0996 CONN13 D - 153 - 2555
5 6 7 10 D C - 153 - 2496
G-8
4 A Wiper Motor
E-1 1305 Battery voltage is not normal.
2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
CONN60 A - 183 - 0996 CONN25
G-8 G - 150 - 6999 D-4
8 D C - 153 - 2496 1 B 2202 Governor actuator feedback sensor circuit is shorted to body ground.

320 BU Excavator
2301 Governor actuator feedback signal is not stable.
Area A CONN61 A - 183 - 0996
G-8
CONN26 G - 150- 6999
D-4
9 D C - 153 - 2496 2 B TT - 116 - 0237 2302 Governor actuator feedback signal deviates.
CONN10 CONN27 2303 Governor actuator does not move.

Electrical System
E - 111 - 4795 C-6 G - 150 - 6999 D-5
3 7 B
2304 Calibration data error.
20
14 5 C 9 Contacts
CONN32 G - 150 - 6999
F-3 5 Contacts
CONN28
G - 150 - 6999 D-3 3201 Monitor RAM is not normal.
21 12 3 4
9 4 B Switch Panel 3 B
27
4101 Electric power supply to the controller is too much (43 volts).
31
24 D 5 CONN39 M - 111 - 4841 CONN29 G - 150 - 6999
I-3 D-4 4102 Over-current in proportional reducing valve.
BBG1-UP
30 30 A G 4 C Radio Tuner 8 B Seat Heater SW
23 26
29 29 4103 Proportional reducing valve circuit is open.
17 CONN4 A - 183 - 0996 CONN30
31
7ZZ1-UP
7 C-2 G - 150 - 6999 D-3
12 27 20 2 6 9 8 G A - 183 - 0996 9 B 4104 Monitor power supply (digital output) over current.
13 19 11
20 4 1 B 4105 Over-current in digital output (trenching solenoid).
8GZ1-UP
CONN6 A - 183 - 0996 CONN34
4 3 14 C-6 G - 150 - 6999 D-3
9 A E-111-4795 10 B 4106 Over-current in digital output (fine control solenoid).
8 CONN8 A - 183 - 0996 CONN69 4107 Over-current in digital output (travel speed change solenoid).
C-5 C - 153 - 2496 I-7
7 7 A D - 153 - 2555 18 D
4108 Over-current in digital output (travel alarm).
25
8 Contacts
CONN9 A - 183 - 0996
C-5
CONN22 A - 183 - 0996
F-5
4109 Spare solenoid 1 (digital output) over current.
25 2 6 A D - 153 - 2555 19 G G - 150 - 6999
16 28 410A Over-current in digital output (swing brake solenoid).
19 7
24 23 CONN17 A - 183 - 0996 CONN23 A - 183 - 0996
410b Spare solenoid 2 (digital output) over current.
8 F-5 4 Contacts F-4
21 9 5 G G - 150 - 6999 20 G G - 150 - 6999
1 17
4201 Engine speed is not normal.
8 CONN18 A - 183 - 0996 CONN63 C - 153 - 2496
11 2 G G - 150 - 6999
F-5
2 D Timer Relay
E-7 4202 Engine coolant temperature sensor is shorted to body ground.
10
6 4203 Hydraulic oil temperature sensor is shorted to body ground.
CONN36 A - 183 - 0996 CONN11 E - 111 - 4795
H-4 3 Contacts C-6
5 2 3 16 15 18
11 G H - 153 - 2491 11 Speaker 4204 PWM sensor of pump delivery pressure is shorted to body ground.
26 13
1
E 22 4205 Spare PWM sensor 1 is shorted to body ground.
15 18 CONN12 E - 111 - 4795 CONN79 B - 170 - 6861
28 C-6 B5
10 12 Speaker 10 Boom Raise Press Switch 4206 Spare PWM sensor 2 is shorted to body ground.
22 F
CONN52 H - 153 - 2491 CONN80 B - 170 - 6861 4207 PWM sensor of pump delivery pressure is open in circuit.
I-1 A-5
1 C Neutral Start Switch 13 Implement Swing Press Switch
7 3 Contacts 420A Fuel sensor is shorted to body ground
CONN71 B - 170 - 6861 CONN81 B - 170 - 6861 420B Fuel sensor is open or shorted to battery voltage.
5 H-9 A-5
6 14 Coolant Level Switch 15 Travel Press Switch
420C Electric power supply is to low (below 23 volts).

Machine Harness And Connector Locations

7 1 8 3 9 B - 170 - 6861
6 CONN90 CONN84 B - 170 - 6861
10 4 Pump Discharge Press B-8 C-8 420D Electric power supply is to high (above 32 volts).
16 17 Speed Sensor
Sensor
2 420E Engine speed dial is not in one of the 10 specified positions.
CONN16 D - 153 - 2555 CONN85 R - 161 - 3130
F-1 A-5 4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
3 A A/C Photo Sensor 18 Crush Sol.

CONN19 B - 170 - 6861 CONN86 B - 170 - 6861

4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
A-3 C-9
6 K - 161 - 3088 19 A/C Clutch Solenoid 4303 Engine stalls.
CONN24 G - 150 - 6999 CONN87 B - 170 - 6861 A201 Monitor communication is not normal.
F-4 C-9
26 Seat With Seat Heater 20 AiH Coolant Temp Sensor
A202 Monitor takes too much time to respond to controller's signal.
CONN41 A - 183 - 0996 CONN88 P - 132 - 1865 A203 Communication is abnormal in controller.
Area B 18 G H - 153- 2491
H-5
7 D R - 161 - 3130
H-8
A20d ADEM communication disconnect.
CONN44 D - 153 - 2555 CONN89 B - 170 - 6861
G-6 2 Contacts B-9
5 A/C Unit 21 Engine Oil Level Switch

CONN45 A - 183 - 0996

H-6
CONN91 B - 170 - 6861
A-4
©2000 Caterpillar Printed in U.S.A.
29 U - 116 - 0258 1 F Level Finish Solenoid
All Rights Reserved
CONN47 A - 183 - 0996 CONN92 B - 170 - 6861
H-1 A-4
6 G Hammer Press Switch 2 F Travel Speed Solenoid
A - 183 - 0996
CONN48 CONN93 B - 170 - 6861
Auxiliary Hydraulic Press H-1 A-4
3 G 3 F Trenching Solenoid
Switch
CONN49 B - 170 - 6861 CONN94 B - 170 - 6861
G-9 A-4
27 Travel Alarm 4 F Proportional Reducing Valve

CONN50 B - 170 - 6861 CONN95 R - 161 - 3130

B-2 A-5
2 28 T - 167- 3595 22 Boom Raise Press SW

3 2 Contacts
CONN51
15 G
A - 183 - 0996
Hydraulic Lock Solenoid
I-1
CONN96
1 E
B - 170 - 6861
Hydraulic Oil Level Switch
A-7 COMPONENT LOCATION CHART
CONN56 A - 183 - 0996 CONN97 B - 170 - 6861 Machine Schematic Machine Schematic
14 D R - 161 - 3130
G-8
J - 161 - 3089
B-2 Components Components
1 23 Location Location Location Location
CONN57 CONN98 B - 170 - 6861
A - 183 - 0996 G-8 A-7 1C A/C Switch - Panel H-5 18D Relay - Fan I-7
13 D 2 E Fuel Level Sensor
2 1 A-9 1D I-7
CONN62 C - 153 - 2496
E-7
CONN46 U - 116 - 0258
H-6
Actuator - Governor Relay - Horn
Related Service Manuals
3 D TimerRelay 31 12V-5ASocket 2 Air Heater C-9 9D Relay - Heater F-7
Title Form No.
1 3 B-8 6D G-7
Alternator Relay - Main
CONN64 C - 153 - 2496
F-8
CONN72 B - 170 - 6861
B9 Engine/Pump Control SENR9291
6 D Start Relay 25 Engine Oil Press SW 4 Antenna C-6 7D Relay - Neutral Start F-7
Starting and Charging RENR1007
4 1 CONN65 P - 132 - 1865 CONN74 D - 153 - 2555 12 Alarm - Travel G-9 14D Relay - Start Cont E-8
2 I-1 F-1
16 G Crush Press SW1 2 A Cigar Lighter
3 5 Battery H-8 15D Relay - Starter F-8
CONN66 P - 132 - 1865 CONN75 G - 150 - 6999 13D F-8 4D I-7
H1 F-3 Block - Terminal Relay - Hydraulic Lock Solenoid
17 G Crush Press SW2 5 B Low Idle Switch
Bullet
Terminal
11D Breaker - Alt I-8 8D Relay - Timer E-7
CONN67 C - 153 - 2496 CONN77 H - 153 - 2491
H-7 I-1 19D Breaker - Main I-8 10D Resistor - Backup I-7
5 D Diode 3 C Horn Switch
3
6 Controller F-2 31 Seat With Seat Heater F-4
2 5 CONN70 R - 161 - 3130 CONN78 B -170 - 6861
E-8 G-9
17 D S - 132 - 1867 24 Air Cleaner Switch 27 Converter H-3 14 Sender - Engine Coolant Temp C-9
4
CONN73 B - 170 - 6861 CONN99 E -111 - 4795 30 Converter - 12V 5A H-6 3E Sender - Hydraulic Oil Temp A-8
H-9 G-1
7 RR - 153 - 2492 10 A L -116 - 0243
3B Dial - Engine Speed E-3 5A Sensor - A/C Photo F-1
1 CONN76 B - 170 - 6861 CONN100 E - 111 - 4795 4C Fuse - Block 1-4,5, 6 13 Sensor - AiH Coolant Temp C-9
D-7 G-1
9 Swing Brake Solenoid 11 A L - 116 - 0243
7 Horn B-2 2E Sensor - Fuel Level A-8
Area E 8 Lamp - Boom A-1, B-1 15 Sensor - Pump Discharge Press B-8
9 Lamp - Cab G-1 16 Sensor - Speed C-8
1 2 3 4 10 Lamp - Chassis A-2 17 Solenoid - Air Cond Comp Clutch C-9
Area C
1 2 3 4 8A Lamp - Dome B-5 18 Solenoid - Crush A-5
2A Lighter - Cigar E-1 3G Solenoid - Hydraulic Lock I-1
3A Meter - Service F-1 1F Solenoid - Level Finish A-4
1A Monitor F-1 19 Solenoid - Swing Brake D-7
11 Motor - Starter B-9 2F Solenoid - Travel Speed A-4
17D Motor - Washer I-9 3F Solenoid - Trenching A-4
6A Motor - Wiper E-1 20 Speaker C-6
2D Relay - Boom Lamp I-7 21 Switch - Air Cleaner H-9
7
2 3D I-7 1G H-1
10 5 Relay - Chassis/Cab Lamp Switch - Aux Hydraulic Press
Resistor, Sender and Solenoid Specifications
16 16D Relay - Demolition E-8 7B Switch - Backup D-5
1
8 Part No. Component Description Resistance (Ohms)¹
1
18 4I-5394 Sender: Hydraulic Oil Temperature 20824-25451 @ 0 °C (32 °F)
6 9
18 2 6134-7496 @ 25 °C (77 °F)
3 4 14 COMPONENT LOCATION CHART
3 3989-4875 @ 35 °C (95 °F)
19
5 Machine Schematic Machine Schematic 2224-2718 @ 50 °C (122 °F)
4 Components Components
15 Location Location Location Location 973-1189 @ 75 °C (167 °F)
11
22 Switch - Boom Raise Press A-5 4B Switch - One Touch Low Idle F-3
8 9 10 13 6 11 475-522 @ 100 °C (212 °F)
23 Switch - Coolant Level H-9 1B Switch - Panel F-3
12 221-269 @ 125 °C (257 °F)
17 4G Switch - Crush Press 1 I-1 5B Switch - Seat Heater D-4
102-8016 Resistor: Backup 47.0 ± 2.35
5G Switch - Crush Press 2 H-1 6B Switch - Speed Change D-5
3 15
12D I-8 2B F-3 111-9916 Solenoid: Eng/Pump Cont 11.7 ± 1.2
Switch - Disconnect Switch - Starter
13
7 10 12 16 121-1490 Solenoid: Level Finish 32.0 ± 3.2
24 Switch - Engine Oil Level B-9 28 Switch - Travel Press A-5
14 4
12 11 25 B-9 4A D-1 Trenching
15 13 Switch - Engine Oil Press Switch - Window Limit
14 2G Switch - Hammer Press H-1 2C Radio I-3 121-1491 Solenoid: Hydraulic Lock
16 18
3C Switch - Horn I-1 29 Unit - Air Conditioner H-5 Swing Brake 32.0 ± 3.2
1E Switch - Hydraulic Oil Level A-8 5D Unit - Heater Control H-7 Travel Speed
17
26 Switch - Implement Swing Press A-5 4F Valve - Proportional Reducing A-4
¹ At room temperature.
9 5C Switch - Neutral Start I-1 7A Wiper Control E-1
8 Area A = Inside of cab
Area D 7
4 Area B = Inside of R.H. console
20 6 1 2 5 Area C = Inside of L.H. console
19
5 1 Area D = Around relay panel
17
2 20 3 Area E = Around hydraulic oil tank
Area F = Around pilot manifold
Area G = Bottom platform
 9 8 7 6 5 4 3 2 1
OPERATOR STATION
Wire Description
L15 L15 L15 L15 CONN 52
H Wire Wire Wire Wire
G973-OR-18 G973-OR-18 G973-OR-18 G973-OR-18 G973-OR-18 G973-OR-18
Description Description
G975-YL-18
RELAY PANEL
G975-YL-18 G975-YL-18 G975-YL-18 G975-YL-18 G975-YL-18
L17
154-RD-18
151-GN-18
A
B
Number Color Number Color
BACKUP CAB/CHASSIS LAMP RELAY HORN RELAY
L17 150-RD-18 C Power Distribution Circuits Accessory Circuits (continued)
DISCONNECT SW. RESISTOR 149-5050 149-5050 320-RD-18 NEUTRAL START 101 RD Bat (+) 576 PK Wiper - Aux
7N-0718 MAIN K909-BU-18 102-8016 607-PK-18 200-BK-18 LIMIT SW
BREAKER K909-BU-18 K909-BU-18 791-PK-18 320-OR-18 PP
CONN 52
111-4799 103 RD Aux Ckt 578 BU Washer - Aux
9S-0174 A770-PK-18 K909-BU-18 112-PU-14
GROUND STRAP CC SS YY 235-BK A770-PK-18 112-PU-14 H HORN SW
128-2134
105 RD Key Start Sw 586 BR Aux Hydraulic - Close
WASHER L909-BU 235-BK B 115-PK-14 114-RD-18 111-RD-14 112-PU-14 CONN 77
M
7T-8890 132-1805 60A
D L908-OR L909-BU C CONN 189-RD-14 112-PU-14 107 RD Eng Shut - Down 590 GY Wiper Sw To Intermittent Module
L39
791-PK-18 L908-OR D 69 112-PU-14 FUSE BASE 512-GN-18 SPEAKER (-) 112-PU-14
I 115-PK-14 A 615-YL 322-GY-18 177-RD-14 111-4812 511-BR-18 SPEAKER (+) ATCH 112-PU-14 112-PU-6 112-PU-6 I 109 RD Alt Output (+) Term. 592 BU DC/DC Converter Power Output
177-RD-14

SIS CONNECTOR AM/FM RADIO

101-RD-6

177-RD-6

MOTOR 615-YL E 112-PU-14 615-YL-14 615-YL-14 615-YL-14

B B 200-BK 607-PK-18 113-OR-18
RADIO
509-WH-18 SPEAKER (-) 153-2445 615-YL-14 615-YL-14 177-RD-14 111 RD Aux Ckt A537 PK Seat Heater
GROUND STRAP AUX CKT HORN SW PANEL L24 SPEAKER (+) P
200-BK-18 320-OR-18 10A 180-GN 10A 114-RD-18 10A 113-OR-18 508-PU-18 177-RD-14 116-BR-14
FAN RELAY HYD LOCK SOL RELAY 7G-1060 AUX CKT DOME LAMP A/C /HEATER L24 GND 112 PU Main Power Rly Output A579 OR Wiper Motor +
506-PU-18

114-RD-18 10A 176-YL 10A 103-RD-18 15A 124-GN-14 200-BK-18 116-BR-14 172-RD-18 G973-OR-18 1
200-BK-18

149-5050 149-5050 BOOM LAMP RELAY FAN SHUTDOWN CIGAR LIGHTER BACK UP
A
322-GY-18
149-5050
20A 175-RD-14
BACKUP
10A 107-RD
KEY SW
10A 129-BU-18
WASHER/WIPER
103-RD-18
ACC (+)
172-RD-18 189-RD G975-YL-18 2 113 OR Opr Mon Panel B (+) Switched A580 BR Wiper Motor -
116-BR-14 200-BK-18 A587-YL-18 10A 185-YL-18 10A 105-RD-14 10A 118-GY 113-OR-18 189-RD 320-RD-18
INSP LAMP REFUELING PUMP LOWER WASHER/WIPER ILLUMI (+) CONN 65
200-BK-18 308-YL-18 200-BK-18 786-GN-18 10A 196-BU 30A 168-RD-10 10A 152-BU 615-YL-18 320-RD-18 154-RD-18 114 GN Warning Horn (Forward) A581 GN Wiper Motor Raise
BK-00

CHASSIS HYD LOCK SW L40 FINE SWING SOL CONVERTER

177-RD-14 308-YL-18 151-GN-18 10A 150-RD-18 10A 147-PU 10A 120-YL 154-RD-18 151-GN-18 ATCH CRUSH
HYD LOCK SOL FLOW CONT SOL CAB/CHASSIS LAMP CONN 39
AA BB ALT
308-YL-18 10A 150-RD-18
ENG GOV
10A 147-PU-18
BOOM LAMP
15A 115-PK-14
PWR WINDOW
151-GN-18 150-RD-18 PRESS. SW1 115 PK Aux Ckt A582 PU Wiper Motor Stop
RD-00 RD-00 308-YL-18 177-RD-14 150-RD-18 149-PU 15A 172-RD-18 10A 149-PU 15A 191-WH-14 ATCH RADIO 150-RD-18 114-RD-18 106-0181
E/P CONT LUBRICATOR
BREAKER
L36
200-BK-18 CHASSIS PLATFORM H H K905-RD-14 H H 140-BU H H 114-RD-18 115-PK-14 116 BR Aux Ckt A583 YL Power Window Interlock To Wiper Cont
9S-0174 151-GN-18 115-PK-14 149-PU-14 A
POS NEG POS NEG
SS VV 150-RD-18 116-BR-14 A588-GN-18 616-BU FUSE 196-BU
L44 L22
149-PU-14 177-RD-14 A588-GN-18 1 118 GY Aux Ckt A584 BU Front Window Limit SW To Wiper Cont
A588-GN-18 10A 9W-1442 K905-RD-14 177-RD-10 177-RD-14 177-RD-14 177-RD-14 200-BK-18 2
60A
A587-YL-18 15A 9W-1441 185-YL18 177-RD-14 111-RD-14 120 YL Aux Ckt A586 OR Wiper SW To Wiper Cont
WW 20A 9W-1446 L43 CONN 51
786-GN-18 150-RD-18 L39 111-RD-14 519-PK-18
124 GN A/C A587 YL Power Window Cont To Safety Sol Relay

191-WH-14
L44

113-OR-18
113-OR-18

124-GN-14
168-RD-10
168-RD-14
168-RD-14
114-RD-18
103-RD-18

105-RD-14
147-PU-18

129-BU-18
L40

115-PK-14
BATTERY 149-PU A718-PU-18 TEMP. 30A 8T-9636 175-RD-14 ATCH 519-PK-18 147-PU HYD
3T-5760 L44 CONVERTER LOCK SOL

107-RD

118-GY
147-PU
149-PU
140-BU

152-BU
101-RD-6

109-RD-6
G973-OR-18

616-BU 200-BK-18 REGULATOR 172-RD-18 147-PU

120-YL
129 BU Aux Ckt A588 GN Safety Sol Relay To Sol
G975-YL-18

COOLANT 9X-3404 (NOTE A) A718-PU-18 L975-PK-18 INDICATOR 150-RD-18 134-1346 147-PU 121-1491
L43 CONN 42
LEVEL SW 200-BK-18 306-GN-18 KEY SW.(START) 150-RD-18 147-PU 200-BK-14
096-0744 L975-PK-18 310-PU-18 RELAY
HEATER
200-BK-18
L43 TO RADIO 147-PU 200-BK-14
135 BU Aux Ckt A589 OR Power Window Up
CONT UNIT L17 L17 L19
513-OR-18

A
306-GN-18 200-BK-18 GND 320-OR-18 147-PU A587-YL-18 140 BU Aux Ckt A590 BU Power Window Down

MEM
GND
104-3204 L21

24V
IGN

12V
310-PU-18 308-YL-18 KEY SW.(ON) 154-RD-18 105-RD 506-PU-18 L970-GY-18 1
P R 200-BK-18 308-YL-18 CHECK TERM. 151-GN-18 185-YL-18 403-GN-18 200-BK-18 2 147 PU Aux Ckt A591 PU Rear Window Limit SW

8
4

6
3
1
2
7
2 308-YL-18 V 113-OR-18 L970-GY-18
CONN 68 ATCH 12V 5A W CONN 48
RR
1 308-YL-18 308-YL-18
CONVERTER
K905-RD-14 954-GN-18
ATCH
149 PU Aux Ckt C537 GN A/C Photo Sensor + Sig
CONN 88 308-YL-18 308-YL-18 508-PU-18 954-GN-18

A513-RD-18

A513-RD-18
CONN 119-1733 AUX HYD 150 RD Bat (+) C538 OR A/C Photo Sensor - Sig

509-WH-18
CONN

113-OR-18

512-GN-18
308-YL-18 509-WH-18 L970-GY-18

103-RD-18

508-PU-18

511-BR-18
592-BU-18

592-BU-18
200-BK-18

200-BK-18
CONN 40
71 73 L36 L36 A/C SWITCH PRESS. SW

ATCH RADIO CONVERTER

511-BR-18 321-BR-18
1
2

L20
151 GN Aux Ckt Lighting Circuits

24V MEMORY
12V MEMORY
B PANEL 106-0181
G973-OR-18

B 177-RD-6 L24 512-GN-18 A771-PU-18

G975-YL-18

139-7207
513-OR-18
412-BU-18
200-BK-18

519-PK-18

L39 L43 L44 103-RD-18 L978-GY-18

152 BU Aux Ckt 607 PK Flood Lamps - Front

12V OUT
103-RD-18 L974-GN-18

24V IN
200-BK-18 ATCH HEATER W 191-WH-14 L977-YL-18 A

GND
GND
SWITCH PANEL 154 RD Aux Ckt 615 YL Cab Flood Lamp/Rops

509-WH-18
H H

113-OR-18

512-GN-18
177-RD-14 118-GY-14 L908-OR-18 954-GN-18 1

103-RD-18
508-PU-18

511-BR-18

200-BK-18
191-WH-14
114-RD-18
103-RD-18
105-RD-14
168-RD-14

615-YL-18
113-OR-18

124-GN-14

113-OR-18
147-PU-18
129-BU-18
K905-RD-14

115-PK-14
320-OR-18

151-GN-18
175-RD-14

172-RD-18
154-RD-18
177-RD-14
111-RD-14
189-RD-14

177-RD-14
177-RD-14

150-RD-18
139-7261

112-PU-14
112-PU-14

112-PU-14

116-BR-14
112-PU-14
112-PU-14
112-PU-14
200-BK-18

185-YL-18
200-BK 177-RD-14 129-BU-18 L909-BU-18 200-BK-18 2

5
1
2
3
4

ANTENNA
107-RD
196-BU
140-BU
168 RD Aux Ckt 616 BU Boom Flood Lamp

118-GY
149-PU

147-PU
152-BU
V

120-YL
116-BR-14 177-RD-14 200-BK-18 235-BK-18

2
CONN 47

1
4
5
6
3
177-RD-14 177-RD-14 200-BK-18 788-YL-18
177-RD-14 200-BK-18 235-BK 200-BK-14 A762-PU-18 172 RD Aux Ckt Control Circuits
U H H H H H ATCH HAMMER
A770-PK-18 200-BK-18 L908-OR 200-BK-14 763-BU-18
175 PK Aux Ckt 763 BU Torque Converter Sw

G973-OR-18
G975-YL-18
DIODE M PRESS. SW

135-BU
200-BK
200-BK
189-RD 200-BK-18 L909-BU 200-BK 412-BU-18

120-YL
120-YL
CONN 38 L15

10
12

11

5
8
1
2
4
7
6

3
12
11

10
121-1022 106-0181

6
2
1

5
3
1
8

3
1

3
1
6
2
4

5
7
9

8
7
6
5
4
3
2
1
176 YL Aux Ckt 786 RD Engine Speed Cont

6
4
9
8
7
2
5
114-RD-18 200-BK-18 116-BR-14 C468-BU-18
A L3
320-RD-18 200-BK-18 K909-BU-18 405-GY-18
200-BK

A/C UNIT A A A A A
149-PU-14 200-BK-18 A770-PK-18
CONN 159-7855
492-GY-18
P
177 RD Main Brkr 788 YL Engine Speed (+)
786-GN-18 CONN 61 200-BK-18 791-PK-18 CONN 33 CONN 41 CONN 35 CONN 36 CONN 37 491-PK-18
67

113-OR-18
154-RD-18 177-RD-14 1 200-BK-18 115-PK-14 CONN 495-GN-18 1 180 GN Aux Ckt 791 PK Eng Speed Cont - Lo Sol

120-YL
615-YL-14 177-RD-14 2 200-BK-18 615-YL 46 U ATCH 430-BU-18 2

A588-GN-18
185 YL Aux Ckt A718 PU Start Aid Coolant Sensor Signal

L970-GY-18
AIR CLEANER SW HEATER UNIT

509-WH-18
CONN

113-OR-18

512-GN-18

954-GN-18
791-PK-18 A770-PK-18 3 200-BK-18 607-PK-18 496-WH-18
200-BK-18

103-RD-18

508-PU-18
511-BR-18
308-YL-18

200-BK-18

200-BK-18
200-BK-18
200-BK-18
177-RD-14
177-RD-14
177-RD-14

109-9330 ATCH 45 139-7258 CONN 66

200-BK-18

308-YL-18
308-YL-18
308-YL-18
115-PK-14 189-RD 4 200-BK-18 200-BK K904-GN-18

2
1
177-RD-6

RELAY PANEL
307-OR 114-RD-18 5 200-BK-18 12V 5A A
L47
200-BK-14 A761-PU-18 189 RD Aux Ckt A755 PK Throttle Sw #1
308-YL 320-RD-18 6 177-RD-14 200-BK-18 SOCKET L47 120-YL 200-BK-14 L975-PK-18 ATCH CRUSH
191 WH Aux Ckt A756 BU Throttle Sw #2

Y/W
121-0987 PRESS. SW2

Y/G

BR
200-BK
111-RD-14 149-PU-14 7 177-RD-14 200-BK-18

R/L
200-BK 200-BK-18 L971-GN-18

120-YL

G
R

B
B
235-BK-18 786-GN-18 8 A770-PK-18 151-GN-18 L34 V 200-BK-18 K997-BU-18 A 106-0181
L908-OR-18 154-RD-18 9 189-RD 150-RD-18 L34 200-BK-14 200-BK-18 196 BU Aux Ckt A757 GY Throttle Sw #3

1
2
5
3
4
6
7
8
L909-BU-18 615-YL-14 10 114-RD-18 A588-GN-18 CONN 200-BK-14 235-BK-14
B B
CONN L14
PLATFORM Ground Circuits A758 BR Throttle Sw #4

2
6
5
1

3
151-GN-18 791-PK-18 11 320-OR-18 A587-YL-18 44 43 235-BK-14
L36 YY CONN 38 A
150-RD-18 115-PK-14 12 149-PU 320-OR-18 200-BK-18
430-BU-18

CONN
200-BK-18

L47 D A 200 BK Main Chassis A761 PU Electronic Pump Cont Throttle Ground

K905-RD-14
A C UU

191-WH-14

509-WH-18
78

124-GN-14
124-GN-14

113-OR-18

151-GN-18

512-GN-18
A588-GN-18 786-GN-18 114-RD-18 200-BK-18

175-RD-14

175-RD-14

177-RD-14

103-RD-18
111-RD-14
177-RD-14
177-RD-14

114-RD-18
150-RD-18

154-RD-18
320-RD-18

172-RD-18

103-RD-18
116-BR-14

149-PU-14

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

508-PU-18
511-BR-18
129-BU-18
200-BK-14
200-BK-14

519-PK-18

200-BK-18

115-PK-14

200-BK-18
118-GY-14
ZZ

615-YL-14

185-YL-18

615-YL-14
200-BK
CONN 99

C538-OR-18
C537-GN-18
A587-YL-18 CONN 60 154-RD-18 322-GY-18 200-BK-18
201 BK Operator Monitor Return A762 PU Elec Pump Cont Eng Speed Ground

124-GN-14

175-RD-14

105-RD

189-RD
147-PU
519-PK-18

200-BK-14
200-BK-14
615-YL-14
K909-BU-18 307-OR 1 615-YL 786-GN-18 MAIN RELAY PLATFORM 786-GN-18 E L L
165-4026
L975-PK-18 308-YL 2 791-PK-18 149-PU 791-PK-18 615-YL 615-YL 235 BK Electronic Pump Ctrl Gnd A768 BU Pump Control Valve #1 (+)
177-RD-14

309-GY-18

177-RD-14 111-RD-14 3 115-PK-14 616-BU 308-YL 200-BK 200-BK

177-RD-8

112-PU-6

235-BK-18 4 307-OR-18 A718-PU-18 307-OR Basic Machine Circuits A769 GY Pump Control Valve #2 (-)
CONN 57 5 308-YL-18 L975-PK-18 K906-GN-18 ATCH
L18
200-BK-18 2 116-BR-14 6 111-RD-14 308-YL-18 A768-BU-18 CAB LAMP 304 WH Starter Relay No. 1 Output A770 PK Elec Pump Cont Bypass Sw
(NOTE F) 151-GN-18 7 235-BK 310-PU-18 A769-GY-18 111-4813
586-BR-18 1
A 150-RD-18 8 116-BR-14 308-YL-18 L35
L34 L22 L22 A770-PK-18 153-2521 306 GN Starter Relay Coil To Neut Start SW Or A771 PU Float Sw
513-OR-18

A588-GN-18 9 151-GN-18 K909-BU-18 F774-WH-18

321-BR-18
321-BR-18

506-PU-18
430-BU-18
412-BU-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

200-BK-18

200-BK-18

519-PK-18

A R L34
A587-YL-18 10 150-RD-18 306-GN-18 ATCH F773-OR-18 ATCH 307 OR Key Start SW To Neutral Start SW Or F771 OR Backup SW
G 147-PU 1 ANTENNA CABLE L47 L47 CAB LAMP G
RD-00

L973-GN-18 2 L908-OR-18 11 A588-GN-18 308-YL-18 K909-BU-18

L909-BU-18 12 A587-YL-18 308-YL-18 111-4846 L973-GN-18 CONN 100 153-2521 308 YL Main Power Relay Coil F772 WH Backup SW
CONN 56 A C L908-OR 306-GN-18 586-BR-18 E L L
112-PU-6
L909-BU K909-BU-18 A588-GN-18 615-YL 615-YL 309 GY Alternator Regulator Term. F773 OR Governor Accel
CONN 55
L26 177-RD-14 7 177-RD-14 K909-BU-18 200-BK-18 A588-GN-18 200-BK 200-BK
K997-BU-18
A
1
B
200-BK 2 200-BK L975-PK-18 200-BK-18
L35
954-GN-18
L14 310 PU Start Aid SW To Start Aid Sol F774 WH Governor Decel
L32 L20
763-BU-18 2 K909-BU-18 1 607-PK-18 154-RD-18 L20 L970-GY-18
L977-YL-18 3 L975-PK-18 6 322-GY-18 307-OR-18
320 RD Horn Relay Coil To Sw J703 PK Alt Pulse Sig To Anti-Start Relay
ATCH L21
TRAVEL ALARM
L978-GY-18
L974-GN-18
4
5 A
3
8 C L31
616-BU
309-GY-18
189-RD
111-RD-14
L21 320 OR Horn Relay Coil To SW 877 YL Glow Plug Magnetic SW To Glow Plug
L19

200-BK
200-BK
615-YL
3E-7738 L19
A771-PU-18 6 9 A718-PU-18 200-BK-18
(NOTE B)
321 BR Backup Alarm Lamp Travel Alarm 954 GN Hammer Sw A
B K906-GN-18 7 10 308-YL-18 200-BK-18 L3
L15
2 200-BK-18 430-BU-18 8 CONN 59 11 403-GN-18 403-GN-18 L3
E E 322 GY Warning Horn (Forward) G973 OR Boom Raise Press SW to Crush Press SW
1 321-BR-18 K904-GN-18 9 12 J703-PK-18 J703-PK-18 L18 L18 200-BK-18
A761-PU-18 10 4 310-PU-18 309-GY-18 326 RD Key SW "C" Term G974 WH Crush Sol to Demolition Relay
CONN F773-OR-18 11 5 A584-BU-18
49 F774-WH-18 12 330 YL Neutral Start Relay Coil G975 YL Crush Press SW to Demolition Relay
7 A584-BU-18 Monitoring Circuits K904 GN Pump Discharge - Signal
CONN 54
12 309-GY-18 615-YL-14 615-YL-14 200-BK-18
L971-GN-18 10 112-PU-6
UU
112-PU-6 615-YL-14 615-YL-14 200-BK
L7 403 GN Alternator (R) Term. K905 RD Pump Discharge - +B
A CONN 75 ONE TOUCH
4 L32 530-OR-18 200-BK
5 109-RD-6
VV
310-PU-18 200-BK-18 191-WH-14 G LOW IDLE SW 615-YL 405 GY Opr Mon Oil Press. (Low Setting) K906 GN Swing Brake Sol - Signal
B 128-2134
G973-OR-18

506-PU-18 6 A586-OR-18 200-BK-18

412 BU Operator Monitor Cool Flow K907 BU Swing Brake Sol - +B
G975-YL-18
147-PU-18

WW L25
9 501-GN-18 L972-BU-18
JJ HEATER L25
172-RD-18 8 101-RD-4 590-GY-18
11 B RELAY A589-OR-14 SWITCH PANEL A/C PHOTO 430 BU Operator Monitor Air Filter K909 BU Backup SW - +B
KK 9X-8124 G 153-2500 SENSOR
A768-BU-18 3 877-YL-4
B
A590-BU-14
ATCH 128-2162 491 PK Hydraulic Oil Temp Sensor K911 PK E/P Controller - RS485 (+)
412-BU-18 1 590-GY-18 W. INT (3)
XX SEAT WITH (NOTE C)
321-BR-18 2 304-WH-8 101-RD-4 877-YL-4 A586-OR-18 W. INT (6) 492 GY VMIS Coolant Temp Sensor Signal K912 GN E/P Controller - RS485 (-)

Y/W
A B B JJ KK SEAT HEATER CONN 16

Y/G
501-GN-18 W. LOW
L16
519-PK-18 1 BLOCK
121-1023
111-6458
L13
530-OR-18 WASH D 495 GN Fuel Level K915 GN Fine Swing Sw - E/P Controller

200-BK-18
200-BK-18
200-BK-18
492-GY-18 2 C538-OR-18
L4
405-GY-18 3 B C L13 786-GN-18 L. BOOM ENG/PUMP CONT C537-GN-18 496 WH Operator Monitor Panel Hyd Oil Level K997 BU (+) V Sensor
F C468-BU-18 4 A718-PU-18 9 L32 L4 L21 CONN 20 CONN 21 L18 CONN 13 791-PK-18 L. CHASSIS CONN 2 157-3217 F
L23 MONITOR C468 BU Engine oIl Level L908 OR Controller RS-232C TX
306-GN-18

CONN 18 D
330-YL-18

A762-PU-18 5 607-PK-14 2 CONN 17 CONN 22 113-OR-18 +B

A 106-0172
788-YL-18 6 322-GY-18 3 200-BK-18 GND
A A A A A A Accessory Circuits L909 BU Controller RS-232C RX
K909-BU-18

403-GN-18 7 616-BU-14 4 CONN 32 16 K911-PK-18 RS485+

J703-PK-18

L31
403-GN-18

307-OR-18

306-GN-18
177-RD-14
111-RD-14

154-RD-18
200-BK-18

200-BK-18

200-BK-18

200-BK-18

200-BK-18
309-GY-18

309-GY-18
330-YL-18

308-YL-18
177-RD-8

8 309-GY-18 5 19 K997-BU-18 MAIN

501 GN Wiper - Front (Low) L968 OR Electronic Pump COntrol Ps Valve (-)

10
11
12
1
2

12

10
11
8
6
7
4
5
3
189-RD

3
4
5
6

7
8

1
2
3
4
L31

3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
2

2
1

1
2
495-GN-18 9 J703-PK-18 10 11 103-RD-18 +B
496-WH-18 10 403-GN-18 11 G 39 K912-GN-18 RS485-
491-PK-18 11 308-YL 7 NEUTRAL G G G G G G
32 615-YL-14 LIGHT 506 PU Washer - Front L969 WH Electronic Pump Control Ps Valve (+)
R
1
2

CONN 64

F774-WH-18
START RELAY

K906-GN-18

F773-OR-18
L973-GN-18

A768-BU-18

K909-BU-18
A770-PK-18
F772-WH-18

A769-GY-18
A769-GY-18 12 6 308-YL-18 33 201-BK-18 GND
L969-WH-18

508 PU Radio Speaker - Left L970 GY Elec Pump Cont To Sw Common Ret
K915-GN-18

A589-OR-18

A586-OR-18
F771-OR-18

L968-OR-18

A758-BR-18
K907-BU-18

A756-BU-18

A590-BU-18
A755-PK-18

A757-GY-18

L972-BU-18

113-OR-18

786-GN-18

307-OR-18
105-RD-14

586-BR-18

310-PU-18
578-BU-18
791-PK-18

576-PK-18

200-BK-18
615-YL-18

185-YL-18

308-YL-18

575-YL-18
501-GN-18
530-OR-18
A B 149-5050

590-GY-18
308-YL-18

8 308-YL-18 17

1
2
L12 CONN 15

191-WH
C OFF

326-RD
G

147-PU

152-BU
CONN 53
109-RD-6
1
12
CONN 24 L12
326-RD
307-OR-18 S ON
5
37 SW INPUT
509 WH Radio Speaker - Left (Common) L971 GN Elec Pump Cont To Travel Press Sw
B ST KEY SW

200-BK-18
101-RD-4 CONN 304-WH-8 154-RD-18 200-BK-18 105-RD-14 14 OPTION SENSOR (PWM) 403-GN-18 + - 200-BK-18 511 BR Radio Speaker - Right L972 BU Low Idle SW

A537-PK-18
XX ZZ 9G-7641 D D

200-BK-18
877-YL-4 58 1 OPTION SENSOR (PWM) SERVICE
L23
304-WH-8
START RELAY G
28 JOYSTICK +B OUT METER 512 GN Radio Speaker - Right (Common) L973 GN Fine Swing Cont Relay To Sol Valve
607-PK-14 307-OR-18 306-GN-18 23 DUAL PWR SOL 6T-7337 CONN 74
322-GY-18 125-1302 306-GN-18 A755-PK-18 2 S1 K997-BU-18 38 MONITOR +B OUT 513 OR A/C Compressor/Refrigerant Pressure SW L974 GN Elec Pump Ctrl Boom Raise Press SW
616-BU-14 A756-BU-18 3 S2 A771-PU-18 7 IMPLEMENT PRESS. SW D CIGAR
L11 L6
309-GY-18 A757-GY-18 4 S3 L978-GY-18 12 TRENCHING SOL 129-BU LIGHTER 519 PK Thermostat To Refrigerant Press. SW L975 PK Start Aid Cont Lamp 1 Output
L11 9W-0335

A586-OR-18
F774-WH-18
F772-WH-18

A758-BR-18
A756-BU-18
L969-WH-18

A718-PU-18 A758-BR-18 5 S4 L974-GN-18 8 BOOM RAISE PRESS. SW 200-BK

A755-PK-18
K906-GN-18

A757-GY-18

L972-BU-18
F771-OR-18
F773-OR-18

L968-OR-18

K907-BU-18
K909-BU-18

A768-BU-18
A770-PK-18

A769-GY-18

K915-GN-18

A589-OR-18
530 OR Washer Right L977 YL Trenching Sol

307-OR-18

530-OR-18
113-OR-18

786-GN-18

501-GN-18
L973-GN-18

A590-BU-18

105-RD-14
578-BU-18

576-PK-18

791-PK-18

200-BK-18
590-GY-18
575-YL-18

308-YL-18
308-YL-18
310-PU-18
586-BR-18

200-BK-18
200-BK-18
200-BK-18
185-YL-18

615-YL-18

308-YL R S 147-PU 200-BK-18 1 COM L977-YL-18 21 LEVEL FINISH SOL

191-WH

326-RD

200-BK-18
152-BU
J703-PK-18 G975-YL-18 1 6 788-YL-18 24 ENG SPEED SENSOR (+)
403-GN-18 G974-WH-18 2 THROTTLE A762-PU-18 25 ENG SPEED SENSOR (-) A584-BU-18 3 WIPER CUT 575 YL Wiper - Aux L978 GY Level Finish Sol
CONN 31 POS SW 763-BU-18 22 TRAVEL SPEED SOL 590-GY-18 9 INT (3)
L23 CONN 70 106-0107 412-BU-18 15 COOLANT LEVEL SW A586-OR-18 4 INT (6)
L23 200-BK-18 C468-BU-18 36 ENG OIL LEVEL SW A583-YL-18 11 RISE. S
321-BR-18 ATCH DEMOLITION L33 L41 L42 L9 L8 L11 L12 L13 200-BK-18 321-BR-18 31 TRAVEL ALARM 501-GN-18 8 LOW
506-PU-18 RELAY 200-BK-18 405-GY-18 26 ENG OIL PRESS. SW 506-PU-18 5 WA+
149-5050 L10
430-BU-18 492-GY-18 13 COOLANT SENDER 118-GY 6 ACC
412-BU-18 491-PK-18 30 HYD OIL TEMP SENDER 530-OR-18 7 WASH
L26
519-PK-18 TIMER RELAY 495-GN-18 29 FUEL LEVEL SENSOR 10 GND
L26 200-BK-18 111-4870 430-BU-18 35 AIR CLEANER SENSOR 12 STOP
START CONT RELAY CONN 63 L13 L13
513-OR-18 094-2080 L12 496-WH-18 40 HYD OIL LEVEL SW 13 REV
L12
513-OR-18 308-YL-18 2 IN 1 L11 K904-GN-18 2 FRONT PUMP PRESS. SENSOR 2 W. CW
L11
E 200-BK-18
403-GN-18
S
R
WH/BU
WH/GN
330-YL-18
309-GY-18
200-BK-18
K909-BU-18
4
1
GND
IN 2
L8 L1
A761-PU-18
L970-GY-18
9
6
GOV ACTR FDBK
AUX HYD PRESS. SW
1 W. CCW E
G974-WH-18
G973-OR-18

L9 L8 D WIPER CONT
308-YL 309-GY-18 189-RD 3 OUT 2 L971-GN-18 18 TRAVEL PRESS. SW
147-PU-18

J703-PK-18 BK 200-BK-18 L10 L9 403-GN-18 34 ALTERNATOR (P TERM) CONN 14 155-7042

200-BK-14
GND L33 L33 L10

A581-GN

A579-OR
A582-PU

A580-BR
877-YL-4 L YL J703-PK-18 111-RD-14 OUT 1 L42 L969-WH-18 3 EPR VALVE (+)

200-BK
L42
RD-00

A718-PU-18 P WH/YL 403-GN-18 177-RD-14 +B L968-OR-18 4 EPR VALVE (-)

L41 L41
492-GY-18 CONN 83 K907-BU-18 27 SWING BRAKE SOL
309-GY-18 CONN 62 F772-WH-18 20 GOV ACTR (B) CONN 13
109-RD-6 RELAY PANEL F771-OR-18 10 GOV ACTR (A) MOTOR
L27 D
304-WH-8 L38
L27 101-RD-4
C468-BU-18 BACKUP 200-BK-18 39 HYD OIL FILTER INDICATOR
A762-PU-18 EPR VALVE SW 4 KEY SW START
L38 114-0421
788-YL-18 L975-PK-18 21 AIH INDICATOR
405-GY-18 L38 K909-BU-18 954-GN-18 37 HAMMER PRESS. SW 200-BK
F774-WH-18 K909-BU-18 185-YL-18 L41 L42 L10 L9 L8 K915-GN-18 22 FINE SWING SW
F773-OR-18 185-YL-18 K905-RD-18 11 +B WIPER
A761-PU-18 K905-RD-18 1 +B WINDOW MOTOR
LIMIT SW
K915-GN-18
191-WH-18

L973-GN-18

A589-OR-18
A537-PK-18
172-RD-18 185-YL-18 235-BK-18 2 GND 122-9603

A590-BU-18
191-WH-18
310-PU-18
200-BK-18

578-BU-18

152-BU-18

152-BU-18
200-BK-18
200-BK-18

576-PK-18
200-BK-18
200-BK-18
586-BR-18

147-PU-18

147-PU-18
615-YL-18
615-YL-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18

615-YL-18
615-YL-18

615-YL-18

575-YL-18
615-YL-18
615-YL-18

615-YL-18
615-YL-18

615-YL-18
615-YL-18

200-BK-18
200-BK-18
615-YL-18
615-YL-18

152-BU
147-PU

K997-BU-18 K906-GN-18 235-BK-18 12 GND 124-3974

191-WH

K904-GN-18 L16 K907-BU-18 K911-PK-18 15 RS485 + (MONITOR)

L28 D D

Electrical Schematic Symbols And Definitions

491-PK-18 A770-PK-18 K912-GN-18 16 RS485 - (MONITOR) A584-BU-18
L28 496-WH-18 A768-BU-18 A755-PK-18 13 THROTTLE DIAL S1
495-GN-18 B SWING L969-WH-18 A756-BU-18 14 THROTTLE DIAL S2 200-BK-18
A769-GY-18 K906-GN-18 1 BRAKE SOL 200-BK-18 A757-GY-18 23 THROTTLE DIAL S3 200-BK 200-BK
A768-BU-18 200-BK-18 2 121-1491 A769-GY-18 G G G G G G G A758-BR-18 24 THROTTLE DIAL S4 200-BK 200-BK-18
(NOTE B) (NOTE B) CONN 26 CONN 29
L978-GY-18 L968-OR-18 308-YL-18 3 KEY SW ON 200-BK-14 200-BK-18
763-BU-18 CONN 76 L972-BU-18 34 LOW IDLE SW D
G G CONN 27 CONN 25
L977-YL-18 L908-OR-18 31 RS232C (TXD) CAB
607-PK-14 (NOTE B) (NOTE B) (NOTE B) L909-BU-18 32 RS232C (RXD)
L7 L7 T
200-BK-18

L30 322-GY-18 235-BK-18 33 RS232C (GND)

CONN 28 CONN 30 CONN 34
Circuit Breaker
616-BU-14 35 HYD TANK INDICATOR
L974-GN-18 F772-WH-18
L33
36 HYD TANK PRESS. SW Pressure Temperature Level Flow
Symbol
TT

A771-PU-18 K909-BU-18 F774-WH-18 6 RS485 - (RH JOYSTICK)

D L971-GN-18
K906-GN-18 BACKUP
F773-OR-18
F771-OR-18
7
8
RS485 + (LH JOYSTICK)
RS485 - (LH JOYSTICK) D Symbol Symbol Symbol Symbol
K906-GN-18 GOV SW G G 9 RS485 + (PEDAL)
110-7884 ATCH SEAT 10 RS485 - (PEDAL)
L33 HEATER SW 17 RS485 + (RADIO CONT)
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
200-BK-18

111-4783 18 RS485 - (RADIO CONT) ABBREV COLOR

19 RS485 + (ELEC GOV)
20 RS485 - (ELEC GOV) RD
WH
RED
WHITE
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
25 RS485 + (VALVE CONT)
26 RS485 - (VALVE CONT) OR ORANGE
Normally closed switch that will open with an increase of a specific condition.
L4 YL YELLOW
27 RS485 + (SEMI AUTO)
L4 28 RS485 - (SEMI AUTO) PK PINK
No circle indicates that the wire cannot be disconnected from the component.
L30 L25 L25 BK BLACK
L3 5 RS485 + (RH JOYSTICK)
L30 L3 GY GRAY
29
L28 PU PURPLE
30
L28 L19 L19 38 BR BROWN
L27 GN GREEN
L20 40
L27 L20 A BU BLUE This indicates that the component has a wire connected to it that is connected to ground.
L35 CONN 1 SYMBOL DESCRIPTION
L35
L46
A587-YL-18 103-RD-18

L1
615-YL-14 103-RD-18 BLADE, SPADE, RING,
RD-00 CONN 6 CONN 7 L45 508-PU-18 103-RD-18 OR SCREW TERMINAL
CONN 8 L45 CONN 9
This indicates that the component does not have a wire connected to ground. It is
L46
ATCH 509-WH-18 103-RD-18
ANTENNA 511-BR-18 103-RD-18 CIRCUIT CONNECTED
A A A A
106-0036 L35 512-GN-18 103-RD-18 F772-WH-18 CIRCUIT NOT CONNECTED
grounded by being fastened to the machine.
L969-WH-18
K915-GN-18

K904-GN-18

K912-GN-18
F771-OR-18

K905-RD-18
K905-RD-18

C468-BU-18
A758-BR-18

L968-OR-18

A771-PU-18

L974-GN-18

A762-PU-18

A761-PU-18

L908-OR-18
L971-GN-18
A756-BU-18

K907-BU-18

K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
A755-PK-18

K911-PK-18
A757-GY-18
L972-BU-18

L909-BU-18

L975-PK-18
L978-GY-18

L970-GY-18
L977-YL-18
A/C CLUTCH

496-WH-18
8
6
7
4
5
3
2
1

6
5
2
1
4
3

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

495-GN-18

954-GN-18

403-GN-18
103-RD-18 129-BU-18

321-BR-18
763-BU-18
412-BU-18

430-BU-18
491-PK-18

235-BK-18

235-BK-18
235-BK-18
200-BK-18
405-GY-18

492-GY-18
308-YL-18

788-YL-18
SOL AIR HEATER E E D D 191-WH-14 118-GY-14 ELECTRICAL CONNECTION
CONN 86 154-0490 5I-7746 L46 L20 L20 TO MACHINE STRUCTURE
200-BK-14 512-GN-18
C538-OR-18
C537-GN-18

B B
A589-OR-14

A586-OR-18

K912-GN-18

A590-BU-14 511-BR-18
A590-BU-14

A584-BU-18

A584-BU-18

K997-BU-18
K911-PK-18
A587-YL-18
A583-YL-18

A583-YL-18
191-WH-14

509-WH-18
512-GN-18

501-GN-18
530-OR-18

403-GN-18
103-RD-18

103-RD-18
511-BR-18

508-PU-18

506-PU-18
200-BK-14

200-BK-14

590-GY-18

615-YL-14

INTERNAL ELECTRICAL
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
513-OR-18 1 877-YL-4 877-YL-4 A589-OR-14 509-WH-18
A A A CONNECTION TO SURFACE
118-GY

129-BU

200-BK-18 2 788-YL-18 A583-YL-18 508-PU-18

615-YL

A762-PU-18 A584-BU-18 191-WH-14 OF COMPONENT

contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

11
10

12
1

1
2

4
3
4
5
6
7
8
9

3
4
5
6
7
8

2
3

5
6
309-GY-18 A584-BU-18 191-WH-14 L2
PP CONNECTOR
J703-PK-18 A583-YL-18 191-WH-14 A A A
C L4 L4
C
K905-RD-14

AIH COOLANT 109-RD-6 403-GN-18 191-WH-14

235-BK-14
TEMP SENSOR 403-GN-18 L6 506-PU-18 191-WH-14 ATCH WIRE, CABLE,
125-2982 304-WH-8 615-YL-14 A586-OR-18 COMPONENT
CONN 84
Sender- A component that is used with a temperature or pressure gauge. The sender
B B CONN 11
101-RD-4 129-BU-18 501-GN-18
A718-PU-18 1 WH 1 788-YL-18 A718-PU-18 118-GY-14 590-GY-18 L# CIRCUIT GROUPING
measures the temperature or pressure. Its resistance changes to give an indication to
L27 L25 DESIGNATION
200-BK-18 2 BK 2 A762-PU-18 C468-BU-18 103-RD-18 A590-BU-14
T L45 L25
492-GY-18 200-BK-14 A589-OR-14 CONN 3 CONN 4 CONN 5
CONN 87 ENG SPEED E L3 L3 T
PICKUP
405-GY-18
308-YL ATCH SPEAKER(L)
K997-BU-18
501-GN-18
615-YL-14
615-YL-14
IDENT PART NO. LOC
the gauge of the temperature or pressure.
125-2966 E 7Y-5505 HARNESS AS.
513-OR-18 590-GY-18 530-OR-18
L37 F774-WH-18 A586-OR-18 200-BK-14
COOLANT TEMP F773-OR-18 K912-GN-18 200-BK-14 A 183-0996 C-2
CONN 12 L19
SENDER
5I-7578
A761-PU-18
172-RD-18
K911-PK-18
530-OR-18
A587-YL-18
506-PU-18
B
C
170-6861
153-2496
A-3
F-8 Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
492-GY-18
B B
200-BK-18 (NOTE B) 403-GN-18
403-GN-18
D
E
153-2555
111-4795
D-1
G-1 It has a coil that makes an electromagnet when current flows through it. The
E
electromagnet can open or close the switch part of the relay.
403-GN-18 F 7Y-8216 A-1
T ATCH SPEAKER(R) G 150-6999 D-3
403-GN-18
J703-PK-18

7Y-5505 H 153-2491 H-4

403-GN-18

403-GN-18
200-BK-18
200-BK-18
200-BK-18
309-GY-18

L2
109-RD-6

K911-PK-18 J 161-3089 B-2

ENG OIL GROUND STRAP CONN 10 E L2 K 161-3088 A-3
K912-GN-18
200-BK-18
200-BK-18

LEVEL SW 167-3583 DOME LAMP K997-BU-18 L 116-0243 G-1

B
111-4760
B
096-0721 M
N
111-4841
153-2499
I-3
H-3
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
C468-BU-18
200-BK-18
1
2
B L
B
ALT P
B
(NOTE B) 615-YL
A584-BU-18
P
R
132-1865
161-3130
H-9
E-8
coil that makes an electromagnet when current flows through it. The electromagnet
CONN 89
B R E ENG
B
E E
A591-PU-18
200-BK-18
200-BK-18
200-BK
L7 S
T
132-1867
167-3595
E-8
B-2
can open or close a valve or move a piece of metal that can do work.
B ALTERNATOR U 116-0258 H-6
200-BK
200-BK-14
200-BK-18

5I-8085 V 150-7026 H-3

CHASSIS
200-BK

PUMP DISCHARGE W 150-7022 H-3

PRESS. SENSOR
Harness And Wire Symbols
200-BK-18
106-0178
200-BK-6

ENG OIL WIRE AS.

B PRESS. SW
5I-8005 RR 153-2492 H-9
B Component
+BATTERY

Wire, Cable, or Harness

L6 L6
GROUND

E SS 128-8936 I-8
B B
Part Number
SIGNAL

CAB L7 L7 TT 116-0237 D-4

405-GY-18 200-BK-18
CONN 72
UU
VV
111-4826
111-4831
F-8
F-8
Pin Socket Wire Color Assembly Identification
Fuse
OPERATOR STATION
200-BK-18 WW 111-4830 F-8
CONN 97 XX 111-4829 F-8
BR-18
BK-18
YL-18

200-BK-6
L28 616-BU-14 322-GY-18 616-BU-14 616-BU-14 616-BU-14
B
1
J 616-BU
616-BU-14 ATCH
YY
ZZ
128-8937
128-8938
I-8
F-8
A AA 105-9344
STARTER CONN L5 L5 BOOM LAMP
322-GY-18 607-PK-14 322-GY-18 322-GY-18 200-BK-14 2 200-BK-14
90 153-2521
325-PK-14 1
C
B
A

MOTOR 607-PK-14 616-BU-14 200-BK-18 200-BK-14 322-GY-18 1 200-BK

125-2988 B A769-GY-18 200-BK-18 607-PK-14 200-BK-18 200-BK-18 2 T J
B
200-BK-18
K997-BU-18
K904-GN-18

304-WH-8 A768-BU-18 A769-GY-18 322-GY-18 HORN F CABLE AS.

K904-GN-18
K997-BU-18

G S L30 B T 7Y-3919
496-WH-18

495-GN-18

L978-GY-18 A768-BU-18 200-BK-18

491-PK-18

B AA 161-3076 A-9
101-RD-4 763-BU-18 L978-GY-18 CONN 50
MTR BAT
AA
RD-00 L977-YL-18 B
BOOM RAISE
763-BU-18 322-GY-18
HORN ATCH
BB
CC
116-0080
161-3077
I-8
I-8 Single Wire Circuit Number Wire Gauge Receptacle
Connector
L974-GN-18 L974-GN-18 1 L977-YL-18 322-GY-18 616-BU
A771-PU-18 200-BK-18 2
PRESS. SW
200-BK-18 200-BK-18 7Y-3920 200-BK BOOM LAMP JJ 116-0233 F-8 Identification
200-BK-14
200-BK-18
200-BK-14
200-BK-18

MOTOR 106-0180 153-2521 KK 116-0234 F-8

L971-GN-18 200-BK-18
L38 G974-WH-18
CONN 79 T
F
LL 153-2504 H-3
Plug
Ground
B PP 111-4846 I-3
2
147-PU-18
200-BK-14
G973-OR-18 A769-GY-18 2 ENG/PUMP CONT
A768-BU-18 1 SOL
Connection
200-BK-18

B 111-9916 CHASSIS
IMPLEMENT CONN 94 B LAMP
A771-PU-18 1
HYD OIL B
200-BK-18 2
PRESS. SW
106-0179 B CHASSIS
CONN 19 153-2523 WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.
Pin or Socket
200-BK-6 405-GY-18 LEVEL SW 1 496-WH-18
CONN 80
L978-GY-18 1 TRENCHING SOL B K K WIRES THAT HAVE BATTERY VOLTAGE Number
200-BK-18 C468-BU-18 111-4760 2 200-BK-18 L29 200-BK-18 200-BK-18 2 121-1490 200-BK-14 2 200-BK-14 WHEN THE KEY SWITCH IS ON.
405-GY-18 492-GY-18 607-PK-14 1 607-PK-14
CONN 96 CONN 93 STARTING CIRCUIT.
Typical representation of a Sure-Seal
C468-BU-18 A718-PU-18
492-GY-18 513-OR-18
L37
B
TRAVEL B GAUGE CIRCUIT. 1 Typical representation of a Deutsch 1
connector. The plug and receptacle
A718-PU-18 308-YL 200-BK-18 L971-GN-18 1
connector. The plug contains all
PRESS. SW
A 513-OR-18 F774 WH-18
F773-OR-18
L37 HYD OIL
TEMP SENDER B 491-PK-18
L29 200-BK-18 2
106-0179
763-BU-18
200-BK-18
1
2
TRAVEL SPEED
SOL THIS SCHEMATIC IS FOR THE 320BU-HYD EXCAVATOR (170-9477 CHG 00)
MONITOR CIRCUIT. A 2 2
KEY 6 308-YL A761-PU-18 4I-5394
T B
CONN 81
CONN 92
121-1491
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
WASHER/WIPER CIRCUIT.
sockets and the receptacle contains contain both pins and sockets.
DECEL 5 F774 WH-18 172-RD-18
all pins.
ACCEL 4 F773-OR-18 200-BK-6 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. HEATER AND AIR CONDITIONER CIRCUIT.
200-BK-18
200-BK-18
200-BK-18

L29 B
200-BK-6

F/B 3 A761-PU-18 200-BK-18 200-BK-18

+B 1 172-RD-18 200-BK-18 L29 CONN 85 L977-YL-18 1 LEVEL FINISH UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE. GROUND CIRCUIT.
GND 2 200-BK-18 R ATCH 200-BK-18 2 SOL
G974-WH-18 2 CRUSH SOL 121-1490 ENGINE / PUMP CONTROL CIRCUIT.
ENG GOV CONN B FUEL LEVEL B 147-PU-18 1 127-6845 CONN 91
ACTUATOR 82 SENSOR YL 1 495-GN-18 AIR INLET CIRCUIT.
157-3157 105-9911 BK 2 200-BK-18 B NOTE A: USE WITH COLD WEATHER.
R ATCH
CONN 98 NOTE B: NOT USE ON THIS MACHINE. ALL DASHED LINES ARE ATTACHMENTS.
147-PU-18 1 BOOM RAISE
CHASSIS
G973-OR-18 2 PRESS. SW
L29 106-0181 NOTE C: USE WITH A/C UNIT.
L29 CONN 95
E96202

9 8 7 6 5 4 3 2 1