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Article history: The specific surface area (SSA) of anhydrous cement has a direct impact on its reactivity and on the properties of
Received 27 June 2014 fresh and hardened concrete. However, measuring this physical parameter is non-trivial.
Accepted 1 October 2014 The choice of the degassing conditions (temperature, pressure and time) is essential for reliable SSA measure-
Available online 1 November 2014
ments by nitrogen adsorption because of the dehydration of the gypsum it contains. Such dehydration involves
a significant increase of the SSABET, whereas Blaine test is poorly sensitive to the hydration state and structural
Keywords:
Fineness (A)
modification of the calcium sulfate carrier. Because of this, SSABET values may be more variable than Blaine fine-
Surface area (B) ness. More consistent SSABET results could be obtained by degassing anhydrous cement samples at 40 °C under
Portland cement (D) N2 flow for 16 h, as at these conditions the cement composition is preserved.
Gypsum © 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.cemconres.2014.10.009
0008-8846/© 2014 Elsevier Ltd. All rights reserved.
S. Mantellato et al. / Cement and Concrete Research 67 (2015) 286–291 287
perature or lower relative humidity it partially or totally dehydrates d10 (μm) d50 (μm) d90 (μm)
[24] to hemihydrate or anhydrite, which has a direct effect on its SSA Cement 1.12 8.47 26.80
[25,26]. Therefore, the degassing conditions should be carefully chosen Clinker 0.66 6.95 29.19
to prevent gypsum dehydration from compromising SSA measurements Gypsum 3.19 8.99 22.40
of cement. Model cement 0.78 7.82 25.59
In the present work, we detail the impact of gypsum dehydration on
SSA measurement performed either by nitrogen adsorption or by Blaine
air permeability. It is shown that normal degassing conditions are inad- commercial cement, longer degassing processes (24 and 48 h) were
equate for cement, which explains why industry experiences a higher also considered.
variability of BET versus Blaine measurements. Finally, we propose a The temperature of the degassing station was calibrated by mea-
degassing procedure that leads to reliable SSA of measurements of surements in and out of the sample chamber. For the first case, a sensor
anhydrous cements by nitrogen adsorption. Sensirion SHT21 was inserted into the glass tubes under N2 flow and
both temperature and relative humidity were measured over time. In
2. Materials and methods the second case, a mercury thermometer with a precision of 0.05 °C
was installed in the degassing station between the glass tube and the
2.1. Materials heating mantle. As shown in Fig. 1, a linear correlation exists between
set temperature and measured temperature. The difference between
A commercial cement CEM I 52.5 R and a clinker supplied by Holcim the set temperature and the effective one is confirmed both by the sen-
(Switzerland) were used in the present work. The clinker was milled in sor and the thermometer. At all temperatures, the relative humidity
the Vibratory Disk Mill (Retsch) for 45 s at 700 rpm and, afterwards, in measured in the glass tubes under N2 flow approached zero.
the planetary mill (Pulverisette 5) for 4 min at 400 rpm to reach a sim- The Blaine surface area of the above-mentioned samples was mea-
ilar particle size distribution to the commercial cement. The ground sured according to ASTM C204-11 standard [15]. The density of each
clinker was homogenized in Turbula for 2 h. The gypsum (Acros Or- sample was measured by the pycnometer Micromeritics AccuPyc II
ganics, 98%, extra pure) was sieved under 20 μm in order to reach a 1340 using helium as inert gas.
similar PSD as the clinker. A model cement was produced by mixing X-ray diffraction (XRD) and thermogravimetric analysis (TGA) were
the clinker and 5% of sieved gypsum (by mass of clinker) in a Turbula used to determine the mineralogical composition of the powders after
for 16 h. In commercial cements, where clinker and gypsum are ground the degassing and the SSA measurements. The XRD patterns were
together, PSD of gypsum could be smaller than that of clinker due to its obtained using a Bruker AXS D8 ADVANCE diffractometer with CoKα
lower hardness. (λ = 1.7902 Å) radiation. The qualitative analysis of powders was con-
Mineralogical composition of the used materials (see Table 1) was ducted using the DiFFPlus EVA software. AutoQuan software was used
determined by Rietveld analysis of the X-ray diffraction (XRD) patterns for Rietveld analyses. The TGA analyses were performed using the
and expressed in values normalized to 100% of crystalline phases TGA/SDTA 851e (Mettler Toledo). About 40 mg of dry sample was
(details given further in this section). heated in an open crucible from 25 to 1000 °C using a heating rate
Characteristic particle diameters (volume based) of cement, clin- of 10 °C/min under pure N2 flow of 50 mL/min. Gypsum samples
ker and gypsum are reported in Table 2 and were measured by laser were studied by Scanning Electron Microscopy (SEM) by using a
diffraction (Mastersizer, Malvern Instruments) after dispersion in FEI Quanta 200 3D microscope (FEI, North America NanoPort, Hillsboro,
isopropanol. OR, USA). Backscattered-electron (BSE) images were taken in low
vacuum mode.
2.2. Methods and techniques
3. Results
The BET surface area measurements were carried out using a BET
multi-point nitrogen physisorption apparatus (Micromeritics Tristar II In this section we initially show how the degassing conditions
3020). The nitrogen adsorption was measured from an eleven-points affect the SSA of anhydrous cement measured by N2 adsorption.
isotherm in a relative pressure P/P0 range of 0.05 to 0.30 at 77.3 K. The We then show the impact of gypsum transformations on the SSA
SSA measurements were repeated three times for each sample. The
samples were degassed in an external degassing station (VacPrep 061
160
from Micromeritics) in the range of temperature between 40 and
Hg thermometer out of the tube
150 °C, under vacuum (2.67 Pa) and N2 flow (with a flux of about 140 Sensor SHT21 into the glass tube
3 · 10−3 m3/h) for 16 h. For the SSA measurements of the anhydrous
Linear (Sensor SHT21 into the glass tube )
Measured temperature (°C)
120
Table 1 100
Mineralogical composition of Portland cement, clinker and gypsum determined by
Rietveld analysis of the XRD patterns. 80
Cement Clinker Gypsum 60 y = 0.8112x + 7.7219
% (w/w) % (w/w) % (w/w) R² = 0.99972
C3 S 66.3 72.6 – 40
C2 S 6.7 8.6 –
C3 A 5.9 5.9 – 20
C4AF 10.8 12.9 –
Quartz 0.4 – – 0
Calcite 3.9 – – 0 20 40 60 80 100 120 140 160
Gypsum 4.3 – 93.5 Set temperature (°C)
Hemihydrate 1.7 – 5.9
Anhydrite II – – 0.6
Fig. 1. Linear calibration of the degassing station VacPrep 061 between 40 °C and 150 °C.
288 S. Mantellato et al. / Cement and Concrete Research 67 (2015) 286–291
1.8
1.7 20
1.6
SSABET (m2/g)
SSABET (m2/g)
1.5
15
1.4
Degassing: 16 hours vacuum 10
1.3
Degassing: 16 hours Nitrogen Flow
1.2
Degassing: 24 hours 40 °C vacuum 5
1.1 Degassing: 48 hours 40 °C vacuum
1.0 0
20 40 60 80 100 120 140 160 20 40 60 80 100 120 140 160
Temperature ( °C) Temperature (°C)
Fig. 2. SSA of anhydrous cement at different degassing conditions (the error bars corre- Fig. 4. SSA measurements of gypsum at different degassing conditions. Error bars corre-
spond to the standard deviation on the measurements). sponding to one standard deviation (three measurements) are included but not visible
because of being smaller than the symbols.
Fig. 3. DTG of anhydrous cement degassed at different temperatures under vacuum (The insert shows the peaks where the major modifications occur).
S. Mantellato et al. / Cement and Concrete Research 67 (2015) 286–291 289
SSABET was also determined on ground clinker and on a model The present study shows that degassing conditions previous to
cement composed of the same ground clinker mixed with 5% (w/w) of SSABET measurements (temperature, pressure and time) significantly
influence results on anhydrous Portland cement because of the dehy-
dration of the gypsum it contains. Inadequate degassing conditions
lead to misleading results. The extent of this error will depend not
only on the amount of gypsum in the cement, but also on the degassing
conditions.
The reason for the specific surface changes is supported by measure-
ments of mass loss, XRD and TGA. However, we found that mass losses
after degassing at 150 °C (see Table 3) suggest a total dehydration to
Table 3
Mass loss of the gypsum sample after the degassing at different temperatures, under N2
and vacuum.
N2 flow Vacuum
0.5
relevance to the main scope of this paper, we do not examine it in fur-
(a) ther detail.
0.4
In regard to the selection of adequate degassing conditions, our XRD
results show that gypsum dehydration can take place even at 40 °C
if vacuum is applied. However, at that temperature the extent of
SSA Blaine (m2/g)
20 µ m 20 µm 20 µm
Fig. 8. Scanning electron microscopy images of gypsum (a) untreated, (b) degassed at 150 °C under N2 flow, (c) degassed at 150 °C under vacuum.
S. Mantellato et al. / Cement and Concrete Research 67 (2015) 286–291 291
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