AMOL ANANDRAO JADHAV

Contact No.: +919922770806

Email Id: saytreen@gmail.com
1980amoljadhav@gmail.com

SR. PROJECT & COMMISSIONING ENGINEER

Looking for challenging assignments in the field of Automation across World.
SUMMARY
A well-qualified and result-oriented professional with more than 7 years of experience in the domain of industrial
automation. Has hands-on experience in programming, hardware & project commissioning, and has the ability to
work on various technologies like Robotics & Automation, Oil & Gas Sector, Thermal Power Plant, Nuclear Power
Plant, Hydel Power Plant, and Oil Refinery. Is highly adept at Project Execution Review Techniques, Critical Path
Measurement (PERT-CPM), and Project-Planning. Possesses expertise in handling HRSG & IGCC (Integrated
Gasification Combustion Cycle), Manufacturing Execution System, and Manufacturing Information System.
Pharmaceutical Sector-FDS, FRS, URS, Installation and Operational Qualifications Level and 21 CFR Compliances.

KEY SKILLS
 Programming, Hardware & Project Commissioning
 Computer Programming Knowledge  Creative Thinking
 Equipment Problem Troubleshooting  Detail Orientation
 Complex System Testing  Excellent Communication Skills
PROFESSIONAL EXPERIENCE
1. M+W GROUP & AART INTEGRATED PROJECTS, GERMANY. (Working as a Freelancer March
2017 to till date)
 SIEMENS Software S7400, Win CC/PCS 7/TIA Portal v13.
 Unidirectional Air Flow, Laminar Air Flow, Mobile Unidirectional Air Flow in clean room.
 URS, FRS, FDS & IQ, OQ, PQ in Pharmaceutical.
 Gap Analysis, Deviation Reports, Risk Assessment, Validation in Pharmaceutical.
2. CONTROL & AUTOMATION PVT. LTD. Doha, Qatar (Working as a Freelancer from Oct 2016
to March 2017)
Technology
 SIEMENS Software S7200, S7300 & S7400 etc.
 Win CC/PCS 7.
 Schneider- Vijeo Citect V7.20
 Rockwell System.
3. ANTARA TECHNOLOGIES PVT. LTD. (PUNE, INDIA) Apr
2015 to Oct 2016
Designation: Project Execution & Commissioning Engineer.
Technology
 Rockwell System (Allen Bradley, RS LOGIX5000, MODBUS, Fiber Optics, DI-DO, AI-
AO Cards and all Rockwell Hardware’s)
 Rockwell Software (SCADA-FTView SE/ME, FTVP, FTTM, FTPC, FTAC etc.)
 SIEMENS Software S7200, S7300 & S7400 etc.
 MITSUBISHI.
4. DVS TECHNOSOFT PVT. LTD. (PUNE, INDIA) Dec
2011 to Apr 2015
Designation: Sr. Project & Commissioning Engineer (to Represent Rockwell Automation, Pune)
Technology
 Rockwell System (Allen Bradley, RS LOGIX5000, MODBUS, Fiber Optics, DI-DO, AI-
AO Cards and all Rockwell Hardware’s)
 Rockwell Software (SCADA-FTView SE/ME, FTVP, FTTM, FTPC, FTAC etc.)
 SIEMENS Software S7200, S7300 & S7400 etc.
5. KUKSONS ELECTRONIC PVT, LTD. (PUNE, INDIA) Jul
2010 to Dec 2011
Designation: Project & Service Engineer
Technology
 SIEMENS PLC LOGO, S7200, S7300 & S7400, HMI/SCADA etc.

INDUSTRIAL TRAINING
 I have undergone 3 Months Industrial Training at 3AIA (Aurangabad, India), and handled
technology viz., SIEMENS PLC, Allen Bradley PLC, Electro- Pneumatic, Mech-
Pneumatic, Valves & Actuators, JIG-FIXTURES etc.

PROJECTS

Primary Level
 Simple Project Completed with Programming, Hardware and Commissioning.
o Pick & Place Robot using PLC AB1100, GAS Degassing Machine by using PLC
LOGO, Industrial Washing Machine for Gear using PLC LOGO, Exide Battery
Washing Machine for using PLC LOGO, Paper Press Machine using PLC LOGO,
Simple Bending machine using PLC LOGO.
Vulcanization for Rubber Hose by using PLC LOGO in Polyrub Extrusion, Pune.
o Bijur Delimon, Pune for project of Spray Lubrication System on Girth Gear using
PLC LOGO.
o Bijur Delimon, Pune for project of Spray Lubrication System 3 Nozzle using PLC
LOGO.
o Bijur Delimon, Pune for project of Spray Lubrication System 2 Nozzle using PLC
LOGO.

Intermediate Level
 Programming and Project Commissioning done in:
o SPAN Associate, Pune for project of Oil Filtration System for using PLC S7300 &
HMI
Oil Filtration machine having pump station for oil tank. The oil in tank maintain by
chiller and Heater. Filtration by paper which absorbs unwanted material of oil and
filtered oil pass forward.
o Paranjape Auto cast Pvt, Ltd. Satara for project of Die-Casting Machine for using
PLC
S7200/SIWAREX & HMI
It is a sand molding machine, which mixes sand and Regjin by checking weight of
both, and after that it makes mold for casting
o Bijur Delimon, Pune for project Spray Lubrication System of Dual Line using
S7300
o Bijur Delimon, Pune for project Spray Lubrication System -Refilling pump station
using S7300
o Matrix Automation’s, Pune for project Vertical Radial Milling Machine for using
PLC S7200
o Engine Gear Box Transfer Conyers in Assembly Line at Transmission PU
(Performance Unit) for Mahindra & Mahindra, Kandivali, Mumbai, India
End User: - Mahindra & Mahindra, Kandivali, Mumbai
Partners Venders:-Dimension Engg. Pvt. Ltd. & PARI Pune
The project was Transmission of Gear Box on a Conyers. The Conyers is arranged in
square in Transmission PU section’s assembly line. Individually operation is performed
on each part of Conyers on Gear box. The direction of transmission is changed by
Rotating Conyers, which is pneumatically operated by FESTO Cylinders. During the
 Transmission, the Gear Box stopped by pneumatically operated by FESTO Cylinders.
The Conyers motion both forward and reverse operated by Bonfiglioli Motor with
Warm-Gear. All the Pneumatic Action and Conyers Motion both forward and reverse
along with Trip Controlled by Logics
Logic has developed in S7200-SIEMENS.
o ICL Cement, Andhra Pradesh. By Bijur Delimon, Pune for project Spray
Lubrication System of Dual Line.
Bijur Delimon, Pune, India for project Spray Lubrication System - Refilling pump
station without PLC. It is relay logic without PLC operation in cement plant. The
system works on both Remote and Local Mode. System starts only when there is no
major fault. The pumps station starts and spray lubricant on Moving of Girth gear. For
certain time, lubrication stops and repeats again. Cycle is continuing for a long time. If
fault will occur, then system will stop till to fault not clear.

Higher Level
Project Commissioning and Service done in:
 TATA MOTERS, India on Allen-Bradley controller 1756 L-62 series, EN2DN, HMI
Pannelview 1000 etc. Robot-Fanuc M290ia 600kg.
Customer: TATA MOTORS
Client: COMOU
Partner Vendors: PARI and DEMAG Crain’s
Programming done in RS logix5000 L62 V16 for all Robot station with includes lift and carry.
HMI screen developed and modification in Factory talk view ME for Pannelview 1000.
Short Description:
There are Five Robot station and Nine Manually station on a Line assembly. Line assembly
having
Lift and carry system, the car chassis rest on shuttle of lift and carry system. Of Gantry X-Y axis
(Robot).
When it comes at Robotics Station Geo-spotting and Re-spotting done by Robot. After
completion of Spotting,
Lift and carry start and chassis move forward to next Robot-station or Manually-station.
Lift and carry moves forward by giving Authorization when operation of spotting will complete.
Spotting and welding done at Robot-station by Robot and in Manually-station by a Man.
System will start only when all Condition are healthy e.g. Air Pressure, water Pressure, sealant
etc. and
No Major fault e.g. Air pressure Fault, Robot Fault, water Fault etc.
Five Robot-station having different operation of robot i.e. Door welding, Roof welding, back
panel Welding etc.
Robot handles Gripper, Welding gun (both X and C gun).
In Manually station operation of spotting by manually.
The lift and carry station gives signal when chassis are come at robot station. Shuttle goes down
at the welding operation. That time all cylinder retracts to hold tightly the chassis .it extend
when Operation complete and shuttle will up to move forward.

 SCADA Development & Programming in MAHINDRA & MAHINDRA VEHICLE.

Chakan, Pune, India
Worked on Rockwell’s Factory Talk View (CPR9 SR3, 5.10 & CPR9 SR4, 6.10) software’s for
SCADA Development & for Data center FTPC, FTVP, FTTM, FTAC and MSSQL
Short Description:
Mahindra and Mahindra is a Vehicle Manufacturing company on the Bases of MES. MES
Known as Manufacturing Execution System.
In the MES system there are three layers, SAP, IT layer, Automation Layer, Field layer.
The IT Layer formed by two main Division FTPC & IDB (Industrial Data Base) the IDB
Consist of Operational data base (ODB), Production data base (PD), Shop operation services
(SOS) & SQL2005.
The Automation Layer formed by whole Rockwell systems of Logix 5000, FTSE, FTME, and
FTVP .and RS View 32 etc. Finally, the Field Layer is Shop-floor level. Mahindra and Mahindra
plant having eight basic shops for LTV TCF/BIW, U202 TCF/BIW, and W201 TCF/BIW
MNAL. These all shop automation by Allen-Bradley Controllers, HMI, and SCADA.
In the MES system order is generated at SAP level by Customers and The Order No, vehicle ID
No. along with
All details are configured in IT levels. This all data is move forwarded to Automation level or
shop-floor and according to this order the vehicle will manufacture. Simultaneously all
Information and data are stored in IT levels when vehicle being manufacturing.
Role of SCADA, there are two departments of SCADA.
1) MES SCADA displays all Shops, and manufacturing process of all shops along with vehicle.
All screens in SCADA show details of vehicle that provide by IT department & shop-floor. This
is the live data which monitors all shop-floors, assembly line, chassis line, Body Line, Lift, etc.
2) UTILITY SCADA displays power/energy, consumed in all shops of whole plant, specially
the voltage and current, power factor shown in SCADA.

 Project Commissioning Done in Mangalore Refinery Private Limited (MRPL),

Mangalore, Karnataka.
For the Project of Coke Drum Structure Package-CDSP commonly known as Delayed Coke
Drum.
Customer: MRPL
Client: Punjj Lloyd
Partner venders: Z & J (ZIMMERMANN & JANSEN), EMERSON, YOKOGAWA,
Cegelec Rurpumkin, Rotork.
Short Description: The main project structure developed by Punjj Lloyd. There are 4 number
of Coker Drum, namely by Drum-A, B, C, D. or Two Pair of Drum. Pair one Include Drum A-B
and Pair Two Drum Include C-D. The drum height is 300mtr. Apart of that a Fractionators and
Heater in system.
The Scope of Rockwell is to operate all MOVs (Motorized Operated valve) and SOV along with
all safety Interlocks.
The 84 No’s of MOV and SOV Operated by Manually with valve Sequence through
Logics/SCADA.
The sequence is:
1) Bottom Feed Isolation Valve.
2) Overhead to Fractionators Valve.
3) Overhead vapor vent Valve.
4) Bottom cooling water Valve (After Coking).
5) Blow Down Vapor Valve (After Coking).
6) Quench & Quench water.
7) Utility Valve after decoking.
8) Steam valve for steam blowing.
9) Switch valve.
After heating of Residue Oil Come from heater & Fractionators. The Residue Oil Enters in
Drum through Bottom Feed Isolation Valve. This valve mounted at Bottom of Drum. During the
 entering of Oil. Vapor will have formed in the respective Drum. The vapor again diverted to
Fractionators. By Overhead to Fractionators Valve. The Coke Formation Process start. After the
Coke formations, Certain Time Required for Cooling of Respective Drum. For Cooling Purpose
Bottom Cooling Water valve will operate and Vapor Come out in Drum which is diverted to
Fractionators again through Blow down Vapor Valve.
For the Process of Decoking. Rockwell System Gives a ‘DO’ Command to Z & J system. Z &
J system are specialized for Top and Bottom Unheading flange Open / Close by Hydraulically.
By receiving of ‘DO ‘Command, he opens the Top Unheading flange. And give Feed back to
Cegelec Rurpumkin through ‘DO’.
Cegelec Rurpumkin systems are specialized for water Cutting Tool & Jet. Once the flange will
open the Cutting Rod with Tool will enter in Drum. The height of Cutting Rod is exactly same
with Drum and it spread water at end of rod through a chuck. The high pressure water (200kg to
250kg.) cuts the Coke. After the cutting Tool along with rod depressurized and come back to
original position.
All the Cut Coke drains at the Bottom of Drum when the Bottom Unheading Flange will open.
The Quench & Quench water Valve Will Operate during this Process. Utility and Steam valve
used for maintenance purpose.
Four-way Switch valve are used to jointly connect next drum. The switch valves have two out
let for two drum and one Bypass and one Inlet. Suppose Drum B will be in Use that time valve
rotated towards to Drum B‘s Bottom Feed Isolation Valve.
Rockwell System Role: To Operate all MOVs and SOVs and Pump with Safe Guarding
Interlocking. System utilizes 1756-L63 Controller with Redundancies, Control Net CN2R/B for
12 Nodes, DI Cards 1756-IB16I of 76no’s, DO Cards-OB16E of 76no’s, AI Cards-IF6I of 8no’s
AO Cards-OF6CI of 8no’s divided in to 8 Marshaling Panel.
Third party Communication through MODBUS with YOKOGAWA by NETAIC Module
Connected with 1769-L35CR through RS485.Rockwell act as a Slave.
Rockwell Software: RSLogics5000 V19, FT View SE-6.1 for both Engineering and Operator
work stations.

 Project Commissioning Done in Bharamputra Crackers and Polymers Limited.

(BCPL), Duliajan, Assam, India.
Customer: BCPL
Consultants: EIL (Engineers India Limited)
Partner Venders: Schneider, GE for Gas Turbine, Honeywell, Danel, Emerson, BHEL for
Compressors, GE-Fanuc.
Rockwell System Role:
I. Panel Installation.
II. Cabling Scheduled as per P & ID.
III. I/O Mapping.
IV. Hot loop /Cold loop Checking.
V. Commissioning.
VI. Junction and TB Box Arrangement.
VII. MODBUS Communication with all Venders System.
VIII. Logics & SCADA development.
IX. Documentations & Handover with training.
X. SAT.

Short Description: - The aim of this Project is to compress the Rich Gas through Centrifugal Gas
Compressors of BHEL makes. The compression in 2 stages and after that the Compressed Gas
sent to next Station/Plant Operates on Lean Gas & Rich Gas. The Rich Gas Being Compress in
Two times by Centrifugal Gas Compressors. The Gas Compressors Moves by Gas Turbine of GE
LM2500 for Heavy Duty.
The Working is- Lean Gas Used to Start Gas Turbine (GT) and same for Combustions also. Once
the GT will start the Shaft of GT Mechanically Coupled to Centrifugal Gas Compressors via TSI-
Scheme Gear Box. And whole setup will oil during the Operation or Process by Lube Oil System.
The Rich Gas Enters in Plant and Store in Cartridge Drum. After that it Moves towards to Suction
Knock-Out Drum for 1st stage Compression (S.K.O.D.-1) The Gas Come out from S.K.O.D. and
enters in Compressors Inlet. Before Compression. After the Compression the Gas Discharged by
Compressors. And passes to Next S.K.O.D-2 for 2 nd Stage Compression. In Next Stage Gas come
out from S.K.O.D-2 and enters in Compressors Inlet. Before After the Compression the Gas
Discharged by Compressors. Both the two Gas Compressors Are Mechanically Coupled with GT
LM2500 via TSI-Scheme Gear Box.
After the both the Discharging of Gas it will passes through Fan Cooler Unit. The final
compressed Gas Shifted to GDU (Gas Dehydration Unit). The GDU is Complicated Once Unit
having main purpose is to Separate Dehydrated Gas as well as by Pass Lean Gas. Back to Plant.
GDU Section Contains Co-Oilseed & Separator, which Separate Water Molecules from Gas and
Process to Forward Next Glycol Contactor Drum. Glycol Contactor Mixes Lean Glycol in
Dehydrated Gas and Finally Gas Vapor Comes Out which is Enters in Gas and Glycol Scrubber
Drum with Outlet of Rich Glycol. Glycol Scrubber Drum Separate Gas in Three Outlet One is
striping Gas and Lean Gas to again bypass and Last Product Dehydrated Gas. Glycol and Striping
Gas Circulated within the Process through Glycol Tank & Re-Boiler.
The Rich Gas Enters in Flash Drum and it then filtered through to store in Rich Glycol Cartridge
Filter. Also used as a Fuel for Re-Boiler. Re-Boiler is use for Heating of Glycol.
Rockwell has operated Utility System Over all Plant Are Air Dryer, Instrument Air and Air
Reservoirs for Emergency Shut Down, Raw Water Pumps. Compressors. Filter & lay down,
Metering of Lean Gas.

Rockwell System Role: To monitor all Kinds of Transmitter’s and Indicator’s in SCADA, Logics
for Utility System of Pump with Safe Guarding Interlocking, MOVs & SOVs, and Compressors
Logics.
System utilizes 1756-L63 Controller with Redundancies and Control Net CNBR/E with 6 Node,
DI Cards 1756-IB16D of 18no’s, DO Cards-OB16D of 13 nos’, AI Cards- IF16 of 36no’s, AO
Cards- OF8 of 8no’s.

Third party Communication through MODBUS with Schneider and Emerson and Bentley
Nevada for Vibration Monitoring System –Machine Monitoring System. Rockwell worked as a
Master Role, Through Serial RS485 Communications by using NETAIC –SM2 Cards. Rockwell
acts as a Slave with Honeywell System through Serial RS485 Communications by using
NETAIC.1769 L35CR used for MODBUS Controller.

Rockwell Software: RSLogics5000 V19, FT View SE-6.1 both Engineering and Operator work
stations.

 Project Commissioning Done in Bharamputra Crackers and Polymers Limited.

(BCPL), Lepetkata, Assam, India.
Customer: BCPL
Consultants: EIL (Engineers India Limited)
Partner Venders: Honeywell, Danel, Emerson, YOKOGAWA.
Rockwell System Role:
I. Panel Installation.
II. Cabling Scheduled as per P & ID.
III. I/O Mapping.
IV. Hot loop /Cold loop Checking.
V. Commissioning.
VI. Junction and TB Box Arrangement.
VII. MODBUS Communication with all Venders System.
 VIII. Logics & SCADA development.
IX. Documentations & Handover with training.
X. SAT.

Short Description: - The Control System Is Divided as per the Situation and Architecture on Site.
There are three units.CCR, SRR, PER.
SRR: - It is Satellite Rack Remote Room which consist all Venders Control Panels and
Engineering and Operators work Stations etc.
Here Rockwell Systems Marshalling Panels Are Stabilized for DI-DO and AI-AO along with
Power Distribution Panel.
The SRR is the Unit which controls the Activity of Metering Area for only in Rockwell scope.
Rich Gas coming from Duliajan -Gas Compressors station which is filtered and Measured and
store in GSU. Same as the Lean Gas Dispatch from this unit towards to Duliajan -Gas
Compressors station and same Process workout here.
The Measuring Results Are Manipulate by Danel System its co-ordinate with Rockwell by
MODBUS Communications.
PER: - It is a Pipeline Equipment Room Which Controls the Activity of Receiving C2+ liquid
Dispatched from
Lakwa, Assam unit. And store it in C2+ Storage units.
Here Rockwell Systems Marshalling Panels Are Stabilized for DI-DO and AI-AO along with
Power Distribution Panel.
CCR: - It is a Main Control Room which consist all vender’s CPU/Processors Panels here and
Engineering and Operators work Stations etc.
CPU Panel of Rockwell Along with Power Distribution Panel Are Stabilized here. Marshalling
Panels in SRR and PER are Communicate with CPU by Fiber Optics with Redundant cable
because both rooms are more than Km.in Distances. CPU Communicate with Honeywell and
YOKOGAWA by MODBUS.

Rockwell System Role: To monitor all Kinds of Transmitter’s and Indicator’s in SCADA.
System utilizes 1756-L63 Controller with Redundancies and Control Net CN2R with 12Node and
redundant Pair of PRA-RPFRXL for Fiber Optics Communication in CCR. In SRR DI Cards
1756-IB16D of 9no’s, DO Cards-OB16D of 2 nos, AO Cards- OF8 of 2no’s.and AI Cards- IF16 of
7no’s.In PER DI Cards 1756-IB16D of 2no’s, DO Cards-OB16D of 1 nos, and AI Cards- IF16 of
3no’s.the RPA-RPFRXL Module use foe Fiber Optics Communication of Multimode Index. This
Pair is utilized in same CCR, PER, SRR.

Third party Communication through MODBUS with Emerson and Danel, YOKOGAWA. for
Vibration Monitoring System –Machine Monitoring System. Rockwell worked as a Master Role,
Through Serial RS485 Communications by using NETAIC –SM2 Cards. Rockwell acts as a Slave
with Honeywell System through Serial RS485 Communications by using NETAIC.1769 L35CR
used for MODBUS Controller.

Rockwell Software: RSLogics5000 V19, FT View SE-6.1 both Engineering and Operator work
stations.

 Programming, SCADA Development, Project Commissioning and SAT with Handover of

Project done Reliance Industries Ltd. Dahej, Gujarat, India. For The Project of
DEMINIRILISED WATER TREATMENT PLANT(DM-CPU)
Customer: THERMAX LTD, India.
Consultants: Aker Solutions.
Partner venders: EMERSON, JASUBHAI ENGINEERS (For Field Side).
End User: Reliance Industries Ltd.
 Short Description: - The Plant Operated on Both Auto and Manual Mode. The whole plant is
Divided in to Four section are called Chain-A, Chain-B, Chain-C, Chain-D. Each chain has two
operations Mode. One is Service mode (Production Mode) and second is Maintenance mode
(Backwash/Regeneration mode).
Each chain is divided in to two sections, section one is ACF-WAC-SAC. And second is WBA-
SBA-MB.
The term of meaning
1) ACF-Activated Carbon Filter 4) WBA-Weak Base Anaion
2) WAC-Weak Acid Cation 5) SBA- Strong Base Anaion
3) SAC-Strong Acid Cation 6) MB- Mixed Bed

ACF-Service Mode: In this mode, the Inlet Valve Open for Vessel of ACF and Water FILL
cycle Start with Air Release Valve Open. Then RINSE cycle will Start Inlet Valve Still Remain
Open and RINSE Outlet Valve Open till to Rinsing completion. After that SERVICE MODE
cycle will start. The Service Mode is the Main Production that Filtered Water Process to next
Vessels of WAC-SAC. Now inlet valve still Open and all valve closes except Service Outlet.
ACF-Backwash Mode: - The Maintenance Mode in which DRAIN DOWN cycle Backwash
Outlet Valve Open with Air Release Valve and DRAIN DOWN complete. In BACKWASH
Cycle Backwash Inlet valve open this is at the Bottom of Vessel and water out from Backwash
Outlet which is at the Top of Vessels. Water process from Bottom to Top of these Vessels for
BACKWASH. Then again FILL & RINSE cycle has done.
WAC-SAC Service Mode: - The Combine Process for both WAC & SAC Vessels. FILL Cycle
Start with Inlet & Air release valve Open for WAC vessels, SAC Vessels in IDLE state. WAC’s
RINSE Cycle Start with Rinse Outlet Valve Open with Inlet valve still open, but SAC Vessels
remain in IDLE state. Now SERVICE MODE cycle start for WAC vessels and same
Operation Repeat for SAC vessels are FILL cycle then RINSE, SERVICE cycle. All water
stored in Degassed Water Tank (DG-Tower).
Once the water fill in tank Immediately Blower start to De-Vapor the tank from Acidic fumes.
WAC-SAC Regeneration Mode: - This mode has divided in to 13 th cycle. WAC-SAC first
Cycle is SERVICE - MIDDLE COLLECTOR WASH then AIR RELEASE-SETTLE BED,
BACHWASH - SETTLE BED, POWER WATER (Acid Inlet in SAC Vessels along with
water and Out through Middle Collector Outlet and Drain Down valve). The Important cycle is
ACID INJECTION. Acid will inject in Vessels through when Acid Inlet valve will Open and
Out from vessels through Down Flow and Acid Outlet valve will open. (In this process, the Acid
Injected in Vessels by Acid Storage Tank and Injection from Acid Transfer Pump, if the Acid
Storage Tank Level Below Down Low during the Injecting then it meaning that Acid Fully
Injected in WAC-SAC Vessels if Level Not Below Down Low then it Create alarm and
Regeneration Fail due to Unijunction). After this Cycle the ACID SLOW RENSE starts. Then
finally RIFILL-SETTLE BED, RINSE-SETTLE BED & SERVICE-REFILL Completed
with End of Regeneration Mode. After the Six. Attempt of Regeneration, ACID INJECTION
DOUBLES cycle execute. This is same as ACID INJECTION.
WBA-SBA Service Mode: - The Combine Process for both WBA & SBA Vessels. FILL Cycle
Start with
Inlet & Air release valve Open for WBA vessels, SBA Vessels in IDLE state. RINSE Cycle
Start with Rinse
Outlet Valve Open and Inlet valve still open, SBA Vessels in IDLE state. Now SERVICE
MODE start for
WBA vessels and same Operation Repeat for SBA vessels are FILL then RINSE, SERVICE.
WBA-SBA Regeneration Mode: -Similar Operations of WAC-SAC, but in this System Alkali
used for Regeneration from Alkali Tank. Alkali Inject through Demine Water Regeneration
Pump.
MB Service Mode: - Similar mode of MB with FILL, RINSE & SERVICE Cycle.
MB Regeneration Mode: - It Is the Combine Cycle Mode of both Acid & Alkali. It is 18 th
Cycle Operation with final Outlet of Water.
MIDDLE COLLECTOR WASH, BACKWASH cycle consist Backwash outlet valve open
and Middle Collector Inlet Valve Open with Backwash Inlet Valve Open. POWER WATER
(Alkali Inlet in MB Vessels along with water and Out through Middle Collector Outlet and UP
Flow valve open). ALKALI INJECTION. Alkali will inject in Vessels through when Alkali
Inlet valve will Open and Out from vessels through UP Flow and Alkali Outlet valve will open.
Then ALKALI SLOW RENSE cycle starts. During the process Demine Water Re Generator
Pump Start in SETTLE BED cycle. The Next cycle is ACID INJECTION. Acid will inject in
Vessels through when Acid Inlet valve will Open and Out from vessels through Down Flow and
Acid Outlet valve will open. Then ACID SLOW RENSE cycle starts. After both Acid-Alkalis
cycle DRAIN DOWN cycle start. In the Final cycles step AIR BLOWER will start for AIR
MIXING in MB Vessels and again FILL, RINSE cycle done.
The Final Produced Water Store in DM Tank having capacity 10,000m3. Produced DM water
consist 7.0 pH scales and Sodium Scale is 0.0-1.0 PPM Silica Scale is 0.0-7.0 PPb. The Inlet
Flow is 256m3/hr with PID controllers.
SODIUM/SILICA Analyzers: - five Machines from EMERSON have all Inlet Valve Operated
during Each Chain.
Water Inlet in Analyzer for Sample bases in Machine for Measuring Sodium/Silica Contents.
Rockwell System Role: To Operate All Plant from SCADA. And Pumps and Blowers Operate
Remotely from SCADA, and Local from Fields Side.
Total seven Blowers and Six Agitators; Twenty-Seven Pumps are operated through Logics with
all Permissive and safety Interlocks. Total Three Hundred and Sixty Single Acting Valve
Operated by Logics in Both Auto and Manual mode.
System utilizes 1756-L63 Controller with Redundancies and Control Net CN2R/B with 20
Node, DI Cards 1756-IB16 of 66no’s, DO Cards-OB16 of 36 nos’, AI Cards- IF8 of 27no’s, AO
Cards- OF8 of 2no’s.
Third party Communication through MODBUS with Honeywell DCS by Serial TCP/IP
Communications using MVIMNETR Cards for Prosoft. Rockwell acts as a Slave.
Rockwell Software: RSLogics5000 V20.0, FT View SE-6.1 both Engineering and Operator
work stations.

 Project Commissioning Done KADMATT NUCLEAR WAR SHIP

Consultants:
Customer: Johnson Control Pvt.Ltd.
Partner venders: Garden Rich Shipping Corporation, Matia Bruze, Kolkata, India.
End User: INDIAN NAVY.
Short Description: The Air Circulation in This War-Ship Consisting by Directional Mode.
One is Normal Air Circulation and second is Air Circulation with Filter Mode.
Here Filter used in Ship is HEPA (please Add Meaning of HEPA)
In Normal Mode the AHU (please Add Meaning of HEPA) work on Regular Air Circulate in
whole Ship by Bypassing of Heater and Filter-HEPA.
If any Nuclear Attack by Enemy on Ship, then Air Circulation in Ship Diverted through Filter-
HEPA
And Heater Will On, means Filtered Warm Air Will Circulate in Ship during Attack.
There are Total AHU are seven Including Control Panel, and Each Control Panel Are Located in
Each
Deck of Ship like Funnel-Deck, Heli-Deck etc.
Siemens System Role: CPU 313C-2DP has used along with DI16/DO16 and DI16 X DC24V at
2 nos.and
DO X DC 24V at 2 nos.
Siemens Software: Siemens SIMATIC MANAGER V5.3/5.4/5.5
  Project Commissioning Done in ENPII, Alexandria, Egypt.

Consultants: TOYO Engineering.

Customer: Aquatech India Ltd.
Partner venders: Honeywell, Schneider.
End User: ENPII, Egypt.
Short Description: The Project Divided in to Two Part one is WWT Package (Waste Water
Treatment) and second is Evaporator Package. Both the Plant Operate and Control from DCS
and Locally.
WWT Package consist two small Package Internally one is Centrifuge and second is
Incinerator and it control
From Siemens System Excluding Incinerator Package.whole system communicate with DCS
through MODBUS
And provide him data of PIDs, AI, AO, DI, and DO, Alarms, SP etc.
When the Plant Operate from DCS then it switches over to “Control from DCS” and if it operate
from Siemens
System then it switches over to “Control from Local”, these two Options has developed on
SCADA of Vijeo Citect on Siemens System PC.
The Logics has developed According to the Process sequence starting from DAF Feed Basin,
CPI Tank, CPI
Sludge, FEED Cooler, Coagulation Tank, Flocculation Tank, DAF, Aeration Tank, Secondary
Clarifier, Disk
Filter Filtered water and AOP.the sequence has end at Incinerator. These Packages Include IDEC
PLC and HMI.
Which is Operate by Start and Stop Command of Hardwired DO from Siemens System, same
command also?
For Centrifuge Machine which consist of 11 steps cycle and finally water separate out from Oil.
Evaporator Package Logics has developed According to the Process sequence starting from
BFP, Anti-Foam
Dosing, Distillate, Spent caustic, Feed System, Flash Tank
Whole system communicates with DCS through MODBUS and provides him data of PIDs, AI,
AO, DI, and DO
Alarms, SP etc.
When the Plant Operate from DCS then it switches over to “Control from DCS” and if it operate
from Siemens
System then it switches over to “Control from Local”, these two Option has developed on
SCADA of Vijeo
Citect on Siemens System PC.

WWT Package
Siemens System Role: CPU 414-5 H PN/DP has used along with MODBUS Module CP 441-2
and 6 nos of AI
Card of AI18X16 Bit, 4 nos of AO card of AO8 X 12 Bit, 8 nos of DI,
DO cards.
Evaporator Package
Siemens System Role: CPU 414-5 H PN/DP has used along with MODBUS Module CP 441-2
and 4 nos of AI
 Card of AI18X16 Bit, 4 nos of AO card of AO8 X 12 Bit, 6 nos of DI, DO cards.
Siemens Software: SIMATIC Manager V5.5/SP 4, Schneider Vijeo Citect V7.20.

 Project Commissioning Done in Qatar Petroleum District, Doha Qatar.

Consultants: BBI, Qatar
Customer: Qatar Petroleum District.
Partner venders: NA.
End User: Qatar Petroleum District.
Short Description: The Project Divided in to two Flour/Level. One is Podium and Another
One is Mezzanine.
Both two Flour have FAN along with ducting and Filtration unit. Podium and Mezzanine level
has Couple of
Supply Exhaust Fan (SEF) and Couple of Fresh Air Fan (FAF) having Speed limit Min to Max
is 0 to 50Hz.
The system Runs in Both mode Auto/Manual as per the sequence of Operations. The First Mode
of sequence is
Normal Mode-Both SEF and FAF start at Min Speed or frequency.
CO (Carbon Monoxide)-SEF start in auto at specified frequency in Hz and FAF is in off state.
Primary/Secondary Mode- Both the two FAN runs at high Speed or frequency at 50 Hz.
Fire Mode-Both the Pair of FAN Runs at Min speed with fire alarm.
The Controller has to Operate Fan and HMI use to manipulate the Speed limits when it runs in
Manual mode.
Siemens System Role: CPU 315-2 DP has used along with MODBUS Module CP 341-1
and RIO Panel of
DI/DO/AI/AO Rack.
Siemens Software: SIMATIC Manager V5.5/SP 4, TIA Portal.

 Project Execution Done in SUN Pharmaceutical Industries Pvt.Ltd. for Unidirectional

Air Flow System( UDAF), Halol, Gujarat ,INDIA
Customer: M+W & AART Integrated Projects, Germany
End User: SUN Pharmaceutical Industries Pvt.Ltd.
Partner Venders: PA Solution & Medlan Infrastructure, Germany
Role:
i. URS (User Requirement Specification).
ii. FRS (Function Requirement Specification).
iii. FDS (Function Design Specification).
iv. RA (Risk Assessments).
v. IQ (Installation Qualifications).
vi. OQ (Operational Qualifications).
vii. PQ (Performance Qualifications).
viii. Logics & SCADA development/Editing.
ix. Documentations & Handover with training.
Short Description: -The System has designed for Pharmaceutical Clean Rooms where all the
Precise Medicine
Manufactured. The Clean Room is Normal Room and it is totally enclosed with outer Air and
Atmospheric, Environment. The air in the Clean Room is handled by AHU (Air Handling
Unit).The Machine who makes the Precise Medicine will place in Clean Room and area of the
Room is Depend up on that Machine and hence the UDAF (Uni Directional Air Flow System) are
Exactly mount on the Top of the Précised Manufacturing machine
Of medicine.
The UDAF has Divide in two parts. First is UDAF itself and second is Control systems. The
Control System is Cabinets of PLC and RIO (Remote Input output cabinet).
There are RIO cabinets are connected with Ring Network-Topology by Fiber Optics and finally it
End to Control Cabinet of PLC.
UDAF section-this section of air handling unit has categorized in three group’s one is Plenum
Box, Return Air Riser-Duct & HEPA (High Efficiency Particulate Air) Filter Installation. These
are assembled as a manner that Return air riser- Duct to Plenum to FFM to Clean room like air
circulation.
The Plenum Box is Fitted on top of Clean Rooms is called service Flour. The wall of the clean
Room has contained Return Air Riser-Duct which sucks air from Room and throws to Plenum.
The Return Air Duct is connected to Plenum on top.
The Plenum at the top of service flour is assembled by Number of FFM (Fan Filter Module) unit
.these are the Centrifugal fan unit. Which suck air from return air duct and falls down in clean
room through HEPA Filters. These Filters are Exactly Fitted on the Ceiling of Room and above of
the machine to Provide Fresh and Purified Air during Manufacturing of medicine. Hence the air
circulation done.
The HEPA filters having the efficiency about 99.995% to Provide Filtered air during
manufacturing of Anti-cancer, Heart Attack medicine.
Filtered air will measure in Pascal by DP sensor (Differential Pressure). There are two DP
sensors/transmitter one is fitted across the fan and one is across the filter, both the two sensor has
sense the air, provided through tubing from FFM unit and calculate the pressure then send signal
in 4-20mA in range to PLC.
The FFM motor has make of “ebmpapst” which communicate with PLC by MODBUS Protocol
and also it’s controlled by speed from PLC. FFM unit has run in Auto mode and Manual Mode
also. When it run in Auto mode the FFM speed is controlled accordingly by Pascal value. If it is
running in Manual Mode then only Speed need to set. All these activity performed on HMI in
particular room, while Client PC and Manager PC has Utilized for alarms and events, trends Audit
trail etc.
Siemens System Role: All the RIO Cabinet contains Rack. This is configured by Analog Input
Card and Output Card as well as Digital Input card and Output Card.
There are nine numbers of RIO cabinet connected as a Ring Topology with redundant Fiber Optics
cable which start and ends at PLC Cabinet.PLC cabinet contain two redundant PLC with Power
Supply, Two Redundant servers and two redundant UPS.
One Client PC available for to View Alarms and Trends of UDAF and Manager PC are Available
to View alarm, trends and To Make Audit Trails, Report generations.HMI are Available in Each
Clean Room to Control UDAF system.
Siemens PLC- SIMATIC S7-400H, CPU 417-5H,SIPLUS CP 341 RS422/485 for Modbus,S7 300
SM331 8 channel AI card, S7 300 SM322 DO, S7 300 SM321 DI,ET 200M,IPC 547E servers, TP
1500 etc.
Siemens Software: WinCC Version 7.2, Total Integrated Automation Portal V13, Acorn for report
Generation.

 Project Execution Done in SUN Pharmaceutical Laboratories .Ltd. for Laminar Air
Flow System ( LAF), Mirza-Palasbari, Assam ,INDIA
Customer: M+W & AART Integrated Projects, Germany
End User: SUN Pharmaceutical Industries Pvt.Ltd.
Partner Venders: PA Solution & Medlan Infrastructure, Germany
Role:
i. URS (User Requirement Specification).
ii. FRS (Function Requirement Specification).
iii. FDS (Function Design Specification).
iv. RA (Risk Assessments).
v. IQ (Installation Qualifications).
vi. OQ (Operational Qualifications).
vii. PQ (Performance Qualifications).
viii. Logics & SCADA development/Editing.
ix. Documentations & Handover with training.
Short Description: -The System has same identical with UDAF but instead of Plenum here LAF
(Laminar Air Flow) Box were fitted on the top of the Room Ceiling.
The Clean Room in Pharmaceutical Plant is the Normal Rooms which is enclosed for Outer Air
and Atmospheric.
The Highly precise Medicine of Anti-Cancer, Hart etc were Manufactured.
The LAF are exactly mounted on the Top of this Machine to Provide Filtered Air during
Manufacturing. Size of LAF is Depends Up on the Coverage Area of the Machine.LAF unit is
hanging to Ceiling of Clean Room.
The Side of LAF Box has Fitted Return air Filter and Bottom of the LAF has Contain FFM unit. it
having the
Centrifugal Fan which Suck air in LAF box and Flow down throw HEPA filter. HEPA Filter are
exactly Mounted
At the Bottom of FFM to Pass Air on machine. The Air in LAF are Entered from Return air Filter
in clean room, hence air Circulation Done.
Filtered air will measure in Pascal by DP sensor (Differential Pressure). There are two DP
sensors/transmitter one is fitted across the fan and one is across the filter, both the two sensor has
sense the air, provided through tubing from FFM unit and calculate the pressure then send signal
in 4-20mA in range to PLC.
The FFM motor has make of “ebmpapst” which communicate with PLC by MODBUS Protocol
and also it’s controlled by speed from PLC. FFM unit has run in Auto mode and Manual Mode
also. When it run in Auto mode the FFM speed is controlled accordingly by Pascal value. If it is
running in Manual Mode then only Speed need to set. All these activity performed on HMI in
particular room, while Client PC and Manager PC has Utilized for alarms and events, trends Audit
trail etc

Siemens System Role: All the RIO Cabinet contains Rack. This is configured by Analog Input
Card and Output Card as well as Digital Input card and Output Card.
There are Six numbers of RIO cabinet connected as a Ring Topology with redundant Fiber Optics
cable which start and ends at PLC Cabinet.PLC cabinet contain two redundant PLC with Power
Supply, Two Redundant servers and two redundant UPS.
One Client PC available for to View Alarms and Trends of LAF and Manager PC are Available
to View alarm, trends and To Make Audit Trails, Report generations.
HMI are Available in Each Clean Room to Control LAF system.
Siemens PLC- SIMATIC S7-400H, CPU 417-5H,SIPLUS CP 341 RS422/485 for
Modbus,S7 300 SM331 8 channel AI card, S7 300 SM322 DO, S7 300 SM321 DI,ET
200M,IPC 547E servers, TP 1500 etc.

Siemens Software: WinCC Version 7.2, Total Integrated Automation Portal V13, PM
Quality for report Generation.

Offline Project
 SCADA Development and Off-Line Programming, Editing and FAT done in.
i) SCADA Development in Rockwell Automation, Noida on Project of ATWOOD
ADVANTAGE
DEEPWATER DRILLSHIP, Italy.
ii) SCADA Development and Logic with Factory Acceptance Test in Rockwell Automation,
Noida
On Project of Reliance DMPT, Sasan.
iii) Factory Acceptance Test with Reliance Industries-Dahej & Thermax Ltd, Pune, India.
For the
 Project of HRSG (Heat Recovery Steam Generation) Boiler.

Assignment
i) Inspection & Validation Done in Sun Pharmaceutical Ltd. on various level of
Installation
Qualification, Operational Qualification and Performance Qualification.
Installation Qualification is Process that check all Components in Panel and wiring
details along its
Specification according to GIN (German Industrial Norms).
Operational Qualification is Process that check all Operations Performing from
SCADA/HMI by using
Various Method, checked alarm Log, Trends of FFMs (Fan Filter Machine) and HEPA
filters.
(High-Efficiency Particulate Arrestance).
Performance Qualification is Process that check all FFMs Performance according to
Standard,
And Air velocity, Air Balancing, Pascal, Speed etc.
Audit Trail and 21 CFR Part 11 is the Documentation and Execution regarding to
Electronics
Records and Electronics Signature with Audit Trail Log, Trends and Alarms along with
Storage Format.
ii) Inspection & Validation Done in Dr. Reddy’s Laboratories, CTO-2 , Bollaram,
Hyderabad
On various level of Installation Qualification, Operational Qualification
Installation Qualification Protocol is the Process in which Addition of new TT
(Temperature
Transmitter) and APT (Absolute Pressure Transmitter). On ANFD’s or Hot Water Tanks. It
has
To mention with Technical specification and RIO panel and Empty Slot Details in the
Documents.
Installation Qualification Report is the Documents done after physically made
Connections
And Installations of TT, APT etc. Physically on site. The authorized Person will Approved
it.
Operational Qualification Protocol is the Process in which Addition of TT, APT in
graphics of
DCS /SCADA. And configuration of Trends and PR sheet mention in Documents.
Operational Qualification Report is the Process in which complete Loop checking by
Applying
4-20 mA current source and check on DCS /SCADA. The authorized Person will sign on
document
After verification and complete OQ with Line-up of Instrument.
Functional Requirements Specification (FRS) is the Process in which to making a
Flowchart
According to the Process and its involving Steps. Which represent How the Process and
its
Controls systems work and Execute. The FRS has done on the Project of RCVD which
Include the 12
Sub-Process. Such as Vacuum. Testing, Material Loading, Heating, Drying, Sampling,
Cooling etc.
21CFR has done with Emerson Vender on the Activity of Section of Authentication of
Different
User level such as Operator, Manager and User.as well as Multiple Attempts of
Authentication
And if Failure Then Password Reset again.
 EDUCATIONAL QUALIFICATIONS
 Associated Member of Institution of Engineers (INDIA), Kolkata.
 B.E in Electronics and Telecommunication from Shivaji University, Kolhapur in the year
2009.
 DIE from M.S.B.T.E. in the year 2004.
ITS SKILLS
 Languages Known : C, C++, Java (core), LINUX
 Operating Systems : Windows 98/2000/XP/Windows 7/Windows 8 to Latest.
PERSONAL DETAILS
 Date of Birth : December 7, 1980
 Address : 2209 ‘C’ Ward Somwar Peth, Sali Galli, Behind
Martha Bank
Kolhapur, Maharashtra, India
 Languages Known : English, Hindi and Marathi, Russian (Enter Level)
 Passport No. : H0370386.