Professional Documents
Culture Documents
Chandkheda, Ahmedabad
A Report On
Under subject of
DESIGN ENGINEERING – 2A
B. E. III, Semester – V
(ENVIRONMENTAL Branch)
Submitted by:
Group:
Sr Name of student Enrollment no.
1 JAYESH JINJALA 140230113017
2 NIRAV NAKAR 140230113026
3 MIN PATEL 140230113039
4 BHAVESH ZINJALA 140230113059
Academic year
(2016-2017)
DEPARTMENT OF ENVIRONMENTAL ENGINEERING – 2015
CERTIFICATE
1. INTRODUCTION………………………………………………
Summary
Flow diagrame of catalytic oxidizer:-
Catalytic oxidizer used for elimination of VOCs. Catalytic oxidizer
flow diagrame given as below. In this process Alumina , copper
oxide, Manganese Oxide. etc catalyst used.
3. Design Consideration for detail design part:-
3.1 Design for Performance , safety and Reliability
Performance goal
In performance based approach, the focus of all decisions is
on the required performance in use of catalytic oxidizer to
eliminate VOCs with minimum Cost
Safety
It has been noted that during catalytic oxidation process fire
hazards may take place and can be prevent by using a proper
warning alarm system. Hence temperature can be controlled easily.
Q.) Can you use this product somewhere else or substitute for
something else?
A.) It can be used at many stationary sources in various industries.
COMBINE:-
Q.) What would happen if you combine this product with another, to
create something new?
A.) If we combine this process with other product it might become
complex to operate or may become a more efficient destruction
method.
ADAPT:-
Q.) What other product or ideas could you use for inspiration?
A.) We can use heat recovery system. This decrease the energy
requirement of the method .
Q.) What other context could you put your product into?
A.) We can use pre treatment of particulate matter(PM) to make the
process more easier.
MODIFY:-
Q.) How could you change the shape, look, feel of your product?
A.) We can use temperature warning alarms for the safety of the
people incharge for doing this process.
PUT TO ANOTHER USE
Q.) Who else could use this product?
A.) This can be used by:
1.) Petroleum refineries
2.) Pharmaceutical Companies
3.) Paint industries
4.) Automobile industries
ELIMINATE:-
Q.) How could you simplify this product?
A.) By using more durable catalytic beds for more efficient removal
of VOCs.
ACTIVITIES SHEET
This sheet deals with the activity going on during the Vocs emission. It also
relates with the ongoing activities which causes VOCs emission
General impression / Observations:
1.) Recovery heater:Recover heat in the system for Re -use
2.) Catalytic oxidizer: It's used for oxidize compounds using catalysts.
3.) Filter:it's one type of layer or membrane
4.) Pressure regulator: valve that automatically cuts off the flow of a liquid
or gas at a certain pressure
This sheet deals with the environment during the VOCs emission and after
the VOCs emission process it shows the conditions that happen during
theVOCs emission
General impression/observation:
1.) Slow flow rate
2.) Catalyst
3.) Oxidizer
4.) High temperature
Elements, features and special notes:
1.) Measuring instrument
2.) Disposal of hazardous waste
3.) Maintain high temperature
4.) danger or mal-function in plant.
INTERACTION :-
This sheet deals with the interaction going on during the CATALYTIC
OXIDATION and even after the CATALYTIC OXIDATION
General impression \observations
(Who is interacting with whom, what?)
1.) polluted air+catalytic oxidizer=control VOCs .here polluted air enter into
catalytic oxidizer and VOCs should be control
2.) Workers + Engineers = Communication: Engineer guides the worker what
to do?
3.) Engineers + Measurng Instrument = Data Analysis :Engineers Uses this
instruments to find the values of different parameters.
This sheet deals with the objects which are involved during the
CATALYTIC OXIDATION which are helpful at the times of CATALYTIC
OXIDATION and all the object which are related to ozonation.
General impressions/ observations
(What components are involved?)
1.) Recovery Heater: Heat Recover in the system for Re - use
2.) Catalytic oxidizer:It's use for oxidize compounds using catalyst
3.) Combustion Chamber :which the fuel/air mix is burned
4.) Measuring Instrument: This Instrument is used to measure data of
different parameters
5.) Heat Exchanger:A device for transferring heat from one medium to
another.
USERS
This sheet deals with the people involved in the flood and the people
which are affected by the flooded it involves all the living things in this sheet.
General impressions/observations
(who is present roles and responsibilities?)
1.) Environmental Engineer: He supervisises the plant
2.) Chemical Engineer : To maintain chemical processes
Elements, features and special notes:
1.) Chemical Engineer
2.) Workers
3.) Managers
4.) Environmental Engineer
5.) Human Resource Manager
Design Thinking Canvas
People: -
Environment Engineer
Chemical Engineer
Key problem :-
Moisture content problem
Risk of fire
Key solution:-
Put high temperature sensing alarm
Steam recovery unit
Prototype:-
Thermal oxidation+catalytic oxidation
Activation carbon+zeolite
Customer revalidation :-
Low operating cost
High efficiency
Reliability
In this stage, we find the various users which are directly or indirectly related
to our project
Environment Engineer
Petroleum Refineries
Chemical industry
Paint industry
Stakeholder:-
Chemical industry
Industrial workers
Chemical engineer
Environment engineer
Industry owner
Activities:-
Story boarding:-
Happy
Sad
Ideation Canvas
People:-
Paint industry workers
Chemical industry
Automobile emission
Environment engineer
Activities:-
Removing Non VOCs contaminants
Identifying total VOCs concentration
Monitoring & adjustment
Maintain temperature
Resisting the corrosion
Situation/Context/Location
Voc treatment
Pores
Recovery Plant
Carbon beds
High temperature
Props/Possible Solution
Thermal oxidation
Catalytic oxidation
Bio – filtration
Adsorption
Absorption
Product developing Canvas:-
Purpose:-
Control of VOCs EMISSION
Protect from hazardous effects
People:-
Chemical industry
Paint industry
Automobile industry
Environment Engineer
Product experience :-
High efficiency
Economical
Reliable
Product function :-
Protect from hazardous effect
Control of VOCs emission
Product features :-
High efficiency
Large emissions control
Low operating cost
Component :-
Adsorbers
Separator
Condensor
Pores
Customer revalidation :-
Low operating cost
High efficiency
Reliability