speed weld energy for 15 mm meter/s kg.m./sqmm kg/sqmm LC steel 2.5 - 5 6.6 11.2 MC steel 2.5 - 5 7.7 12.0 S.S. 3.0 - 4.5 8.2 13.8 S.S. to carbon steel 3.0 - 4.0 3.2 13.8
Radial friction welding of pipes
Radial friction welding is a one-shot welding process with great potential for the joining of pipe lines. It operates on the principle of rotating and compressing a solid ring on two stationary pipe ends producing a solid state bond. Radial friction welding is essentially a forge welding process where heat is provided by relative rotary motion of the ring and the pipe. The pipes to be joined are clamped stationary and the welding action is provided by the rotating solid ring located around the pipe ends. A simple form of the process is shown in Fig. 1.24. The rotating ring is compressed radially and welding of the pipe ends is initiated by the heat produced due to friction and the plastic flow of the material. After a predetermined heating period, ring rotation is stopped and an increased level of compressive force is applied to consolidate the weld. Throughout the weld sequence, the two pipes are securely clamped to prevent axial and rotational movement. A support mandrel can be inserted in the bore of the pipes to prevent pipe collapse and flash metal penetration. Experience has shown that defect free welds are readily produced in carbon-manganese steel and duplex stainless steel.
Fig. 1.24 Radial friction welding of pipes
1.2.5.3 Diffusion bonding
Diffusion bonding is a joining process which requires high temperature to enhance diffusion, but involves very little macroscopic deformation; the joint is formed without any filler metal and the microstructure and composition at the interface are the same as those of the base metals. Pressure is applied which will