Newport E 500

lhe Newport
e5DD WAVE®
Uentilator
SERVICE MANUAL
Newport Medical Instruments, Inc.
NEWPORT eSOO WAVE VENTILATOR
Service Manual
SER500WW Rev. A
05/04
NEWPORT MEDICAL INSIRUMENTS, INC.

. 760 West 16th Street
Costa Mesa, CA 92627 USA
Tel: 949.642.3910
Tel: 800.451.3111 (USA only)
Fax: 949.548.3091
Customer Service ext. 282
www.NewportNMI.com
email: Info@NewportNMI.com
1. INTRODUCTION
Introduction 1-1
Definitions 1-1
General Warnings 1-2
General Cautions .............•..... 1-2
Notes 1-2
Symbols 1-3
Warranty 1-4
Contact Information 1-5
SER500WW A0504
CONTENTS
Seetíon 1 INTRODUCTION
• Introduction 1-1
• Delinitions 1-1
• General Warnings 1-2
• General Cautions 1-2
• Notes 1-2
• Symbols 1-3
• Warranty.................••..... 1-4
• Contact Inlormation 1-5
seetion 2 Maintenance, Overhaul & Software Upgrade

• Maintenance & Overhaul Intervals 2-1
• General Warnings 2-1
• General Cautions 2-2
• Tools Required 2-3
• Parts Required 2-3
• Maintenance Procedures 2-4
- Inlet Water Trap Filters and
O-rings 2-4
- Exhalation Valve Diaphragm &
Poppet Assembly 2-5
• Overhaul Procedures 2-7.
- Disengaging the Flow Sensors 2-7
- Air and Oxygen InJet Regulator
Rebuild 2-9
- RemovelReplace the Muffler
Filter 2-10
- Remove/Replace the Internal
Battery 2-11
- Remove/Replace Tubing 2-12
• Installation 01 the e500 Software Upgrade
Kit (ISW500A-X) 2-13
- Tools Required: 2-13
- Control Panel Module (CPM)
Software. '.' 2-14
- Gas Delivery Unit (GDU)
Software 2-15
Section 3 Troubleshooting
• Troubleshooting Guide 3-1
• Error Messages 3-2
SER500WW A0504
Section 4 Component Removal and Replacement
• Removal 01 Gas Delivery Unit
Components 4-1
- Preparation 4-1
- Tools required 4-2
- Top Cover 4-3
- Lefl Side Panel. 4-4
- Right Side Panel 4-5
- Exhalation Module 4-6
- Flow Sensor Cover 4- 7
- Pneumatic Box Assembly 4-8
- Water Trap, Expiratory Block &
Exhalation Flow Sensor 4-10
- Exhalation Valve 4-12
- Heater Assembly 4-13
- Jet Pump and Exhalation Solenoid ..
. . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
- Air and Oxygen Water Trap
Assemblies 4-17
- Air and Oxygen Inlet
Regulators 4-18
- Inspiratory Manilold 4-19
- Emergency Intake/Reliel Valve
Components 4·20
- Mixing Chamber 4-21
- Air and Oxygen Flow Sensors 4-23
- Air and Oxygen Servo Valves 4-24
- Pneumatic Panel 4-26
- Analog PCB .......•••....... 4-28
- Solenoid PCB.....•.......... 4·29
- Internal Battery 4-31
- Main PCB 4-32
- OC-OC Power Supply PCB 4-33
- Power Supply 4-35
- Back Panel PCB 4-36
- RS-232 Connector 4-38
- Alarm Speaker 4-39
- Fan 4-40
- Hour Meter 4-42
- AC Power Entry Module 4-43
- External Battery Connector 4-44
- Muffler Filter 4·45
- Rubber Feet 4-45
- Fuses 4-46
• Removal 01 Control Panel Module
(CPM) Parts 4-47
- Preparation 4-47
- Back Panel. 4-48
- Main CPM Circuit Board 4-48
ii SER500WW A0504
- Display Circuit Board 4-49
- Encoders 4-49
- Front Panel. .4-50
Section 5 Calibration Procedures

• Calibration Procedures 5-1
• Calibration Equipment 5-1
• Set Up _ 5-2
• Diagnostic Mode 5-3
- Entering diagnostic mode 5-3
• Air/Oxygen Inlet Regulator
adjustment (d3) 5-3
• Air Servo Valve (d1) and Oxygen Servo
Valve (d2) Calibration 5-5
• Patient Circuit Leak Test (d9) 5-7
• Exhalation Valve Calibration (d4) 5-9
• Pilot Pressure Transducer Accuracy
& Maximum Pressure Tests (d5) .... 5-11
• Proximal Pressure Transducer
Accuracy Test (d5) 5-13
• Calibrating the Pressure Relie!
Regulator (d3) 5-15
• Insp/Exp. Flow Sensor Accuracy
Tesl (d3) 5-17
- Exillhe diagnostic mode 5-1 9
• Calibrating the Analog pes 5-20
Section 6 Operational Verification Procedure

• Test Equipment 6-1
• Sel Up 6-2
• Electrical Safety Checks 6-3
- Ground Resistance Test 6-3
- Current Leakage Test. 6-3
• Operational Checks 6·3
- Front Panel LED Check 6-4
- Leak Sel! Test. 6-6
- FI02 Test 6-6
- Loss 01 Gas Alarm ....•........ 6-7
- Main Flow 6-7
- Bias Flow ...........•........ 6-8
- Inspiralory Time ......•........ 6-8
- Respiratory Rale (f) 6-9
- I:E Ratio 6-9
- Pressure Control 6-10
- Pressure Support 6-11
- Proximal Pressure Line Purge 6-12
- Pressure Trigger Sensitivity 6-13
- PEEP/CPAP 6-14
SER500WW A0504 ¡ii

- High and Low Minute Volume
Alarms 6-15
- Manual Inllatlon 6-16
- Inspiratory Tidal Volume 6-17
- Proximal Line Disconnect 6-18
- Alarm Silence 6-19
- High Paw Alarm 6-20
- Low Paw Alarm 6-20
- Sigh Function 6-21
- Inspiratory and Expiratory Hold.. 6-22
- Volume Target Pressure Control
(VTPC) 6-22
- Loss 01 Power Alarm and Battery
Operation 6-23
- Expiratory Tidal Volume 6-24
• e500 Operational Verilication Test
Record Sheet. 6-26
Appendlx A
• Theory 01 Operation ........•..... A-1
- Inhalation System .......•..... A-1
- Exhalation System .......•..... A-3
- Electronics ............•...... A-4
- Salety Mechanisms A-4
Appendix B
• Ordering and Contac1 Inlormation ... B-1
- Ordering Parts and Kits lrom
Customer Service B-1
- To Contact Technical Support B-4
- To Return Your e500 lor Repair .. B-4
AppendixC
• Diagrams and Schematics with parts
list C-1
- Pneumatic System C-3
- e500 GDU System Wiring C-5
- CPM System Wiring C-6
- Final Box Assembly C-9
- Control Panel Module C-11
- Electronic Box Assembly C-14
- Pneumatic Box Assembly C-19
- Exhalation Module Assembly C-23
Glossary
Index
iv SER500WW A0504
2. Maintenance, Overhaul &
Software Upgrade
Maintenance & Overhaul Intervals 2-1

General Warnings 2-1
General Cautions 2-2
Tools Required 2-3
Parts Required 2-3
Maintenance Procedures 2-4
- Inlet Water Trap Filters and
O-rings 2-4
- Exhalation Valve Diaphragm &
Poppet Assembly 2-5
Overhaul Procedures 2-7
- Disengaging the Flow Sensors 2-7
- Air and Oxygen Inlet Regulator
Rebuild 2-9
- Remove/Replace the Muffler
Filter 2-10
- Remove/Replace the Internal
Battery 2-11
- Remove/Replace Tubing 2-12
Installation 01 the e500 Software Upgrade
Kit (ISW500A-X) 2-13
-Tools Required: 2-13
- Control Panel Module (CPM)
Software 2-14
- Gas Delivery Unit (GDU) Software.. 2-15
SER500WW A0504
5ECTION 1
INTRODUCTION
It is very important to read and understand all of the information in

this manual before atlempting to service the eSOO Ventilator.
Please review all warnings and cautions in this manual belore

atlempling to service the ventilator.
DEFINITION5
WARNING A WARNING describes a condition that can cause

I personal injury.
Caution A Caulion describes a condilion Ihal can cause

I damage lo equipment.
NOTE: A NOTE emphasizes information Ihat is important or

convenient.
Inspection: examination 01 actual condition.
Service: measures to maintain specified condition.
Repair: measures to restore to specilied condition.
Maintenance: inspection, service, and repair where necessary.
Preventive Maintenance: maintenance performed at regular

intervals.
Operational Verification: a routine verilication procedure to

ensure proper operation.
Overhaul Procedure: a procedure lor replacing key components

at regular intervals.
SER500WW A0504 1-1

INTRODUCTION
GENERAL WARNINGS
Please review aH warnings and cautions in this manual belore

attempting to service the ventilator.
Warnings and Cautions appear throughout this manual where they

are relevan!. The Warnings and Cautions listed here apply
generaHy any time you work on the ventilator.
WARNING
To maintain grounding integrity, connect only to a hospital

grade receptacle. Always disconnect power supply belore
servicing the ventilator.
DANGER: there is a risk 01 explosion if.used in the presence of

flammable anesthetics.
Before returning to patient use, the e500 ventilator must pass

the operational verification procedure.
AH ventilator service or repair must be performed by a

technician authorized and trained by Newport Medical
Instruments.
Use extreme caution when working inside the ventilator while it

is connected to a power source.
GENERAL CAUTlONS
Caution
Use standard antistatic techniques when working inside the

ventilator or handling any electronic parts.
Clean aH external parts 01 the ventilator prior to service.
Use only dry, c1ean compressed air and medical grade oxygen.
Water in the air or oxygen supply can cause equipment
mallunction and damage.
Mains voltage must correspond to the voltage range selected

on the power module of the ventilator. Always replace an open
fu se with one of correct type and rating.
Do not place containers of liquids near the ventilator. Liquids

that get into the ventilator can cause equipment mallunction or
damage.
NOTE: Use the tools specilied in the manual to perform specilic

procedures.
1-2 SER500WW A0504

5ECTION 1
SYMBOLS
The following symbols may appear on the ventilator or in
accompanying documentalion. In some cases, these symbols may
be accompanied by a lexl labe!.
Symbol Labeling Symbol Labeling
'tll- Alarm silence Paw Airway pressure
O Batlery Psupport Pressure support
.h. Deceleraling waveform Pbase Base pressure
n Square waveform Pmean Mean pressure

.¡, Equipolenlial Ppeak Peak pressure
J Respiralory rate Pplat Plaleau pressure

V Flow
Plimit Pressure limit
FIOZ Fraclion of inspired
oxygen VT Tidal volume
ftot Total respiralory rale or

-E3 Fuse
10lal brealh frequency
I:E Inspiratory to expiralory
ralio •
~ Type B Device icon
ti Inspiralory time VE Expiratory minule

volume
tE Expiratory tiime
VTE Expiratory lidal volume
~ Lock
Alarm loudness
I On (power) lJ
O adjuslment
<b Off/Slandby (power)

flJ 011 or None
I Palienl icon Atlenlion, consull
I~
Pediatric or infanl & accompanying
palient documenlation
_1 Adull palienI VTP~

Volume larget Pressure
Support
VpeakE Peak expiralory flow
VTPC Volume Targel Pressure
¡¡peakl Peak inspiralory flow Conlrol
SER500WW A0504 1·3

INTRODUCTION
WARRANTV
The e500 comes with a one (1) year conditional warranty. The
warranty covers any defect or malfunction that occurs due to
normal use. The warranty does not cover any scheduled
maintenance. See the e500 Ventilator Operating Manual for the
conditions of this warranty.
Federal Law in the United States requires traceability of this

equipment. Please fill out the self-addressed Warranty Registration
Card included with the product and return it to Newport promptly.
Or register online at www.newportnmi.com.
FACTORY SERVICE
Scheduled maintenance or repair services are available from the
Newpcrt Technical Service department. See Appendix C for
instructions on returning your ventilator for service,. Newport's
annual price Iist includes current pricing for scheduled
maintenance and labor rates. To oblain a copy of the price list,
please contact your local Newport representative or contact our
Customer Service department.
COPYRIGHT INFORMATION
Copyright 2004 Newport Medical Instruments, Inc. all rights
reserved. The Newpcrt e500 Wave Ventilator system is
manufactured in accordance with Newpcrt Medical Instruments,
Inc. proprietary information and is covered by the following Patent,
#6,439,229.
The information in this manual is the sole property of Newport

Medical Instruments, Inc. and may not be duplicated without
permission. This manual may be revised or replaced by Newpcrt
Medical Instruments at any time and wilhout nolice.
1-4 SER500WW A0504

SECTION 1
CONTACT INFORMATION
Mailing Address: Newport Medical Instruments
Post Oflice Box 2600
Newport Beach, California, USA 92658
Courier deliveries: Newport Medical Instruments

760 West 16th Street, Building B
Costa Mesa, California, USA 92627
Phone numbers: Toll-free within the United States:

800.451.3111
Worldwide: 1.949.642.3910
Fax numbers: Main fax: 1.949.548.3091
Technical Service fax: 1.949.645.2049
Website: www.NewportNMl.com f
www.ventilators.com
Email: Info@NewportNMI.com
Department
extensions: Customer Service: 282
Technical Service: 500 (24-hour pager activated
after Technical Service department hours)
Clinical Support: 123 (24-hour pager)
Domestic Sales: 286
International Sales: 286
Corporate Office Monday through Friday, 8:00 am to 5:00 pm

hours: (USA Pacific Time)
Teehnical Serviee Monday through Friday, 7:00 am to 4:00 pm

hours: (USA Pacific Time)
EU Representative: EU Representative
Newport Medical Instruments
Att. Robert Brink
clO Braun & Co.
19 Pasture Rd.
Barton-on-Humber
North Lincolnshire
DN18 5 HN, England
tel: ++44.77 68 231311
fax: ++44.1652.633399
SER500WW A0504 1-5

SECTION 2
MAINTENANCE & OVERHAUL INTERVALS
The Preventive Maintenance procedure should be perlormed once

ayear or every 5000 hours, whichever comes lirst.
Perform the Overhaul Procedure every 5 years or 25,000 hours,

whichever comes lirst.
GENERAL WARNINGS
WARNING
AII servicing or repair 01 the ventilator must be carried out off

patient.
Hazardous voltages are present inside the ventilator. Use

extreme caution il it is necessary to work inside the ventilator
while it is connected to a power source. Oisconnect electrical
power, air and oxygen sources belore attempting any
disassembly. Failure to do so could result in injury to service
personnel or equipment.
To maintain grounding integrity, the ventilator must be

connected to a hospital grade receptacle when in use.
OANGER: there is a risk 01 explosion il the ventilator is used in

the presence 01 Ilammable anesthetics.
Belore returning to patient use, the eSOO ventilator must pass

the operational verilication procedure.
AII ventilator service repairs 01 the e500 ventilator must be

performed by a service technician authorized and trained by
Newport Medical Instruments.
To prevent damage Irom ESO and possible lailure 01 the

ventilator, use standard anti-static techniques when working
inside the ventilator, handling circuit boards or other electronic
components.
SERSOOWW AOS04 2-1

MAINTENANCE, OVERHAUL & SOFTWARE UPGRADE
GENERAL CAUTIONS
Csution
elesn sil external parts 01 the ventilator prior to service.
Use only dry, c1ean compressed air and medical grade oxygen.
Water in the air or oxygen supply can cause ventilator
mallunction or damage.
Mains voltage must correspond to the voltage range on the

ventilator power module. Replace fu ses with those 01 correct
type and rating.
Keep all liquids away from the ventilator. Liquids in the

ventilator can cause mallunction or damage.
Always use standard antistatic techniques when working inside

the ventilator or handling any electronic parts.
2-2 SER500WW A0504

SECTION 2
TOOLS REQUIRED
NOTE: Use Ihe lools speeified in Ihe manual lo perform specifie

proeedures.
• Small Phillips serewdriver
• Medium Phillips serewdriver
• Medium f1al-blade serewdriver
• 5/16 in. nul driver
PARTS REQUIRED
Preventive Maintenance Kit
The Preventive Maintenanee Kit (PMK500A) ineludes the following

items:
Part Number Quanlity Description
JFK100P 2 Inlet filter and O-ring
PPT1805A 1 Exhalation valve diaphragm
and poppet assembly
Overhaul Kit
The Overhaul Kit (OVL500A) ineludes the following items:
Part Number Quantity Description

JFK100P 2 Inlet filter and G-ring
PPT1805A 1 Exhalation valve diaphragm
and poppet assembly
RRK1800P 2 Air & Oxygen inlet regulator

repair kit
SIL1801 P 1 Exhaust muffler
BAT1800P 1 Battery
SER500WW A0504 2-3

PREVENTIVE MAINTENANCE PROCEDURES
Inlet Water Trap Filters and O-rings
Figure 2-1
1 Unscrew the collection bowl from the inlet water trap.
2 Unscrew the filter holder.
3 Remove and replace the inlet filler and O-ringo
4 Reinstallthe filter holder and reassemble the water trap

assembly.
2-4 SER500WW A0504

•
SECTION 2
Exhalation Valve Diaphragm & Poppet Assembly
Retaining Ring
,- .....
.. '
DiaphragmIPappet Assembly
." ...... .. .•.""

'
Exhalatian Module Assembly
Reassembly af Exhalatian Valve
STEPll STEP'2 STEP, 3
Figure 2·2
SER500WW A0504 2-5

Follow the procedures in Section 4 01 this manual to remove the

Top Cover and the Exhalation Module Assembly. Separate Ihe
exhalalion valve Irom Ihe module assembly (push fil) and delach
Ihe lubes Irom Ihe assembly.
To replace Ihe diaphragm and poppel assembly, reler lo Figure 2-2

and do the lollowing.
1 Hold Ihe valve body securely wilh Ihe relaining ring

uppermosl and twist Ihe relaining ring counlerclockwise
lo remove.
2 Uf! Ihe exhalalion valve cap (the piece with two lube
conneclors) lo remove it Irom the valve body.
3 Remove the diaphragm and poppel assembly lrom Ihe

valve cap. Do NOT disassemble the diaphragm and
poppet assembly, it is replaced as a single unit (P/N
PPT1805A).
To reassemble the exhalalion valve, reler lo Figure 2-2 and lollow

Ihese steps.
1 Place the new diaphragm and poppet assembly (p/n PPT

18D5A) onlo the valve cap.
2 Hold exhalation valve body upside down and seal Ihe

valve cap wilh diaphragm and poppel assembly securely
inlo valve body. Make sure the pin on the valve cap
lines up with the slot on the valve body when you
bring them together (see Figure 2-3).
Notch
Figure 2-3
3 Hold the exhalalion valve body securely logether and lurn

il righl side up. Re-anach Ihe aluminum relaining ring lo
the valve body.
2-6 SER500WW A0504

SECTION 2
OVERHAULPROCEDURES
To replace the Inlet Filters and O-rings and Exhalation Valve
Diaphragm & Poppet assembly, lollow the procedures given in the
Preventive Maintenance at the begining 01 this section.
Disengaging the Flow Sensors
Many service operations require the flow sensors lo be

disengaged Irom the Mixer/Manifold assembly and/or from the
Servo valves. To avoid damage lo the flow sensors, remove the
Top Cover, the Exhalation Module and the Flow Sensor Cover as
described in Seclion 4 Ihen proceed as follows.
Remove Ihe two screws and washers securing Ihe mixer and
manifold assembly (Figure 2-4)
Figure 2·4 Detach mixer
Carefully slide the mixer/manifold assembly forward until the flow

sensors disengage (Figure 2-5)
SER500WW A0504 2·7

Figure 2-5 Slide mixer forward
Caution Do not bend or twist the sensors while attempting to

I free them as this could cause damage to the sensors.
To disconnect the flow sensors from the Servo valves, carefully

pull each flow sensor in turn straight back from its socket (see
Figure 2-6).
Figure 2·6 Flow sensors disengaged from servo valves
If you do not require the flow sensor cables to be disconnected.

lay the sensors gently to one side while you proceed with the
necessary service procedure.
2-8 SER500WW A0504

SECTION 2
Air and Oxygen Inlet Regulator Rebuild
Figure 2·7
To install the Air and Oxygen Inlet Regulator Rebuild Kits, follow
the procedures in Section 4 of this manual to remove the Top
Cover, the Exhalation Module Assembly and the Flow Sensor
Cover. Disengage the flow sensors (Figures 2-4, 2-5 and 2-6).
Refer to Figure, 2-7 and do the following:
NOTE: Retain all hardware for re-assembly.
1 Carefully lay the flow sensors to the side. It is not

necessary to disconnect the flow sensor cables.
2 Loasen and remove the lour (4) screws securing each 01

the two servo valves to the Pneumatic Box assembly.
3 Disconnect the small tube attached lo each servo valve.

One at a time, lift the regulatorlservo valve assemblies out
far enough to allow you to rotate the assembly until the air
or oxygen regulator is pointing straight up.
4 Unscrew the brass cover from the regulator (no tool

should be needed) and remove the spring, diaphragm,
diaphragm washer, seat with O-ring, small spring, and ball
(see Figure 2-7).
SER500WW A0504 2·9

5 Replaee Ihese old parts, reversing Ihe disassembly, wilh

Ihe parts from Ihe Rebuild Kil (RRK1800P).
6 Replaee Ihe brass eover finger tighl and realign eaeh

assembly, securing Ihe servo valve lo Ihe mounling
brackel wilh Ihe four screws.
7 Re-attach Ihe small lubes lo Ihe servo valves.
8 Carefully remounl Ihe f10w sensors inlo bolh Ihe servo

valves and Ihe mixer assembly.
9 Re-attach Ihe mixer assembly wilh Ihe two serews

previously removed.
10 This procedure is Ihe same for bolh Ihe air and Ihe
oxygen regulalors.
Remove/Replace the Muffler Filter
Exhaust
mutfter fiher
Figure 2-8
Refer lo Figure 2-8 and follow these sleps.
1 Unscrew Ihe muffler filler from Ihe rear of the GDU and
discard. The filler is inslalled finger lighl and needs no
10015 for removal.
2 Replace wllh Ihe new muffler filler from Ihe kit.
2-10 SER500WW A0504

SECTION 2
Remove/Replace the Internal Battery
Batt"'Y
"'''''
,-
batt"'Y
Oisconnect Eleclronlcs
blael< wire box assembly
Figure 2-9 Battery removal
To replace the internal battery, follow the instructions in Section 4

to remove the Top Cover, Exhalation Module and Flow Sensor
Cover. Also remove the Left Side Panel, Right Side Panel, and the
Exhalation Manifold Support Bracket as shown in Section 4.
Refer to Figure 2-9 and follow lhese steps.
1 Remove the two screws (al lhe rear) and the two
standoffs (at the front) securing lhe Pneumatic Box to the
electronics box. Without removing any wires or cables, lift
the pneumatics box and carefully lean it to the side to
expose the battery assembly.
WARNING Connectors at J5 and J6 on the DC to DC board
I may become detached when the Pneumalics Box is moved to

the side. Re-attach these conneclors before re-inslalling lhe
Pneumatics Box.
SER500WW A0504 2-11

2 Remove the nuts securing the battery bracket to the

electronics box. Remove the bracket.
3 Remove the red wire and black wire lrom the batlery
terminals. Remove the battery.
4 To install a new battery, reverse these removal steps.
Remove/Replace Tubing
The tubing inside the eSOO does not need to be replaced at any
predetermined time interval; however. Newport is aware that tubing
may occasionally need replacing. During the overhaul procedure,
carelully inspect all tubing lor degradation, cracks, or brittleness. 1I
the tubing indicates any 01 those symptoms, replacement is
recommended.
Newport has put together a tube replacement kit P/N FSKTRKSOO.

The Kit ineludes all the tubing lor the eSOO. Reler to the System
Pneumatic Diagram located in Appendix C to cut each tube to
length and replace the worn tubing in the eSOO.
II tubing needs to be replaced, please contact Customer Service

and order the tube replacement kit P/N FSKTRKSOO separately
lrom the overhaul kit.
After completing the overhaul, perform a complete electronic

and pneumatic calibration as outlined in seetion 5 01 this
manual and the OVP given in section 6.
2-12 SER500WW A0504

SECTION 2
INSTALLATION Of THE eSOO SOFTWARE UPGRADE KIT (ISWSOOA-X)

NOTE: 1I your e500 has a Graphics Display Monitor (GDM) you
may need to update the software in your GDM as well. Check with
Newport Medical Instruments lor the software version lor the GDM
that is compatible with the current ventilator software update. 1I
you do need to update your GDM software, please order the
upgrade kit lor the GDM.
Tools Required:
• Philips head screw driver (medium)
• Prom extractor tool
• EMIIRFI wrist strap and mal
Warning Alter replacing software EPROMS, belore returning
I
your e500 to palient use, you must perform calibration
diagnostics 09. Alter completing the diagnostics perform a
complete Operation Verilication Procedure.
SER500WW A0504 2·13

CONTROL PANEL MODULE (CPM) SOFTWARE

Caution Always use slandard anlislatic techniques when
I working inside lhe venlilalor or handling any eleclronic parts.
Reler lo lhe Conlrol Panel Module disassembly inslruclions in

Section 4 01 lhis manual and remove lhe CPM rear panel and the
PC Board, PCB1810A.
1 Place lhe PCB on a non conductive surface, componenl

side up_
2 Using lhe chip exlraclion tool supplied with lhe kit (see
Figure 2-10), remove the EPROM inslalled in U1 on the
component side 01 PCB1810A. Discard the old EPROM.
Figure 2-10 Extraction tool
3 From the kil, loeate the new EPROM (P/N PRM1819A-X)

and install il into the holder at U1.
4 Reinstall PCB181 OA and secure with lhe eleven (11)

screws and washers removed earlier.
5 Reconnect lhe nine (9) cables lar lhe encoders at J1

through J9.
6 Reconnect lhe cable from PCB1810A to CN1 on the

smaller Video PCB (message center display).
7 Reconnect the ribbon cable to JP2 on PCB181 OA.
8 Replace lhe cables to JP1 and JP3.
9 Secure the rear panel wilh the Iwelve (12) screws

previously removed.
2·14 SER500WW A0504

--,
SECTION 2
GAS DELlVERV UNIT (GDU) SOFTWARE
Reler lo Ihe inslructions in Seclion 4 01 Ihis manual and remove

Ihe Righl Side Panel, Ihe Left Side Panel, Ihe Exhalalion Module
Assembly and Ihe Flow Sensor Cover. Separate Ihe Pneumalics
Box assembly lrom Ihe Eleclronics Box assembly and carelully
posilion il so Ihal il resls on ils side.
NOTE: Relain all hardware lor re-assembly
To replace Ihe old EPROMs.
1 Using Ihe chip exlraclion 1001 supplied wilh the kil,

carelully remove Ihe lour (4) EPROMs localed al U18,
U19, U25, and U26 on Ihe main board. Discard Ihe old
EPROMS.
J3 coonector
MainPCB
J1 (onnector
J5 connector
J4 (onnector
Figure 2-11 Main pes showing EPROM localions
2 From Ihe kil, inslall Ihe lour (4) EPROMS as indicaled

below;
PRM1815A-X lo U18
PRM1816A-X lo U19
PRM1817A-X lo U25
PRM1818A-X lo U26
NOTE: The -X suffix on \he EPROM part number will be replaced

wilh a language specilic numeric al lime 01 order, see Appendix B
for ordering Inlormalion.
NOTE: EPROM part numbers may be subjecl lo change. Reler lo

inslruclions provided in kil lor mosl currenl part numbers.
SER500WW A0504 2-15

3 Reassemble the GDU by reversing the disassembly

procedure. Be sure to check all peB connections as you
re-assemble the pneumatics and electronics boxes as
some may have become disconnected during the
separation.
Warning Alter replacing software EPROMS, belore returning
I
your eSOO to patient use, you must perform calibration
diagnostics D9. Alter completing the diagnostics perform a
complete Operation Verilication Procedure.
2-16 SER500WW A0504

3. Troubleshooting Guide
Troubleshooting Guide 3-1

Error Messages _ 3-2
SER500WW A0504
SECTION 3
Table 3-1 may provide guidance in determining the cause and possible corrective action for ventilator
problems. Newport does not guarantee that the suggested corrective action will solve the problem.
Contact Newport Service Department, as shown in Appendix B, for additional assistance.
Table 3-1. Troubleshootina Guide

Problem Potential Cause Suggested Action
Ventilator cannot achieve or Pressure relief valve regulator Perform the Operational Verification
maintain correct tidal volume, failure. Procedure to diagnose the problem.
plateau pressure, or baseline
Crossover solenoid valve
pressure.
(solenoid PCS) failure.
Proximal zero solenoid (solenoid
PCS) valve failure.
Power down solenoid (solenoid
PCS) failure.
No 8 Umin flow at power down. Power down solenoid (solenoid Replace solenoid PCS.
PCS) failure.
Sar graph does not show pressure Proximal zero solenoid (solenoid Replace solenoid PCS.
rise. PCS) valve failure. CPM PCS/Analoo PCS
Zero monitored exhaled f1ow. Flow zero solenoid (solenoid Replace solenoid PCS.
PCS) valve failure.
Tube disconnected from Reconnect tubing to exhalation f10w
exhalation f10w sensor. sensor.
Analog PCS failed. Replace analog PCS.
Monitored values for exhaled f10ws Occluded or missing bacteria Replace the bacteria filter.
or volumes differ from settings. @er.
Dirty f10w sensor screen. Disassemble and clean the
Exhalation Module, including the
f10w sensor screen.
Exhalation heater failure. Feel the bacteria fi~er. If it is not
warm to the touch, replace the
exhalation heater.
Automatic oxygen sensor Defective oxygen sensor. Replace !he oxygen sensor.
calibration fails.
Oxygen sensor restrictor Clean or replace the oxygen sensor
occluded. restrictor.
Monitored FIÜ2 values differ from Defective oxygen sensor. Replace the oxygen sensor.
setting.
Oxygen analyzer jet pump or Clean or replace the oxygen
restrictor occluded. analyzer jet pump or restrictor.
No audible alarm. Defective alarm speaker or back Replace alarm speaker or back
panel PCS. panel PCS.
Internal battery does not charge. Defective battery or battery Replace internal battery or replace
charging hardware. the DC-DC power supply PCS.
Loss of battery power. Saltery missing or discharged. Recharge or replace battery.
Defective battery hardware. Replace DC-DC power supply PCS.
SERSOOWW A0504 3-1

SECTION 3
Problem Potential Cause Suggested Action

Low supply gas alarm. Supply pressure is not within Ensure that both gas supplies have
specilied range (30-90 psig). a pressure 01 atleast 30 psig.
No flow or low Ilow lrom inspiratory Inlet regulator lailure or servo Calibrate air and oxygen regulators;
por! during inspiratory phase 01 a valve lailure. replace il calibration is not
mandatory breath. successlul.
Ventilator cannot cycle, audible Based on error message. Calibrate servo valves; replace il
alarm on, and error message calibration is not successlul.
displayed in message window.
Reler to Table 5-2, Error Messages.
ERROR MESSAGES
Table 5-2.delines types 01 violations and messages that can be

displayed in the message window. The lirst line in the message
window displays the date and time 01 the error; the second line
displays the error message.
Table 3-2. Error Messages (User Set Up Message Log)
MESSAGE DEFINITION
Control RAM Failed Random access memory that is used by the control processor on the main
PCB is damaged.
Control ROM Failed Read only memory that stores the code 01 the control processor has an
¡ncorrect checksum.
Control CPU Failed The control processor on the main PCB is bad.
Monitor RAM Failed Random access memory that is used by the monitor processor on the main
PCS is damaged.
Monitor ROM Failed Read only memory that stores the code 01 the monitor processor has an
incorrect checksum.
Monitor CPU Failed The monitor processor on the main PCS is bad.
Dual RAM Failed Random access memory that is shared between the control and monitor
processors is damaged.
Power Failure DC power out 01 tolerance. Check +12 VDC, -12 VDC and +5 VDC.
Mon Task Failed Monitor processor software tasks have operated out 01 sequence.
Control uP Failed The control processor does not respond to a request lrom the monitor
processor. The control processor is not running.
C Internal System The control processor has detected an abnormal operation such as illegal
instruclion or division by zero that was generated by the control software.
Control Tasks Failed Control processor software tasks have operated out 01 sequence.
SER500WW A0504 3·2

4. Component Removal and Replacement
Removal of Gas Oelivery Unit

Components 4-1
- Preparation 4-1
- Top Cover 4-3
- Left Side Panel 4-4
- Right Side Panel. 4-5
- Exhalation Module 4-6
- Flow Sensor Cover 4-7
- Pneumatic Sox Assembly 4-8
- Water Trap, Expiratory Slock &
Exhalation Flow Sensor 4-10
- Exhalation Valve 4-12
- Heater Assembly 4-13
- Jet Pump and Exhalation
Solenoid 4-16
- Air and Oxygen Water Trap
Assemblies 4-17
- Air and Oxygen Inlet Regulators .. 4-18
- Inspiratory Manifold 4-19
- Emergency Intake/Relief Valve
Components 4-20
- Mixing Chamber 4-21
- Air and Oxygen Flow Sensors 4-23
- Air and Oxygen Servo Valves 4-24
- Pneumatic Panel 4-26
- Analog PCS .........•........ 4-28
- Solenoid PCS 4-29
-Internal Sattery 4-31
- Main PCS 4-32
- OC-OC Power Supply PCS 4-33
- Power Supply 4-35
- Sack Panel PCS 4-36
- RS-232 Connector ........•.... 4-38
- Alarm Speaker 4-39
- Fan 4-40
- Hour Meter 4-42
- AC Power Entry Module 4-43
- External Battery Connector 4-44
- Muffler Filter 4-45
SER500WW A0504
- Rubber Feet 4-45
- Fuses 4-46
Removal 01 Control Panel Module
(CPM) Parts 4-47
- Preparation 4-47
- Back Panel 4-48
- Main CPM Circuit Board 4-48
- Display Circuit Board 4-49
- Encoders 4-49
- Front Panel 4-50
NOTE: For the eSOO Graphics Display Monitor, please refer to the
GDM Serviee Manual.
SER500WW A0504
SECTION 4
REMOVAL OF GAS DELlVERV UNIT COMPONENTS

This section describes how to disassemble the replaceable
components 01 the eSOO Ventilator Gas Delivery Unit (GDU).
Unless instructed otherwise, replace parts by reversing the
disassembly.
Figure 4-1 shows the location 01 each major subassembly 01 the

GDU. The Pneumatic Box Assembly includes the Inhalation
System, Analog PCB and Solenoid PCB. The Electronic Box
Assembly includes the Main PCB, Power Supply, DC-DC Power
Supply PCB, Back Panel PCB and Back Panel Components.
.............
Figure 4-1. Sub-assemblies of the Gas Delivery Unil
Preparation
Belore performing any repair or service on the eSOO Ventilator

GDU, do the lollowing:
1 Toggle the GDU On/Standby switch to the Standby

position, then disconnect gas and power supplies Irom
the ventilator.
2 Disconnect the Control Panel and Graphic Display

Monitor (il installed) lrom the GDU.
SER500WW A0504 4·1

COMPONENT REMOVAL AND REPLACEMENT
3 Remove the GOU Irom the cart and place it carelully on a

table or workbench.
Tools Required:
• 5/16" nut driver
• Medium Philips screw driver
• Small Philips screw driver
• Anti static wrist strap and mat
WARNING To avoid possibility 01 electric shock, do not touch

the power supply translormer when servicing the ventilator.
These instructions are intended lor use only by a Newport

Medical Instruments factory-trained technician. Do not perform
any unauthorized modilications or repairs to the ventilator or its
components.
Caution To avoid damaging equipment, always use standard
I electrostatic discharge (ESO) precautions, including an ESO

wrisl strap, when servicing the ventilator.
4-2 SER500WW A0504

SECTION 4
Top Cover
Hinge (2)
" ",
.............
·.... ·:·1
.....
Hex nut (4) ". .
l.od<washer (" l
Figure 4-2. Removal of the Top Cover
Reler to Figure 4-2 and lollow these steps.
1 Open the Top Cover.
2 Remove the lour hex nuts and lock washers (two al each
hinge) that secure the cover to the hinges on the left side
ollhe Pneumatic Sox.
3 Remove Ihe cover and sel aside. Relain hardware lor re-
assembly.
SER500WW A0504 4-3

Left 5ide Panel

/ Pneumatic Box Assembly
Left Side Pane
Figure 4-3. Removal of the Left 5ide Panel
Reler to Figure 4-3 and lollow these steps.
1 Carelully place the GDU on its right side with the Iront 01
the GDU lacing you.
2 Remove the three screws and washers at the top edge 01

the Left Side Panel.
3 Remove the two screws and washers Irom the underside

01 the Left Side Panel.
4 Remove the Left Side Panel. Retain hardware lor re-

assembly.
NOTE: When re-installing the Left Side Panel, lold the hinges up
so that the reinstalled panel does nol cover the hinges.
4-4 SER500WW A0504

SECTION 4
Right 5ide Panel

Right Side Panel
Pneumatics Box Assembly
~
Electronics 80x Assembly
Figure 4-4. Removal 01 Ihe Righl Side Panel
Open and remove Ihe Top Cover (See Figure 4-2).
Reler lo Figure 4-4 and lollow Ihese steps.
1 Carefully place Ihe GDU on ils left side.
2 Remove the lour screws and washers al the top edge 01

the Right Side Panel.
3 Remove the two screws and washers Irom Ihe underside

01 Ihe Right Side Panel.
4 Remove the Righl Side Panel. Retain hardware lor re-

assembly.
SER500WW A0504 4-5

Exhalation Module
Exhalation
module
OutIet boot
(remove prior lO
femQYlng module)
Figure 4-5. Removal of the Exhalation Module
Open the Top Cover (Figure 4-2) and locate the Exhalation Module.
Refer to Figure 4-5 and follow these steps.
1 Pull up and remove the flexible rubber exhalation outlet

boot (push fit).
2 Disconnect the tubas from both sides of the flow sensor

and the two tubes from the exhalation valve.
3 Pullthe Exhalation Module straight up to remove it from

the GDU.
4-6 SER500WW A0504

SECTION 4
Flow sensor Cover
-...--
Figure 4-6. Removal of the Flow Sensor Cover
Open and remove Ihe Top Cover (Figure 4-2).
Reter lo Figure 4-6 and tollow Ihese sleps_
1 Remove Ihe Ihree screws and washers Ihal secure Ihe

Flow Sensor Cover lo Ihe Pneumalic Box assembly.
Relain Ihe hardware tor re-assembly.
2 Remove Ihe Flow Sensor Cover.
SERSOOWW A0504 4-7

Pneumatic Box Assembly 1
~
Pneumallc
OOx assembly
8ectrooics
OOx assembly
Figure 4-7. Removal o, Ihe Pneumatic Box Assembly
Open and remove Ihe Top Cover (Figure 4-2), Left Side Panel
(Figure 4-3), Righl Side Panel (Figure 4-4), Flow Sensor Cover
(Figure 4-6), and Exhalalion Module (Figure 4-5).
Reler lo Figure 4-7 and lollow these steps.
1 Remove Ihe Iwo screws and washers (back corners),

one screw and washer (Exhalalion Module support
bracket), and two standoffs and washers (Iront corners)
Ihal secure the pneumatic (upper) box assembly to the
electronic box assembly. Lilt the Pneumatics Sox and
carelully lilt to one side.
2 Remove cables Irom connectors J1 , J2, J3, J4, J5, and J6

on the main PCS. Nole Ihe posilion 01 these connectors
lor re-assembly.
4-8 SER500WW A0504

SECTION 2
3 If not already detached, remove the heater cables from J5

and J6 on the DC-DC power supply PCB.
NOTE: When reinstalling the Pneumalic Box assembly:
• Reinslall the (marked) servo valve cables to the main PCB

(air to J5, oxygen to J6 on the main PCB) befare setting the
Pneumatic Box anta the electronic box assembly. If one of
these servo valves is replaced, ALWAYS MARK THE
CABLE AS AIR OR 02 WITH PERMANENT MARKER
BEFORE INSTALLlNG. The assemblies are identical and
are ordered with the same par! number, they must be
marked prior to installation.
• Tilt lhe pneumatics box to reattach all cables then carefully

position anta the electronics box.
• Hold lhe analog PCB cable connector at the edge of the

Pneumatic Box assembly to allow easy reinstallation into
main PCB connector (J3 on main PCB).
• Take care to arrange all tubing so that it isn't kinked or

pinched during the reassembly.
• Visually align the pneumatic and electronic box assemblies

befare reinstalling hardware.
J3 connectOl'
Main pea
J 1 connector
J4 connedor
Figure 4·8 Main PCB Connections
SER500WW A0504 4-9

Water Trap, Expiratory Block & Exhalation Flow Sensor
Exhalation
-""""
I
iI .I CoupIóng
5-~._-
Figure 4-9. Removal 01 the Water Trap, Expiratory Block, and Exhalation Flow Sensor
Water Trap
The water trap cup press-lits over the expiratory block (reler to
Figure 4-9). To disassemble the water trap, carelully pull the cup
Irom the expiratory block. The water trap is designed to c10se
when the cup is removed lor emptying, avoiding the possibility 01
spraying and 1055 01 circuit pressure.
Expiratory Block
Open the Top Cover (Figure 4-2) and remove the Exhalation
Module (Figure 4-5).
The expiratory block press-fits onto the water trap, coupling, and
exhalation Ilow sensor. Reler to Figure 4-9 as you pull the
expiratory block lrom the Exhalation Module.
4·10 SER500WW A0504

SECTION 4
Exhalation Flow sensor
Figure 4-10. Removal o. the Exhalation Flow Sensor
Open Ihe Top Cover (Figure 4-2) and remove the Exhalation
The Exhalation Flow Sensor press-fits into the couplings on either

side (refer to Figure 4-10). To disassemble the Exhalation Flow
Sensor, loosen the captive screws to separate the housing
sections and the O-ring screen.
NOTE: Once both o-rings are correctly filted into the screen, one
on each side, the O-ring screen can be installed facing either
direction. It is not directionally dependen\.
SER500WW A0504 4·11

Exhalation Valve
Exhalation Valve
DiaphragmJPoppel AsS~ , ... ~

.
"".0'.~-"" i
Figure 4-11 The Exhalation Valve
The exhalalion valve assembly press-lils into the coupling al ils

inlel (reler to Figure 4-11).
Reler lo Section 2, Preventive Mainlenance lor Exhalation Valve

Diaphragm/Poppel Assembly, removal/replacement.
4·12 SER500WW A0504

SECTION 4
Heater Assembly
'-..-
Remove the Top Cover (Figure 4-2) and remove the Exhalation
Module (Figure 4-5). It is not necessary to disassemble the
Exhalation Module. Remove the Flow Sensor Cover (Figure 4-6).
1 Remove the Exhalation Module support bracket (one

screw and washer) and set aside (see Figure 4-15).
2 Remove the two screws and washers securing the mixer

assembly (see Figure 4-12).
Figure 4-12
3 Carefully slide the mixer/manifold assembly forward lo

disengage the flow sensors from the mixer (see Figure
4-13).
Figure 4-13
4 Uf! the mixer/manifold assembly and release the

compression fittings attaching the two tu bes lo Ihe
manifold (one on the side and one underneath). Set Ihe
assembly lo one side.
SER500WW A0504 4-13

Manifold Mixer
Tuba compressiol
fitting
ca
Tuba compression
fitting
•
Figure 4·14 Detach manifold tubes
5 Remove the two screws attaching the heater assembly

and the 5 screws and standoff securing the pneumatics
panel (see Figure 4-15).
4·14 SER500WW A0504

SECTION 4
Figure 4-15
6 Gently pull the air and oxygen flow sensors straight out
from the servo valves then carefully position them away
from the pneumatics panel. It is not necessary to
disconnect the flow sensors.
7 Lift out the heater assembly and the pneumatic panel

together, exposing two quick release heater cable
connectors.
8 Release the connectors and carefully pull the cables

through the slot in the pneumatics panel to remove the
heater assembly.
NOTE: ülder units have only one heater cable and connector.
SER500WW A0504 4-15

Jet Pump and Exhalation Solenoid
Figure 4-16 Removal of Ihe Jel Pump and Exhalation Solenoid
Open Ihe Top Cover (Figure 4-2) and remove Ihe Exhalalion
Module (Figure 4-5) and Ihe Flow Sensor Cover (Figure 4-6).
Refer lo Figure 4-16 and follow these steps.
1 Remove Ihe tubes from the jet pump.
2 Remove Ihe two pan-head screws and washers securing

Ihe jel pump and exhalalion solenoid lo Ihe mounling
bracket. Remove the jet pump/exhalation solenoid
assembly.
3 Remove Ihe two screws and washers securing Ihe

Exhalation Solenoid lo the jet pump.
4 Carefully pull the Exhalation Solenoid cable connectors

from the Exhalation Solenoid.
4·16 SER500WW A0504

SECTION 4
Air and Oxygen Water Trap Assemblies Air and 02 servovatves
02 inl~t
r~ulator--_""
....-""
··
"Orl~ret·'
.
watertrap
assembly
.... ·)1r"rn1et Nut attaching watertrap
assembly to regulator
watertrap assembty
Figure 4-17 Removal of the Air and Oxygen Water Trap Assemblies
Open Ihe Top Cover (Figure 4-2) and remove Ihe Exhalalion
Module and Flow Sensor Cover (Figures 4-5 and 4-6).
Reler lo Figure 4-17 as you lollow Ihese steps.
1 Use two adjuslable wrenches: one lo hold Ihe water trap

assembly, and the olher lo loosen the nut that lastens it lo
Ihe inlet regulator.
2 Alter loosening Ihe nuts, delach Ihe air and oxygen water
Irap assemblies Irom Ihe air and oxygen inlet regulators.
NOTE: Use an oxygen-sale thread sealant on the threads when

reinstalling the waler trap assemblies. Do nol over-tighlen.
SER500WW A0504 4-17

Air and Oxygen Inlel Regulalors
Figure 4-18 Removal of the Air and Oxygen Inlet Regulators
Open the Top Cover (Figure 4-2) and remove the Exhalalion
Module and Flow Sensor Cover (Figures 4-5 and 4-6). and Air and
Oxygen Water Trap Assemblies (Figure 4-17).
1 Loosen the two screws holding lhe mixing

chamber/inspiralory manilold assembly (Figure 4-12) and
slide il lorward lo disengage the Ilow sensors Irom the
mixing chamber (Figure 4-13).
2 Carelully pull out each 01 the f10w sensors Irom the servo
valves. Set the f10w sensors to one side, il is not
necessary to disconnecl the f10w sensor cables.
3 Loosen the lour screws holding down each 01 the servo

valves lo allow Ihem lo be lilted.
4 Use an adjuslable wrench to loosen the nuls Ihal attach

the regulalors lo the servo valves (see Figure 4-18).
Delach and lilt oul the regulalors.
NOTE: Use an oxygen-safe thread sealanl on Ihe liller threads

when reinslalling Ihe regulators.
Following a regulator replacement, ALWAYS perform an ¡nlet

regulalor f10w adjuslmenl and Servo Valve Calibralion (see Section
5, Calibration Procedures).
4-18 SER500WW A0504

SECTION 4
Inspiratory Manifold
1 Disengage the tube compression fitting from the side of

the manifold.
2 Reter to Figure 4-19 and remove lhe lwo thumbscrews

and washers that hold the manifold to the mixing
chamber.
3 Liflthe manifold and depress the tube compression fitting

to remove the tube connected undernealh lhe manifold
(Figure 4-20). Remove the manifold.
Manifold Mixer
.
rJL---\---'4í-----t_ Thumbscrews
Tuba compression
fitting
Figure 4·19
Figure 4·20
SER500WW A0504 4·19

Emergency Intake/Relief Valve Components
Inspiratory
., ,,, manifold
~f---i-.--_
~ safety valve spring
,, ,,
~~:P+-- Dlaphragm
...:~~-- Manifold cap

,
1,
+:
:',
"
,"
::¡
c;r::
t- M310ckwasher (4)
,,
l!:l, ::":~ d}-- Panhead screw (4)
~Cc;:>------ M5 gasket
~ _ _- - Fitting
Figure 4-21. Removal of the Emergency Intake/Relief Valve Components
Open lhe Top Cover (Figure 4-2) and remove the Exhaiation
Module and Flow Sensor Cover (Figures 4-5 and 4-6). Remove
the Inspiratory Manifold (see Figures 4- 19 and 4-20 and
associated text).
Refer to Figure 4-21 as you follow these sleps.
1 Remove lhe four screws and washers al boltom of lhe

inspiratory manifold.
2 Remove lhe cap, diaphragm, and spring.
4·20 SER500WW A0504

SECTION 4
Mixing Chamber
Remove the Top Cover (Figure 4-2) and the Exhalation Module and
Flow Sensor Cover (Figures 4-5 and 4-6)
1 Remove the two screws and washers securing the mixing

chamber.
Figure 4·22
2 Slide the mixing chamber forward until the flow sensors

disengage (Figure 4-23). Uf! the mixing chamber/manifold
assembly away from the flow sensors.
Figure 4-23
3 Release the compression fittings and detach the two

tu bes from the manifold.
SER500WW A0504 4-21

Manifold Mixer
Tube compression
fitting
Tube compression
fitting
Figure 4·24
4 Loasen lhe two lhumbscrews (see Figure 4-25) and

delach lhe mixer from lhe manifold
Inspi ratory
manifold assembly
Thumbscrew (2)
Washer (2)
Figure 4-25
4-22 SERSOOWW AOS04

SECTION 4
Air and Oxygen Flow Sensors
1 Remove the 2 screws and washers securing the

manifold/mixer assembly.
Figure 4-26 Release mixer assembly
2 Slide the manifold/mixer assembly forward to disengage

the flow sensors.
Figure 4-27 Slide mixer forward
3 Gently pull each flow sensor straight out from the servo
valve, (the fIow sensor push-fits into the servo valve port).
Caution Do not twist or pull the flow sensors to one side when
I disengaging. Damage to the flow sensors could result.
SER500WW A0504 4-23

4 Disconnect the Ilow sensor cable lrom its 10 pin

connector at the underside 01 the Ilow sensor pes and lift
out the Ilow sensor.
NOTE: When reinstalling Ilow sensors, note whether the sensor is

labeled lor air or oxygen and be sure to install in the appropriate
position.
Air and Oxygen Servo Valves
,..,/' Alillips 5aew (4)

1 Vo.\lsher (4 )
r
_ / A1iHlps saew (4)
Vo.\lsh", (4)
+
Air servo valve
+,
Oxygen
servovalve
1 "
i Il "~'" !
F9rrove tibe
fromfitting
=va~e
assembl, (2)
"-.::. \l ' "':"
"
~'" ,
I
'}....I
11
',,'-., ','
/ ""
1
", 111
l •• Valve
To J5
mounting
bracket
Main pes
ToQ1Slrw
J4
oonnedOf
~nector To Jijr 9Jrvo
Figure 4·28
4·24 SER500WW A0504

SECTION 4
Remove the Top Cover (Figure 4-2), lhe Lefl Side Panel (Figure 4-
3), Right Side Panel (Figure 4-4), lhe Exhalalion Module and Flow
Sensor Cover (Figures 4-5 and 4-6).
Remove lhe two screws and washers from lhe back corners of the
pneumalics (upper) box. Remove the one screw and washer from
the Exhalation Manifold Support Sracket and remove lhe bracket.
Remove the lwo slandoffs and washers at Ihe front corners of lhe
pneumalics (upper) box securing il to lhe eleclronics (Iower) box
(see Figure 4-7). Remove lhe manifold/mixer assembly and the
f10w sensors and flow sensor cables (see Figures 4-26 and 4-27).
Refer lo Figure 4-28 as you follow these sleps.
1 Raise the Pneumatic Sox lo disconnect the cables from

J3 lhrough J6 on lhe main PCS and J5 and J6 on lhe
OC/OC PCS. Remove the Pneumalics Sox and carefully
sel on ils side.
2 Remove the four screws and washers altaching lhe small

plale and gaskel on lhe underside of the Pneumatics Sox
and remove lhe plate. Save for re-assembly.
3 Remove lhe four screws and washers lhat secure each

servo valve to the mounling brackel in the Pneumatic
Sox. Disconnect the tubing from each servo valve.
4 Ufl servo valve/regulator/water lrap assembly out of the

pneumalics box.
5 Use a wrench to loosen lhe nul altaching the regulalor

and separate the valve from the resl of lhe assembly.
NOTES: When reinslalling the servo valves, arrange the lubes

between lhe servo valves on lop of each other wilhoul pinching or
kinking lhe tubes.
Following a servo valve replacement ALWAYS perform a Servo

Valve Calibralion (see Seclion 5).
Always use a permanent marker to labellhe conneclors of

replacemenl servo valves as AIR or OXYGEN prior to reconnecling
to the PCS.
SER500WW A0504 4-25

PNEUMATIC PANEL
,../"'_saow(5)
.. Mi bdrwasher (5)
,,
'\',
,
I¡
tr4l
Figure 4·29 Removal 01 the Pneumatic Panel
Remove the Top Cover (Figure 4-2) and the Exhalation Module
(Figure 4-5), Flow Sensor Cover (Figure 4-6), Inspiratory Manifold
(Figure 4-19 and 4-20), Mixing Chamber (Figure 4-22 and 4-23),
and Air and Oxygen Flow Sensors (Figure 4-26 and 4-27).
4-26 SER500WW A0504

SECTION 4
Refer to Figure 4-29 as you follow these steps.
1 Remove the screw and washer that secure the exhalation

manifold support block to the pneumatic panel.
2 Pull up on the exhalation valve guide block to remove it

from the Pneumatic Sox.
3 Remove the standoff and five screws and washers that

secure the pneumatic panel to the Pneumatic Sox.
4 Lift lhe pneumatic panel out of the box, and from the
underside, detach all tu bes and the heater wires that
connect to the analog pes.
5 The tubing connectors, heater assembly, heater base, and

exhalation support block can also be disassembled from
the pneumatic panel.
NOTES: To avoid stripping the nylon tubing connectors, loosen

carefully and do not over tighten when reinstalling.
When reinstalling the pneumatic panel, align its corners with the
Pneumatic Sox assembly before refastening it to the box
assembly.
SER500WW A0504 4-27

Analog pes 02 sensorcable

assembly
Analog cable
assembly
Analog pea
Figure 4·30 Removal of the Analog pes

Module (Figure 4-5), Flow Sensor Cover (Figure 4-6), Inspiratory
Manifold (Figure 4-19 and 4-20), Mixing Chamber (Figure 4-22 and
4-23), and Air and Oxygen Flow Sensors (Figure 4-26 and 4-27),
and the Pneumatic Panel (Figure 4-29).
1 Remove the cable from connector Jl on the analog PCS.
2 Carefully pull the tubes from each 01 the seven

transducers on the analog PCS. Take note 01 the tubing
connections lor re-assembly.
Caution To avoid damaging the transducers during tube
I removal, gently press down on the transducer body when

pulling off tube.
3 Disconnect the J4 connector from the analog PCS
4 Remove the lour screws and washers that hold the analog
PCS to the Pneumatic Sox assembly.
4·28 SER500WW A0504

SECTION 4
5 Hold tubing aside and remove analog PCB from the box
assembly.
NOTES: When replacing the analog PCB remove and save the
flow sensor cables (J2 and J3 on the analog PCB) lor reuse on Ihe
replacemenl PCB.
The Analog PCB P/N PCB1850A comes from Ihe manufaclurer

pre-calibraled. No calibration is required.
Solenoid pes
Jet pump cable assembly
Solenoid ca~
assembly Ible!~ 11
Saews (4)
Washers (4)
Saews (4) '1'! '1' 11

Jl conneetor Washers (4) V I
I +! I '1'
SolenoKi cable + 1+
panel Jo ~~IJ'
A1eumatic
box assembly
'"
Figure 4-31 Removal of the Solenoid pes
Remove Ihe Top Cover (Figure 4-2) and Ihe Exhalalion Module
(Figure 4-5), Flow Sensor Cover (Figure 4-6), inspiratory manifold
(Figure 4-19 and 4-20), mixing chamber (Figure 4-22 and 4-23),
and air and oxygen flow sensors (Figure 4-26 and 4-27), and the
pneumalic panel (Figure 4-29).
SER500WW A0504 4-29

1 Carefully pull the tubes from their connections opposite

the solenoid PCS (not directly from Ihe solenoid PCS).
Make note 01 the tubing conneclions lor re-assembly.
Caution To avoid possible damage to the solenoid PCS and a
I lengthy replacemenl procedure, do nol Iry to disconnect tubing

from Ihe solenoid PCS.
2 Remove Ihe cables from J1 and J2 on the solenoid PCS.
3 Remove the lour screws and washers thal hold Ihe

solenoid PCS lo the Pneumatic Sox assembly.
4 Hold Ihe tubing aside and remove the solenoid PCS from
Ihe box assembly.
4-30 SER500WW A0504

SECTION 4
Internal Battery
T
Intemal
bane<y
Disconnect -..::I,.,~~
red lNIre
JI
conncctor
Figure 4-32. Removal of the Internal Battery
Remove the Top Cover (Figure 4-2), the Left Side Panel (Figure 4-
3), Right Side Panel (Figure 4-4), Exhalation Module (Figure 4-5),
Exhalation Manifold Support Bracket and Flow Sensor Cover
(Figure 4-6). Remove the screws and stando!fs securing the
Pneumatic Box as previously described (Figure 4-7) and carefully
Iift out the Pneumatic Box.
1 Remove the two nuts that hold the battery cover to the
electronics box assembly and remove the caver.
2 Disconnect the black and red wires from the battery

terminals.
3 Pull the battery from the electronics box assembly.
Cautlon To avoid discharging battery vollage, do not allow any

I metal object (including tools) to touch battery terminals.
SERSOOWW A0504 4-31

pes
Main
!,
,
y,
13 (oonector
i~ MalnPC8
,
o}
Screw(04)
~WaSh~{4J
,,
~~ ,I Jl (oonector
I'ol:>.- J2 'oonedo<
,
MainPC8
,
panel Elearonla
bmc óllSsembly
Attach to ""oPa ,
back panel
t
,,
pllnel Screw (2)
Wash«(2)
EIectronlcs
box"floor"
Figure 4-33 Removal of the Main peB
Remove the Top Cover (Figure 4-2), the Left Side Panel (Figure
4-3), Right Side Panel (Figure 4-4), Exhalation Module (Figure 4-5),
Exhalation Manifold Support Sracket and Flow Sensor Cover
(Figure 4-G). Remove the screws and standoffs securing the
Pneumatic Sox as previously described (Figure 4-7) and carefully
11ft out the Pneumatic Sox.
1 Disconnect cables from the J1, J2, J3, J4, J5, JG, J7 and
J8 connectors on the main PCS.
2 To disassemble the main PCS from the main PCS panel,

remove the four screws and washers that hold the PCS to
the panel.
3 Lift the main PCS and panel from the electronics box.
4-32 SER500WW A0504

5ECTION 4
oc-oc Power Supply PCS

Bectronics
box II.ssembly
~ Saew(4)
~ Washer(4)
I
,
I
,
J4 connector
,,,
Ó
,
,,
Ó
J200nneetor
J7coooector
J8oonnector J5aJnnector
Figure 4-34 Removal of the OC-OC Power Supply PCB
Exhalation Manilold Support Sracket and Flow Sensor Cover
(Figure 4-6). Remove the screws and standoffs securing the
Pneumatic Sox as previously described (Figure 4-7) and carelully
lift out the Pneumatic Sox.
1 Disconnect cables from these connectors on the main

PCS: J1, J2, J3, J4, J5, and J6.
2 Remove the two screws and washers that hold the main
PCS panel to the "!loor" 01 the electronics box assembly
(see Figure 4-33).
3 Remove the two nuts that hold the main PCS panel to the
back panel 01 the electronics box assembly.
4 Uft the main PCS and panel from the electronics box.
5 Disconnect cables from these connectors on the DC-DC

power supply PCS: J1, J2, J3, J4, J5, J6, J7 and J8.
SER500WW A0504 4-33

6 Remove the four screws and washers that hold the DC-
OC power supply PCS panel to the floor 01 the electronics
box assembly.
Caution J2 on the OC/OC PCS is a 6 pin header. Pins 1-3
I
should connect to the hour meter and pins 4-6 to the lan
assembly. These are separate connectors. Take appropriate
precautions to avoid mis-connection on re-assembly. Reversing
these connectors could result in damage to the e500.
4·34 SER500WW A0504

SECTION 4
Power Supply
J2 connKtor
r SCrew(04)
Lockwashrr(-4'
Figure 4-35 Removal of the Power Supply
(Figure 4-S). Remove the screws and standoffs securing the
lift out the Pneumatic Box.
1 From the underside of the electronics box assembly,

remove Ihe four screws and lock washers that secure the
power supply to the box assembly.
2 Disconnect cables from connectors J1 and J2 on the

power supply.
SER500WW A0504 4·35

3 Lit! the power supply out of the electronics box assembly.
I WARNING To avoid personal injury DO NOT TOUCH

TRANSFORMER on the power supply.
Back Panel peB
P6
connector
P5
conneclor
Elaclrooics
box assembly
H""V - , - -
lockwasher (2)
Figure 4-36 Back Panel peB
Remove the Top Cover (Figure 4-2), the Let! Side Panel (Figure
lit! out the Pneumatic Box.
1 Disconnect cables at P2, P3, P4, P5, and P6 on the back

panel PCS.
4-36 SERSOOWW AOS04

SECTION 4
2 Remove the nut securing the ground wire and the screw
securing the PCS to the back panel.
3 From the exterior 01 the back panel, unscrew the

connector retaining nuts and gaskets securing the
Graphics Display Module (GDM) connector and Control
Panel Module (CPM) connector. Remove the connectors,
nuts and retaining rings and save lor re-assembly.
NOTE: When re-assembling these connectors, the grey gasket

should be installed on the upper 01 the two connectors lor
connection to the GDM. The black gasket anaches to the lower
connector lor the CPM.
4 From the exterior 01 the back panel, unscrew the retaining

nut and washer securing the external alarm silence
connector. Remove and save the connector and
hardware.
5 Lift the back panel PCS Irom the electronics box

assembly.
SER500WW A0504 4-37

RS-232 Connector
Figure 4·37 Removal 01 the RS-232 Connector
Remove the Top Cover (Figure 4-2), Ihe Lefl Side Panel (Figure 4-
3), Righl Side Panel (Figure 4-4), Exhalalion Module (Figure 4-5),
Exhalation Manifold Support Brackel and Flow Sensor Cover
(Figure 4-6). Remove Ihe screws and slandofls securing Ihe
Pneumalic Box as previously described (Figure 4-7) and carefully
lift oullhe Pneumatic Box.
Refer lo Figure 4-37 as you follow Ihese sleps.
1 Remove the two jackscrews thal hold Ihe RS-232

connector lo the back panel of the eleclronics box
assembly.
2 Disconnecllhe RS-232 cable assembly from P2 on the

back panel PCB1840A.
4·38 SERSOOWW A0504

-- ----------- ---------------------------------------------------.,
SECTION 4
Alarm Speaker
A1arm voIume
control
A1armc.able
assembly
Backpanel
PC.
Figure 4-38 Removal of the Alarm Speaker
Remove Ihe Top Cover (Figure 4-2), the Left Side Panel (Figure 4-
3), Righl Side Panel (Figure 4-4), Exhalation Module (Figure 4-5),
Exhalalion Manifold Support Sracket and Flow Sensor Cover
(Figure 4-6). Remove the screws and standofls securing the
Pneumalic Sox as previously described (Figure 4-7) and carefully
The alarm speaker is located on Ihe back panel. Refer to Figure

4-38 as you lollow Ihese steps.
1 Unscrew the alarm retaining ring Irom the outside 01 the

back panel; then pulllhe speaker Irom the inside 01 the
back panel.
2 Disconneet Ihe alarm cable assembly lrom PS on the

back panel PCS.
SER500WW A0504 4-39

Fan
Back panel
,,
,,
,
Fan cable ", Fan filter
/ assembly ""
(onnect fan to t.eftsl.é:1e

of J2 (onnector
Finger guard
Figure 4-39 Removal 01 the Fan
lift out the Pneumatic Box.
1 Pull the fan finger guard and filter from the back panel (no
tools are required).
2 From inside the back panel, remove the four nuts that
hold the fan to the back panel, then take out the long
supporting screws. Retain all hardware for re-assembly.
3 Oisconnect the fan cable assembly from J2 on the OC-OC

power supply peB (it may be convenient to use tweezers
to remove the wires).
4-40 SERSDDWW ADSD4

SECTION 4
Caution Take note 01 correct position 01 lan and hour meter
I cable assemblies lor reassembly into the J2 header on the DC-

DC power supply PCB. Pins 1-3 connect the hour meter and
pins 4-6 connect the fan.
To avoid cracking the fan housing, do not over-tighten screws

during reinstallation.
SER500WW A0504 4·41

Hour Meter •
....
.....
ConnKt lO right sidr
Hourmetet' of J2 conl'lKtor
Figure 4-40 Removal of the Hour Meter
Exhalation Manilold Support Sracket and Flow Sensor Cover
Pneumatic Sox as previously described (Figure 4-7) and carelully
Reler to Figure 4-40 as you lollow these steps.
1 From inside the back panel, remove the two nuts that
hold the hour meter to studs on the back panel.
2 Disconnect hour meter cable assembly Irom J2 on the

OC-OC power supply PCS (it may be convenient to use
tweezers to remove the wires).
Caution Take note 01 correct position 01 lan and hour meter
I cable assemblies lor reassembly into lhe J2 header on the DC-

OC power supply PCS. Pins 1-3 connect the hour meter and
pins 4-6 connect the lan.
4-42 SER500WW A0504

SECTION 4
AC Power Entry Module
m
Ile.tvlewof
Power Entry Modu le
Figure 4-41 Removal 01 the AC power entry module
Iift out the Pneumatic Box.
1 Disconnect the 3 terminals from the power entry module.
2 Unscrew the screw holding the power cord safety bracket

and remove bracket. Unplug and remove the AC power
cord.
3 From inside the back panel, remove the two nuts that
hold the AC power entry module to the back panel.
Detach the AC power entry module.
I WARNING To avoid personal injury DO NOT TOUCH

TRANSFORMER on the power supply.
SERSOOWW AOS04 4-43

External Battery Connector
OC-DC~f
5upplyPCB
connector
oc powel' Input
......... tl.. OIble in§.l!mbly
~
..e- ............. Hex nutwith
Iockwasker (2)
Panhead screw (2) ~/

• 1\'\"
.. :... ..
oc".,...,
~_<. lo~'
\
... - - Bol''', <""9'"

ronnKtor C:~r
Figure 4-42 Removal o, the External Battery Connector
Exhalation Manifold Support Sracket and Flow Sensor Cover
Pneumalic Sox as previously described (Figure 4-7) and carefully
Refer to Figure 4-42 as you follow these sleps.
1 From inside the back panel, remove the lwo nuls lhat
hold the external baltery connector lo lhe back panel.
2 Oisconnecl the OC power input cable assembly from J8

on lhe OC-OC power supply PCS.
4-44 SER500WW A0504

SECTION 4
Muffler Filter
Exhaust
mufflerfiltBr
Figure 4·43 Removal 01 the Muffler Filter
Unscrew the muffler filler from Ihe exhaust manifold (refer to Figure
4-43). No lools are required as the filter is installed finger tight.
Rubber Feet
b._~ _
---
Figure 4-44 Removal 01 the Rubber Feet
Refer lo Figure 4-44 and follow Ihese steps.
1 Carelully set the GDU on its side.
2 Loosen the screw at Ihe center of each loot and remove.
SER500WW A0504 4-45

Fuses
Figure 4-45 Removal 01 the Fuses
1 Unscrew the screw holding the power cord safety bracket

and remove bracket. Unplug and remove the AC power
cord.
2 To loosen the fu se drawer. use a small flathead

screwdriver to squeeze the tabs on the fuse drawer.
3 Pull the fuse drawer from the AC power module.
NOTE: It is not necessary to remove the AC power module to

remove the fuses.
4 Remove and replace the fuses.
WARNING To avoid fire hazard, only use a replacement fu se
I that is identical in type, voltage rating, and current rating to the

existing fuse.
4-46 SER500WW A0504

SECTION 4
REMOVAL Of CONTROL PANEL MODULE (CPM) PARTS

This section describes how to disassemble the replaceable
components 01 the eSOO ventilator Control Panel Module (CPM).
Unless otherwise indicated. reassemble by reversing the
disassembly instructions.
WARNING These instructions are intended lor use only by a
I Newport Medical Instruments lactory-trained technician. 00

NOT perform any unauthorized modilications or repairs to the
ventilator or its components.
Caution To avoid damaging equipment. always use standard
I electrostatic discharge (ESO) precautions. including an ESO

wrist strap and mal, when servicing the ventilator.
Preparation
Before performing any repair or service on the eSOO Ventilator

CPM. do the lollowing:
1 Toggle the GOU On/Standby switch to the Standby

position. then disconnect gas and power supplies lrom
the ventilator.
2 Oisconnect the CPM interface cable from the back panel

01 the GOU. 1I installed on a cart. remove the CPM from
the cart.
3 Carefully place the CPM lace down on an anti static mat

on a flat stable surface.
Tools required
• 7/16' torque driver set to 8 inch lbs of force
• Medium Philips screw driver
• Small Philips screw driver
• Anti static wrist strap and mat
SERSOOWW A0504 4·47

CPM Back Panel
1 Remove the 12 screws securing the back panel to the

CPM.
NOTE: Retain all parts and hardware tor re-assembly
2 Caretully separate the CPM back panel trom the tront

panel. When you can access the connecting cables trom
the back panel to the CPM circuit board, disconnect them
and gently lay the back panel to the side.
To re-install, reverse disassembly instructions.
Main CPM Circuit Board PCB1810A
Remove the CPM back panel as described aboye. Reter to Figure

4-46 and proceed as tollows.
Erooder cables
(9total)
Front panel
ribbon cable
Figure 4·46 Main CPM Circuit Board
4-48 SER500WW A0504

5ECTION 4
1 Disconnecl Ihe nine (9) cables connecling Ihe encoders to

Ihe main CPM circuil board.
2 Disconnect the Iwo ribbon cables connecling the main

circuil board lo the display circuil board and front cable.
3 Remove the 11 screws and washers securing the main

circuil board lo the front panel.
4 Carefully litl up on PCB181 OA and remove.
To re-install, reverse disassembly inslructions.
NOTE: Atler inslallalion of PCB181 OA Ihe ROM must be inilialized

by powering on e500, and rotating the frequency conlrol (f) knob
al leasl 5 incremenls, in any direclion.
Display Circuit Board
Remove Ihe back panel. Refer lo Figure 4-46 and proceed as

follows.
1 Remove Ihe ribbon cable connecting Ihe main circuil

board lo Ihe display circuil board.
2 Remove the 4 screws securing the message display

circuil board to Ihe fronl panel.
3 Carefully litl up on Ihe message display circuil board and

remove.
To re-inslall, reverse disassembly inslructions.
Encoders
Remove the back panel and Ihe nine (9) encoder cables Ihen
proceed as follows:
1 Working from the fronl of Ihe CPM, detach Ihe nine (9)
conlrol knobs from Ihe encoders.
2 Using a 7/16 lorque nut driver, remove the nut and washer
securing the encoders to Ihe fronl panel, 9 total.
3 Pull oul the encoders from inside the CPM.
To re-install, reverse disassembly instruclions.
Caution When installing the encoders, use a torque driver sel
I lo 8 inch lbs of force. If loo much force is used, Ihe encoder

may become damaged.
SER500WW A0504 4·49

Front Panel
When replacing the tront panel, remove the back panel, the main
CPM circuit board, the display PCS and the encoders. To remove
the tront panel and reinstall the same panel, only the tirst 2
procedures need to be completed.
1 Remove the 10 screws and washers securing the brass

wedges to the CPM. Remove the brass wedges.
2 Caretully lift the tront panel and remove.
To reinstall reverse disassembly instructions.
4-50 SER500WW A0504

5. Calibration Procedures
Calibration Procedures ......•........ 5-1

Calibration Equipment 5-1
Setup 5-2
Diagnostic Mode _ 5-3
- Entering diagnostic mode 5-3
Air/oxygen inlet regulator adjustment. 5-3
Air/oxygen Servo Valve Calibration 5-5
Patient circuit leak test 5-7
Exhalation valve calibration 5-9
Pilot Pressure Transducer Accuracy
& Maximum Pressure Tests 5-11
Proximal Pressure Transducer
Accuracy Test 5-13
Calibrating the Pressure Relief
Regulator 5-15
Insp/Exp. Flow Sensor Accuracy Test .. 5-17
Exit the diagnostic mode 5-19
Calibrating the Analog PCS 5-20
SER500WW A0504
SECTION 5
CALlBRATION PROCEDURES
This seclion describes how to use the eSOO Ventilator's

diagnoslic mode to calibrate the ventilalor. The diagnoslic mode
can also be used lor troubleshooling (see Section 3 lor more
inlormation on troubleshooting).
The lollowing procedures are included in this section:
• Air and O¿ Inlet Regulator adjustmenl
• Air/oxygen Servo Valve Calibration
• Patient Circuit Leak Test
• Exhalation Valve Calibration
• Pilot Pressure Transducer Accuracy and Maximum Pressure.
• Proximal Pressure Transducer Accuracy Test.
• Calibrating the Pressure Reliel Regulator
• Insp/Exp Flow Sensor Accuracy Test
• Calibrating lhe Analog PCS
Callbration Equipment
To calibrate the eSOO you will need:
• A Newport reusable breathing circuit (P/N PSC34SA) or

equivalent.
• A cap to plug the end 01 the breathing circuit (p/n

CAP100P or equivalent)
• Clean, regulated medical air and oxygen supplies al SO psi.
NOTE: To perform the calibration procedures correctly, lhe gas

supply pressure must be regulated to SO psig.
• A Certilied TSI calibration analyzer or equivalent

(acceptable substitute equipment would be a pressure
meler with a lull scale 01 less than 2S0 cmH20 and an
accuracy 01 +1- 2 CmH20 01 reading).
• A certilied calibrated Ohmmeter (Voltmeter).
Caution The accuracy 01 all test equipment (electronic or
I pneumalic) used lor verilication or calibration procedures

should be certilied annually by a testing laboratory belore use.
SER500WW A0504 5-1

SETUP
Connecl lhe eSOO lo an AC power source. Connecl bolh air and

oxygen supply gas sources lo lhe eSOO, verify supply gas sources
are al 50 psig. Attach lhe adull palienl circuit.
Figure 5-1 e500 wilh palienl circull attached
5-2 SER500WW A0504

SECTION 5
DIAGNOSTIC MODE
The e500 diagnostic mode enables you to periorm Servo Valve

Calibration, Exhalation Valve Calibration, Patient Circuit Leak Test,
and Regulator Calibration.
Entering diagnostic mode
Most 01 the calibrations on the e500 are periormed lrom within the
Diagnostic Mode.
To enter diagnostic mode, press and hold the small button

located on the rear 01 the e500 Control Panel (see Figure 5-2)
while powering on the e500. When power-up is complete, release
the button.
Begin diagnostics by choosing the test or calibration to periorm

as lollows.
, 1lI
Figure 5-2 The Diagnostic mode button on

the rear of the Control Panel
AIR AND OXYGEN INLET REGULATOR ADJUSTMENT (d3)

Periorming Air/Oxygen inlet regulator adjustment Irom diagnostic
mode d3 allows the technician to see the Air and Oxygen inlet
regulator pressures to determine whether or not they are within
specilication. Both inlet regulator pressures must be set to 15.5 ±
0.3 psig with 3 Umin 01 flow passing through the regulator to
periorm the lollowing e500 calibrations correctly.
Always make this adjustment alter replacing the e500 air or

oxygen inlet regulator and lollowing the e500 overhaul procedure.
This inlet pressure must be accurate belore attempting to calibrate
the Air & Oxygen Servo Valves.
SER500WW A0504 5·3

1 From within the Diagnostic Mode, rotate the trig knob to

display d3 in the window. The message window will
--
display:
FLOW MANUAL ADJUST
Hit Exp Hold.
2 Press Exp Hold Button. The message window displays:

FLOW MANUAL ADJUST
Adjust Flow Limit.
3 Set FI02 to 21 %, i¡ (Flow) to 3 Umin and set the

pressure monitor to display Ppeak. The displayed value in
the pressure monitor window is now the pressure lor the
Air Inlet Regulator. II the displayed value is not 15.0 ± 0.3
psig, you will need to adjust the regulator. II it is within
specilication, proceed to step 5.
4 To adjust the air inlet pressure regulator, use a 5/16" open

ended wrench to loosen the bottom lock nut (see Figure
5-3). Using a 1/4" open ended wrench, rotate the top
adjustment bolt to adjust the pressure (see Figure 5-3).
Rotate the bolt c10ckwise to increase the pressure and
counter c10ckwise to decrease the pressure. When the
reading in the Ppeak window is 15.5 ± 0.3 psig secure
the bottom lock nut.
Figure 5-3 Lock nut and adjustment bolt

on Air & Oxygen regulators
5 To check the oxygen ¡nlet pressure regulator, set the FI02

to 100%, i¡ (Flow) to 3 Umin and set the pressure
monitor to display Pplat. The displayed pressure in the
pressure monitor window is now the pressure lor the
oxygen regulator. If the displayed value is not 15.5 ± 0.3
psig, you will need to adjust the regulator. II it is within
5-4 SER500WW A0504

SECTION 5
6 To adjust the oxygen inlet pressure use a 5/16" open

ended wrench to loosen the bollom lock nut (see ligure 5-
3). Using a 1/4" open ended wrench rotate the top
adjustment bolt to adjust the pressure. Rotate the bolt
clockwise to increase the pressure and counter clockwise
to decrease the pressure. When the reading in the Pplat
window is 15.5 ± 0.3 psig secure the bollom lock nut.
7 Press Exp Hold bullon once to exit d3 and proceed to

the next test.
NOTE: To prelorm the calibration successlully, it is very important

that the air and oxygen gas supply is regulated to 50 psig and tha!
the supply is capable 01 supporting a minimum 01 180 Umin 01
constant Ilow.
AIR (d1) AND OXYGEN (d2) SERVO VALVE CALlBRATION
This calibration allows the ventilator software to create a lookup

table which enables the e500 to properly control the servo valves
throughout the lull range 01 available Ilows.
Always perlorm this calibration after replacing the air or oxygen

servo valves or regulators, or the main pes.
To Calibrate the Air Servo Valve (d1)
With the e500 in Diagnostic mode, rotate the trig knob to

display d1 in the trig window.
1 Ensure that the patient connection 01 the breathing circuit

is open to ambient air (Le. no test lung connected).
2 Press Exp Hold when the message window displays:

AIR VALVE CAL.
Hit Exp Hold
3 The message window changes to:

AIR VALVE CAL.
Calibrating.•••••••.
NOTE: This test may take up to 10 minutes to complete.
4 II the calibration is successlul, the message window

displays:
AIR VALVE CAL.
Test Completed
Press the Insp Hold bullon to save the calibration.
SER500WW A0504 5-5

5 1I the ventilator detected a leak, the message window

displays:
AIRVALVE CAL.
Valve Leaks > 50 cc
Rerun the d1 calibration. 1I same message is displayed the servo

valve will need to be replaced. Reler to Section 4 tor component
removal instructions.
NOTE: During this calibration, Ilow measurement can be viewed

by selecting Vpeakl in the Monitored Data Window. Maximum
f10w measured should be at least 180 Umin.
To Callbrate the Oxygen Servo Valve (d2)
Rotate the trig knob to display d2 in the trig window.
1 Ensure that the patient connection 01 the breathing circuit

is open to ambient air (Le. no test lung connected).

02 VALVECAL
Hit Exp Hold
3 The message window changes to:

02 VALVECAL
Calibrating.......•.
NOTE: This test may take up to 10 minutes to complete.
NOTE: During Calibration, flow measurement can be viewed by

selecting Vpeakl in the monitoring window. Maximum Ilow
measured should be at least 180 Umin.
4 1I the calibration is successlul, the message window

displays:
02 VALVECAL
Test Completed
Press the Insp Hold bullon to save the calibration.
5 1I the ventilator detects a leak, the message window will

display:
02 VALVECAL
Valve Leaks > 50 ce
Rerun d2 calibration il same message appears, the servo valve will

need to be replaced. Reler to Section 4 lor component removal
instructions.
5·6 SER500WW A0504

SECTION 5
PATIENT CIRCUIT lEAK TEST (d9)
Diagnostic d9 allows the technician to perform a leak test 01 the

ventilator and breathing circuit. During this test, the system is
closed then pressurized to approximately 30 cmH20 to determine
whether or not a leak is present. This test will verily that the
existing breathing circuit and inspiratory and expiratory gas
pathways have minimal leak. This is a similar test as the Leak Test
lound in User set-up.
NOTE: The Leak Test should be performed successlully prior to

attempting to perform the Exhalation Valve calibration.
Test
To perform a leak test 01 the palient circuito rotate the trig knob to
display d9 in the trig window.

LEAKTEST
Hit Exp Hold
2 When the message window displays:

OCCLUDE CIRCUIT
Hit Exp Hold to Run
Completely block the patient wye using CAP100P or other

suitable method (see Figure 5-5).
Figure 5·5 Setup for Leak Test and Exhalation Valve Calibration
SER500WW A0504 5·7

SECTION 5
EXHALATION VALVE CALlBRATION (d4)
This calibralion allows venlilalor software lo creale a lookup lable

which enables Ihe e500 to properly control the exhalalion solenoid
so Ihal a lull range 01 PEEP can be achieved.
Perform Ihis calibralion alter replacing Ihe Exhalalion Solenoid or

as required.
NOTE: The e500 musl pass the Leak Tesl (d9) prior lo perlorming
an exhalalion valve calibralion.
Rolale Ihe trig knob lo display d4 in the Irig window.
1 Press Exp. Hold when the message window displays:

EXH VALVE CAL.
Hit Exp Hold
2 When Ihe message window displays:

OCCLUDE CIRCUIT
Hit Exp Hold to run
Block Ihe palienl wye using CAP1 OOP or olher suitable

melhod (see Figure 5-5).
3 Press Exp. Hold. The message window displays

EXH VALVE CAL.
Calibrating...
NOTE: This calibration make take several minules to complete,

keep Ihe circuit closed until Ihe message window indicates
successlul complelion.
4 II Ihe ventilalor passes Ihe lest, the message window

displays
EXH VALVE CAL.
Exh Valve Cal OK
5 Press Insp Hold lo save Ihe calibralion. The message

window reads
EXH VALVE CAL
Saving...
Completed
6 II the venlilalor does not pass, the message window

displays
EXH VALVE CAL
Failed xxxxxx
The lailure message will correspond lo one 01 Ihe messages

shown in Table 5-1. Take Ihe appropriale corrective action.
SER500WW A0504 5-9

Table 5·1: Troubleshooling exhalalion valve calibralion
Oisplayed Message Meaning Corrective Aclions

EXH.VALVE CAL Indicales a leak Perform Leak Tesl (d9)
Falled: Flow < "X"
Check exhalalion llow sensor.
Check exhalalion valve diaphragm
lor proper sealing. Replace il
necessary.
Check exhalation valve body lor
cracks. Replace il necessary.
Replace Analog PCS. DO NOT
ATTEMPT TO RE-CALlBRATE.
EXH.VALVE CAL valve is complelely open bul Check proximal pressure line lor
Falled: Prox > 0.5 proximal pressure > 0.5 kinks.
EXH.VAVLE CAL Proximal pressure did nol Perform Leak Tesl (d9)
Falled: Prox Low increase lo Ihe desired level
Check calibralion 01 analog PCS.
Check lor palient circuit leaks.
Change exhalalion valve solenoid.
EXH.VALVE CAL Perform Leak Tesl (d9)

Falled: Prox < 1 Exhalalion valve is closed bul
Check exhalalion valve &
proximal pressure < 1 cmH20
diaphragm.
Check calibralion 01 analog PCS.
Check gas input.
Check servo valves.
Check exhalalion valve solenoid.
Check exhalalion valve &
diaphragm.
Check proximal pressure line lor
leaks or kinks.
5·10 SER500WW A0504

SECTION 5
PILOT PRESSURE TRANSDUCER ACCURACY

& MAXIMUM PRESSURE TESTS (d5)
When the Pilot Pressure Transducer Accuracy Test is performed,
the control system servos the pilot pressure going to the back 01
the exhalation valve to the same value as that set in the
PEEP/CPAP window, conlirming that throughout the test range the
PEEP/CPAP setting and lhe displayed Pbase value is within ± 10%
or 3 cmH20/mbar, whichever is greater.
The purpose 01 the Maximum Pressure Test is to verify that al the

highest f10w condition, the pneumatic system is able to maintain
pressure al the back 01 the exhalation valve 10 75 cmH20/mbar or
higher.
Pilot Pressure Transducer Accuracy Test
Tee in the calibration analyzer to either 01 the 1/8" silicone tubes

attached at the rear 01 the exhalation valve (see Figure 5-6). Set
lhe calibration analyzer to display either cmH20 or mbar.
Figure 5·6 Pilot pressure calibration setup
1 Rotate the trig knob to display d5 in the trig window. The

message window will display:
FLOW & P drive ADJUST
Hit Exp Hold
2 Press the Exp Hold button. The message window will

display:
FLOW & Pdrive ADJUST
Adjust Flow & Pbase
SER500WW AOS04 5·11

3 Select Pbase lor display in the monitor window.
4 Rotate the PEEP/CPAP knob Irom 3 to 99, conlirming

that throughout the test range the PEEP/CPAP setting,
the analyzer display and the displayed Pbase value is
within I.10% or 3 cmH20/mbar, whichever is greater.
5 II the measurements are not with in specilication, the

Analog PCS may need to be recalibrated.
Maximum Pressure Test
1 With the calibration analyzer still tee'd into the exhalation

valve, repeat step 2 01 Pilot Pressure Transducer Test.
2 Select the lollowing settings
FI02; .21
V (Flow); 180
PEEP/CPAP ; 99
3 Select V peakl lar display in the monitor window. Verify

thatthe measured Ilow equals 180 Umin (I. 2 Umin). II not,
then reduce the Flow control setting until the measured
f10w equals set f1ow.
NOTE: II measured Ilow is lower than set f1ow, this indicates that
the gas supply to the ventilator is insu!ficient resulting in a limitad
inspiratory f1ow.
4 Verify that the calibration analyzer displays a pressure

reading greater than 75.
NOTE: II the maximum pressure is less than 75, there are three
primary items to check: gas supply pressure, the exhalation
solenoid and the crossover solenoid.
5 Reset the V (Flow) and PEEP/CPAP settings to zero.

Remove the test setup.
6 Press the Exp Hold button to exit the test. The message
window will display:
Test Completed
5-12 SER500WW A0504

SECTION 5
PROXIMAL PRESSURE TRANSDUCER ACCURACY TEST (d5)

This test checks the accuracy 01 Ihe two transducers monitoring
Proximal Pressure. The oontrol system servos Ihe pilol pressure lo
Ihe exhalation valve to raise the circuit pressure. This enables you
to compare the displayed value lor pressure in the monitor window
againsllhe pressure shown on the e500 bar graph. You can also
then check either or bolh 01 these two values with the external
calibration analyzer reading.
Setup
With the calibration analyzer inserted inlo the expiratory limb 01 the
patienl circuit, tee into the 1/8" proximal pressure tubing (see
Figure 5-7). Set the calibration analyzer to display pressure in
either cmH20 or mbar. Occlude the palienI circuil wye using
CAP100P or similar.
~>=-O ..~~r TEETHECALIBRATIONANALYZER

____ INTO THE fflQXIMAL PRESSURE LII'E
~ Palient circun cap

(CAP100P DI'" eouivalentl
Figure 5-7 Proximal Pressure Transducer Accuracy Setup
SER500WW A0504 5-13

Test

message window displays:
Hit Exp Hold
2 Press the Exp Hold bullon. The message window

displays:
Adjust Flow & Pbase
3 Select Pmean to display in the monitor window.
4 Set V(Flow) to 3 Umin.

5 Slowly rotate the PEEP/CPAP control lrom Oto 99. As you
do so, compare the pressure value displayed in the Pmean
window against the pressure bar graph and the calibration
analyzer. Conlirm that throughout the test range, the three
pressure measurements are within :t 10% or 1
cmH20/mbar, whichever is greater. II pressures are within
6 II the three pressure readings are not within specilication,

re-calibrate the Analog PCB and re-run this test.
7 Remove the test setup and re-connect the patient circuit.

Press the Exp Hold bullo n to exit. The message window
will display:
Test Completed
5-14 SER500WW A0504

SECTION 5
CALlBRATING THE PRESSURE RELlEF REGULATOR (d3)
This calibration verilies that the Pressure Reliel Regulator is

adjusted to maintain a specilied pressure throughout the lull
range 01 f1ows. You should perlorm this calibration alter replacing
the Pressure Reliel Regulator or alter completing the e500
overhaul procedure.
Setup
Remove the patient breathing circuit tube lrom the expiratory por!
(FROM PATIENT) on the e500 and re-connect it to the patient wye
creating an inspiratory pressure loop. (see Figure 5-8). Insert the
calibration analyzer into the breathing circuit as shown.
Figure 5-8 Pressure Relief Regulator calibration setup
SER500WW A0504 5·15

Test
1 Enter diagnostic mode and adjust the trig knob to display

d3 in the lrig Boil window.
2 Press Exp Hold.
3 Set the e500 V (Flow) lo 3 Umin. This increases the airway

pressure monilored by the eSOO pressure bar graph and
the calibration analyzer. When the emergency reliel valve
begins to open (you can hear the valve open and/or leel air
escaping Irom the under the inspiratory port), verily lhat lhe
calibralion analyzer measures a pressure 01 140 ± 5
cmH20 (137 ± 5 mbar).
4 1I lhe pressure is not wilhin limils, calibrate lhe Pressure

Reliel Regulator as lollows:
• Remove lhe plastic cap Irom Ihe lop 01 Ihe spring cap
mechanism. Use a tlal bladed screw driver lo adjust Ihe
spring cap unlillhe emergency valve opens al 140 ± 5
cmH20 (137 ± 5 mbar) (see Figure 5-9).
• Replace the cap so Ihat il is snug, bul nol overly light, and
relurn the patienl circuillo its original setup.
-
Figure 5-9 Adjusting the Pressure Relief Regulator
5-16 SERSOOWW AOS04

SECTION 5
INSPIRATORY & EXPIRATORY FLOW SENSOR ACCURACY TEST (d3)
This test determines whether the two inspiratory f10w sensors (TSI)
and the expiratory Ilow sensor (sereen pneumotaeh) are
performing within speeilieation, both at .21 (21 %) and 1.00 (100%)
oxygen seltings.
Inspiratory Flow Sensor Test Setup
Insert the ealibration analyzer into the inspiratory Iimb 01 the

breathing eireuit as shown in Figure 5-10. Occlude the patient
eireuit wye eonneetor.
Figure 5-10 Inspiratory Flow Sensor accuracy test setup
Test

message window will display:
FLOW MANUAL ADJUST
Hit Exp Hold
2 Press the Exp Hold bulton. The message window will

display:
FLOW MANUAL ADJUST
Adjust Flow Limit
3 Set FI02 to .21 and seleet "peakl to display in the

monitor window.
SER500WW A0504 5·17

4 Slowly adjust the V (Flow) lrom 1 - 180 Umin, conlirming

that the monitored inspiratory f10w is within ± 10% 01 the
Ilow sening. II f10w is within specilication, proceed to step 6.
NOTE: II monitored flow reading reaches a point where i1 no

longer increases to match the Ilow sening, this means that the gas
supply to the ventilator is insufficient, causing a flow delivery
limitation. In this case, only test to the maximum possible Ilow
delivery.
5 II f10ws are not within specifications, replace the Air TSI

Flow sensor and re-run test.
6 Set FIÜ2 to 1.00 and repeat Step #4. II flow is within

specilication this concludes the test.
7 II Ilows are not within specification, replace oxygen TSI

Flow Sensor and re-run test.
Expiratory Flow Sensor Test Setup
Remove the calibration analyzer from the inspiratory limb of the

breathing circuit and place it in the expiratory limb instead. The
patient circuit should still be occluded at lhe wye.
Figure 5-11 Expiratory f10w sensor test setup
5·18 SER500WW A0504

SECTION 5
Test
1 With FI02 stHI set to 1.00 (100%), select VpeakE to

display in the monilor window.
2 Adjust Ihe i¡ (Flow) from 1 - 180 Umin, confirming Ihal

Ihe measured expiratory flow is wilhin ±10% of flow
setting.
NOTE: If monitored flow reading reaches a poinl where il no

longer increases lo match Ihe flow setting, Ihis means that the gas
supply lo the venlilator is insufficient, causing a flow delivery
limilalion. In this case, only test to Ihe maximum possible flow
delivery.
3 Sel FI02 to .21 and repeal Step # 2.
4 If flows are not wilhin specificalion, c1ean or replace the

expiratory f10w sensor screen and re·run Ihe lest. If f10ws
remain oul of specificalion replace the Analog PCS and
re-run test.
5 Press Ihe Exp Hold button to exit this test. The message
window will display:
FLOW MANUAL ADJUST
Test Completed
Remove Ihe lest set up and reconnect the patienl circuit.
EXIT THE DIAGNOSTIC MODE

To exit the diagnoslic mode, save the calibration data, and
resume normal ventilation.
1 Press the Insp Hold button once. The message window

displays:
Saving .
Save Completed
2 Power down the ventilator. For normal operalion, power

up the ventilator again withoul pressing the small button
on the rear of the Control Panel.
SER500WW A0504 5-19

CALlBRATING THE ANALOG PCB
WARNING An authorized Newport Medical Instruments
I lactory-trained service technician must perform all service and

repairs on the eSOO Ventilator.
WARNING
Hazardous voltages are present inside the ventilator.

Disconnect electrical power, air, and oxygen sources belore
attempting any disassembly. Failure to do so could result in
injury to service personnel or equipment.
To prevent damage Irom ESD and possible lailure 01 the

venlilator, ALWAYS use standard anti-static practices when
working inside the ventilator, handling circuit boards or
handling any other electronic components.
Tools Required
• 5/16" nut driver
• Medium size Phillips screwdriver
• Small Ilal-blade screwdriver
• 50 psig gas source lor air and oxygen with adjustable

regulalors down 10 30 psig
• Pressure gauge lor readings Irom Oto 60 psig
• Pressure gauge lor reading O 10 200 cmH20 (O to 196

mbar)
• Fluke 87 volVohmmeler or equivalent
• Pressure syringe
Setup
1 Disconnect the eSOO Gas Delivery Unil (GDU) Irom AC

power.
2 Disconnect the eSOO Graphics Display Monitor (GDM), il

inslalled.
3 Open the Top Cover and remove the Exhalation Module

(Figure 4-6), Flow Sensor Cover (Figure 4-7), inspiratory
manilold (Figure 4-16), mixing chamber (Figure 4-18), air
and oxygen Ilow sensors (Figure 4-19), and the pneumatic
panel (Figure 4-20) as described in Section 4.
5·20 SER500WW A0504

SECTION 5
4 Remove the tubing from transducers XD2 through XD7 on

the Analog PCB.
NOTE: Do not remove the tubing from XD1 ; The XD1 transducer
cannot be calibrated in the field.
AIRSENS~{_' ' I l' I I02SENSOR

J:J
I -----.r-r TPla 1 %01 EXHL
c:::::J.----l O O El
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07i~ ~CJ O ~~ O (D
O Rp;;. ~pz::::J OO O
TPfI ~ ES ODElTP9 ¡". -
r-P r- --, O c::J DTPI:J .....x,ilj'Dj::'4:....
°~i El i
O
O DR~
O ¡:::¡ ~
~ª O 8 i ~
:R'P8 O DO i
i
i
L.i
AIR t:::J '--'
TPI2
......
O
e:B O
O O
PROfM
------K.ll3...-
.............., O c:rn FJL:,
~. --, O c::J J:l.?PIS
. RP1CJ D I::::j i
XO€
- i
Li _0
""""..Ji
OXY
~ O p8 ~ € ~~ O 0
O O
0 0
O
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PROfC
i
00 O O OJTP2 O
O
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El
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El TP~ TP7
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NEWPOllMEDICAL INST JI
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Figure 5·12 Diagram showing Analog pes transducers, test points and potentiometers.
SER500WW A0504 5-21

Zero Pressure Calibration
1 Power-on the e500 GDU.
2 On the voltmeter, seleet the high aecuraey DC function .
3 Refer to Figure 5-12 and eonneet the blaek voltmeter test

lead (ground) to test point TP6 on the analog PCB.
4 Conneet the red test lead to the foliowing test points in

turn and adjust the eorresponding potentiometer to
display the eorrect voltage on the voltmeter.
Analog PCS test point Potentiometer to adjust Displayed voltage

TPll RP5 0.000 V +/. 0.001 V
TP12 RP6 0.000 V +/- 0.001 V
TP13 RP8 1.5000 V +/- 0.001 V
TP14 RP10 0.312 V +/- 0.001 V
TP15 RP12 1.500 V +/- 0.001 V
TP16 RP14 0.100 V +/- 0.001 V
Gain Pressure Calibration
1 Seleet the high aceuraey DC funetion on the voltmeter.
2 Conneet the blaek voltmeter test lead (ground) to test

point TP6 on the analog PCB.
3 Connect the red test lead to the foliowing test points in

turn and adjust the eorresponding potentiometer to
display the correet voltage on the voltmeter.
4 Use the pressure syringe to apply pressure to eaeh

transdueer. Tee in a pressure gauge O to 200 emH20 (O
to 196 mbar) to ensure aeeurate pressure delivery.
Analog PCS Transducer & Potentiometer Displayed voltage

test point applied pressure adjustment
TP11 XD2@30psig RP3 5.000 V +/- 0.01 V
TP12 XD3@30psig RP4 5.000 V +/- 0.01 V
TP13 XD6@ 140 cmH20 (137mbar) RP11 5.000 V +/- 0.01 V
TP14 XD4 @ 140 cmH20 (137mbar) RP7 5.000 V +/. 0.01 V
TP15 XD5@ 150 cmH20 (137mbar) RP9 5.000 V +/- 0.01 V
TP16 XD7 @ 117.5 cmH20 (137mbar) RP13 5.000 V +/- 0.01 V
5·22 SER500WW A0504

SECTION 5
Calibration Complete
Power off Ihe GDU and and disconnect from main power.
Reassemble Ihe GDU.
SER500WW A0504 5-23

Section 6. Operational Verification
Procedure
Test Equipment 6-1

Set Up 6-2
Electrical Salety Checks 6-3
- Ground Resistance test 6-3
- Current Leakage test 6-3
Operational Checks 6-3
- Front Panel LEO Check 6-4
- Leak SelfTest. 6-6
- FI02 ...................•.•... 6-6
- Loss 01 Gas Alarm 6-7
- Main Flow 6-7
- Bias Flow 6-8
- Inspiratory Time 6-8
- Respiratory Rate (f) 6-9
- I:E Ratio 6-9
- Pressure Control 6-10
- Pressure Support 6-11
- Proximal Pressure Line Purge 6-12
- Pressure Trigger Sensitivity 6-13
- PEEP/CPAP 6-14
- High and Low Minute Volume
Alarms 6-15
- Manual Inllation 6-16
- Inspiratory Tidal Volume 6-17
- Proximal Line Oisconnect 6-18
- Alarm Silence 6-19
- High Paw Alarm 6-20
- Low Paw Alarm 6-20
- Sigh Function 6-21
- Inspiratory and Expiratory Hold 6-22
- Volume Target Pressure Control
(VTPC) 6-22
- Loss 01 Power Alarm and Battery
Operation 6-23
- Expiratory Tidal Volume 6-24
e500 Operational Verilication Test
Record Sheet 6-26
SER500WW A0504
SECTION 6
OPERATIONAL VERIFICATION PROCEDURE
The Operational Verification Procedure ensures that the Newport

eSOO Ventilator is in proper operating condition.
I WARNING Do not use the eSOO ventilator unless it passes the

Operational Verification Procedure.
Test Equipment
• Electrical Safety Test (EST) Analyzer
• Certified calibration analyzer manufactured by TSI, Inc. (or

equivalent)
• Newport reusable adult breathing circuit (p/n PCB34SA or

equivalent).
• Test resistor RP20 (p/n RP20)
• Adult test lung (p/n LNG600P)
• Adjustable (0-60 psig) air and oxygen supplies
• Analyzer adapter (p/n 900MRS34)
• Analyzer tube adapter (p/n TUB06P)
• A device to occlude the patient circuit wye (p/n CAP1 OOP

or equivalent)
Caution The accuracy of all test equipment (electronic or
I pneumatic) used for verification or calibration procedures

should be certified annually by a testing laboratory before use.
SER500WW A0504 6·1

SETUP
Figure 6-1 Analyzer set-up.
1 Connect reusable adult breathing circuit to the eSOO

ventilator to be tested. Attach a test lung to the patient
wye.
2 Connect the calibration analyzer with oxygen sensor

between the main Ilow outlet and the adult breathing
circuít. Tee in the proximalline Irom the patient wye to the
analyzer. (See Figure 6-1)
3 Connect regulated adjustable air and oxygen supplies to

ventilator inlets on the rear 01 the ventilator. Set regulators
lo 50 psig.
4 Make a copy 01 the eSOO Test Record sheets provided at

Ihe end 01 this sectíon. Check the appropriate box or
record appropríate data on the record sheet after each
lest is performed.
6-2 SER500WW A0504

SECTION 6
ELECTRICAL SAFETY CHECKS

Ground Resistance test
1 Connect the A.C. power cord to the EST analyzer.
2 Connect the ground lead 01 the EST analyzer to the

labeled equipotential .Q. connection on the rear ot the
ventilator.
3 Perform ground resistance check and record the results

on the OVP record sheet. To pass, the ventilator ground
resistance must be oS 0.1 n .
Current Leakage test
1 Power the ventilator on.
2 Perform the current leakage check and record the result

on the OVP record sheet. To pass, the measured current
leakage mus! be oS 100 I-IA
OPERATIONAL CHECKS
Ensure the e500 tront panel controls are adjusted to the settings
shown in Table 6-1.
Table 6-1. Standard Test Settings
Control setting
Power On
Breath Type Volume Control
Mode AlCMV
F¡02 .60
V (flow) 30 Umin
VT (tidal volume) 600 mL
f (respiratory rate) 10 b/min
Plimit 5
Psupport O
PEEP O
trig Pressure
VEAlarm Low at 1 Umin, High at 50 Umin
Pause O seco
Paw Alarm Low at 10, High at 75
NOTE: Pressure readings should be set to either cmH20 or mbar

SER500WW A0504 6-3
Front Panel LED Check
"EWPORT a500
Wave Vefltllator
:--
:--
=-
:--
:--
:--
....
.. -
• d.
... U •
o~
-
nI'\. t 0_
Figure 6-2 Front Panel Controls & Indicators
1 Toggle the power switch (shown here) on the Iront 01 the GDU to
the Standby position.
•
2 Hold down the ok button on the rear 01 the Control Panel.
~,~ 3 While you are pressing the button, toggle the power switch to
~o_ the On position. This puts the e500 ¡nto diagnostic mode. Release
small button.
6·4 SER500WW A0504

SECTION 6
,.. n Lock .....

• Vent
... Settings ..... 4 Press the Lock Vent Setting bulton on the Iront 01 the Control Panel.
5 Verify that all the Iront panel displays light in the lollowing sequence:
red (alarms section at the top),

orange (monitors section in the center),
and green (controls section at the boltom),
one section at a time.
6 Toggle the power switch back to the Standby position.
SER500WW A0504 6-5

Leak Self Test
~
eset 1 Hold down the Preset Vent Settings button on the Iront panel, and t0991e
Vent
Settings the power switch to the On position. This puts the e500 into User Setup
mode.
2 Adjust the trig control until cl appears in the trig window.
3 Remove test lung il present and occlude the end 01 the patient wye
connector using CAPl OOP or similar.
4 Press the Exp Hold button twice. The venlilator will perform a Leak
Sell Test.
5 At the conclusion 01 the test, verily that the message display window
reads No Leak. Check off the record sheet and re-install the test lung.
6 To exit User Setup, press and hold the Preset Vent Settings button lor
approximately 2 seconds until the unit starts to cycle.
FI02 Test
Fl02
~
:JI
u,e I
1 Set the FI02 control knob to 0.21. Verily and record the analyzer reading
on the test record.
O
2 Repeat step 1 lor FI02 settings 01 0.40, 0.60, 0.80, and 1.0.
3 Set FI02 to 0.60.
NOTE: Allow sufficient time lor the analyzer to stabilize at each

settin9 belore recording the analyzer reading.
6·6 SER500WW A0504

SECTION 6
loss of Gas Alarm

1 Lower the air gas source regulator to 20 psig. Verify that there is no Loss
01 Gas alarm.
2 Lower the air gas source to 8 psig. Verify that the Gas Supply indicator
Iights, the audible alarm sounds and the message display reads Air
Supply Loss.
3 Clear the alarms and set the air gas source back to SO psig.
4 Repeat steps 1-3 lar the 02 gas source. Check off all results on the test
record sheet.
Main Flow
1 Set your calibration analyzer to record Ilow. Remove the test lung Irom the
o 2
patient wye and set VT to 2.00 L.
Set eSOO i¡ (Flow) to S Umin; verify and record the analyzer Ilow readings
on the eSOO Test Record.
3 Repeat lar i¡ (Flow) settings 01 10, 20, 40, 60, 80, and 100 Umin.
4 Set i¡ (Flow) to 30 Umin and VT to SOO; reattach the test lung.

NOTE: Because the eSOO ventilator automatically compensates
lar use with a humidilier by lowering the Ilow by 11 % (calibrated to
BTPS) the calibration analyzer displays readings 11 % lower than
the ventilator's set Ilow rate.
SER500WW A0504 6·7

Bias Flow
Volumo
eo.md
..--
ONetiN
0_ 1 Set the e500 to Volume Control SPONT.
""""
2 Verify that the calibration analyzer measures a flow rate of 3 to 4 Umin,

record the reading.
Inspiratory Time
1 Remove Ihe test lung.
2 Sel your calibration analyzer to monnor inspiratory time.
3 Set the e500 to Pressure Control A/CMV.
4 Set Plimit to 30.
5 Set ti to 0.25 seconds. Verify calibration analyzer reading and record
o on test record.
6 Repeat slep 5 for ti senings of 0.50, 1.00, 2.00, and 3.00 seconds.
6-8 SER500WW A0504

SECTION 6
Respiratory Rate (/)
1 Sel Ihe eSOO lo display Ihe monilored value lor /tot.
2 Sel Ihe calibralion analyzer lo monilor brealhs per minule.
3 Sel inspiralory lime lo 0.25 seconds and attach lesl lung lo palienl wye.
~
4 Sel f lo 5 b/min. Verily calibralion analyzer reading and record on
Ihe eSOO Tesl Record.
5 Repeal slep 4 lor / settings 01 10, 20, 40, 60. and 80 b/min.
I:E Ratio
1 Sel Ihe calibralion analyzer lo monilor I:E ralio.
2 Sel Ihe eSOO lo display Ihe monilored value lor I:E.
3 Sel / lo 10 b/min.
4 Sel ti lo 2 seconds.
SER500WW A0504 6-9

5 Verify that the ventilator and calibration analyzer both display an I:E ratio
01 1:1.9 to 1:2.10. Record the reading.
Pressure Control
1 Set the eSOO to display the monitored value lor Ppeak.
2 Set the calibration analyzer to measure peak pressure in CmH20.
3 Attach the RP20 test resistor between the test lung and the patient wye.
Figure 6-3 Test lung wlth RP20 attached
6-10 SER500WW A0504

SECTION 6
Set a Plimit setting 01 10 on the e500.

4
Verify that the calibration analyzer and the ventilator both display a Ppeak
5
0110. Record the reading on the e500 Test Record.
6 Repeat lor Plimit settings 01 20, 30, and 60.
Pressure 5upport
Set the e500 to Pressure Control SPONT.

1
2 Select a pressure (p) trig setting 01 0.5 on the e500.
~O 3 Set the e500 to a Psupport 01 10.
4 Squeeze the test lung to trigger a breath. Verify that the calibration
analyzer and ventilator both display a peak pressure 01 10. Record the
reading.
5 Repeat lor settings 01 20, 30, 50.
6 Set Psupport to O, and verify no pressure-supported breaths are

delivered.
SER500WW A0504 6-11

Proximal Pressure Une Purge
1 Set the calibration analyzer to read pressure (not peak

pressure).
2 Pinch the proximal pressure line just below the tee (see
Figure 6-4)
3 Verify that the pressure reading on the calibration analyzer

and the e500 pressure bar graph rise aboye 50 in ~ 10
seconds. Record on the test record.
4 Release the pinch on the proximal pressure line.
Figure 6·4 Pinch Proximal Pressure line
6-12 SER500WW A0504

SECTION 6
Pressure Trigger Sensitivity
~ .....ICPAP
1 Sel eSOO Psupport lo 10.
2 Sel eSOO PEEP/CPAP lo 7.
3 Sel eSOO pressure ptrig lo 1.0.
4 Manually squeeze and slowly release lhe lesl lung lo creale a dip in lhe
pressure bar graph. Verily lhal lhe dip equals lhe ptrig setting
when lhe green lrig LED lighls and a pressure support brealh is lriggered.
Record lhe reading.
5 Repeal slep 4 lor ptrig settings 01 3 and s.

6 Re-sel Psupport lo O. Leave lhe lesl lung connecled, and proceed lo lhe
next lest.
SERSOOWW AOS04 6-13

SECTION 6
High and Low Minute Volume Alarms

'-..-.
1 Verily the e500 is at standard test setlings (see Table 6-1).
2 Set display the monitored value lar expiratory minute volume ( ).
V,"ume
Control
ClAI<NIV
3 Change the mode to Volume Control SIMV VE.
4 Allow 60 seconds lor the minute volume value to stabilize.
Alarm Message
Window
High VE display
Minutevolume
alarm selection
window I NEWPORT 8500
Wave Ventílator
button ' "
r1"4~---F-----'-J
C::> PwdonI
_.- GM ~ c::>
c:::>~ "-F"~
\ <=> SookUp'o'ln o.:r.o:.AIoort C::>
8 j~l. ~~~""do7v;-d-iS-P-IaY--------' .....-0):::: I

Alarm adjustment knob
Figure 6-5 e500 Alarm secUon showing minute volume alarm controls.
5 Reler to Figure 6-5 and adjust the High Minute Volume Alarm limit to 2
Umin below the displayed monitored minute volume value. To do this,
press the VE selection butlon untilthe "up" arrow LED lights, then rotate
the Alarm Adjust knob until the desired value is displayed in the upper
display window 01 the Minute Volume Alarm selection.
6 Verify that an audible alarm sounds, the minute volume monitor indicator
flashes, and that High VE is displayed in the Alarm Message Window
(shown in Figure 6-5).
7 Return the High Minute Volume Alarm limit setling to 50 Umin.
SER500WW A0504 6-15

8 Refer to Figure 6-5 and adjust the Low Minute Volume Alarm limit setting
to 1 Umin aboye the monitored value.
9 Verify that an audible alarm sounds, the minute volume indicator flashes,
and the Low vE and Back Up Ventilation messages are displayed.
10 Set the e500 to display the monitored value for ftot.
11 Verify that:
• the ftot display = 15 b/min,
• the Low vE alarm violation is canceled once the minute

volume vE displayed value is greater than the Low VE
alarm selting.
• Back Up Ventilation is discontinued and the Back Up Vent

indicator remains constant once the VE displayed value is
at least 10% higher than the Low alarm setting.
12 Return the Low VE alarm limit setting to 1 Umin. Afler one minute, verify
that the monitored value of ftol is 10 b/min.
13 Press the Reset bulton and verify aU visual alarm indicators are c1eared.
14 Ensure that the e500 i¡ (Flow) is 30 Umin and the VT is 500 mL
Manual Inflation
1 Set the e500 to Volume Control SPONT.
~ 2 Press the Manuallnflation bulton.

~
3 Verify that a manual inflation is delivered while the bulton is pressed.
6·16 SER500WW A0504

SECTION 6
Inspiratory Tidal Volume
=-
=--
r-"
1
2
Set the eSOO to Volume Control A/CMV.
Set the calibration analyzer to measure the volume in BTPS mode.
o 3 Set the eSOO VT (tidal volume) to 200 mL
4 Set V(Flow) to 30 Umin.
5 Record the calibration analyzer volume reading on the eSOO Test Record.
6 Repeat lor VT settings 01 500 mL, 1 L, and 2 L.
SER500WW A0504 6-17

Proximal Line Disconnect
=-
=--- 1 Set the eSOO to Pressure Control AlCMV
2 Reconnect the RP20 restrictor between the test lung and the patient
circuit.
3 Set the Plimlt to 40.
4 Disconnect the proximal pressure line from GDU during the inspiratory
phase (see Figure 6-6). Verify that the ventilator continues to deliver
pressure control breaths and that the pressure is displayed on the
pressure bar graph. Verify that the Prox Une Disconnect message is
displayed, the audible alarm sounds, and the Patient alarm indicator
flashes.
proXim~~1~~rF====:;r-1j~~~
Une
Pon
Figure 6-6 Proximal Pressure line disconnected
6·18 SER500WW A0504

SECTION 6
5 Reconnect the proximal pressure line and verify that the audible alarm is
silenced, but that the Prox Line Disconnect message is still displayed and
the Palient indicator is steadily lit. Check off on the record sheet.
6 Press the Reset bulton and verify that all visual alarm indicators are
c1eared.
Alarm Silence
1 Create an alarm condition and wait lor the alarm to sound.
2 Press the Alarm Silence bulton and verify that the indicator Iights up.
Using a stopwatch, verify that the audible alarm is silenced lor 60
seconds.
3 Verify that the audible alarm resumes alter 60 seconds. Check off on the
record sheet.
4 Return eSOO to standard test selting. Press reset to clear alarm indicators.
SER500WW A0504 6·19

High Paw Alarm

Pawalarm
Alarm Message High Pawalarm selection
Window displ~window buttan
NEWPORT .500
Wave Vent lator
-'- ...
LDw Pawalarm
displ ay wind OW Alarm adjuslme ni knob
Figure 6-7 Alarm section showing Paw alarm controls
1 Sel eSOOlo display monitored Ppeak value.
2 Reler lo Figure 6-7. Oecrease Ihe High Paw alarm limil

below peak pressure (Ppeak) lo creale a high pressure
condilion.
3 Verily Ihal Ihe message High Paw is displayed, Ihe High

Paw indicalor f1ashes, and Ihe audible alarm sounds when
Ihe pressure bar graph reaches Ihe sel High Paw limil.
4 Verify Ihal inspiralion lerminales when Ihe alarm oecurs.
5 Relurn Ihe High Paw alarm setting lo 75. Check off on

Ihe record sheet.
Low Paw Alarm
1 Sel Plimit lo 15.
2 Reler lo Figure 6-1. Sel Ihe Low Paw alarm setting above!he Ppeak
value.
3 Verify Ihat Ihe message Low Paw is displayed, and Ihal Ihe Low Paw
indicator flashes and audible alarm sounds al Ihe end 01 Ihe inspiralion
phase. Check off on Ihe record sheel
4 Relurn the Low Paw alarm setting lo 10.
6·20 SER500WW A0504

SECTION 6
Sigh Function
II~D 1 Sel lhe e500 palienl calegory lo Ped/lnfant.
0_
o"-- 2 Sellhe e500 lo Volume Control A/CMV.
"-
o 3 Sel VT lo 100 mL.
~ .....
ILJLJ
4 Sel f lo 100 b/min.
O
5 Sellhe e500 lo display lhe monilored value lor inspiralory lime (tI).
6 Press lhe Sigh button.
7 Verily alter one minule (100 brea1hs)lhal moni1ored tI becomes 0.30

seconds lor one brealh only and lhal this repeals lor every 100lh brealh.
8 Relurn lhe e500 lo slandard setling per Table 6-1.
SER500WW A0504 6-21

Inspiratory and Expiratory Hold
~ 1 Press and hold the Insp Hold bUllon lor 2 seconds. Verify that the
~ monitored ti is approximately 2 seconds.
2 Press and hold the Exp Hold bullon lor 2 seconds. Verify that the eSOO
does not deliver a breath lor approximately 2 seconds.
3 Re-set the eSOO to standard test settings (Table 6-1).
Volume Target Pressure Control (VTPC)
1 Set the eSOO to Vol Target Pressure Control SIMV.
2 Set the PUmit 10 40.
3 Set the pressure monitor to read Ppeak.
4 Using a calibration analyzer, verify that the delivered inspiratory tidal

volume is 500 mL ± 10%.
5 Set Plimit to 5 CmH20 (S mbar) below the monitored Ppeak value.
6 Verify that the alarm message Volume Target Not Met is displayed in 1he
message window.
6-22 SER500WW A0504

SECTION 6
7 Sel Ihe PUmlt lo 40.
8 Verify Ihal Ihe alarm is cancelled and delivered inspiralory lidal volume is
500 mL ± 10%.
9 Re-sel the e500 lo standard test settings (Table 6-1).
Loss of Power Alarm and Battery Operatlon
1 Disconnect the power cord Irom the AC power source.
2 Verify that the messages AC Power Loss and Battery Back Up are
displayed in Ihe message wondow. Verify that the audible alarm sounds,
the Power Fail indicalor Ilashes, and Ihe Internal Battery indicator lights.
Malns
3 Verify that at leasl 3 bars 01 Ihe charge bar graph are lit.
4 Reconnecl Ihe power cord to the AC power source.
SER500WW A0504 6·23

Expiratory Tidal Volume
Adaptar tuba
P/N TUB306P
Connection lo
calibration analyzer
readout
'"
Callbratlon
analyzer
Figure 6- 8 Expiratory tidal volume test setup
6-24 SER500WW A0504

SECTION 6
Expiratory tidal volume (cont)
1 Using an adapter tube, connect the calibration analyzer between the

expiratory Iimb 01 the breathing circuit and the expiratory inlet 01 the
ventilator and remove the RP20 resistor Irom the patient breathing circuit
(see Figure 6-8).
2 Set the calibration analyzer to measure the expiratory volume in ATP

mode.
3 Set the eSOO VT to 200 mL
o
4 Set the eSOO V (Flow) to 30 Umin.
5 Record the monitored values shown on both the calibration analyzer and
the eSOO VTE display on the eSOOTest Record sheet. The two values
must be within 20% 01 one another to pass this test.
6 Repeat the test with VT settings lor SOO mL, 1.0 L, and 2.0 L.
'-
SER500WW A0504 6-25

eSOO OVP TEST RECORD SHEET
Hospital or Organization
GDU serial Number Hour Meter Software Rev.
Control Panel serial No. Software Rev.
service Technician Date
Released by Date
Test Equipment: ID No. Electrical Safely Test Tal. Value

Calibration Analyzer Ground resistance <o.tn
Oxygen Analyzer Max leakage current <100~ A
Electrical Salety Analyzer
Digital Multimeter Main Flow (L/min)

set Actual TSI Certilied BTPS
analyzer comoonsated
Test Pass 5 3-5 4-6
Front panel LEO check 10 8-10 9-11
Pneumatic leak test 20 16·20 4-6
F1Ü2
40 32-38 37-43
Loss 01 gas alarms (air/02) 60 50-56 57-63
Main 1I0w 80 66-76 75-85
Bias Ilow
100 84·94 95-105
Inspiralory time InsD. Time (sec)
Respiratory rate Set Tol. Range
I:E ratio 0.25 0.2-0.3
Pressure control 0.5 0.4-0.6
Pressure support 1.0 0.9-1.1
Prox IIne purge 2.0 1.9-2.1
Ptrig sensitivity 3.0 2.9-3.1
PEEP/CPAP Resl ¡ratorv Rate Ib/min)
VE alarms, high, low & BUV set Pass Tol. Range
Manual inllation 5 4·6
Insp. Tidal volume 10 9-11
Prox. Line disconnect 20 19-21
Alarm silence 40 39-41
High Paw alarm 60 59-61
Low Paw alarm 80 79-81
6-26 SER500WW A0504

SECTION 6
a500 OVP TEST RECORD SHEET (CONTINUED)
External alarm silence (option) Pressure Control (cmH20)

Sigh lunction Set Actual Tal. Range
Insp. and exp. hold 10 9-11
VTPC Vol. Targe Pressure Control 20 18-22
Loss 01 power/battery operation 30 27-33
Exp. Tidal volume (VTE) 60 57-63
Pressure SUDDort (cmH20' FI02

Set Actual Tal. Range Set Actual Tal. Range
OFF O 21 21-24
10 >10 40 37-43
20 >20 60 57-63
30 >30 80 77-83
50 >50 100 97-100
Pressure SUDDort (CmH20' Exp, Tidal Volume
Set Actual Tal. Range Set lITE Display Analyzer Display
200mL 180-220 200
500mL 450-550 500
1.00L 900-1.1 1.00
2.00L 1.8-2.2 2.00
PEEP/CPAP
Set Actual Tal. Range
3 2-4
5 4-6
10 8-12
20 18-22
30 27-33
45 42-48
SER500WW A0504 6-27

Appendix A. Theory of Operation
Inhalation System A-1

Exhalation System A-3
Electronics A-4
Safety Mechanisms A-4
SER500WW A0504
APPENDIXA
The e500 Gas Delivery Unit (GDU) ineludes these subsystems:
• Inhalation system
• Exhalation system
• Electronics
• Safety mechanisms
INHALATION SYSTEM
The inhalation system, shown in Figure A-1, supplies gas

according to the user-selected breath delivery settings.
~,
AJr lnlet
fe9Ul.Itor filt«
,..
'""""
Mlxed gas sample to

oxygen sensor
Figure A-1. Inhalation System
Supply gas enters the inlet filters (one for oxygen and one for air)
at a pressure of 30 to 90 pounds per square inch gauge (psig).
Each inlet filter traps particles as small as 40 microns and includes
a water trap 10 collect any water in the supply gas.
The filtered supply gas lhen enters a regulator that regulates

pressure from 30 to 90 psig down to 15 psig. Transducers monitor
pressure at Ihe regulators, and generate a low inlel pressure alarm
in case of an excessive pressure drop at either regulator.
The regulated gas enlers the servo valves, which control the flow
of gas to the palien!. A Servo Valve Calibration creates a lookup
table of the currents required to generate a range of flows from the
servo valve. The lookup table allows the ventilator lo largel the set
flow as quickly as possible, and feedback from flow sensors every
10 milliseconds allows the ventilator to refine flow delivery.
Because the lookup table is unique 10 each combination of
regulator and servo valve, the Servo Valve Calibration must be
rerun when either component is replaced. Most 01 the gas
pressure drops across Ihe servo valves, and gas exiting the servo
valves is elose 10 patient pressure.
SER500WW A0504 A-1

THEORY OF OPERATION
Downstream of the air and oxygen servo valves are flow sensors.
The microprocessor provides a closed loop control system
between the sensors and the valves to regulate the flow output of
the valves. Each flow sensor is a hot wire anemometer: as gas
flows through the sensor, it cools the wire. The flow sensor adjusts
power lo keep wire temperature constant, and the power required
relates to the Ilow across the wire. Each f10w sensor is lactory-
calibraled for air or oxygen.
Air and oxygen then enter Ihe mixing chamber, where they are
combined using a static blender and a screen mesh. The
blended gas exits to the patienl circuit through the inspiratory
manifold. The inspiratory manifold also includes the emergency
intake/reliel valve.
A small tube Irom the inspiratory manilold uses a venturi flow to

sample a small amount 01 mixed gas lor the oxygen sensor, where
it is monitored and compared to the set F¡02. Because the oxygen
sensor is sensitive to changes in atmospheric pressure and
temperature, the ventilator calibrates the oxygen sensor at power
up and periodically during normal operation. During calibration, the
oxygen calibration solenoid is energized and sends 100% oxygen
(from the oxygen inlet) lo the oxygen sensor for about three
minutes. Ventilator software assigns an FI02 01 1.0 to the voltage
read during calibralion. II selected in the monitor window, the FI02
display shows "---" until the calibration is compiete.
During exhalation, the inhalation system supplies a bias flow of 3.0

Umin through the patient circuit to Ilush exhaled C02 and stabilize
temperature, humidity, and baseline pressure. If bias flow exiting
the exhalation system drops, the inhalation system increases f10w
output to compensate for a possible leak. Maximum leak
compensation is determined by the patient type (Ped/lnfant = 8.0
Umin, Adult = 15.0 Umin).
The ventilator uses proximal pressure tubing to sense pressure at

the patient wye. A low flow 01 approximately 0.05 Umin of air
through the proximal pressure tubing keeps moisture from
collecting in the proximalline during normal ventilation. When the
ventilator is powered down but still connected to gas (for example,
when the power switch is toggled to Standby position or during a
Device Alert), the proximal pressure tubing supplies 8.0 ± 2.0
Umin of air to the patient if possible.
A transducer monitors the pressure of the internal ventilator

compartment, aeting as a backup to the proximal pressure
transducers. A proximal transducer rezero solenoid maintains an
accurate zero point far the proximal pressure transducers by
opening periodically to note the voltage that equals atmospheric
(zero) pressure.
A-2 SER500WW A0504

APPENDIX A
EXHALATION SYSTEM
The exhalation system, shown in Figure A-2, measures the

Ilows and volumes 01 gas exhaled Irom the patient circuit
and controls the exhalation valve to allow exhalation and
maintain PEEP in the patient circuit.
-....
-
.....
Figure A-2. Exhalatlon System
Because gas exhaled Irom the patient is humidilied to

100% relative humidity, the expiratory block ineludes a
water trap to collect condensate that lorms as the exhaled
gas cools. The water trap plunger eloses the water trap
port when the bowl is removed ler emptying, eliminating
the hazards 01 spraying or circuit pressure loss.
The heater then heats gas Irom the expiratory block to

prevent lurther condensation in the exhalation f10w sensor.
The exhalation f10w sensor includes a screen that creates a
known pressure drop (determined by the diameter 01 the
screen wires) at various f10w rates. By measuring the
pressure belore and alter the screen, the ventilator
determines the f10w 01 the exhaled gas. The exhalation f10w
sensor is lactory-tested, and does not require lurther
calibration. A re-zero solenoid maintains an accurate zera
point lor the exhalation f10w sensor transducer by opening
at power up and periodically during normal operation to
note the voltage that equals atmospheric (zero) pressure.
Gas Irom the exhalation f10w sensor f10ws to the exhalation

valve. The exhalation valve ineludes a flexible silicone
exhalation diaphragm. Orive pressure Irom the jet pump
opens and closes the diaphragm to allow inspiration,
exhalation, and maintain PEEP.
The Exhalation Solenoid valve is a small servo valve that

varies its current to control the outlet f10w to the exhalation
valve diaphragm. Gas Irom the Exhalation Solenoid valve
enters the jet pump, where it f10ws through a jet nozzle to
create drive pressure to the exhalation valve diaphragm.
SER500WW A0504 A-3

THEORV OF OPERATION
A pressure transducer thal monitors exhalation drive line pressure

tells the Exhalation Solenoid to increase or decrease its output to
achieve the correct drive pressure so thal measured PEEP equals
sel PEEP. In case 01 a circuit disconnect or large brealhing circuil
leak, these relerence pressures help avoid supplying excess
pressure in an eflort to compensale lor a disconnect. Excess Ilow
Irom the jet pump venls Ihrough the mufller.
ELECTRONICS
Power to the venlilator enlers the AC inlet, which connects to the

power supply. The power supply converts alternating current to
direct current, and accepts any specilied voltage or frequency
withoul adjustment.
Direct current Irom the power supply enters the OC-OC power
supply PCS, which supplies operating voltage to other PCSs,
including charging lor the internal battery. The OC-OC power
supply PCS also powers the lan, hour meter, and heater.
The Main PCS accepts inpul Irom oxygen sensor, air and oxygen
servo valves, and acts as motherboard lor the venlilator. The Main
PCS powers and receives signals from the Analog PCS.
The Sack Panel PCS includes circuilry lor the alarm volume '-_
control as well as the lollowing connections: serial port, Control
Panel cable, Graphics Display Module cable, Remote Alarm cable,
External Alarm Silence cable, and External Sattery cable.
The Analog PCS receives signals Irom Ihe Ilow sensors and
contains all venlilalor pressure Iransducers.
The Solenoid PCS contains all valve conlrols (solenoids) excepl lor
the air, oxygen, and exhalation servo valves.
SAFETV MECHANISMS
The e500 ventilalor provides Ihe means to relieve excess pressure
or allow patient access lo ambienl air, il necessary. In Ihe case 01 a
device alert, excess pressure, or power down wilh gas supplies
connecled, Ihe software opens Ihe exhalation valve and
emergency inlake/relief valve, and a power-down solenoid delivers
8.0 ± 2.0 Umin 01 air (or oxygen il air isn't available) through Ihe
proximal pressure tubing.
Venlilator hardware salety mechanisms acl as backups to the

software safety mechanisms. If software cannot manage an
excess pressure condition, the exhalalion valve relieves pressure
at about 135 CmH20 (132 mbar) and Ihe emergency intake/reliel
valve vents al aboul 140 cmH20 (137 mbar).
A-4 SER500WW A0504

Appendix B. Ordering and
Contact Information
Ordering Parts and Kits from

Customer Service 8-1
To Contact Technical Support 8-4
To Return Your eSOO lor Repair 8-4
SER500WW A0504
APPENDIX B
Ordering Parts and Kits from Customer Service
This seetion lists lield-replaeeable parts and maintenance kits lor

the e500 VentilatoL For more inlormation about parts or ordering,
contae! Newport Customer Serviee:
Telephone (voice mail):

800.451.3111, extension 282 (only in USA)
949.642.3910, extension 282
Fax:
949.548.3091
Customer Serviee department hours:

Monday through Friday, 8:00 am to 5:00 pm (USA Pacific Time)
NOTE: For complete listing 01 the e500 parts, see Appendix C

Diagrams and Sehematics with Parts Lists.
Table 8-1. Gas Delivery Unit Serviceable parts
Description Part Number

Battery, internal, 12 VDC, 7.2 A BAT1800P
Buzzer, alarm BZR1001 P
Check valves, erossover VLV1805P
Diaphragm, exhalation valve assembly PPT1805A
Flow sensor, air FTD1800P
Flow sensor, oxygen FTD1801P
Fuse, 2A slo-blo, 5 x 20 mm, two eaeh (used in AC power unh) FUS1802Q
Hour Meter MTR1800M
Oxygen sensor R125P03-002
PCB, analog PCB1805A
PCB, back panel PCB1840A
PCB, OC-OC power supply PCB1831A
PCB, main (does not inelude EPROMs) PCB1800A
PCB, solenoid PCB1820A
SER500WW A0504 8-1

OROERING ANO CONTACT INFORMATION
Table 8-1. Gas Delivery Unit Serviceable parts cont.
Deseription Part Number

Power eord, 120 YAC (AC wall supply to AC input) PWR1500P
Power supply PWR1800P
Regulator air/oxygen inlet (2 ea) REG1800P
Regulator, safety valve REG1802P
Switch, power SWI1800P
Valve, servo, air SV01805P
Valve, servo, oxygen SV01805P
Water trap/filter, air/oxygen (2 ea) WTRt800P
Finger guard and filter, fan assembly GRD1800P
Exhalation Flow Sensor Kit FSK1800A
Table 8·2. Control Panel Module (CPM) Servieeable parts
Membrane switch assembly (ehoose eorreet suffix tar PNL1619A-X

language required e.g. far Japanese the part number wauld English-1
be PAL1619A-2) Japanese-2
Freneh-3
Chinese-4
Spanish-5
Message window MOD1800P

Oplical encoder ENC1800P
PCS, control panel (does not include EPROM) PCS1810A
Table B·3. Overhaul and preventive maintenance kits
Overhaul Kit (par! number OVL500A) ineludes:

lnlet filter and o-ring JFK100P 2
Exhalation valve diaphragm DlA1800M 1
Air and oxygen inlet regulator rebuild kit RRK1800P 2
Exhaust muffler SIL1801 P 1
Sattery SAT1800P 1
Exhalation valve poppet assembly PPT1805A 1
Preventive Maintenance Kit (PMK500A) ineludes:
Inlet filter and o-ring JFK100P 2
Exhalation valve poppet assembly PPT1805A 1
8-2 SER500WW A0504

APPENDIX B
Table B-4. Regulator rebuild kit
Regulator rebuild kit (RRK1800P) ineludes:

Valve spring, 2.21 Ibfln .56 long N/A 1
Nitrile ball N/A 1
O-ring, nitrile N/A 1
Valve seat, acetal N/A 1
Slip ring, aeetal N/A 2
Diaphragm N/A 1
Table B·5. Exhalation Module Assembly
Exhalation Module Assembly (EXH1800A) ineludes:

Coupling, heat exchanger CPL1BOOM 1
Cup, water trap CUP1BOOP 1
Plunger, water trap PLU1 B01 M 1
Support plunger, water trap PLU1BOOM 1
O-ring, 117 silicone ORGS117P 1
O-ring, 014 silicone ORGS014P 1
Spring, water trap SPR1B01 P 1
Screw, captive panel, 6-32x25/32 SCC632P 4
Gasket, m5 GKT1BOOP 2
Plug vent jet hsg clippard PLG400P 2
Fitting, 10-32 unf to 1/Bid hose FTG1B13P 2
Screen assembly SCN1800A 1
O-ring silicone #32 ORGS032Q 2
Coupling exhalation valve CPL1802M 1
Exhalation valve final assy EXH1801A 1
SER500WW A0504 B-3

OROERING ANO CONTACT INfORMATION
TO CONTACT TECHNICAL SUPPORT

Contacl Newport Medical Inslrumenls Technical Support using
one 01 lhe conlact information numbers below.
Phone: 800.451.3111, extension 500 (US only)

949.642.3910, extension 500
Fax: 949.645.2049 (technical service dept.)

email: lechsupport@NewportNMl.com.
Email: TechService@newportnmi.com
For mainlenance, warranty, or non-warranty repairs: dial extension

500 to reach lhe Technical Service departmenl.
For other relurns: dial extension 282 lo reach the Cuslomer

Service departmenl.
TO RETURN YOUR eSOO fOR REPAIR

Follow these steps lo relurn your e500 Ventilalor lor repair:
1 Oblain a returned goods aulhorizalion (RGA) number Irom

Newport Technical Support al the numbers given above.
The RGA number helps lo idenlily your repair and avoid
service delays.
2 Unless requesled to do olherwise, remove all accessories

Irom the ventilalor except lhe inlet waler traps. Do nol
send accessories to Newport.
3 Package the ventilator in the original packing material, il

available. II the original packing material is not available,
call the Technical Service departmenl to order a
replacement box. Package parts or accessories (il
requested) lor sale shipping (original packing materials are
not required).
4 Address the shipping label to Newport's courier delivery

address, including the RGA number:
Newport Medical Instruments

760 West 16th Street
Building B
Costa Mesa, CA 92627
USA
RGA Number: _
B-4 SER500WW A0504

Appendix C. Diagrams and Schematics
Pneumatic System C-3

eSOO GDU System Wiring C-S
CPM System Wiring C-7
Final Box Assembly .. ._ C-9
Control Panel Module C-11
Electronic Box Assembly C-14
Pneumatic Box Assembly C-19
Exhalation Module Assembly C-23
SER500WW A0504
APPENOIX C
APPENOIX C OIAGRAMS ANO SCHEMATICS
The drawings and sehematies presented in this manual are lor

relerenee purposes only. It is possible that later versions 01 these
doeumenls may beeome available alter this manual prinl dale.
Newport Medical Inslrumenls will provide, upon requesl and lo
qualilied persons, any and all diagrams, lechnieal drawings and
olher inlormalion neeessary lo repair, mainlain or serviee Ihe e500
Venlilalor syslems. Conlael Newport Medieal Instrumenls
Teehnieal Support (sea Appandix B) lor inlormalion.
Pneumatic System Diagram
eSoo GDU System Wiring Diagram, Gas Delivery Unit
eSOO CPM System Wiring Diagram
Final Box Assembly
Control Panel Module Assembly
Electronies Box Assembly (2 sheets)
Pneumatic Box Assembly (3 sheets)
Exhalation Module Assembly
SER500WW A0504 C·1

APPENDIX C
PARTS lIST, PNEUMATIC SYSTEM

Part number Description Qty Item No.
FTG1814P FITTING, 3/32 ID TUBE TO 1/16 ID TU BE 1.00 20
FTG1815P REDUCER, 1/8 X 1/16 WHITE, NYLON 4.00 21
FTG1817P FITTING, MALE 1/161D HOSE 2.00 22
RES15030P RESTRICTOR, .003, INLlNE 1/16" ID TUBE 3.00 30
RES1509P RESTRICTOR, .009, INLlNE, 1/16" ID TUBE 1.00 31
RES1805P RESTRICTOR, .005 FILTERED ORIFICE 2.00 34
TEE1550P TEE, 1/16 TUBE 1.00 40
TEE1553P TEE, 1/16 TO 3/32 BARBS, WHITE, NYLON 2.00 42
TEE1554P TEE, 3/32 TO 1/16 BARBS, WHITE, NYLON 5.00 43
TUB1200P TUBING SILlCONE 1/8 ID 1.20 50
TUB174P TUBING, YELLOW POLY, 3.2MM 118" OD 6.34 51
TUB181P TUBING, BLUE POLY,4MM 5/32" OD X 2.5MM ID 0.89 52
TUB184P TUBING, YELLOW POLY,4MM 5/32" OD X 2.5MM ID 1.57 53
TUB195P TUBING, 1/40D GREEN 1.71 55
TUB105P GREEN URE TUBING 1/16 X 1/8 0.46 56
TUB102P RED URE TUBING 1/16 X 1/8 1.59 57
TUB106P BLUE URE TUBING 1/16 X 1/8 0.21 58
TUB100P CLEAR URE TUBING 1/16 X 1/8 1.27 59
TUB103P ORANGE URE TUBING 1/16 X 1/8 0.13 60
YCN1800P Y CONNECTOR 1/16" HOSE, WHITE, NYLON 2.00 70
YCN1801P Y CONNECTOR, 3132, WHITE, NYLON 2.00 71
ELB1802P STEM ELBOW 1/4"OD X 1/4" OD 1.00 138
TUB301P BLUE TRANS TUBING 1/8' X 1/4' 2.50 73
TEE18000 Tee, Reducer 1/8 x 1/16 3.00 74
TEE1801Q Tee, Reducter 1.00 41
VLV1805P Check Valve - 1/16" Barb 2.00 72
ELB1800P ELBOW, 1/8"OD X 10-32 UNF MALE 1.00 139
CPL100P COUPLER HEX 1.00 140
CON200P CONNECTOR 1/8T X 1O-32M 1.00 141
RES1811P RESTRICTOR,.008, INLlNE, 1/16 BARBED, NICKLE 1.00 142
SER500WW A0504 C-2

Newport E 500

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lhe Newport

NEWPORT MEDICAL INSIRUMENTS, INC.

seetion 2 Maintenance, Overhaul & Software Upgrade

Section 5 Calibration Procedures

Section 6 Operational Verification Procedure

SER500WW A0504 ¡ii

Maintenance & Overhaul Intervals 2-1

It is very important to read and understand all of the information in

Please review all warnings and cautions in this manual belore

WARNING A WARNING describes a condition that can cause

Caution A Caulion describes a condilion Ihal can cause

NOTE: A NOTE emphasizes information Ihat is important or

Inspection: examination 01 actual condition.

Service: measures to maintain specified condition.

Repair: measures to restore to specilied condition.

Maintenance: inspection, service, and repair where necessary.

Preventive Maintenance: maintenance performed at regular

Operational Verification: a routine verilication procedure to

Overhaul Procedure: a procedure lor replacing key components

SER500WW A0504 1-1

Please review aH warnings and cautions in this manual belore

Warnings and Cautions appear throughout this manual where they

To maintain grounding integrity, connect only to a hospital

DANGER: there is a risk 01 explosion if.used in the presence of

Before returning to patient use, the e500 ventilator must pass

AH ventilator service or repair must be performed by a

Use extreme caution when working inside the ventilator while it

Use standard antistatic techniques when working inside the

Clean aH external parts 01 the ventilator prior to service.

Mains voltage must correspond to the voltage range selected

Do not place containers of liquids near the ventilator. Liquids

NOTE: Use the tools specilied in the manual to perform specilic

1-2 SER500WW A0504

Symbol Labeling Symbol Labeling

'tll- Alarm silence Paw Airway pressure

O Batlery Psupport Pressure support

.h. Deceleraling waveform Pbase Base pressure

n Square waveform Pmean Mean pressure

J Respiralory rate Pplat Plaleau pressure

ftot Total respiralory rale or

ti Inspiralory time VE Expiratory minule

<b Off/Slandby (power)

_1 Adull palienI VTP~

SER500WW A0504 1·3

Federal Law in the United States requires traceability of this

The information in this manual is the sole property of Newport

1-4 SER500WW A0504

Courier deliveries: Newport Medical Instruments

Phone numbers: Toll-free within the United States:

Fax numbers: Main fax: 1.949.548.3091

Technical Service fax: 1.949.645.2049

Corporate Office Monday through Friday, 8:00 am to 5:00 pm

Teehnical Serviee Monday through Friday, 7:00 am to 4:00 pm

SER500WW A0504 1-5

MAINTENANCE & OVERHAUL INTERVALS

The Preventive Maintenance procedure should be perlormed once

Perform the Overhaul Procedure every 5 years or 25,000 hours,

AII servicing or repair 01 the ventilator must be carried out off

Hazardous voltages are present inside the ventilator. Use

To maintain grounding integrity, the ventilator must be

OANGER: there is a risk 01 explosion il the ventilator is used in

Belore returning to patient use, the eSOO ventilator must pass

AII ventilator service repairs 01 the e500 ventilator must be

To prevent damage Irom ESO and possible lailure 01 the