SUPPLYCHAIN SERVICES FAUJI FOODS

Prepared By: MMS

Determination of Steam Requirement & Heating Coil Sizing For Un-Insulated Fuel Oil Tanks based on " KELLOGG" METHOD Checked By: ANA
Date: 11/12/2017
CONSULTANT: Supply Chain Services
EQUIPMENT: HFO Bulk STORAGE Tank
CLIENT: IM & S Engineering ( Pvt.) Ltd.
REVISION: 0

TANK DETAILS
Tank Height = 27.89 ft 8.5 m Input Values
Tank Diameter = 22.97 ft 7 m Calculated Values
Area of Tank Walls = 2012 ft2
Area of Tank Top = 0 ft2 Not Applicable
Area of Tank Bottom = 414 ft²
Total Surface Area of Tank to be heated (Ae) = 2427 ft²
Tank Volume = 11553.8 ft3
Density of Fluid in Tank = 58.9 lb/ft3 945 kg/m3 (from Hysys, FO)
Mass of Fluid in tank = 646,769 lb 95 % Filled of Tank Volume

OPERATING PARAMETERS
Specific Heat of Fluid in Tank = 0.42 Btu/lb/F (from Hysys, FO)
Temperatre of Environment (Te) = 32 F 0.0 C
Temperature of Tank Interior (Ti) = 122 F 50.0 C
Steam Quality = Saturated Steam at 8 barg.
Temperature of Steam at Saturation (Ts) = 347.61 F 175.3 C
Pressure of Steam = 116 psig
Latent Heat of Vapourization of Steam (ΔHv) = 896.40 BTU/Lb
Density of Steam at Saturated Condition (ρs) = 0.2598 Lb/ftᶟ

HEAT TRANSFER RATES

2
Heat Transfer Rates of Coil for Uninsulated Tank (Ue) = 5 BTU/hr/ft /F From "KELLOGG" Vessel Design Manual
Heat Transfer Rates of Coil for Tank Contents [Natural Convection Only, No Agitation] (Us) = 15 BTU/hr/ft²/F From "KELLOGG" Vessel Design Manual

HEAT DUTY & STEAM REQUIREMENT CALCULATIONS

Temprature Differential Across the Tank External Surface (ΔTe) = 90 F
Heat Duty Requirement (Qe) = 1,091,934.91 BTU/hr
Temprature Differential Across the Coil (ΔTs) = 226 F
Steam Flow Rate Requirement (W) = 1,218 Lbs/hr 553 Kg/hr

COIL DETAILS
Coil Surface Area (As) = 323 ft²
Coil Pipe Size NPS = 1.25 in SCH # 40
Inside Diameter of Pipe (d) = 1.38 in
Pipe Surafce Area of Heating Coil/ ft² (Ao) = 0.434 ft²/ft
Total Length of Coil (L) = 743 ft 227 m
Actual Length of Coil Used Based on Bottom Surface Area = 1,020 ft 311 m
Steam Flow Splitter = Yes Tank Diameter > 5m
Steam Flow in each set of Coil (W) = 406 Lbs/hr Number of Steam Coil Set=03 Nos.

STEAM PRESSURE DROP CALCULATION IN COIL

Pressure Drop per ft of Pipe (ΔP/L) = 0.0166 psid/ft
pressure drop/ 100 ft found Ok.
Pressure Drop per 100 ft of Pipe [(ΔP/L)*100] = 1.66 psid/100ft ( Normal range 1.5 to 2 psid)
Total Pressure Drop = 16.94 psid

FILE: HFO Bulk Storage Tank Steam Coil Sizing SHEET 1 OF 1