Professional Documents
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S+ Control: SPDSO15
Digital Output Module
User Manual
Symphony Plus
NOTICE
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requirements specified in EMC Directive 2004/108/EC and in Low Voltage Directive 2006/95/EC. See the Spec-
ifications section in this manual for status of agency certifications
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright © 2012 ABB.
All rights reserved.
This user manual explains the SPDSO15 module specifications and operation. It details the procedures necessary to
complete setup, installation, maintenance, troubleshooting and replacement of the SPDSO15 module.
NOTE: The SPDSO15 module is fully compatible with existing INFI 90® OPEN Strategic Enterprise Management
Systems.cation. All references to DSO15 module in this user manual apply to both the INFI90 and Symphony Plus
versions of this product (IMDSO15 and SPDSO15) respectively.
Support Services
ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also provide installation, repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.
ABB has modern training facilities available for training your personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and scheduling.
Additional copies of this instruction, or other instructions, can be obtained from the nearest ABB sales office at a reasonable
charge.
Trademarks and Registrations
Registrations and trademarks used in this document include:
TABLE OF CONTENTS
Safety Summary.......................................................................................................1
1. Introduction.................................................................................................... 1-1
1.1 Overview ..............................................................................................................1-1
1.2 Intended User ......................................................................................................1-1
1.3 User Manual Content ..........................................................................................1-1
1.4 How to Use this Manual ......................................................................................1-2
1.5 Document Conventions ......................................................................................1-2
1.6 Glossary of Terms and Abbreviations...............................................................1-2
1.7 Reference Documents.........................................................................................1-3
1.8 Related Nomenclature ........................................................................................1-3
1.9 Specifications ......................................................................................................1-3
2VAA001595 i
TABLE OF CONTENTS
5. Troubleshooting............................................................................................. 5-1
5.1 Introduction .........................................................................................................5-1
5.2 Error Indications and Corrective Action ...........................................................5-1
5.2.1 Module Status LEDs ........................................................................................5-1
5.2.2 Controller Errors...............................................................................................5-1
5.3 Module Pin Connections ....................................................................................5-2
ii 2VAA001595
LIST OF TABLES
LIST OF TABLES
2VAA001595 iii
LIST OF TABLES
iv 2VAA001595
LIST OF FIGURES
LIST OF FIGURES
2VAA001595 v
LIST OF FIGURES
vi 2VAA001595
Safety Summary
The following table categorizes the various safety precautions to be followed when using the DSO15 module:
2VAA001595 1
2 2VAA001595
About This Book
Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of material when entering text, key
sequences, prompts, messages, menu items, screen elements, etc.
Warning indicates the presence of a hazard which could result in a plant shutdown.:
Caution indicates the presence of a hazard which could result in personal or hardware
module damage.
NOTE Note indicates advice on, for example, how to design your project or how to use a certain function
2VAA001595 3
About This Book
4 2VAA001595
1. Introduction Overview
1. Introduction
1.1 Overview
The DSO15 Digital Output Module is a Harmony rack I/O module that is part of the Symphony Plus Control System. It
outputs eight digital signals that interface between the Symphony Plus system and the process. Eight electromechanical
relays provide changeover contacts for field devices. The controller performs the control functions; I/O modules provide the
input/output functions.
NOTE: The DSO15 module is fully compatible with existing INFI 90 OPEN Strategic Enterprise Management Systems.
The following figure (Figure 1-1) shows the Harmony rack I/O architecture. Harmony rack controllers can use the rack I/O
modules for I/O interface.
2VAA001595 1-1
How to Use this Manual 1. Introduction
• Installation
This section details the preliminary steps to install the module and prepare for operation. It also covers address
switch settings, mounting, wiring connections, cabling and preoperational checks.
• Operating Procedures
This section provides information on front panel indicators and startup procedures.
• Troubleshooting
This section explains the meaning of error indications and describes troubleshooting procedures.
• Maintenance
This section describes scheduled maintenance tasks and procedures.
Term Definition
FC Function code.
1-2 2VAA001595
1. Introduction Reference Documents
Term Definition
TU Termination unit.
Number Document
Nomenclature Description
1.9 Specifications
Table 1-4 details the relay specifications and Table 1-5 details the DSO15 module specifications.
2VAA001595 1-3
Specifications 1. Introduction
Property Characteristic/Value
Power requirements
Electromagnetic compatibility
Common Normal
Test
Mode Mode
Conducted transients Voltage/current surge (1.2/50 µS ±2 kVp ±1 kVp
to 8/20 µS )
(IEC / EN 61000-4-5)
Fast transient bursts ±2 kVp N/A
(IEC / EN 61000-4-4)
Damped oscillatory wave, ±1 kVp ±0.5 kVp
0.1 MHz and 1 MHz
(IEC / EN 61000-4-12)
Ring wave ±2 kVp ±1 kVp
(IEC / EN 61000-4-12)
1-4 2VAA001595
1. Introduction Specifications
Property Characteristic/Value
Environmental
Low Voltage Directive 2006/95/EC EN 61010 Safety Requirements for Electrical Equipment
for Measurement, Control and Laboratory Use - Part 1:
General Requirements
Certifications
CSA (Canadian Standards Certification for use as process control equipment in an
Association) ordinary (nonhazardous) location per CSA 22.2 No.
1010.1-92
FM (Factory Mutual) Approval for the following categories:
Nonincendive for:
Class I, Division 2, Groups A,B,C,D
Class II, Division 2, Groups F,G
2VAA001595 1-5
Specifications 1. Introduction
1-6 2VAA001595
2. Description and Operation Introduction
Two captive screws on the faceplate secure the DSO15 module to the module mounting unit. The upper two front panel red
and green LEDs indicate the module operating status. The eight lower front panel red LEDs display the module relay states
(active/nonactive).
The DSO15 module has three card edge connectors for external signals and power (P1, P2 and P3). P1 connects to logic
power (+5 VDC) that drives the module circuits. P2 connects the module to the I/O expander bus to communicate with
a controller. P3 is used to supply power (+24 VDC) to the relays and to provide the relay contacts to the field devices.
The DSO module interfaces with the field devices using a cable connected to a termination unit (TU). The terminal
blocks (physical connection points) for field wiring are on the termination unit.
2.3 Outputs
The DSO module switches voltages up to 120 VAC for AC voltages or 48 VDC for DC voltages. This voltage energizes
(turns on) and de-energizes (turns off) a field device.
The following figure (Figure 2-1) shows a block diagram of the DSO module. It displays signal flow through the module.
The data selector block drives the output circuits and lights the front panel output status LEDs. It uses data from the output
register or default register to do this. During normal operation, it selects the output register data.
2VAA001595 2-1
Output Control Logic 2. Description and Operation
Default data from the controller is sent to the default register. The controller configuration sets the default values (function
code 128). The default register is reset to logic zeros during power up to drive the outputs to a de-energized state. FC 128
in the controller configuration selects the output values used to drive the output circuits in the event of a controller failure
(time-out). If FC 128 is not defined, then the outputs change to a de-energized state during a time-out. Refer to section
2.11- Bus Fault Timer of this user manual for further explanation of time-out.
The default control logic block is a one bit latch register. It sends a signal to the data selector block to select either the
default register data or the output register data during a time-out (indicating a controller error). This signal is dependent on
the controller configuration (FC 83, specification S2). The bus fault detector in the I/O expander bus interface checks for a
time-out condition. During a time-out, the data selector block normally selects the default register data. If a hold option is
selected in FC 83, the default control logic circuits send a logic one to override the data selector. It causes the data selector
to drive the outputs with the output register data instead of default data to maintain the outputs at their current values (hold).
The I/O expander bus is parallel signal lines located on the module mounting unit backplane. A 12-position dipshunt placed
in a connection socket on the MMU backplane connects the bus between the modules. Cable assemblies can extend the
bus to six module mounting units.
A controller module and its I/O modules form an individual subsystem within a Harmony control unit (HCU). The I/O
expander bus between controller and I/O subsystems must be separated. Leaving a dipshunt socket empty or not
connecting cable assemblies joining module mounting units together.
The third byte is the module identification and module status. I/O module identification is in the four most significant bits
(MSB). It identifies the I/O module to the controller. It also verifies the I/O expander bus communication integrity and the
2-2 2VAA001595
2. Description and Operation Output Data
controller configuration. I/O module status is the least significant bit (LSB). During initialization, the controller writes data to
the output register and default register, and forces this bit to a logic one. A reset or time-out (bus fault error) resets it to a
logic zero. Default data is normally written only during controller startup. The controller reads the module status bit to test for
a change in the state of the module. It uses this bit as a signal to rewrite data to the module to ensure that proper default
values are in the default register.
NOTE: Logic power ground and relay power ground are tied together inside the module.
An IEMMU21 or IEMMU22 Module Mounting Unit and an NFTP01 Field Termination Panel (FTP) are used for module and
termination unit mounting respectively (Figure 2-2). The mounting unit and termination panel both attach to the side rails in
standard 483-millimeter (19-inch) enclosures. Front mount and rear mount MMU versions are available to provide flexibility
in enclosure mounting.
A module mounting unit is required to mount and provide power to rack-mounted modules. The unit is for mounting
controllers, I/O modules, and communication interface modules. The MMU backplane connects and routes:
• Controlway.
• I/O expander bus.
• Logic power to control, I/O, and interface modules.
2VAA001595 2-3
Mounting Hardware 2. Description and Operation
The Controlway and I/O expander bus are internal cabinet, communication buses. Communication between rack controllers
and communication interface modules is over Controlway.
2-4 2VAA001595
3. Installation Introduction
3. Installation
3.1 Introduction
This section explains the procedures required to place the DSO15 Digital Output Module into operation. It includes
instructions on setting the address selection switch, setup and physical installation, wiring and cable connection
information. Do not proceed with operation until this is read, understood and all steps have been completed in the order in
which they appear.
Use the static grounding wrist strap when installing and removing modules. Static discharge can damage static sensitive
devices on modules in a cabinet. Use grounded equipment and static safe practices when working with static sensitive
devices.
2VAA001595 3-1
Termination Configuration 3. Installation
The address is set by the eight position address dipswitch (S1) shown in Figure 3-1. The six right switch positions (three
through eight) of S1 set the six bit DSO address. Positions one and two are not used and must remain in the closed position
(Figure 3-2). Table 3-1 shows examples of binary address settings for S1.
Configuration of the termination unit is required to accept the digital field inputs sent to the DSO module. Refer to the
appendices at the back of this instruction for complete information.
The DSO module inserts into a module mounting unit (MMU) and occupies one slot.
3-2 2VAA001595
3. Installation Wiring Connections and Cabling
3. Connect the hooded end of the termination cable from the termination unit to the module mounting unit
backplane for termination units.
4. Insert the connector into the backplane slot in the same slot as the one assigned to the digital output module.
5. Align the digital output module with the guide rails in the module mounting unit.
6. Slide the module gently in until the front panel is flush with the top and bottom of the module mounting unit
frame.
7. Push and turn the two captive retaining screws on the module faceplate one half turn to the latched position.
NOTE: The module is latched when the slots on the screws are vertical and the open ends face the center of
the module.
3.5.1 Wiring
When you install the DSO module in the module mounting unit, it connects the DSO module to the logic power (+5 VDC),
which is necessary to drive the circuitry, at P1. It also connects P2 to the I/O expander bus for communication with the
controller. P1 and P2 connections require no additional wiring or cabling.
NOTE: Install a dipshunt on the backplane of the module mounting unit to connect the I/O expander bus between the
digital output module and the controller. Locate the modules, so that the bus can connect the modules, otherwise the
modules do not communicate.
2VAA001595 3-3
Cable Connections 3. Installation
3-4 2VAA001595
4. Operating Procedures Introduction
4. Operating Procedures
4.1 Introduction
This section explains the front panel indicators and startup procedures for the DSO15 Digital Output Module.
2VAA001595 4-1
Relay Output Status Indicators 4. Operating Procedures
4-2 2VAA001595
5. Troubleshooting Introduction
5. Troubleshooting
5.1 Introduction
This section explains the error indications and corrective actions for the DSO15 Digital Output Module.
NOTE: Look at the DSO module front panel relay output status LED indicators and if none are lit, this may indicate a
faulty DSO module (a relay must be energized to light an LED). Check the controller for bad quality on its output blocks.
The following table (Table 5-1) lists DSO module status LED states, error indications, probable causes and corrective
actions.
NOTE: If the corrective actions in Table 5-1 do not correct a problem with the DSO module, replace it.
2VAA001595 5-1
Module Pin Connections 5. Troubleshooting
FC 83 output block N in the controller configuration is the DSO module status flag (logic zero=good; logic one=bad). Use a
human system interface to monitor this block. If the status flag is a logic one, check the front panel module status LEDs and
the human system interface report function to determine corrective actions.
NOTE: If FC 83 specification S3 is set to zero, the controller trips when the DSO module fails. Changing specification S3
to a one allows the controller to continue to operate if any DSO module error condition exists.
The address set on address switch S1 and in the controller configuration must be the same. The controller generates a
MISSING SLAVE MODULE if they do not match. Verify that the address set on switch S1 is the same as the address in FC
83 specification S1.
Follow the given steps to set switch S1 address to same address in FC 83 specification S1:
Disable the output signals before removing the module to prevent damage to the edge
connector pins.
NOTE: Refer to the appropriate Human System Interface Manual for procedures on how to modify a function
code specification.
Disconnect power before installing dipshunts on the MMU backplane. Failure to do so will
result in contact with cabinet areas that could cause severe or fatal shock.
The controller generates a MISSING SLAVE MODULE error, if the I/O expander bus is not connected between it and the
DSO module. Verify the bus connection on the MMU backplane.
If the I/O module is faulty, replace it with a new one. Refer to section 7- Repair and Replacement of this user-manual for
procedures to replace a DSO module.
Table 5-2, Table 5-3 and Table 5-4 details the pin connections.
5-2 2VAA001595
5. Troubleshooting Module Pin Connections
2VAA001595 5-3
Module Pin Connections 5. Troubleshooting
5-4 2VAA001595
6. Maintenance Introduction
6. Maintenance
6.1 Introduction
The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. ABB
recommends that all equipment users practice a preventive maintenance program that will keep the equipment operating at
an optimum level.
This section presents procedures that the customer should be able to perform on site. These preventive maintenance
procedures should be used as a guideline to assist in establishing good preventive maintenance practices.
Maintenance Personnel performing preventive maintenance should meet the following qualifications.
• Qualified electrical technicians or engineers who have proper knowledge of using test equipment.
• Knowledge of the module mounting unit
• Experience working with process control systems, and knowing what precautions to be taken when working on live
AC and DC systems.
2VAA001595 6-1
General Cleaning and Washing 6. Maintenance
Perform all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the steps in
section 3- Installation of this user manual when handling printed circuit boards.
Never clean electrical parts or components with live power present. Doing so exposes you
to an electrical shock hazard.
Wear eye protection whenever working with cleaning solvents. When removing solvents
from printed circuit boards using compressed air, injury to the eyes could result from
splashing solvent as it is removed from the printed circuit board.
2. Remove excess solvent by using compressed air to blow it free of the circuit board.
Follow the given steps to clean tarnished or deeply stained edge connector contacts:
1. Use a non-abrasive pencil eraser to remove tarnish or stains.
2. Minimize electrostatic discharge by using the 80/20 isopropyl alcohol/water solution during burnishing.
NOTE: Do not use excessive force while burnishing. Use only enough force to shine the contact surface.
3. Inspect the edge connector after cleaning to assure no loss of contact surface.
4. Wipe clean with a lint-free cloth.
If input or output circuits are a shock hazard after disconnecting system power at the
power entry panel, then the door of the cabinet containing these externally powered
circuits must be marked with a warning stating that multiple power sources exist.
Check all signal wiring, power and ground connections within the cabinet to verify their integrity. When checking
connections, always turn a screw, nut or other fastening device in the direction to tighten only. If the connection is loose, it is
tightened. If the connection is tight, the tightening action verifies whether it is secure. There must not be any motion
performed to loosen the connection.
6-2 2VAA001595
7. Repair and Replacement Introduction
NOTE: The module is unlatched when the slots on the screws are vertical and the open end of the slots face
away from the module.
NOTE: Make sure the switch settings are set the same as the original module.
6. Align the replacement module with the guide rails in the same slot assignment of the original module in the
module mounting unit.
7. Slide the module gently in until the front panel is flush with the top and bottom of the MMU frame.
8. Push and turn the two captive retaining screws on the module faceplate one half turn to the latched position.
NOTE: The module is latched when the slots on the screws are vertical and the open ends face the center of
the module.
2VAA001595 7-1
Module Repair and Replacement 7. Repair and Replacement
7-2 2VAA001595
A. Termination Unit (NTDI01) Configuration Introduction
Refer to Table A-1 to determine the dipshunt strapping to configure your application. Table A-2 provides the relay contact
assignments.
The following figure (Figure A-1) shows the location of the relay contacts. You can refer to this figure when connecting field
wiring to the NTDI01 unit.
2VAA001595 A-1
Introduction A. Termination Unit (NTDI01) Configuration
A-2 2VAA001595
INDEX
A N
Address selection switch 1 Nomenclature 3
NTDI01 termination unit 3, 1
B
Binary address conversion 2 O
Bus fault timer 3 Operating procedures 1
Output status indicators 2
C
Cable connections 3 P
Checking connections 2 P1 connector 1
Cleaning P2 connector 1
Edge connectors 2 P3 connector 1
Printed circuit boards 1 PCB cleaning 1
Communications 3 Polarity inversion protection 3
Conventions, document 2 Preventive maintenance
Checking connections 2
D Schedule 1
Diagnostics 1 Tools and equipment 1
Dipshunt 3
Dipshunt strapping 1 R
Reference documents 3
E Related nomenclature 3
Electromechanical relays 1 Relay power 3
Enclosures 3 Replacement procedures 1
Error indications 1
Errors S
Controller 1 S1 switch 1
Missing slave module 2 Special handling 1
Startup procedures 2
F Status LED indicators 1
FC 128 2, 3
FC 83 2 T
Field static kit 1 Termination unit (TU) 1
Field wiring 1 Termination unit (TU) configuration 2
FTP 3 Time-out condition 2
Troubleshooting 1
G
Glossary 2 U
Unpacking and inspection 1
I
Installation 1, 2 W
Module 2 Wiring connections and cabling 3
Termination devices 3
Intended user 1
M
Maintenance 1
Schedule 1
Tools required 1
Missing slave module 2
Module block diagram 1
Module data 2
Module description 1
Module mounting unit 3
Module operating status 1
Module pin connections 2
Module relay states 1
Module replacement 1
Module status 1
2VAA001595 1
INDEX
2 2VAA001595
ABB Ltd. Notice