KLIEN KONTRAKTOR

JUDUL : UPS and Battery Load Calculation REV. OLEH TANGGAL DESKRIPSI HAL. 1 halaman
PROYEK : Pembangunan Pondok Makmur A MRA 12-Feb-14 Issued for Review NO. CALCULATION REV. 0
KLIEN : PT. Pertamina EP B MRA 17-Feb-14 Issued for Approval PDM-EL-CA-003
NO. KERJA : QPTA 00 0 MRA 24-Feb-14 Approved for Construction NO. KONTRAK

Power Effective Duration

VOLTS Total Current
Load Power Power Load Time
ITEM TAG NO. DESCRIPTION Unit REMARKS
factor
(V AC) (kW) (kW) (kVA) (A) (Hour)

230 VAC LOAD LIST

1 INSTRUMENTATION CONTROL AND SAFETY SYSTEM

1.1 PCS (Process Control System) Panel 230 0.50 0.85 1 0.50 0.59 3.01 2h

1.2 ESD (Emergency Shut Down) Panel 230 0.50 0.85 1 0.50 0.59 3.01 2h

1.3 FGS (Fire and Gas System) Panel 230 0.50 0.85 1 0.50 0.59 3.01 2h

1.4 Fire Alarm Panel (Office) 230 0.50 0.85 1 0.50 0.59 3.01 2h

1.5 Instrument Fields 230 0.05 0.85 7 0.35 0.41 2.11 2h

1.6 Receptacle for operator monitor 230 0.20 0.85 3 0.60 0.71 3.61 2h

2 TELECOM SYSTEM

Telecom Cabinet
2.1 PA/GA System 230 1.50 0.85 1 1.50 1.76 9.03 2h
2.2 LAN and PABX System 230 0.50 0.85 1 0.50 0.59 3.01 2h

2.3 Radio System 230 3.00 0.85 1 3.00 3.53 18.05 2h

CCTV

2.4 PTZ Camera 230 0.55 0.85 1 0.55 0.65 3.31 2h

DVR 230 0.175 0.85 1 0.18 0.21 1.05 2h

2.5 LCD Monitor (2 unit) 230 0.06 0.85 2 0.12 0.14 0.72 2h

3 ELECTRICAL SYSTEM

Generator & Switchboard

3.1 PDM-DEG-1101 Diesel Generator Control Panel (DGCP) 230 0.25 0.85 1 0.25 0.29 1.50 2h

3.2 PDM-GEG-1101A/B/C Gas Generator Control Panel (GGCP) 230 0.25 0.85 3 0.75 0.88 4.51 2h

3.3 PDM-SWG-01/02 LV Switchboard Control, Protection, Trip & 230 0.5 0.85 1 0.50 0.59 3.01 2h
Operating Mechanism System

3.4 Electric Heater Control, Protection, Trip, & 230 0.35 0.85 5 1.75 2.06 10.53 2h
Operating Mechanism System

Receptacles

3.5 Receptacles 16 A (3 Nos. at Office Building) 230 0.20 0.85 3 0.60 0.71 3.61 2h

Aeronautical Obstruction Light

Aeronautical Obstruction Light at Flare and

3.6 220 0.055 0.85 3 0.17 0.19 1.04 2h
Lightning Protection Tower

4 MECHANICAL

HVAC System

4.1 HVAC Control Panel (Control Room Building) 230 0.5 0.85 1 0.50 0.59 3.01 2h

I/A Compressor
I/A Compressor Control Panel 230 0.5 0.85 1 0.50 0.59 3.01 2h

Flare Ignition Package

4.2 Flare Ignition Control Panel 230 0.5 0.85 1 0.50 0.59 3.01 2h

TOTAL 230 VAC LOAD 11.14 14.31 16.84 86.16

24 VDC LOAD LIST

1 INSTRUMENT

1.1 Smoke Detector and Gas Detector at Substation 24 0.05 0.85 10 0.50 0.59 28.84 2h

TOTAL 24 VDC LOAD 0.05 0.50 0.59 28.84

Untuk Load DC dipakai 5 kVA 24 4.25 0.85 1 4.25 5.00 245.10

TOTAL DAYA UPS (AC LOAD + DC LOAD) = 21.84 kVA

NO. KERJA : QPTA 00 0 MRA 24-Feb-14 Approved for Construction NO. KONTRAK

Power Effective Duration

VOLTS Total Current
Load Power Power Load Time
ITEM TAG NO. DESCRIPTION Unit REMARKS
factor
(V AC) (kW) (kW) (kVA) (A) (Hour)

230 VAC LOAD LIST

 Doc No : 11-BTORF-E-REP-5001_Rev.0
Document No. : 11-BTORF-E-CAL-5004
Revision : 0

AC UPS SUB DISTRIBUTION BOARD (DB-7800A) LOAD LIST

(CONTROL BUILDING)

Power Effective
VOLTS Power Diversity Current Duration
ITEM TAG NO. DESCRIPTION Load Power Load REMARKS
factor factor
(V AC) (kW) (kW) (A) Time

DB-UPS001A AC UPS Sub Distribution Board (Control Building)

1 INSTRUMENTATION & CONTROL SYSTEM

1.1 FGSA Master & Mimic Panel 220 0.50 0.85 1 0.50 2.67 8h Redundant Feeder

1.2 29 nos RECEPTACLE FOR below loads: Single Feeder for

SO7800A-01 1 unit DOT Metrix 220 0.10 0.85 1 0.10 0.53 1h all receptacles

SO7800A-02 1 unit Server CPU T320 220 0.40 0.85 1 0.40 2.14 1h

SO7800A-03/04 2 unit Workstation T3600 220 1.27 0.85 1 1.27 6.79 1h

SO7800A-05/06/07 3 unit Notebook 220 0.15 0.85 1 0.15 0.80 1h

SO7800A-08/09/10 3 unit LCD Display 22" 220 0.05 0.85 1 0.05 0.27 1h

SO7800A-11/12 2 unit LCD Display 50" 220 0.30 0.85 1 0.30 1.60 1h

SO7800A-13/14/15/16 4 units Cisco Switch 2960-24-TTL 220 0.20 0.85 1 0.20 1.07 1h

SO7800A-17/18 2 unit B&W Laser Printer 220 0.62 0.85 1 0.62 3.32 1h

SO7800A-19 1 unit color laser jet 220 0.38 0.85 1 0.38 2.01 1h

SO7800A-20 1 unit Cisco asa 5510 fire wall 220 0.19 0.85 1 0.19 1.02 1h

SO7800A-21/22 2 unit terminal server 220 0.12 0.85 1 0.12 0.64 1h

SO7800A-23 1 unit push button Station 220 0.10 0.85 1 0.10 0.53 8h

SO7800A-24..29 5 units Spare receptacle 220 0.50 0.85 1 0.50 2.67 1h

2 TELECOM SYSTEM

Telecom Cabinet
2.1 DEE-9201 UHF Repeater & HF SSB Cabinet 220 2.25 0.85 1 2.25 12.03 8h Redundant Feeder

2.2 DEE-9202 LAN/WAN Cabinet 220 1.10 0.85 1 1.10 5.88 8h Redundant Feeder

2.3 DEE-9203 PABX Cabinet 220 0.60 0.85 1 0.60 3.21 8h Redundant Feeder

2.4 DEE-9204 Server Cabinet 220 3.90 0.85 1 3.90 20.86 8h Redundant Feeder

2.5 DEE-9205 PA/GA System ‘A’ MDF Cabinet 220 0.20 0.85 1 0.20 1.07 8h Redundant Feeder

2.6 DEE-9206 PA/GA System ‘A’ Cabinet 220 2.00 0.85 1 2.00 10.70 8h Redundant Feeder

2.7 DEE-9207 CCTV & VSAT Cabinet 220 1.20 0.85 1 1.20 6.42 8h Redundant Feeder

Telecom Equipments

2.8 HFE-9201 HF SSB Base Station 220 0.25 0.85 1 0.25 1.34 8h

2.9 UHF-9203 UHF Base Station 220 0.25 0.85 1 0.25 1.34 8h

2.10 VHF-9201 VHF Base Station 220 0.25 0.85 1 0.25 1.34 8h

2.11 deleted

2.12 VDU-9201 40" LCD CCTV Monitor 220 0.15 0.85 1 0.15 0.80 8h

2.13 deleted
0
2.14 deleted

2.15 deleted

2.16 deleted

2.17 deleted

2.18 deleted

2.19 deleted

2.20 deleted

2.21 deleted

3 ELECTRICAL SYSTEM

Receptacles

3.1 SO7800A-01 Receptacles (2 Nos. at Laboratory) 220 1.20 0.85 0.3 0.36 1.93 1h

4 MECHANICAL

HVAC System

4.1 HCP-5020 HVAC Control Panel (CCB) 220 0.70 0.85 1 0.7 3.74 1h Redundant Feeder

TOTAL 18.93 18.09 96.71

GRAND TOTAL = TOTAL + 25% SPARE 23.66 22.61 120.89

Page 2 of 4
 Doc.No. : 11-BTORF-E-REP-5001 _REV.0
Document No. : 11-BTORF-E-CAL-5004
Revision : 0

AC UPS SUB DISTRIBUTION BOARD (DB-7800B) LOAD LIST

(ADMIN BUILDING)

Power Effective
VOLTS Power Diversity Current Duration
ITEM TAG NO. DESCRIPTION Load Power Load REMARKS
factor factor
(V AC) (kW) (kW) (A) Time

DB-UPS001B AC UPS Sub Distribution Board (Admin Building)

1 INSTRUMENTATION & CONTROL SYSTEM

1.1 FGS Addressable Slave and Mimic Panel at Admin Building 220 0.50 0.85 1 0.50 2.67 8h Redundant Feeder

2 TELECOM SYSTEM

0 Telecom Cabinet
2.1 DEE-9211 Miscellaneous System Cabinet 220 0.2 0.85 1 0.20 1.07 8h Redundant Feeder

2.2 deleted

3 ELECTRICAL SYSTEM

Receptacles
3.1 SO7800B-01 Receptacles (2 Nos. at Admin Building) 220 1.20 0.85 0.3 0.36 1.93 1h

4 MECHANICAL

HVAC System

4.1 HCP-5030 HVAC Control Panel (Admin Building) 220 0.7 0.85 1 0.7 3.74 1h Redundant Feeder

TOTAL 2.60 1.76 9.41

GRAND TOTAL = TOTAL + 25% SPARE 3.25 2.20 11.76

Page 3 of 4
 Doc No. PDM-EL-CA-004
Rev : 0

Design Data
Design Aging Factor = 1.25
Design Margin = 1.2
Battery Type = Valve Regulated Lead Acid
Normal Temperature = 25 °C
Autonomy Time = 2 Hrs
Inverter Efficiency = 90%
DC Charger/Rectifier
Nominal Imput Voltage = 400 Vac
Nominal DC Voltage = 230 Vdc
Minimum DC Voltage = 207.00 Vdc 90%
Float DC Voltage = 248.86 Vdc 108%
Float DC/cell = 2.25 V/Cell
End DC/cell = 1.80 V/Cell
Battery Cells
Minimum Allowable EODV = 1.8 V/Cell
Number of Cells to be required = 230.00 Vdc/ 2.00 V/cell
= 115 cells

End voltage system = 1.8VDC/cell x 115 cells

= 207 VDC

UPS Rating
Total Design Load = 25 kVA
Selected UPS Rating = Total design Load x Design Margin
= 30 kVA
Current Capacity
Inverter Current = I_inv = Selected UPS Rating (VA) x Power Factor (0.8 pf)
(V min x Inverter Efficiency)
= 24000
207 x 0.9
= 128.824 A
Battery Bank Capacity
Jika terjadi hilangnya daya tegangan, maka kapasitas 2 (dua) baterai bank harus bisa mensuplai daya selama
2 jam sebesar rating beban. Sehingga bisa dihitung seperti di bawah ini :
Total Battery Capacity = Total load-A x Back up-Hr x Aging Factor Ah
= (128.824 x 2 x 1.25) = 322.0612 Ah

Sesuai kebutuhan 230 VDC disuplai baterai dengan konfigurasi 2 (two) 50% battery banks.
Dimana :
1 (satu) Baterai Bank = 322.06 /2
= 161.03 Ah @ 230VDC
Kebutuhan Minimum = 161.03 Ah/Bank

As per attached vendor catalogue, the battery size should be selected as below :
a) Battery type 2SLA 200 = 200Ah/block (TBC w/ finalized vendor data)
b) Jumlah cell/block = 1 cell/block
c) Tegangan Nominal/block = 2VDC
d) Tegangan yang diperlukan = 230VDC
e) Jumlah blok secara seri = (d) / (c) = 230/2 = 115 blocks (TBC w/ finalized vendor data)
f ) Jumlah (e) secara parallel = Kebutuhan minimum/ (a) = 161.03/200 = 0.8 = 1 rows
g) Kapasitas total /1-row/bank = 200Ah x 1 row = 200Ah/bank
h) Jumlah block /bank = (e) x (f) = 115 x 1 = 115 block/bank

Sehingga jumlah block yang dibutuhkan untuk 2 baterai bank adalah 115 x 2 = 230 blok, dengan kapasitas
200Ah/2VDC
 Doc No. PDM-EL-CA-004
Rev : 0

Charger/Rectifier Rating

System UPS ini terdiri dari 2 charger dengan rated masing-masing 2 x 100%. Setiap charger harus bisa
mengisi secara penuh 2 baterai bank dalam 10 Jam dan juga secara bersamaan mensuplai total beban
sebesar 128,82 A
Sehingga arus output dari charger adalah total arus beban ditambah arus charger untuk dua (2) baterai bank.
Arus charger diasumsikan mengisi baterai bank saat kondisi tinggal 70% dari kapasitasnya.
Arus charger untuk Baterai adalah
Arus charger diasumsikan mengisi saat kondisi 70% dari kapasitas baterai
I_batt = (Total Batt.Capacity(Ah)/10h x 70%)
= 32.21 x 70% = 22.54 A

Total arus charger adalah :

I_chg = I_inv + I_batt
= 128.82 + 22.54
= 151.37 A

Jadi setiap baterai charger harus menghasilkan arus sebesar 151.37 A

Arus Total Load Battery Capp. Rectifier/Battery

Tag No. Description
Jumlah cell baterai (A) (Ah) Char. Rat.(VA)

PDM-UPS-001 UPS AC and DC 115 128.82 322.061 30000

The 'curent' versus 'time' profile of battery discharge at 100% load is shown bellow;

128.82
Ampere (A)

2 Time (hrs)

NOTE;
1 Vendor UPS harus mengkonfirmasi dan menghitung ulang berdasarkan kebutuhan sesuai spesifikasi
2 Katalog Baterai Vendor hanyalah sebagai Referensi
3 Tipe baterai hanya sebagai contoh dan harus dikonfirmasi oleh vendor UPS
 Doc.No. : 11-BTORF-E-REP-5001_Rev.0
Document No. : 11-BTORF-E-CAL-5004
Revision : 0

AC UPS SUB DISTRIBUTION BOARD (DB-7800C) LOAD LIST

(METERING HOUSE)

Power Effective
VOLTS Power Diversity Current Duration
ITEM TAG NO. DESCRIPTION Load Power Load REMARKS
factor factor
(V AC) (kW) (kW) (A) Time

DB-7800C AC UPS Sub Distribution Board (Admin Building)

1 INSTRUMENTATION & CONTROL SYSTEM

1.1 Sales Gas Metering Unit Control Panel 220 1.10 0.85 1 1.10 5.88 1h Redundant Feeder
1.2 FSS 220 0.10 0.85 1 0.10 0.53 8h Redundant Feeder
1.3 Dew Point Analyzer 220 0.25 0.85 1 0.25 1.34 1h Redundant Feeder
0

1.4 RECEPTACLE Single Feeder for

SO7800C-01 1 unit Supervisory Computer 220 0.30 0.85 1 0.30 1.60 1h all receptacles

SO7800C-02 1 unit LCD Monitor 220 0.05 0.85 1 0.05 0.27 1h

SO7800C-03/04 2 unit Ethernet Switch 220 0.10 0.85 1 0.10 0.53 1h

SO7800C-05 1 unit Alarm Printer Dot Metrix 220 0.05 0.85 1 0.05 0.27 1h
SO7800C-06 1 unit Report Printer laser 220 0.30 0.85 1 0.30 1.60 1h

SO7800C-07 1 unit receptacle spare 220 0.10 0.85 1 0.10 0.53 1h

2 TELECOM SYSTEM

Telecom Cabinet
2.1 DEE-9212 Miscellaneous System Cabinet 220 0.2 0.85 1 0.20 1.07 8h Redundant Feeder

3 ELECTRICAL SYSTEM

Receptacles

3.1 deleted

4 MECHANICAL

HVAC System

4.1 HCP-5040 HVAC Control Panel (Metering House) 220 0.7 0.85 1 0.7 3.74 1h Redundant Feeder

TOTAL 3.25 3.25 17.38

GRAND TOTAL = TOTAL + 25% SPARE 4.06 4.06 21.72

Page 4 of 4
 Document No. : 11-BTORF-E-CAL-5004
Revision : 0

APPENDIX-B
AC UPS AND BATTERY SIZING

DESIGN DATA

UPS Type : Parallel Redundant Configuration

Input Voltage : 380V AC, 3 Phase, 3 Wire, 50 Hz
0
Output Voltage : 220V AC, 1 Phase + Neutral, 2 Wire +E, 50 Hz

Load : As per AC UPS Load List

Design / Ageing factor : 25%
Battery type : VRLA (Valve Regulated Lead-Acid)

Inverter Input Voltage Window : 187 ~ 264V DC (220V nominal) -- (Inverter input range voltage window, i.e. +20% / -15%)
0
Inverter Output Voltage : 220 VAC ± 1.5 %
Inverter power factor : 0.8 (Assumed)
Inverter efficiency : 0.9 (Assumed)

Min. Discharge Voltage per Cell : 1.80 V/Cell

No of Cells Selected : 103.90 ≈ 104 Cells
Min. Discharge Voltage (V min) : 187.02
Float Charge Voltage : 2.25 ~ 2.27 V/cell = 234V DC ~ 236.08V DC

Battery Load Current @ 187V DC Discharge Voltage

Current (A) : kW
Eff x V min

DC amps @ 0 ~ 2 hrs : 0.00

0 = 0.00 A DC
0.9 x 187

DC amps @ 2 ~ 8 hrs : 13.81 82.03

= A DC
0.9 x 187

DC amps @ 8 - 96 hours : 0.000

= 0.00 A DC
0.9 x 187

Duty Cycle for 50% Battery

Period Load in A Duration in hr Batt. Capacity in Ah

0 1 203.71x50% 0.00 1 0.00

2 109.7x50% 41.01 7 287.09
3 0.33*50% 0.00 88 0.00

Total Duty Cycle 41.01 96 287.09

220V AC UPS Load Profile @250.05Ah AC Disharge Voltage - for 50% Battery

8 of 12
 Document No. : 11-BTORF-E-CAL-5004
Revision : 0

APPENDIX-B
AC UPS AND BATTERY SIZING

LOAD PROFIL
The Battery shall capable to backup worst condition in : 1 hours at flow current 101.85A
7 hours at flow current 54.86A
96 hours at flow current 0.16A

Battery capacity

50% Battery Bank Capacity = 50% Battery Capacity Required + 25% Ageing Factor + 25% Spare Capacity

= 287.09 + 71.77 + 71.77

= 430.63 Ah
Therefore battery capacity selected round-down as minimum 750 Ah

Battery Selection base on Exide Battery Manufacture (as example only, Vendor to Advise)
Recommendation Battery = With peak load as per calculation is 101.85A and Total Ah Capacity 375.07Ah, and refer to
Appendix C, selected battery is 8OpzV800 which capable to handle load 382A for 1 hour
and 102 A for 8 hours and the total capacity @ C10 is 800 Ah.
8OpzV800 Exide Sonnechein Battery is acceptable since total Ah bigger than requirement 750Ah

Battery Rack Dimension

No of cells = 104

Battery dimension per block = (220 mm (L) x 193mm (W) x 688 mm (H)) (Refer to Appendix-C)
Overall dimension w/ two level and per level three rows (Note 2)
= (3500 mm (L) x 800mm (W) x 1800 mm (H))

Weight of one cell = 67 kg (Note 4)

0
Overall battery weight not include
= 6968 kg (Note 4)
with battery rack

Total Weight of Overall Battery Bank = 2 x 6968 kg = 13396 kg

3500 mm
800 mm

LOWER & UPPER ARRANGEMENT

PLAN VIEW
1800 mm

SIDE VIEW

Battery Charger Sizing

Total Loads = 0.00 kW

Total Loads + 25% Spare = 0.00 kW

= 0.00 A ( @ 234 V DC )

Battery Charging Current = 40% of Battery Ah for both bank (Boosting Charge)
= 172.25 A

9 of 12
 Document No. : 11-BTORF-E-CAL-5004
Revision : 0

APPENDIX-B
AC UPS AND BATTERY SIZING

Required charger size = Max. Load Current + Battery Charging Current

= 172.25 A (minimum)

Inverter Sizing

0
Total Loads = 0.00 kW

Total Loads + 25% Spare = 0.00 kW

Total Load + 25% Spare 0.00

Required Inverter size = =
Power factor x Efficiency 0.8 x 0.9

= 0.00 kVA

Selected Rating ≈ 60.00 kVA (Note 5) (Refer to Appendix-C)

(Note 2)

NOTES:
1) Battery Type is example only, and will be confirmed by Vendor.
2) Vendor Catalogue ONLY for REFERENCE
3) Dimension of Battery Rack is for reference only. Final battery rack dimension will be confirmed by Vendor
4) Weight of battery is for reference only. Final weight will be confirmed by Vendor
5) Size of UPS selected is minimum capacity and will be confirmed by Vendor

10 of 12
230VAC

110 101.85

90

70
Current (Ampere)

54.86

50

30

10

0.16
1
0
2 810 20 30 40 50 60 70 80 90 96 100

Time (Hour)

109.55
110

90

70
Current (Ampere)

50

30
Cu
10
4.4

1 0.16
0
2 810 20 30 40 50 60 70 80 90 96 100

Time (Hour)