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SUB: STEAM TURBO-GENERATOR REQUIREMENT FOR 66 MW PROJECT

DCM Shriram Limited, a company with primary business interests in Agri business, energy intensive Business and
Value added business. We have manufacturing facilities at Kota (Rajasthan), Bharuch (Gujarat), and Ajbapur,
Rupapur, Hariawan and Loni (UP). Our hybrid seed operations are at Hyderabad (Telangana), Vietnam, Philippines
and Thailand. The Company also has its windows fabrication units at Bhiwadi, Mumbai, Hyderabad and Chennai.

In our Kota complex we are operating 125.3 MW captive thermal power plants consisting of 35, 10, 30, 10.3 & 40
MW turbo-generators. We have planned to replace 30, 10 & 10.3 MW units which are very old, with a new high
pressure 66MW thermal plant.

For new 66 MW Power Plant we require one 66 MW STG. Kindly provide us the offer as per following scope &
deliverables.

Specifications:-
Turbine Type: Condensing with regenerative feed water heating.
Electrical Output: 66 MW (Rated)
82.5 MVA (Rated)
70 MW (VWO 6.1%) continuous duty
Inlet Steam Pressure: 103 ata
Inlet Steam Temperature: 535oC
Export Steam from Turbine 15 tph, 15 ata, Vendor to provide various options for bleed steam for process
Condenser Inlet CW Temp: 35oC
Feed Water HPH Outlet: 237 oC at rated 66 MW load
Generator:
Rated Voltage: 3 Phase, 11000 V, ± 10%
Power Factor: 0.8
Rated Frequency: 50 Hz, ± 5%
Insulation Class: “F” Stator & Rotor Both
Temp Rise Limited to B class over an ambient of 50oC
Cooling Method: Air cooled - Air Cooling by Cooling Water
Instrument Air Pressure: 4.0 Kg/cm2g available
Noise Level: As per permissible statuary laws
Auxiliaries AC Motors: LT Motors (up to 150 kW rating only) 415±10V AC, 50±5% Hz, 3 phase,
3 Wire preferred make Siemens, ABB, BBL
HT Motors (more than 150 kW rating) 3.3 ±10% KV AC, 50±5% Hz, preferred
makes BHEL, ABB
Auxiliary DC Motors: 110±10V DC (With starters)
Aux Control Supply: 110V DC(+10%, -20%) For critical Controls
110V AC(+10%, -20%) For motor Controls and control panels.
Redundant Control Supply: 230VAC ±10%, 50Hz ±2% single phase UPS supply, however deliveries
should have a provision for accepting two source of power. Redundancy
shall be maintained in DC power supplies to avoid any single point
failure.
Transmitters: 2 wire, 24V DC smart, working on HART protocol with local display
Preferable makes, Emerson /Yokogawa/ E+H etc.
Pressure Gauges: Preferred makes: Ashcroft / GIC etc. Also preferring glycerin filled.
Temperature Gauges: Preferred makes: Ashcroft / GIC etc.
TSI: Most modern protection with fully redundant vibration-based monitoring system
guaranteeing maximum safety and maximum availability. It should be possible
to monitor this from remote also i.e. IIoT ready. System should be able to
predict behavior of the machine parameters allowing advance notices to avoid
stoppages. This shall have interface with DCS.

SHRIRAM VINYL & CHEMICAL INDUSTRIES.


Shriram Nagar, Kota, Rajasthan – 324004. Tel: +91 744 2480991-98, Fax: +91 744 2480296 www.dcmshriram.com
Corporate Office: 1st Floor, Kanchenjunga Building, 18 Barakhamba Road, New Delhi – 110001
Registered Office: 5th Floor, Kanchenjunga Building, 18 Barakhamba Road, New Delhi – 110001
Turbine Controls: Self-engineering system for continuous monitoring of the power plant in steady-
state and transient operating condition. Early detection of faults preventing
machine failures and avoid high repair costs. This should be either stand alone
redundant control having interface with DCS or integrated in the DCS. Offered
system should be capable of this, scalable and analyze all components and
processes online. It should be possible to monitor this from remote also i.e. IIoT
ready.

Control Valves: Having smart positioners, position feedback arrangement on 2 wire


(4-20 mA) scheme. Preferred makes: Instrumentation Ltd/ Fisher/ MIL etc.

(1) Scope of Supplies:-

Turbine: Complete along with TG coupling, Insulation, Acoustic Enclosure, control


valves, ESV, SS Tubing Condenser with HP and LP drain flash tanks,
Barring system, Local Gauge Panel all drain system including piping,

Generator: Complete including Air Coolers, Space Heaters, CO2 Injection System,
Latest Version AVR with Panel (Digital dual channel having harmonic filter),
Control & Protection Panel (having multi-function numerical relay with standby
and Rotor E/F relay – Low Frequency Injection), Bus Duct up to 50Meters,
NGR, Dual sets of CTs and PTs, Synchronizing Panel, GCB if required, LAPT
Panel, Field Instrumentation up to JB.

TG Lube Oil System: Complete along with SS piping (Inlet) and CS (outlet), SS tubing coolers, Oil
tanks, complete Emergency lube oil system including over head tank, Pumps,
Field instrumentation up to JB.

Jacking oil System: Complete along with SS piping, emergency jacking oil system if required.
Pumps, Field instrumentation up to JB

Turbine Governing Oil System: Complete including SS piping, Governing Rack, Electronic Governor with
Panel, Pumps, Field instrumentation up to JB.

TG Turbovisory: Complete along with Panel and instrumentation up to JB.

Condensate & Drip System: All equipments like Valves including control station, Pumps, LP Heaters,
Drain Coolers, Condensate Pumps, Drip pumps if required etc
Excluding only piping. Field instrumentation up to JB

Air Evacuation System: Complete equipments like, SJAE with condenser, Hogging Ejector,
Valves, Traps, seals etc excluding only Piping, Field instrumentation up
to JB

Gland Sealing System: Complete including GSC with condenser, Vapour Fans, PRS, Valves with
Control station etc excluding only piping. Field Instrumentation up to JB

HP Heaters: HP heater complete along with Instrumentation, Drip Piping Valves


Including control station, Equipments, Field instrumentation up to JB excluding
only piping

Bleed Steam System: Only Extraction NRVs along with control oil piping excluding steam

SHRIRAM VINYL & CHEMICAL INDUSTRIES.


Shriram Nagar, Kota, Rajasthan – 324004. Tel: +91 744 2480991-98, Fax: +91 744 2480296 www.dcmshriram.com
Corporate Office: 1st Floor, Kanchenjunga Building, 18 Barakhamba Road, New Delhi – 110001
Registered Office: 5th Floor, Kanchenjunga Building, 18 Barakhamba Road, New Delhi – 110001
and water piping and valves.
Complete Wander cum Bleed control station along with control valves,
de-superheating and control logic / system. Instrumentation up to JB.

Dearator: Complete stand alone along with instrumentation up to JB. Excluding


Connecting piping.

Condenser 2 pass , surface condenser confirming to operate at 10 COC with a


cleanliness factor of min 85%

(2) Erection:-

Shall be in your scope excluding civil works

(3) Erection & Commissioning Supervision:-


 Shall be in your scope till successful commissioning.
 PG Guarantee test as per ASTM standards.

Offer shall be inclusive of following three heads along with required time lines.
1. Supplies
2. Erection
3. Erection & Commissioning supervision.
 List of Inclusions & Exclusions in detail
 HMBD at MCR, VWO, and part load. In all cases with or without 15 tph export steam
 Plot plan in brief(This is to provide us brief idea about space layout in TG building)

An early reply is requested.

SHRIRAM VINYL & CHEMICAL INDUSTRIES.


Shriram Nagar, Kota, Rajasthan – 324004. Tel: +91 744 2480991-98, Fax: +91 744 2480296 www.dcmshriram.com
Corporate Office: 1st Floor, Kanchenjunga Building, 18 Barakhamba Road, New Delhi – 110001
Registered Office: 5th Floor, Kanchenjunga Building, 18 Barakhamba Road, New Delhi – 110001

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