KILN DAILY JOB LIST

SL. NO. DESCRIPTION

1 Cooler water spray nozzles cleaning.
2 Cooler hydraulic oil water line basket filetr cleaning.
3 Cooler water spray water line basket filter.
4 Kiln tyre greasing.
5 Kiln girth gear spray pattern checking.
6 UT pump water filetr cleaning. Every 2 days
7 All JPF venting lines hammering.
8 All air slide and preheater 1st floor blowers filters cleaning.
9 Kiln HTD pump oil filter and grease filter (pressure and return line) cleaning. Every 2 days
10 Cooler air blasters checking.
11 Fan bearing housings cleaning
12 Kiln,cooler and blending silo check list
13 Preheater 1st floor chain conveyor pins and circlips checking.
14 Cooler chain conveyors checking.
15 Cooler baghouse hopper hammering.
16 Preheater 1st twin cyclone hammering.
17 Oil room cleaning
DAILY WEEKLY
B C
B C
C
G
B C

B C
B C

WEEKLY
B
G
B C
B C
B C
B C
G
 Pending Job list

SL. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1
2
3
4
5
6
 Pending Job list

DESCRIPTION
481 BL1 NRV checking
481 BL1 &2 butterfly valve replacement
481 BL2 bearings greasing
Kiln girth gear spray nozzles, grease line and air filetrs cleaning
Kiln tyre 1,2 & 3 guide block s cracks checking
Kiln tyre-1 supporting roller bearing no. 2 & 3 oil replacement
Kiln tyre-3 supporting roller bearing no. 1 oil replacement
Kiln girth gear reject grease removing
kiln tyre 3 shimmimg 2mm
Cooler hydraulic oil online filetrs replacement
Cooler fan 4,5,7 & 8 bearings checking and greasing
Cooler hydraulic spare cylinder seals replacement 5 nos.
Kiln inlet seal cylinders checking and overhauling
TAD damper actuator overhauling
kiln inlet air blaster nozzles replacement 4 no's
kiln inlet castable boxes patching
Preheater 1st floor water line leakage arresting
Preheater 1st floor twin cyclone bottom working platform
Preheater 1st floor feed pipe air blaster not working
Cooler baghouse filetr bags cleaning and replacement
Cooler hydraulic oil heat exchanger tube sleeve replacement
Clinker silo 491 FN23 damper checking and filetr bags cleaning
Diesel pipe line modification ( Ground floor pump to burner platform tank) for project dept. requirement
DPC 1 & 2 rollers greasing and chain lubrication
Kiln supporting roller bearings shaft seal rope replacement
UT pump inspection and service inpresence of service engineer
Kiln tyre shim cutting 25 no's as per drawing
Puller plate fabrication 800X150sq hollow box with 20mm plate 2 no's for work shop hydraulic press
Cooler baghouse main air line tapping valve 3/4" replacement

SAFETY POINTS
Preheater ground floor aletrnate fuel drive chain guard
Preheater 2nd floor oil tank hand rail
Preheater 1st floor stair case side water pipe line leakage
Preheater 6th floor cyclone hand rail
preheater 4th floor cyclone hand railing
Preheater1st floor towards rawmill approach angle cutting