7-14 Tool Life Management 30 Tools

The amount of the products will be counted and displayed with the M20 command of HEAD1
side when the program is running. And if the desired amount has been set in the PRESET
data, the machine will stop when the COUNT value reached the setting amount.
 Operation method

(1) Pressing 1, and the INPUT key in the menu screen will display the following
screen.

(2) Press N [counter No. (130)] and the INPUT key .

An arrow "" will be appeared at the left of the selected counter number to indicate that

the counter can be changed. The arrow "" can be moved by pressing or .

(3) Press P, [A desired data] and the INPUT key when changing the PRESET data.

Press C, [A desired data] and the INPUT key when changing the COUNT data.

Press B, [A desired data] and the INPUT key when changing all PRESET data to
certain number.

Press A, 0 and the INPUT key when changing all COUNT data to "0".

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NOTICE
 When there is a counter not to want to make count counter among 1~ 30.

press X [Counter No. (130)] and INPUT key . (The counter number will be erased.)
To enable it to count again,

press Z [Counter No. (130)] and INPUT key . (The counter No. will be appeared.)
 Numeric data input in the following cases will be ignored.
 When address other than N, P, C, A, B, X and Z are input.
 When input data of N, X and Z are other than 130
 When the PRESET input data is other than 299999.
 When the COUNT input data is other than 099997.
 When input data of A is other than 0.
 Always input the PRESET data, which is two bigger than COUNT data.
 In case of PRESET data ≦ [COUNT+1], the data will be recognized as error, and it will
show *WRONG* on the top of the screen. This state can be released by inputting correct
data.
If the program is started in case of “PRESET data ≦ [COUNT+1]”, the program will
execute the one cycle stop (M20) and will enter the count-up state.
 The initial PRESET data is set to “99999”.

 Be sure to execute ALL CLEAR before the first use. (Press A 0 and the INPUT key .)

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 Count up state
In the count up state, the program will stop with one cycle (M20), the machine will enter the
feed hold state and stops the main and sub spindle motor, power-driven motor and coolant
unit. At this time the warning light (option) will light, an alarm message
2085 COUNT UP (OPTION)
and “COUNTER-UP” will be displayed on the screen, and “＊” mark appears at the left of
the number counted up.
To cancel the count-up state, change the data by following aforementioned step, and then

press the RESET key .

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7-15 Tool Geometry Offset Function
The data input is possible with the automatic measurement of tool setter and keying-in.
Refer to the section “10-6. Handling the Tool Setter” for the method of automatic measuring
with tool setter, and “8-8-2. Tool Function (T Function) “ for the method of key-in.

 How to display the screen

(1) Press 2 and the INPUT key in the menu screen will display the following screen.

NOTICE
 Note down each setting data of X, A and Z1.

(2) The following screen will be displayed when the soft key [ADJUST] shown in (1) is pressed.
This screen is for the automatic measurement of the tool setter.

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(3) Pressing the soft key [DISP.2] of the step (1) will display the following screen.
If ID number is set in the step (4), the tool number will be changed to the ID number.

(4) Pressing the soft key [ID No. Set] will display the following screen.
Inputting the number 0~15 in the ID setting data will display the ID No. on the tool
geometry offset screen.

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(5) For displaying ID No. without restriction (keep relay k15-bit7=1)
The following screen will be displayed by pressing the soft key [DISP.1] on the (1) screen
before mentioned.

If ID number is set in the step (6), the tool number will be changed to the ID number.

NOTICE
 Note down each setting data.
 Set the keep relay “K15-bit6=1”. This will convert the Y-axis geometry shift amount of ID
No. 50s and 60s automatically. (Input the clearance of installation into Y-axis data of ID
No. 50s and 60s on GEOMETRY OFFSET 2 screen.)

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(6) For displaying ID No. without restriction (keep relay k15-bit7=1)
The following screen will be displayed by pressing the softy key [ID NO. SETTING] on the
above screen.
Inputting the 5-digit number into the ID setting data will display the ID No. on GEOMETRY
OFFSET 2 screen.

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7-16 Machining Data Display Function

Press 3 and the INPUT key in the menu screen to display the following screen.

(1) Move the cursor by pressing the CURSOR key or .

(2) Press [data] and the INPUT key to change the machining data.

NOTICE
 The data for inch version will be displayed as . .

The data set on this screen is required for using the cutting-off process function, tool selection
command or initial position mode, etc.
MATERIAL DIAMETER [#531] (A) ······· Input a bar diameter.
During the cut-off process, the cut-off tool will be
positioned to the bar diameter add 1.0mm position.
PARTS LENGTH [#530] (B) ················· For the custom version.
SPINDLE SPEED [#529] (C) ·············· The rotating speed of bar in the cut-off process is
input.
CUT-OFF TOOL WIDTH [#528] (D) ······ A cut off tool width is input.
The cut-off tool will move to the X position
=#528mm position in 0.02mm/rev feed during the
cut-off process.
QUANTITY OF PARTS [#527] (E) ········ For the custom version.

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Z1 Stroke [#526](F) ······························ Input the Z1-axis maximum headstock stroke data.

Press the MEMORY key and the AIR CUT

key to turn the light ON. And then Press

HEAD1 key to display the program to be

executed on the screen. While Z1-AXIS STROKE

CHECK key is lit, press the START button

to make the program one cycle dry run, and

it input the stroke.

NOTICE
 The Z1-axis maximum headstock stroke can be set directly by MDI mode .

 Always set the maximum stroke when executing INITIAL POSITION .

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7-17 Keep Relay Conversational Setting Function

Press 4 and the INPUT key in the menu screen to display the following screen.
Using the following screen will turn a bit of the keep relay conversational on or off. And also
the contents of currently setting can be seen easily.

 Explanation of the keep relay

 PRORAM RE-START (K02-bit1)

[YES] : While HEAD key SIMUL is pressed, the START button is effective no
matter where starting position of a program (cursor position) is. (For both HEAD1 and
2.)

[NO] : The START button will be effective only when cursor is at the head of the pro-

gram (reset in EDIT mode), otherwise an alarm will be resulted in. This
function will help to prevent a trouble occurred by inappropriate waiting command
in the program.

 ROTATE SPINDLE AT M00 (K00-bit2)

[YES] : The spindle rotation does not stop with M00. It’s recommended for small machining
because the spindle continues the rotation while bar is changed.
[NO] : The spindle rotation stops with M00.

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  EMERGENCY STOP AT NO STOCK (K00-bit3)
[YES] : Emergency stop will be applied with M00 when all bar of the automatic bar feeder is
end.
[NO] : The program will wait the supply of bar when machine is the emergency stop with
M00.

 USE SEPARATOR A (K05-bit1)

[YES] : Use the parts separator A [44415].
[NO] : Not use the parts separator A [44415].

 USE M80 AS WAITING CODE (K00-bit5)

[YES] : Wait another program at M80.
[NO] : Do not wait another program at M80.

 CANCEL DISPLAY OF MAINTAIN. TIME UP (K02-bit2)

[YES] : Do not display the maintenance time up (No. 2084)
[NO] : Display the maintenance time up display (No. 2084)

 SKIP "/" BETWEEN M75 & M76 AT WORK OUT (K05-bit3)

[YES] : Skip "/" codes between M75-M76 when checking the parts ejection.
[NO] : Do not skip "/" codes between M75-M76 when checking the parts ejection.

 PHASES SYNCHRONIZATION AT M82 (K01-bit6)

[YES] :When HEAD of SIMUL is selected

The synchronous phase control is turned on with M82.

[NO] : When HEAD of SIMUL is selected

The main/sub spindle synchronous control is turned on with M82 and it’s released with
M83.

 How to change the keep relay

(1) Move the arrow “” to the keep relay to be changed. By pressing the CURSOR key

or the cursor “” will move in direction of arrow.

(2) To switch over the keep relay between YES and NO, press the soft key [YES] or [NO].

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7-18 Serve Monitor Function

Press 5 and the INPUT key in the menu screen to display the following screen.
By using this servo monitor screen, programs are checked with dry run while servo torque
limit (limit on electric current) is in effect for the servo motor (just to be sure that there is
minimal damage if the unit should hit something during the dry run). And the load (current)
on the servomotor is checked.

The torque limit will activate by pressing TORQUE LIMIT key to turn the light on.(so
that ON will be displayed)
The following alarm will be displayed when an electric current that is bigger than the limit
data on the servo monitor screens flows.

411 SERVO ALARM

1143 TORQUE LIMIT ALARM

The alarm 411 is released by pressing the RESET key .

To release the alarm 1143, turn the main power (main breaker) off ( ) and remove the
cause, and then turn the main power ON ( ) again. Press the CNC switch and MACHINE

READY button after press the RESET key . Turn off this key during normal
machining.
Furthermore, when the torque limit is on, rapid feed override automatically changes to 25%
or less (1, 5and 25% are available, The speed decelerates to 25%, even if 100% is selected).
The cutting feed override automatically changes to 70% or less (070% is available, The
speed decelerates to 70%, even if 80150% is selected). Also when the torque limit is on, the
feed override 100% command (M88) will be unavailable.

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 NOTICE
 When a servo alarm 411 is displayed, the message No. 1143 is displayed at the same
time.
 When setting a data that is less than the limit data, it is necessary to make the rapid feed
and cutting feed override lower. (If the override is high, an alarm sometimes maybe
resulted in during speed changes.)
*Rapid feed available → 1%
*Cutting feed override → up to 70%

Electric load displays percentage of each respective setting and the maximal electric current
load. Pressing the soft key [ALL CLEAR] will clear the data of all axes. This function is
useful when using the single block stop together so that each block can be checked
separately. Because o ftaking a bit time to display the electric load in the process, it is hard
to check the rapid voltage (such as speed change) quickly.

 Standard setting
(DATA) ADDRESS
PMC PRM No. Axis Setiing amount
D624 X-axis 89 (34%)
D626 Z1-axis 105 (41%)
D628 A-axis 115 (45%)
D630 Y-axis 130 (50%)
D632 B-axis 160 (62%)
D634 E-axis 115 (45%)
D636 Z2-axis 105 (41%)

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7-19 Machine Specifications Display Function

Press 6 and the INPUT key on the menu screen to display the following screen.
This screen is used to display the data that is need for maintenance, etc. Alphanumeric is
displayed in the square of the screen.

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7-20 Maintenance Timer Function
This screen is used for the maintenance. Setting the PRESET data will display an alarm
message when a running time (Start lamp light up time) reached the preset data.

Press 7 and the INPUT key in the menu screen to display the following screen.

 Setting the preset data

 Move the cursor by pressing the CURSOR key or to desired timer number.
 Input the PRESET data (max.9999).

 Changing the count data.

 Move the cursor by pressing the CURSOR key or to desired timer number.
 The selected timer will be "0" by pressing the soft key [CLEAR].
 Timer No. 1 to 5 will be changed to "0" by pressing the soft key [ALL. CL].

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 Timers 13 direct the inspection as shown in the table below. Each timer displays an alarm
message when it reaches its preset time. For the inspection procedure, refer to the section “12.
Maintenance”.

Timer setting data

Inspection category Timer1 Timer2 Timer3 Timer4 Timer5
500H 1500H 3000H 0H 0H
Clean chips in the coolant tank ○
Check hydraulic oil amount ○
Clean chips in the collet sleeve of main/sub
○
spindle
Check the emergency stop button ○
Check the door interlock function ○
Check the coolant flow detector ○
Check the coolant level detector ○
Clean chips in the front cover of revolving guide
○
bush
Check the lubricant level detector ○
Check the broken cut-off detector ○
Change the hydraulic oil ○
Check an wear of the shifter portion ○
Check a tension and damage of the belt ○
Check thermal relay, breaker and other parts ○

 When counter timer reaches to the preset hour

The following alarm message will be displayed:
2084 MAINTENANCE TIME OVER Although, the machine will continue the
operation. A timer will flash and the COUNTER time will be reset to "0" automatically. And
it resumes a counting.

Press the START button or RESET key to stop the flashing.

NOTICE
 Set the keep relay: K02-bit2 =1 when alarm message is unnecessary.
 Timer 4 and 5 are not used, but they can be used by inputting a preset data

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7-21 Heat Expansion Compensation Data Function

(1) Display the heat expansion compensation data screen by pressing 8, INPUT key on
the menu screen.

(2) Select the data by pressing CURSOR key , .

(3) Pressing [data] INPUT key could change the initial setting data.
For using other than the initial data, it’s possible to change the data of the heat
compensation to any data to be required by user.
E. g.) When using a data other than initial setting data of the heat compensation coefficient
13
Initial data of the heat compensation coefficient 1 = 0.7
Desired data of the heat compensation coefficient 1 = 0.5
Commanding G code for the heat expansion compensation coefficient 1 is G211.
Thus, after setting the heat compensation coefficient 1=0.5, commanding G211 will
perform the compensation magnification 0.5.

NOTICE
 The data of the check range AC for inch version will be displayed as ..
 Refer to the section “8-10. Heat Expansion Compensation Function” for detail.

The setting data on this screen will be needed when using the heat expansion
compensation of the Y-axis.

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 Function Initial setting Contents
Heat expansion It compensates with the set magnification of the heat
0.7
coefficient 1 expansion coefficient 1 in G211 command.
Heat expansion It compensates with the set magnification of the heat
1.0
coefficient 2 expansion coefficient 2 in G212 command.
Heat expansion It compensates with the set magnification of the heat
1.3
coefficient 3 expansion coefficient 3 in G213 command.
0.003MM ･Case of Measured data≦Checking range A
Checking range A
(0.0001 INCH) It measures every setting value of the checking cycle
0.005MM A.
Checking range B
(0.0002 INCH) ･Case of Checking range A< measured data≦
0.015MM Checking range B
Checking range C
(0.0006 INCH) It measures every setting value of the checking cycle
B.
Checking cycle A 5
･Case of Checking range B< measured data≦
Checking range C
Checking cycle B 3 It measure every setting value of the checking cycle C.
･measured dataChecking range C
1 Alarm No. 3026 will be displayed.
Checking cycle C (It measures every
one time) *measured data = former data – current data

 Setting unit and range

Setting unit Setting range
Heat expansion coefficient 0.1 times 0.19.9
0.001 MM 0.0019.999
Checking range
0.0001 INCH 0.00019.9999
Checking cycle 1 19999

 Heat expansion is measured by command G551.

It checks a setting range with the result and determines a checking cycle. When a program
cycle reaches to the checking cycle, the heat expansion is measured again.

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7-22 Registered Program Numbers Display (PROGRAM DIRECTORY)
This function displays the number of the registered program and characters as well as the
number of program and character in a vacant memory. It displays HEAD1 and HEAD2 side
independently.

(1) Press the MODE key EDIT to turn the light on.

(2) Press the PROGRAM key .

(3) Press the soft key [DIR].

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7-23 Macro Data Setting
The data of the common variables (#100#149, #500#531) can be displayed on the screen.

 Screen display

(1) Press the OFFSET key .

(2) Press the soft key and [MACRO].

 Setting
(1) Move the cursor to desired variable number.

Move the cursor by using the PAGE key , and the

CURSOR key , , , or by searching for the No. by entering the

variable number [No. SRH] after pressing the soft key [(OPRT)].
(2) Key in the data with the data keys.

(3) Press the INPUT key . The soft key [INPUT] is also possible.

NOTICE
 Do not use the following macro variables because they are being used as a standard.
HEAD1 side: #139#149, #500, #515#531
HEAD2 side: #143, #145  #149, #500

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7-24 Parameter Display and Change Method
Parameter display

(1) Press the SYSTEM key .

(2) Press the soft key [PARAM].

 Parameter rewriting

(1) Press the MODE key MDI to turn the light on.

(2) Press either HEAD key HEAD1 or HEAD2 .

(3) Press the OFFSET key .

(4) Press the soft key [SETING].

(5) Display the SETTING(HANDY) screen by PAGE key or .

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 (6) Move the cursor to PARAMETER WRITE=, and then press 1 and the INPUT key .

(This makes possible to writing the parameter.)

The alarm message 100 PARAMETER WRITE ENABLE will be displayed at this

time.

(7) Press the SYSTEM key .

(8) Press the soft key [PARAM].
(9) Move the cursor to the parameter number to be changed.

Move the cursor by using the PAGE key , and the CURSOR key , ,

, or by searching for the No. by entering the variable number [No. SRH] after
pressing the soft key [(ORPT)].
(10) Key in the data with the data keys.

(11) Press the INPUT key .The soft key [INPUT] is also possible.
Pressing the soft key [+INPUT] can input an incremental data.

(12) After rewriting the parameter, press the OFFSET key to display the screen
mentioned in step (5).

(13) Move the cursor to PARAMETER WRITE=, and then press 0 and the INPUT key .
(This makes impossible to writing the parameter.)

(14) Press the RESET key to release the alarm 100 PARAMETER WRITE ENABLE .

If the alarm message 000 PLEASE TURN OFF POWER is displayed, turn the
main power (main breaker) off ( ) to release the alarm.

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 PMC parameter rewriting

(1) Press the MODE key MDI to turn the light on.

(2) Press the OFFSET key .

(3) Press the soft key [SETING].

(4) Display the SETTING (HANDY) screen by PAGE key or .

(5) Move the cursor to PARAMETER WRITE=, and then press 1 and the INPUT key .

(This makes possible to writing the parameter.)

The alarm message 100 PARAMETER WRITE ENABLE will be displayed at this

time.

(6) Press the SYSTEM key .

(7) Press the soft key [PMC PRM] after pressing [PMC].
(8) Press the soft key [TIMER], [KEEPRL] and [DATA] to display the screen to be changed.
 To change the parameter in DATA screen, press the soft key [KEEPRL] to display
PMCPRM (KEEP RELAY) screen, and set K17-bit7=0. But certain parameters can not
be changed.
 Pressing the soft key [DATA] displays PMC DATA TBL CONTROL screen.
 Pressing the soft key [G.DATA] displays PMC PRM (DATA) screen. The PMC DATA TBL
CONTROL screen will not be displayed when K17-bit7=1. (Impossible to change the
parameter)

(9) Move the cursor to the parameter number to be changed with PAGE keys , or

the CURSOR key , , or .

(10) Key in the data with the data keys.

(11) Press the INPUT key .

(12) Press the OFFSET key .

(13) Press the soft key [SETING].

(14) Display the SETTING (HANDY) screen by PAGE key or .

(15) Move the cursor to PARAMETER WRITE=, and then press 0 and the INPUT key .
(This makes impossible to rewriting the parameter.)

(16) Press the RESET key to release the alarm 100 PARAMETER WRITE ENABLE .

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7-25 Input/Output Interface
The normal setting is ISO code, baud rate 4800. The procedure of changing the parameter is
shown below.

(1) Press the OFFSET key .

(2) Press the soft key [SETING].

(3) Display the SETTING (HANDY) screen by PAGE key or .

 Changing ISO  EIA, EIA  ISO

To EIA: setting the PUNCH CODE=0 on above screen.
To ISO: setting the PUNCH CODE=1 on above screen.

 Changing baud rate 2400  4800, 4800  2400

Baud rate 4800 with I/O CHANNEL=0
Baud rate 2400 with I/O CHANNEL=1

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7-26 Background Editing

Perform the background editing after turning the MEMORY INPUT key switch ON ( ).

Turn the MEMORY INPUT key switch off ( ) after completing the background editing.
The programs other than the one selected in the foreground can be edit on the background
regardless of the MODE key selection or automatic operation of the program.
Alarms that occur during background editing will not influence the program being
run/selected in the foreground. In the same manner, alarms that occur in the foreground will
not affect the background editing.

NOTICE

 Never press the RESET key during background mode.

An alarm can be released by pressing other keys.
 The deletion of the whole program is impossible during background editing.

 How to input MDI

(1) Press one of HEAD key HEAD1 SIMUL or HEAD2 . In case of the
SIMUL, the program will be edited on the HEAD1 side.

(2) Press the PROGRAM key to display the PROGRAM screen.

(3) Press the soft key [(OPRT)].
(4) Press the soft key [BG-EDT].
(5) Specify the program to be edited.
 To create the program

Press O, [program number], INSERT key , and INSERT key .

 To edit an existing program

Press O, and CURSOR key .

(6) Edit the program.
Background editing is identical to foreground program.
(7) When program editing is completed, press the soft key [BG-END] to terminate background
editing.

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 Program registration from external I/O device in background
Always turn the main power (main breaker) off before connecting or disconnecting the
external I/O device to/from the RS-232C port. (Refer to the section “7-1. Diagram of the
Operation Panel”.

(1) Press one of HEAD key HEAD1 , SIMUL or HEAD2 . In case of the
SIMUL, the program will be registered into HEAD1 side.

(2) Press the PROGRAM key to display the PROGRAM screen.

(3) Press the soft key [(OPRT)].
(4) Press the soft key [BG-EDT] to display the background-editing screen.
(5) Press the soft key [(OPRT)].

(6) Press the soft key and [READ].

(7) Transfer the data from the external I/O device.

(8) Press the soft key [EXEC].
(9) When program editing is completed, press the soft key [BG-END].

 Program output from background

The program output procedure is the same as the one for the foreground. It is also possible to
punch out a program selected in the foreground.

(1) Press one of HEAD key HEAD1 , SIMUL or HEAD2 . In case of the
SIMUL, the program will punch out from the HEAD1 side.

(2) Press the PROGRAM key to display the PROGRAM screen.

(3) Press the soft key [(OPRT)].
(4) Press the soft key [BG-EDT] to display the background-editing screen.
(5) Press the soft key [(OPRT)].
(6) Press the address O.
(7) Key in the program number to be output.

(8) Press the soft key and [PUNCH].

(9) Press the soft key [EXEC].

Key in the address O  9 9 9 9 and pressing the soft key [PUNCH] [EXEC] will out
put all registered programs.
(10) When program output is completed, press the soft key [BG-END].

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7-27 Help Function
The help function displays the detailed information regarding the alarms that is triggered
with CNC, and CNC operation on the screen.

 If the CNC operation is mistaken or if a machining program containing an error is executed,

the CNC will enter the alarm-state. If the help screen is referred to in this case, detailed
information about the occurring alarm will be displayed, and information regarding the
cause and how to release the alarms can be viewed. Note that the alarms for which detailed
information is displayed are limited to hose P/S alarms that are easily mistaken and alarms
for which the details are difficult to understand.
 If the help screen is referred to when the CNC operation method is not known, the operation
method for each operating item will be displayed.
 If the help screen is referred to when the number of the system parameter to be set or
referred to is not known, a list of parameter number (per function) will be displayed.

 Operation method

Press MODE key MDI and HELP key . so that the screen changes to
HELP(INITIAL MENU) screen.

The detailed alarm, operation methods and parameter tables can be selected with using the
soft key of this screen.

NOTICE
 Refer to the operation manual of CNC manufacturer for details.

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