You are on page 1of 59

Oil-impregnated Paper Condenser Transformer Bushing

Operation and Maintenance Instruction


(For cable draw lead)

Code NO. SM-690-2011

Contact us: Address: Century East Road 009, Xianyang city, Shaanxi
Postcode:712044
Tel.: 029-33198058、33198059 ( user service department);
029-33198055、33198056 (condenser bushing department)
E-mail:dt_1000@sina.com
Fax:029-33198038
The instruction is applied to use and maintenance for cable oil-impregnated condenser transformer
bushing. Please read the instruction carefully before installing and using the bushing.

1 Mounting
1.1 Lifting and custody of bushing
Bushing packed with wooden box is transported horizontally and packing box cann’t be turned over.
Please check whether the packing box has signs of damage before opening the box..
After open the cover of the packing box , firstly remove the clip board on the top of the bushing,
suspend the upper and lower parts of porcelain insulator with flexible rope, take the bushing
horizontally from the packing box and put the bushing on sleepers or soft pillow, and then check
whether the enclosed and the documents concerned are complete according to packing list.. Please
wipe up every part of bushing to examine whether the upper and lower porcelain insulator is
damaged and every part of bushing has oil leakage.
Bushing should be stored in clean, dry and ventilated indoor area, and cann’t be corrupted by caustic
gas or liquid. Bushing closing up the fire source and heat source is strictly prohibited .

1.2 Preparation for mounting


1.2.1 The part below mounting flange and conduit center of bushing should be wiped up with dry
and clean calico, paying attention not to bump porcelain insulator and shield before bushing is
installed in transformer.
1.2.2 Oil gauge and test wire set should be put in the position watching easily when bushing is set
vertically. when bushing is tilted installation , it should be insured that deflation mounting flange is
at the highest position.
1.2.3 Suspend bushing from the packing box and remove the grading ring, according to Figure1-1.

Suspending Point

Figure 1-1 Suspend bushing


1.2.4 Lift 252kV and lower bushing with double 3m ropes (withstand 3t weight ). Ropes should be
fastened around the space of the second bigger shed on top end of porcelain and flange lifting ring
or bushing lifting hole respectively. Suspend bushing into vertical position according to Figure 1-2.
Suspending Point

Figure1-2 Suspend bushing with voltage of 252kV or lower


1.2.5.Lift bushing with voltage level of 363kV-550kV vertically as Figure1-3. Tie the ropes as
following steps:

Suspending Point

Suspending Point
Fixed Point
Figure1-3 Suspend bushing with voltage of 252kV-550kV
1.2.5.1 Prepare two cranes,3 ropes (each of the ropes length 3 meters and loaded more than 3t). 2
U-shaped shackle (loaded more than 2t). 2 ropes ( each of the ropes length 1 meters and loaded more
than 2t). Prepare two cranes, 3 three-meter ropes each for 3 tons, 2 load buckles each for 2 tons and
2 one-meter ring rope each for 2 tons.
1.2.5.2 Fasten 8 meters ropes, which withstand loads 3t, one tip to mounting flange and the other tip
to hang hole. Across 8 meters ropes, which withstand loads 2t, at upper porcelain, then fix 8 meters
ropes, which withstand load 3t, with1m ropes which withstand load 2t under the neck of conservator
of head. Tie the two eight-meter ropes for 3 tons to the two symmetrical lifting holes on mounting flange
respectively and then cross the two ropes over the porcelain. Fix the two eight-meter ropes for 3 tons around the
porcelain neck under conservator with 2 one-meter ring ropes for 2 tons.
1.2.5.3 Circle one 8 meters ropes, which withstand load 3t, under the neck of bushing flange. Tie the
two eight-meter ropes for 3 tons around the lower part of flange.1.2.6 Suspend hanger A,B together to
regular altitude,the altitude usually greater than the distance of bushing under oil. Move up lift hook A
and B simultaneously until it to be given altitude (greater than the length in oil)
1.2.7 Then fix the hanger B, as Figure 1-2, suspend hanger A until bushing reaches vertical posture.
Stop moving lift hook B and keep moving lift hook A until the bushing is mounted vertically as Figure 1-2
1.2.8 Pay attention to the porcelain under oil and voltage sharing ball when bushing is placed
vertical, prevent unnecessary damage. The end cann’t touch the earth when bushing is mounted vertically in
order to avoid damaging the shield and the porcelain in oil.

1.3 Testing of oil level and the test wire set of bushing

1.3.1 Oil gauge set on the conservator of head bushing is for monitoring oil surface in operation
(normal oil level, see Figure 2). Oil gauge is magnet pointer or round glass oil gauge.
1.3.2 The oil level within the bushing should be checked vertically before doing preventive tests and
when installing on transformer.
1.3.3 The oil level should be observed when the bushing is in operation.
Oil gauge pointer should indicate the calibration line of the bushing. It is regarded as normal (see
Figure 2). There is a little difference on oil level when temperature changes. If the oil level exceeds
stated altitude, oil should be discharged and the oil level should be adjusted by instruction of oil
extraction valve. If the oil level is lower than the specified altitude, oil, whose trademark should be
the same with insulated oil impregnated in the bushing in principle, should be filled in case of good
seal. And meet the following requirements:
①Puncture Voltage U(in standard discharger): U≥50kV/2.5mm
②Tanδat 20℃: tanδ≤0.004
Others should meet a criterion of GB/T 2536 ‘Transformer Oil’
Note: 1. Taking the oil samples from bushing to do chromatographic analysis leads oil level of bushing to
dropand the oil should be made up by transformer oil.
2. The arise of oil level of bushing also can be caused by leaped mounting The oil level should be adjusted by
instruction of oil extraction valve.

MAX

MIN

1-1 magnet pointer oil gauge 1-2 double round glass oil gauge 1-3 single round glass oil gauge
Figure 2 oil level drawing of bushing
1.3.4 There are test wire set for measuring dielectric dissipation(tanδ) and capacitance(C) (see
Figure 3), and oil extraction valve for taking oil sample in connecting sleeve. Deflation plug is set in
mounting flange for the release of its upper air when transformer is impregnating with oil.
Test wire set should be well equipped with leading shield to be grounded automatically when the bushing is
in operation.

Note:leading shield(Item 1)may be loosened.


Item 5 loosening is prohibited.

1.leading shield 2. bolt 3.insulator head 4. rubber washer 1. leading shield 2. bolt 3.prssure plate 4. Rubber
washer 5. tap insulator assembly
Figure 3-1 test wire set Figure 3-2 test wire set
1.4 Mounting
1.4.1 Connecting and mounting between cable leading wire joint and transformer (reactor).
1.4.1.1 According to illustration of test wire set mounting, take apart cable leading wire joint and connect cable
leading wire joint with transformer wire.
Pay attention to protecting the screw thread and plated layer when wielding. Or it will influence the ability of
carrying current.
1.4.1.2 Set an M12 bolt upside the cable leading wire joint.
1.4.1.3 Pass a lift rope through electric conduction tube,and connected it with M12 bolt.
1.4.1.4 Take the cable leading wire joint connected with transformerout when suspending bushing.
1.4.1.5 Fix leading wire joint on wiring block with cylindrical pin, then remove lift rope and M12 bolt. At last
mount other parts of test wire set. Ensure every part of rubber washer sealed reliably while installing.

1.lift rope 2.M12 bolt 3.connected part of wires 4.wires connecting hole
Figure 4 Mounting the test wire set
1.4.2 Mounting of head can be referred to Table 4-1 4-2 4-3 4-4 4-5

5-1 5-2
Head structure of bushing with voltage of 170kV or lower Head structure of bushing with voltage of 252kV

1. terminal block 2. conductive sealed 1. terminal block 2. leading wire joint


end 3. leading wire joint 4.bolt 5. 3. screw bolt 4.cylindrical pin 5.pressure
cylindrical pin 6. screw bolt 7.rubber plate 6. rubber washer
washer 8. cylindrical pinwiring block
9.bolt

Head structure
Instruction for mounting
Drawing
Loosen screw bolt (Item 9),remove terminal block(Item 1)and screw bolt (Item 4),take conductive sealed
end (Item 2);pull cable leading wire joint (Item 3)of transformer (reactor)from central conduit, fix bushing
on ascending flanged base simultaneously, fix leading wire joint on seal pressure plate (Item 7) with
5-1
cylindrical pin(Item 8), mount conductive sealed end(Item 2), ensure seal rubber washer(Item 5)fixed to the
exact position, and screw it tightly with screw bolt(Item 4);install terminal block(Item 1) , tighten screw
bolt(Item 9)finally. When mounting, ensure every part of rubber washer sealed reliably.
Loosen screw bolt of bushing head(Item 3), remove terminal block(Item 1);pull cable leading wire joint
(Item 2)of transformer (reactor)from central conduit, fix bushing on ascending flanged base, fix leading wire
5-2 joint on pressure plate (Item 5) with cylindrical pin(Item 4), screw terminal block(Item 1), ensure seal rubber
washer(Item 6)fixed to the exact position, and screw it tightly with screw bolt(Item 3). When mounting,
ensure every part of rubber washer sealed reliably.
2
3
4
5

6
7
8
9
10
11

5-3 refined head structure of bushing 5-4 head structure of bushing 126kV/1250A

1. terminal block 2.special carry current 1. terminal block 2. screw bolt 3.


leading wire joint 4. bolt 5. pressure plate
spring 3. cylindrical pin 4.pressure bolt
7. cylindrical pin 8.bolt 9.pressure plate
5.screw bolt 6. rubber washer. 7. leading
rubber washer 10 rubber washer 11.bolt
wire joint

Head structure
Instruction for mounting
Drawing
Loosen screw bolt (Item 5),remove terminal block(Item 1),take conductive sealed end (Item 3);
pull cable leading wire joint (Item 7)of transformer (reactor)from central conduit, fix bushing on
ascending flanged base simultaneously, fix leading wire joint on wiring block with cylindrical
5-3
pin(Item3), mount pressure bolt(Item 4),then install terminal block (Item1), ensure seal rubber
washer(Item 6)fixed to the exact position, and screw it tightly with screw bolt(Item 5); When
mounting, ensure every part of rubber washer sealed reliably.
Loosen screw bolt (Item 2), remove terminal block(Item 1) and screw bolt (Item 4, Item8),take
conductive sealed end (Item 5) pressure plate (Item9);pull cable leading wire joint (Item 4)of
transformer (reactor)from central conduit, fix bushing on ascending flanged base, fix cable leading
5-4 wire joint with cylindrical pin(Item 7), install pressure plate (Item 9), ensure seal rubber
washer(Item 6,Item10)fixed to the exact position, and screw it tightly with screw bolt(Item 4,
Item8), at last install terminal block (Item1). When mounting, ensure every part of rubber washer
sealed reliably.
5-5 head structure of bushing with voltage form 363kV to 550kV
1.terminal block 2.conductive sealed end 3.bolt 4.bolt 5.rubber washer 6.fixed plate 7.cylindrical bin
8 cable leading wire joint 9.voltage sharing hoop

5-6 head structure of bushing with voltage form 363kV to 550kV


1.terminal block 2.conductive sealed end 3.bolt 4.bolt 5. Pressure bolt 6.cylindrical bin 7.rubber washer
8.fixed plate 9 cable leading wire joint 10.voltage sharing hoop
Head structure
Instruction for mounting
Drawing
Remove terminal block(Item 1), loosen screw bolt (Item 3), unload voltage sharing hoop, then loosen
screw (Item4) take away conductive sealed end (Item 2), pull cable leading wire joint (Item 9)of
5-5
transformer (reactor) from central conduit, fix bushing on ascending flanged base simultaneously, fix
5-6
leading wire joint on fixed plate (Items8) with cylindrical pin(Item6). Mount pressure bolt, fix
conductive sealed end, ensure the reliable connecting of rubber washer.

2. Maintenance
Bushing has good electrical properties. If you pay attention to maintenance, you will be satisfied with the running
effect. Bushing should work at the specified running conditions. Note the following:
2.1 During operation, test wire set should be correctly connected with wires protector. In order to keep equipment
grounded safely. Test wire set should be well equipped with leading shield to be grounded automatically
when the bushing is in operation.
2.2 tanδ and capacitance C of bushing should be regularly measured when bushing is in operation, following DL/T
596—1996 "electrical equipment preventive trial order". If it is found that tanδ or capacitance C suddenly changes,
especially significant increases, the bushing should quit running to be checked.
2.3 The user should contact with our company as soon as finding the problems of bushing after bushing being sent
from our company. In order to analyse and solve the problems , don’t disintegrate bushing without authorization.
2.4 During operation, pay more attention to bushing oil level, keep the oil level at suitable place according to
Figure 2, oil should be discharged or charged on the basis of 1.3.3.3 after stop running. The oil level should be
observed when the bushing is in operation.(see Figure 2). If oil gauge pointer indicates between the lowest and the
highest as Figure 2, it is regarded as normal. If the oil level is out of the range , the bushing should quit running
that the oil level should be adjusted flowing as 1.3.3.
2.5 In order to our company improving the quality of product continuously, please provide information on service
condition and opinion concerned of bushing.
油纸电容式变压器套管
使用维护说明书

南京智达电气有限公司
1.用途
1.1 油纸电容式变压器套管用于高压变压器上;引导高压导线穿过变压器箱
壳,作为导电部分支持物和对箱壳绝缘用。
1.2 其适用范围:
1.2.1 周围环境温度:+40~-40℃
1.2.2 海拔高度与污秽等级:正常绝缘套管,适用于一般正常地区,且海拔
高度不超 1000m。耐污型套管可用于规定的污秽地区。污秽等级分别为
Ⅰ级、Ⅱ级、Ⅲ级、Ⅳ级,相应爬电距离为 16mm/Kv、20mm/kV、25mm/kV、
31mm/kV。对于海拔大于 1000m 而不超过 4000m 的地区,外绝缘距离
及试验电压应符合 GB311.1 的规定。
1.2.4 安装状态:立式套管安装后,其轴线与铅垂线之间允许有 0~30°夹
角,卧式套管安装后其轴线与水平线之间允许有 0~15°的夹角。
2.结构简介
2.1 油纸电容式变压器套管由油枕、瓷套、电容芯子、连接法兰和均压球
等组成。电容芯子是套管的主绝缘,它是在套管的中心导管外包绕铝箔作
为极板、油浸电缆纸作为极间介质组成的串联同轴圆柱电容器,电容器的
一端与中心导管相连,另一端由连接法兰的测量端子引出。在串联电容器
的作用下,使套管的径向和轴向电场分布均匀。电容芯子经真空干燥处理,
除去内部空气与水份,并用处理合格电气性能优异的变压器油进行真空浸
渍,使套管具有规定的电气性能和足够的性能裕度。
2.2 套管为机械紧固的全密封结构,其零件间衬以耐油橡胶垫,并借助于
强力弹簧等作用,使套管具有良好的密封性能。保证内绝缘不受外界大
气侵蚀作用,确保套管电气性能长期可靠稳定。
2.3 套管上瓷套采用胶装结构,确保套管具有较高的机械抗弯强度。
2.4 套管安装法兰处设有取油装置和测量端子。取油装置供吸取套管内油样
之用,测量端子与安装法兰绝缘,可供套管介损和局放测量之用。运行时
通过在测量端子上旋紧一保护螺盖,可与安装法兰联接并接地。
2.5 变压器套管与变压器高压引线的连接为穿缆式和导杆载流式两种。
3.套管性能及尺寸
套管性能及技术条件符合 GB/T 4109-1999《高压套管技术》。
其主要技术参数及外形结构尺寸详见所附的产品样页。
4.吊装和验收
4.1 套管的检查
当套管运达后应尽快开箱检查,若套管有明显损坏,请立即将详情通告给
南京智达电气有限公司.
4.2 开箱
打开箱顶盖可看到套管头部倾斜高于水平线 3 包装在包装箱内,当套管

在变压器上做完试验后需要再包装时要按同样倾斜方式包装在箱内。
请非常小心地避免碰损瓷套或套管其它零部件

盖板

套管头部标识

图1

4.3 吊出包装箱
4.3.1 选取合适长度和足够强度的起吊绳索.套管净重见样页
4.3.2 套管从包装箱吊出见图 2

图2

软质支架(如木板) 软质垫板或支架(如木板)

(b) × 错误

图3

如果采用钢丝绳起吊则请在钢丝绳上缠绕布带以防损坏瓷件和其它金
属零部件
4.3.3 当套管要躺放在地面时,一定用软质垫板和支架并如图 3 所示保持套
管头部高于套管底部和保护好套管不受损坏。
4.4 套管可用下面的方法转变成直立状态:
4.4.1 套管安装法兰上备有四个起吊的吊眼,起吊时主吊绳系在吊眼上,承
受套管的重量。
4.4.2 图 4 显示套管吊至垂直位置的典型方法。
4.4.3 辅助吊绳如图 5 所示系在套管上可以方便地调准安装角度。
5. 套管的安装
5.1 安装前首先检查套管有无损伤,紧固件是否松动,擦净套管表面的灰尘污
物, 穿缆结构导电管内腔也必须清擦干净。有条件的地方应复测套管的密
封性能。
5.2 将套管立放在支架上,检查并调整油枕油面位置于油枕的中、上部(约
油表的 1/2~2/3 高度),油位位置过高,易引起套管内部压力过大,易导
致套管渗漏油,油位位置过低,则无法观查油位变化。油位位置过高时,
可从安装法兰的取油塞处放出一部份油,油位位置过低时,可从油枕的注
油塞处注入合格的变压器油。
5.3 穿缆结构套管
5.3.1 松开六角螺栓,取下接线端子和导电头,当导电头提拉受阻难以取下
时,用两个一字槽螺钉旋具(俗称平口螺丝起)从相对位置插入导电头与
油枕盖板之间,同时向上翘导电头,即可较轻松拉出导电头,拧松导电头
与引线接头之间的螺纹,取下圆柱销,拧下定位螺母即可将引线接头与导
电头分开。
5.3.2 将变压器的高压引线用铜焊焊入引线接头孔内。
(注意必须充分填满和
焊牢)

图4

图5

接线端子 导电头 引线接头 并紧螺母 导电管

销钉 并紧导电
头用插孔

图6
5.3.3 用长度大于套管总长,机械强度足够的钢丝沿着套管导管内腔下沉至
套管尾部外面,再将套管吊至变压器安装孔中心,钢丝下端通过吊环螺钉(或
六角螺栓)旋入引线接头上端面的螺孔内,与引线接头形成一整体。此时将
套管的正面位置对好并徐徐下降,同时用钢丝将引线接头向上拉、直至套管
降到变压器箱盖的升高座后,再将定位螺母旋入引线接头将定位螺母旋到位
插入圆柱销并拆下钢丝,然后将引线接头旋入导电头,再用十字槽螺钉旋具
插入并紧导电头用插孔旋紧导电头与定位螺母,使其具有一定的接触力,再
将导电头复装在油枕上,旋紧六角螺栓,保持头部良好的密封性能。(头部
安装注意所有橡胶垫圈必须入密封槽)
5.4 导管直接载流式套管则无需上节所述的操作过程,该类型套管的下端设
置有一个接线端子,供变压器引出线的连接之用。
6.试验及投入运行
6.1 所有试验应符合 GB/T 4109-1999 标准的有关规定。
6.2 电气性能试验前(耐压试验、介损 tanδ及局部放电量测量等)套管应垂
直静放 24 小时以上。
6.3 套管瓷套表面的灰尘污秽及潮湿的试验环境可能会产生套管的外部放
电,从而对测试变压器内部放电带来不利影响,因此试验前要用干布将套
管表面擦拭干净。

接线柱
绝缘套管

测量连接线

线夹

保护端盖
安装法兰
图7 图8 典型的介损测试接线

6.4 测量端子 :套管上设有测量端子,用来测量套管和变压器的介损 tanδ及


局部放电量。 测量端子使用方法见图 7 图 8
6.4.1 卸下测量端子的保护端盖,但不能拆卸和旋转接线柱;
6.4.2 把测量连接线接在接线柱上;
6.4.3 用规定的方法进行介损 tanδ或局部放电量测量(如图 8 所示)
6.4.4 旋好保护端盖是确保测量端子的有效接地,因此试验完成后,必须恢
复原样旋上保护端盖。
注意 :1 在套管运行(带电监测)时不能拆下测量连接线;
2 不能在套管运行时卸下测量端子的保护端盖;
3 套管要在投运前要恢复原样旋上保护端盖
6.5 套管投运前必须在垂直或安装位置(其轴线与铅垂线之间最大夹角小于
等于 30°)上静放保持 24 小时后方能施加电压。
7.运行维护
本套管具有良好的电气机械性能,如注意维护将获得满意的运行效果。套
管应按其型号规定的条件使用,并需注意下列事项。
7.1.确保套管密封是获得耐久寿命的关键。
7.1.1 运行时应经常观查油表油位的变化,油位过高或过低均需要调节。油
位过高时,套管内部压力会变大,内压过大可能会导致套管渗漏油,此时可
从安装法兰的取油塞处放出适量的变压器油。油位过低则不可能保证安全
运行,应加入规定的合格的变压器油(经过尼纳斯公司在国内混油验证:使
用尼纳斯油的产品,可以添补国产变压器油)。

异常 正常
油位低于油表显
示范围 油位在油表显示范围 油位超出油
(请检查套管.) 内 表显示范围
油位A

油位显示

注意: 垂直条纹看到的地方没有油
7.1.2 运行中可定期对套管内部变压器油取样试验,通常运行一年后取油试
验并与出厂数据比较,如正常则说明密封可靠,以后 3~5 年或更长时间取
样一次.如油性能显著降低,则需重新取油复测并测套管的 tanδ(正接法)。
取油时必须按以下步骤进行:首先打开油枕上注油孔的油塞,避免套管内
负压时空气从法兰处取油时进入套管。再把法兰油塞处擦拭干净,用扳手
将油塞打开,然后采用专用的取油嘴,沿着油塞的中心螺孔慢慢地旋入,
顶住里面的堵头后,再旋紧几圈,这时变压器油就会沿着取油嘴的内孔流
出。待取好油后,再按原来的程序反顺序操作退出。最后封闭油枕上油塞。
7.1.3 套管属于全密封件,因此,取油后所有的被破坏过的密封部位必须旋
紧,确保密封可靠,否则,会有潮气进入套管内部,使套管绝缘损坏,不
仅影响套管的性能,严重时会使套管爆炸,造成严重的事故。)
7.2 所有套管出厂时均在室温下测量介损 tanδ,且最大允许值在 Ur 下为
0.5%,每根套管实测值均记录在合格证上.因不同测量条件下所测 tanδ
会不完全相同,推荐安装后第一次测量值作为维护检查比较的参考值。
7.3 测量端子可靠接地. 套管安装法兰处设有测量端子, 测量试验时旋出测
量端子上的保护螺盖,即可与安装法兰绝缘,此时可进行套管介值损耗角
tanδ和局部放电量测量。运行时将保护螺盖旋紧在测量端子上,即可与安
装法兰联接并接地。运行时测量端子严禁开路.
7.4 套管外绝缘应根据运行条件定期清理.
7.5 套管需进行电气性能试验时(耐压、局部放电量、介值损耗等),应提前
将套管立放在支架上,立放时间不少于 24 小时。
套管需返修时务必与制造厂取得联系.本套管严禁自行解体,需要解体时,
必需事前与制造厂取得联系,同意后方可进行。
8.运输与储存
8.1 当套管在变压器上试验后从变压器上吊出时,一定要擦干下瓷套表面的
油渍,因为油渍会使人误以为套管渗漏油。
8.2 套管采用木箱包装, 木箱应有足够的机械强度,应能保证套管在运输中
不受损伤, 箱内设置若干卡板,使套管均匀受力,套管头部应倾斜高于水平角

度约 3 。包装箱四周用木板封闭,以保护套管。当套管采用旧箱复装时对原
包装箱应进行仔细检查,必要时应加固并要按照上述要求包装。包装前请将套
管包好临时保护套。
8.3 套管应存放在通气的室内,严禁靠近火源和热源.。套管可在支架上存放,
也可放在包装箱内储存。
8.4 当套管经长期贮存要使用时,请先将表面擦抹干净,再进行必要的检查:
8.4.1 检查瓷件有无损坏、油有无渗漏,金属零件有无生锈等;
8.4.2 测量端子与法兰、中心导电管与法兰之间的电阻,用 1000V 摇表测量,
电阻大于 1000MΩ。
版本:SM3001-2004

公司地址:南京市栖霞区迈皋桥创业园 3 号
电话:025-86850068
025-85571988
025-85578655
传真:025-85575112
邮编:210028
E-MAIL:njzhida@vip.sina.com
INSTRUCTIONS
OF
OIL IMPREGNATED PAPER CONDENSER
TRANSFORMER BUSHINGS

NANJING ZHIDA
ELECTRIC CO., LTD
CHINA
1. Functions

1.1 The oil-impregnated paper condenser bushings for transformers are

used to lead HV conductors through transformer oiltank, both as a

support to conducting parts and an insulator to oiltank.

1.2 Application:
1.2.1 Ambient Temperature: -40~+40℃
1.2.2 Altitude and Clean Degree: the normal bushings can be applied to average
normal areas with an altitude below 1000m. The pollution-resistant bushings are
applicable to stipulated polluted areas. Pollution-resistant classes include Class Ⅰ,
Class Ⅱ, Class Ⅲ, and Class Ⅳ, with corresponding creepage distance 16mm/kV、
20mm/kV、25mm/kV、31mm/kV. For those areas with an altitude between 1000m
and 4000m, the insulation distance and test voltage should be in accordance with
GB311.1 Publications.
1.2.3 Installation: for the vertically installed bushings, an angle of 0~30°between the
axis of bushing and vertical line is permitted; for the horizontally installed bushings,
an angle of 0~15°between the axis of bushing and horizontal line is permitted.

2. Construction

2.1 The oil-impregnated paper condenser transformer bushing consists of

oil conservator, bushing porcelain, capacitive core, flange joint and

equi-potential ball, etc. As the main insulation of bushing, the capacitive

core is a coaxial cylindrical capacitor composed of copper as lead

conductor, sheet aluminum as electrode plate, and oil-impregnated

paper as medium between electrodes. The innermost coaxial cylinder is

connected with lead conductor, while the outermost coaxial cylinder is

connected with test tap which is jointed with installation flange. The
capacitive core is of series-wound structure, so as to achieve an evenly

distributed electric field both along and perpendicular to the axis of the

bushing. In order to achieve aimed electrical performance and sufficient

performance tolerance, the capacitive core is dried under vacuum

condition for elimination of inside air and moisture, and impregnated

under vacuum condition by high-quality transformer oil.

2.2 The bushing is of overall mechanically sealed structure. In order to

achieve good sealing performance, between parts oil-resistant rubber

gaskets are inserted which in turn are reinforced by strong springs. It

is guaranteed that the inner insulation is protected against erosion by

outside atmosphere, so as to ensure reliable and steady electrical

performance for a long time.

2.3 The top porcelain is of glued structure, so as to achieve high-level

mechanical anti-deformation strength.

2.4 Test tap and oil sampling device are fixed on the installation flange.

The sampling device is used for taking out oil sample from bushing. The

test tap is insulated from installation flange and used for measuring

dielectric loss and partial discharge of the bushing. During operation the

test tap can be earthed through connecting with the installation flange

by tightening a protective cap on the test tap.

2.5 There are two ways of connection between the bushing and HV

conductor in the transformer: connection by cable, and connection by

copper bar.
3. Performance and Dimension

Technical performance and properties conform to GB/T 4109-1999

“Technology of High Voltage Bushing”.

As for technical indexes and dimensions, please refer to the attached

catalogues.

4. Handling upon Receipt

4.1 Inspection of the Bushing

When the bushing is received, the case should be opened for the

purpose of inspection of bushing as soon as possible. If damage of the

bushing is evident, please notify the details immediately to Nanjing Zhida

Electric Co., Ltd.

4.2 Uncrating

After the top cover is opened, it can be seen that the bushing is so

inclined that the top of the bushing is 3°above horizontal level. If the

bushing is to be put back in the case after test on a transformer, please

position the bushing in the same inclined condition.

Please be extremely careful to avoid any damage on porcelain

and other parts of the bushing.


Top unit

Indixation of the side


of top end of bushing

Fig.1

4.3 Lifting from Case


4.3.1 Select a lifting rope of sufficient length and strength. The net weight of bushings is
listed in the attached catalogues.
4.3.2 The bushing can be lifted up from a case as shown in Fig. 2.

Fig.2
(a) ○ Right

Soft rest such as Matting or soft rest


wooden plate such as wooden plate

(b) × Wrong

Fig.3

If tightwire is used for lifting bushings, please wind cloth around it so as to avoid any
damage on porcelains and metal parts.
4.3.3 When putting the bushing on the ground, be sure to use soft rests and supports,
to keep its top higher than the bottom and to protect it from being damaged, as
shown in Fig. 3.

4.4 The bushing can be set to vertical position in the manner as shown

below:
4.4.1 There are four holes for lifting on the installation flange. While being lifted, the
main lifting rope shall be fixed on these holes, to bear the weight of bushing.
4.4.2 Figure 4 shows the typical manner to set the bushing in vertical position.
4.4.3 An auxiliary rope shall be fixed on the bushing as a convenience for adjusting the
inclination angle, as shown in Figure 5.

5. Installation

5.1 Before installation, the bushing must be checked so that it can be

assured on tightness of fixed parts and no damage of parts. Wipe off


dust and dirt accumulated on the surface of the bushing; for bushings

with cable as current-carrying material, the inner cavity of conductor

shall also be cleaned. If possible, the sealing performance of bushing

should also be tested.

5.2 Set the bushing vertically on a support; check and adjust oil level

inside the oil conservator, which shall be at the medium and top level of

oil conservator (viz. between 1/2 and 2/3 of the oil gauge). If oil level is

too high, the pressure inside bushing shall become extraordinarily high,

resulting the possible leakage of oil. On the other hand, if oil level is too

low, it is impossible to detect the change in oil level. When oil level is

too high, the oil can be discharged to appropriate quantity through the

sampling cap on the installation flange; when oil level is too low, the oil

can be filled to appropriate quantity through the injection cap on the oil

conservator.

5.3 Bushing with Cable as Current-carrying Material


5.3.1 Open the hexangular bolts, take off the terminal and conductor head. If the
conductor head is difficult to be taken off, insert two “-” shape screw-drivers
oppositely between the conductor head and oil conservator; then push upward the
conductor head by the screw-drivers and pull out the conductor head. Loosen the
screw which joints the conductor head and lead conductor joint, take off the
cylindrical pin, and take off the positioning nut to separate the lead conductor joint
and conductor head.
5.3.2 Weld the HV lead conductor of transformer with the lead conductor joint of the
bushing by copper welding. (please make sure that the joint is fully filled with
welding material and the welding is tight)
Fig.4

Fig.5

outer draw scrwe


top terminal terminal terminal nut conductor

pin

Fig.6

5.3.3 A steel wire longer than total length of bushing shall be slipped down along the
hole of central conductor and be reached to the bottom of bushing. The bushing
shall be lifted above the center of assembly hole of the transformer. The bottom of
the steel wire is then connected to the lead conductor joint through ring bolt (or
hexangular bolt). After locating above the assembly hole, the bushing may be set
down slowly and the lead conductor joint be pulled up until the bushing descends to
the flanged base of transformer. Then screw to position the positioning nut, insert
the cylindrical pin and take off the steel wire. After that the lead conductor joint shall
be rotated into the conductor head, screw tightly the conductor head and positioning
nut, so as to achieve certain mechanical tightness. The conductor head shall then
be installed on the oil conservator, tight the hexangular bolts, and ensure good
sealing performance of bushing head. (please make sure that all rubber gaskets be
put inside corresponding slots)

5.4 For Bushings with copper bars as current-carrying material, the

procedures listed in 5.3 are not needed. For this type of bushing, there

is a wiring terminal at the bottom, for connecting with lead conductor of

the transformer.

6. Tests and Energizing

6.1 All tests shall be in accordance with GB/T 4109-1999 Publications.

6.2 Before electrical performance tests (withstand voltage, dielectric loss

tanδ and partial discharge tests, etc.), the bushing shall be put on a

support vertically to maintain for more than 24h.

6.3 Dust or dirt accumulated on the surface of porcelain or moist

conditions may cause the external discharge that interferes the

measurement of the internal discharge of the transformer Therefore it is

necessary to wipe the surface of porcelain with dry cloth before test.
T
e
r
m
i
n
a
l
S
t
un
ds
I
u
l
a
t
i
n
g
B
u
s
h
i
n
g
T
e
s
t
L
e
a
d Ci
l
i
ple
w
it
t
hn
n
s
u
ar
i
g
c
o
v
P
r
o
t
e
c
t
i
v
e
C
a
p
.

M
o
u
n
t
i
n
g
F
l
a
n
g
e
To
pTo
y
i
c
as
ltF
CL
o
na
n
e
ct
t
o p
i
n
Fig.8

fP
e

ec
d
oT
Fig.7

w
e
r
a
t
o
r
a
6.4 Test tap: The bushing is equipped with a test tap. This tap is used for

measuring dielectric loss tanδ and partial discharge of bushing and

transformer. As for the way of using test tap, please refer to Fig. 7 and

Fig. 8.
6.4.1 Open the protective cap of test tap. Do not remove or rotate the terminal stud.
6.4.2 Connect the terminal stud with a test wire;
6.4.3 Measure dielectric loss tanδ or partial discharge through the stipulated method
(as shown in Fig 8).
6.4.4 The test tap is securely earthed by tightening the protective cap. Therefore, the
protective cap must be tightened the same as previously after test.
ATTENTION: 1. Do not remove the test wire while the bushing is energized (live
supervision and test).
2. Do not remove the protective cap when the bushing is energized.
3. Replace the protective cap before the bushing is put into
operation.
6.5 Please keep the bushing in vertical or installation position (maximum

30°against the vertical line) for at least 24 hours prior to application of

voltage.

7. Maintenance

The bushing has good electrical and mechanical performance. With

proper maintenance, the bushing shall serve clients satisfactorily. The

bushing must be used according to the stipulated conditions. Furthermore,

the following should also be taken into consideration:

7.1 To ensure the sealing performance is the key element to guarantee the

long life time of bushing.


7.1.1 During operation the oil level of oil gauge must be often checked. The oil level
shall be adjusted to be neither too high nor too low. If oil level is too high, the
pressure inside bushing shall become extraordinarily high, resulting the possible
leakage of oil; in this case, the oil can be discharged to appropriate quantity through
the sampling cap on the installation flange. On the other hand, if oil level is too low, it
is impossible to guarantee safe operation; in this case, the oil can be filled to
appropriate quantity through the injection cap on the oil conservator.
7.1.2 During operation the transformer oil inside bushings should be sampled and
tested periodically. Usually one year after being put into operation, the oil should be
tested and the test result be compared with leave factory values. If the test result is
within normal range, it can be concluded that the sealing performance is reliable.
Later on the oil should be sampled and tested every 3~5 years or longer. If
performance of oil decreases considerably, some new oil should be sampled and
tested again and the tanδ of bushing should also be measured (positive sequential).
Procedures of sampling of oil are as follows: first, open the injection cap on the oil
conservator, so as to avoid outside air entering into the bushing through the
installation flange in case the air pressure inside is lower than that outside of the
bushing. Second, clean the sampling cap on the installation flange, open the cap with
a wrench, rotate the special sampling mouth into the cap hole, tighten the mouth after
it reaches the inner block, and finally the transformer oil shall flow out. Third, reverse
the above procedure after enough quantity of oil is taken. And last, close the injection
cap on the oil conservator.

T
a
b
l
e
3
O
i
l
L
e
v
e
l
I
n
d
i
c
a
t
i
o
n
N
O
R
M
A
L
A
B
N
O
R
M
A
L

O
i
li
l
e
v
e
lh
sse
i

O
i
lo
l
e
v
e
lea
i
si
O
i
le l
l
e
v
e
lt e
i
sf m
b
e
l
o
wg

wo
t
h
i
n
t
e
i
g
h
t
a
bo
v
eo
t
h
sg
g
h
t
t
h(
s
i
g
h
o
o
i
le
a
g
e
f
o
i
l
g
a
g

f
i
l
g
e
Pb
e
a
s
e
x
a
i
n
t
h
e
u
s
h
i
n
g
.
)

Oil Level A
O
i
l
L
e
v
e
l
I
n
d
i
c
a
c
i
o
n
N
o
t
e
:
V
e
r
t
i
s
a
l
s
t
r
i
p
e
s
a
r
e
s
e
e
n
w
h
e
r
e
i
s
n
o
o
i
l
.

7.1.3 The bushing is an overall sealed product. Therefore, after sampling, all the
disturbed sealing parts should be tightened to guarantee its sealing performance.
Otherwise some moisture may enter into the bushing and threaten the insulation of
bushing, resulting lowered performance, or even vicious accidents such as blast of
bushing in serious cases.

7.2 At the factory, all bushings are subjected to dielectric loss test at indoor

temperature. Maximum permissible value of factory-measured dielectric

loss is 0.5% at Ur and actually measured value on each bushing is

recorded on its certificate of conformity. The factory values, however,

may differ from, reading obtained from the same bushing when installed
on the transformer. Thus it is recommended that the first reading taken

after installation to be the reference value for future comparison.

7.3 The test tap should be earthed securely. There is a test tap on the

installation flange. During test the protective cap shall be taken off from

the test tap to achieve insulation from installation flange; at this time,

dielectric loss angle tanδ and partial discharge can be measured.

During operation the protective cap shall be tightened on the test tap, to

guarantee secure earthing together with installation flange. During

operation the test tap is forbidden to be opened.

7.4 The outer insulator of bushing shall be cleaned periodically according

to site operation condition.

7.5 Before electrical performance tests (withstand voltage, partial

discharge and dielectric loss tests, etc.), the bushing shall be put on a

support vertically to maintain for more than 24h..

If the bushing is to be returned to factory for repair, please contact the

Company. The bushing is forbidden to be disassembled without the

consent of the Company; if it is necessary to be disassembled, the

Client shall do so after consent from the Company is obtained.

8. Removal and Storage of Bushings

8.1 When the bushing is removed from transformer after tests, please wipe

off the oil on the bottom porcelain surface. If the oil is left unwiped, it

may be misunderstood that there is oil leakage in the bushing.


8.2 The bushing is packed in wooden cases, which shall have sufficient

mechanical strength to protect the bushing against any damage during

transportation. There shall be several locating wooden plates inside the

case to make sure that the pressure is evenly distributed on the bushing.

The head of the bushing shall be inclined about 3○ above horizontal

level. The wooden case is sealed by wooden plates at six sides to

protect the bushing. If the bushing is to be put back in previously used

cases, the latter shall be checked carefully, and when necessary, be

reinforced according to the above-mentioned packing requirements.

Before packing, please cover the bushing with temporary protective

coat.

8.3 The bushing shall be put in a ventilated room and shall be kept away

from the source of heat and fire. It may be put in a wooden case, or on a

support for storage.

8.4 When the bushing is to be put into service after long storage, please

clean surfaces of porcelains and metal parts and carry out necessary

checks.
8.4.1 Please inspect whether there is any damage on porcelains, oil leakage, rust on
metal parts or any other irregularity.
8.4.2 Please measure the resistance between the test tap and installation flange, and
between the central conductor and installation flange by means of a 1000V megger.
In this case, measured value of 1000MΩ or more is a proof that the bushing is
suitable for putting into use.
Version: SM3001-2004

Add.: No. 3 Maigaoqiao Industrial Park, Qixia District, Nanjing, P.R.China

Tel.: 025-86850068

025-85571988

025-85578655

Fax: 025-85575112

P.O.box: 210028

E-mail: njzhida@vip.sina.c
安装使用前务必仔细阅读本说明书
Please Read this Instruction
Carefully Before Installation

充油法兰式低局放变压器套管
Oil-Immersed Flanged Type Bushing
Without Partial Discharge

使用说明书
Operation Instruction

厂 名:南京智达电气有限公司
Company:Nanjing Zhida Electric Co.,Ltd
厂 址:南京市栖霞区迈皋桥街道迈进路 6 号
Address : No.6,Maijin Road,Maigaoqiao Street,Qixia
District,Nanjing,
电 话:025-86850068、85571688
Tel: 025-86850068、85571688
传 真:025-85575112、85565387
Fax: 025-85575112、85565387
充油法兰式无局放变压器套管使用说明书 南京智达电气有限公司
Operation Instrucion for Bushings Nanjing Zhida Electric Co.,Ltd
1. 用途 Usage
充油法兰式低局放变压器套管用于交流电力变压器上,作为变压器低压侧引导高压电
线,穿过变压器箱壳及对壳体和地绝缘之用。
Oil impregnated flange type transformer bushing, for use on AC transformers, is
used for leading high-voltage cable from low-voltage side and through the cover of
transformer, as well as insulation for cable from the cover and ground.
2. 适用范围 Application
周围环境温度:-40℃~+55℃
Ambient temperature: -40~+55℃
海拔高度:一般不超过 2000m,特殊要求可商定。
Altitude: no more than 2000m (special requirements can be consulted).
耐污等级:一般为Ⅳ级防污,特殊要求可协商制定。
Pollution resistant level: no more than Level Ⅳ(special requirements can be consulted)
3. 型号说明和结构简介 Type and Structure
3.1 型号说明 Type
B F W □ - □ / □ - □ □
M:免开手孔式;L:穿缆式
M:Type without the need to open
handholes ;
L:Draw Lead Type

耐污等级
Pollution resistant level

额定电流 A
Rated current (A)

额定电压 kV
Rated voltage (kV)

A、B、C 系列(A 系列不注)


Type A、B、C ( tpye A not be
marked)

B:变压器套管; F:法兰式; W:耐污型


Transformer bushing Flanged type Pollution resistant type
3.2 结构简介 Structure
充油法兰式变压器套管主要由接线板、瓷件、导电杆、铸铝合金法兰等组成,主绝缘
由瓷套和油隙组成,属不击穿、基本免维护型;根据不同的接线方式,分为导杆式、免开手
孔式和穿缆式结构。安装法兰采用铸铝合金法兰与瓷件浇装在一起,安装方便,机械强度高,
同时能改善此部位的电场分布,该产品已获多项国家专利。
Oil impregnated flange type transformer bushing, mainly consisting of terminal block,

porcelain parts, electric rod and aluminium alloy casting flange, etc., and with its major
insulator made of porcelain sleeve and oil gap, is hard to be punctured and basically
without the need of maitenance. According to different ways of wiring, the electric rod can

1
充油法兰式无局放变压器套管使用说明书 南京智达电气有限公司
Operation Instrucion for Bushings Nanjing Zhida Electric Co.,Ltd
be designed as type with separable electric rod , type without the need to open handholes
and type with draw lead. The installation of flange adopts the advanced mode of casting
together the aluminium alloy flange and porcelain parts, so that the installation of our
products becomes convenient and the products has high mechanical strengh and also the
distribution of electric field is enhanced. Morever, The product has gained many national
patents
4. 安装 Installation
安装前应检查套管在运输过程中有无损伤(主要是瓷件),并清除套管的表面污秽。
Before installation, the bushing should be checked to find whether it has been
damaged (especially the porcelain parts) during transportation, and the dirt on the surface
of the bushing should be cleaned.
4.1 常规套管的安装 Installation of Conventional Bushing
安装时,用软绳拴在产品瓷件的伞裙上,慢慢起吊并移至与变压器连接口上方,再垂
直慢慢放入变压器中,注意放下时不要使瓷套碰到变压器箱壳,以免碰坏瓷件;紧固安装螺
栓时,应注意四周均匀用力逐步上紧。
At the time of installation, fasten the pileuses of the bushing with soft ropes, slowly lift
it up to the the center of the installation hole of the transformer, and slowly let it down
vertically. Attention must be taken to ensure that the porcelain will not touch the
transformer’s cover during descending, lest the porcelain parts be damaged. Gradually
tighten the installation screw with even force from all directions
4.2 免开手孔型(M 型)套管的安装 Installation of bushing without the need to open

handholes ( marked “M” in Type and Category )

图Ⅰ
松开气中接线端子的紧固螺栓,取下接线端子,旋开导电杆上的螺母,顺序取下所有附
件,将导电杆从瓷套内取出,松开油中接线端子与导电杆处的连接螺栓,取下油中接线端子。
Loose the fastening bolt on the upper terminal block and take off the terminal block,
loose the nut on the electric rod and take off all the accessories orderly, and then take the
electric rod out of the porcelain sleeve, loose the connecting bolt between the bottom
terminal block and the electric rod and take off the terminal block.
将油中接线端子与变压器进行电气连接,待连接牢固后,用卸下的四个专用螺栓将导电
杆与油中端子连接牢固,套上绝缘定位圈、挡圈及密封圈;将瓷套吊至变压器与套管安装处

2
充油法兰式无局放变压器套管使用说明书 南京智达电气有限公司
Operation Instrucion for Bushings Nanjing Zhida Electric Co.,Ltd
正上方,将导电杆竖直穿过瓷套,装上所有附件并预紧导电杆头部螺母,然后先上紧接线端
子上的螺栓,此时,可在接线端子上施加一个合适的沿套管轴向的拉力,用安装螺栓将套管
法兰四周均匀用力安装在变压器上,应注意瓷套与变压器的密封,其密封面为法兰内的瓷部
位的磨瓷面,密封橡皮的尺寸不能超过瓷套的密封面外径,以免影响产品的密封性能;最后,
用一只扳手固定气中接线端子,另一只专用扳手将导电杆上大螺母旋紧。
Electrically connect the bottom terminal block with the transformer, tightly connect the
electric rod with the oil end terminal with four special bolts, put into position the insulation
locating tube, blocking ring and gasket; lift the porcelain sleeve to the position accurately
above the transformer and bushing, let the electric rod vertically passing through the
porcelain sleeve, assemble all the accessories and fasten tightly the bolts on the air end
terminal, then pull the air end terminal with a suitable even force along the axis of the
bushing and fasten the bushing’s flange to the transformer with installation bolts. Attention
must be taken to ensure the seal reliability between the bushing and transformer, the seal
surface being the surface of porcelain inside the flange: the dimensions of the seal rubber
shall not exceed the outer diameter of the seal surface of the porcelain sleeve, lest the
seal performance of the product be affected. Finally, fasten the air end terminal with a
wrench, and revolve tightly the big nut on the electric rod with another special wrench.
4.3 穿缆式(型号及品号后带“L”
)套管的安装

Installation of Draw Lead Type Bushing(marked “L” in Type and Category)

图Ⅱ
松开气中接线端子上的紧固螺栓,取下接线端子,旋开电缆接头上的螺母,顺序取下所
有附件,将电缆接头取出。
Loose the fastening bolt on the upper terminal block and take off the terminal block,
loose the nut on the electric rod and take off all the accessories orderly, and then take off
the cable joint
电缆外包绝缘时在瓷腔中间偏下部位固定一块定位板(电工纸板、酚醛纸板等),距瓷
套下端口约 30~50mm,防止引线在瓷套内部出现侧偏,因瓷壁仅能承受约 50~60kV 的电
压,电缆如果靠近甚至接触瓷壁,有可能导致击穿。通过焊接或压接的方式将电缆与电缆头
连接牢固;在电缆头上套上挡圈及密封圈;将瓷套吊至变压器与套管安装处正上方,将电缆
头竖直穿过瓷套,装上所有附件并先上紧接线端子上的螺栓,再依次紧固法兰(用螺栓固定
套管法兰时应四周均匀用力安装在变压器上)以及电缆接头上的螺母即可。

3
充油法兰式无局放变压器套管使用说明书 南京智达电气有限公司
Operation Instrucion for Bushings Nanjing Zhida Electric Co.,Ltd
When the cable is insulated outside, fix a locating plate such as electrical board or
phenolic board ,which is about 30—50mm away from the bottom of porcelain to the lower
part of porcelain cavity .This can prevent leading wire from making deviation in the
porcelain because the wall of porcelain can only bear about 50-60kV voltage. If the cable
closes to or even touch the wall of porcelain ,it maybe cause breakdown. Jointing together
tightly the cable and cable joint through welding or compression jointing. Covering the
blocking ring and gasket on the cable joint. Lifting the porcelain sleeve to the position
accurately above the transformer and bushing, moving the electric rod vertically through
the porcelain sleeve,and assembling all the accessories and fasten tightly the bolts on the
terminal,lastly fixing tightly flange which must be Installed to the thansformer using evenly
force and the nut of the cable joint.
在拆装过程中发现密封橡胶垫圈损坏时,应用对应的橡胶垫圈替换。产品安装好后,
应对其进行真空注油(利用变压器中的油浸入套管),浸完油后,旋松产品上端的放气螺栓,
直到放气孔处漫油为止,旋紧螺栓即可。
If the sealing rubber gasket is found to be damaged during disassembly, it
must be replaced by a corresponding gasket among the accessories. After
installation, the product should be vacuum oiled (let the oil of the transformer
impregnate into the bushing); after impregnation, loose the deflation bolt on the top
of the product until oil overflow the deflation hole, then revolve tightly the bolt.
5. 特别注意事项 Special Attentions
5.1 套管内部的所有零部件都已用丙酮仔细擦洗过,并已充油进行了局放试验及密封试验,
因此,除 M 型(免开手孔)套管或 L 型(穿缆式)套管外,建议用户不必拆卸检查,以免
影响其密封性能。
All the components inside the bushing have been carefully cleaned with
acetone, and the bushing has been tested on its partial discharge and leakage test
after being oiled. Therefore, except the separable bushing or draw lead type
bushing, users are suggested not to disassemble to check the bushing, lest the
seal performeance be affected.
5.2 套管的主绝缘是由油隙及瓷件组成的复合绝缘,且主要由油隙承担。产品出厂时已按实
际运行状态进行了严格的工频耐压试验及局部放电试验,用户不必再进行电气方面的试验。
若因特殊原因,需进行试验时,必须保证瓷套内注满变压器油(顶部油塞处能放出油来),
且变压器油的耐压水平应不低于 50kV。
The major insulator of the bushing is a compound insulator comprising oil gap
and porcelain parts, with the oil gap being the vital part. When outgoing factory the
bushing is strictly tested on its power frequency withstand voltage and partial
discharge, therefore users don’t need to carry out electrical tests. If a test is needed
due to special reasons, it must be ensured that the inside of the porcelain sleeve is
filled fully with transformer oil (oil overflows the oil tap on the top of the bushing),
and the withstand voltage of transformer oil should be no less than 50kV.
5.3 套管与变压器之间的密封面必须选择在瓷面上,安装法兰处水泥胶合剂仅起机械固定作
用,无密封的功能。瓷是脆性材料,不适当的密封结构及受力会造成瓷件的破损,因此要
求用户:
The seal position between the bushing and transformer must be chosen on the
surface of porcelain, because the cement glue bond has no seal function but only

4
充油法兰式无局放变压器套管使用说明书 南京智达电气有限公司
Operation Instrucion for Bushings Nanjing Zhida Electric Co.,Ltd
mechanical fixation function. Porcelain is brittle material, which can be damaged
with unsuitable seal structure or under unsuitable force, therefore, users are
required by the Supplier:
a. 严格按照我公司推荐的方式选择密封结构(见附图)并使用我司提供的专用密封圈;
to choose the seal structure recommended by our Company (referring to the
attached drawings) and use the special seal ring provided by our Company;
b. 安装时,应四周均匀用力逐步收紧法兰处的安装螺栓;
to gradually revolve tightly the installation bolts on the flange with even
force from all directions during installation;
c. 如果没有按我公司的要求开密封槽及使用我司提供的专用密封圈,则应严格控制紧
固力矩(不大于 20 N·m,或采用力臂不大于 10cm 的扳手) 。
to strictly limit the installation moment (to no more than 20N·m, or use a
wrench with moment arm no more than 10cm), if the bushing is used without
groove as required by the Company or without the special seal ring provided
by the Company.
6. 运输和储存 Transportation and Storage
套管采用木箱包装,可保证套管在运输中不受损伤。当套管采用旧箱复装时,应对原
包装箱进行仔细检查,必要时应加固,以确保运输安全。
套管宜存放在通风的室内,严禁靠近火源与热源,套管可在包装箱内储存,亦可存放
在货架上。
The bushing is packed in the wooden crate, which has enough mechanical strength
to ensure that the bushing will not be damaged during transportation. If the bushing is to
be repacked in used crate, the crate should be carefully checked and reinforced when
necessary to ensure safe transportation.
The bushing is suitable for indoor storage with good ventilation, prohibited to be
placed near fire or heat. The bushing can be stored inside the packing crate or on the
bracket.
7. 订货须知 Purchase
订货时须提出:产品型号、品号、额定电压、额定电流、爬电距离,有特殊要求时,
按所签定的技术协议供货。
When ordering our products please inform us of the Type, Category, Rated Voltage,
Rated Current and Creepage Distance. If there are special requirements, the products will
be supplied according to the signed technical agreement.

5
充油法兰式无局放变压器套管使用说明书 南京智达电气有限公司
Operation Instrucion for Bushings Nanjing Zhida Electric Co.,Ltd
附图:套管与变压器法兰连接示意图及相关尺寸

Figure:Connecion between Bushing and Transformer Flange

You might also like