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"MONORAIL" --- MONORAIL BEAM ANALYSIS

Program Description:

"MONORAIL" is a spreadsheet program written in MS-Excel for the purpose of analysis of either S-shape or
W-shape underhung monorail beams analyzed as simple-spans with or without overhangs (cantilevers).
Specifically, the x-axis and y-axis bending moments as well as any torsion effects are calculated. The actual and
allowable stresses are determined, and the effect of lower flange bending is also addressed by two different
approaches.

This program is a workbook consisting of three (3) worksheets, described as follows:

Worksheet Name Description


Doc This documentation sheet
S-shaped Monorail Beam Monorail beam analysis for S-shaped beams
W-shaped Monorail Beam Monorail beam analysis for W-shaped beams

Program Assumptions and Limitations:

1. The following references were used in the development of this program:


a. Fluor Enterprises, Inc. - Guideline 000.215.1257 - "Hoisting Facilities" (August 22, 2005)
b. Dupont Engineering Design Standard: DB1X - "Design and Installation of Monorail Beams" (May 2000)
c. American National Standards Institute (ANSI): MH27.1 - "Underhung Cranes and Monorail Syatems"
d. American Institute of Steel Construction (AISC) 9th Edition Allowable Stress Design (ASD) Manual (1989)
e. "Allowable Bending Stresses for Overhanging Monorails" - by N. Stephen Tanner -
AISC Engineering Journal (3rd Quarter, 1985)
f. Crane Manufacturers Association of America, Inc. (CMAA) - Publication No. 74 -
"Specifications for Top Running & Under Running Single Girder Electric Traveling Cranes
Utilizing Under Running Trolley Hoist" (2004)
g. "Design of Monorail Systems" - by Thomas H. Orihuela Jr., PE (www.pdhengineer.com)
h. British Steel Code B.S. 449, pages 42-44 (1959)
i. USS Steel Design Manual - Chapter 7 "Torsion" - by R. L. Brockenbrough and B.G. Johnston (1981)
j. AISC Steel Design Guide Series No. 9 - "Torsional Analysis of Structural Steel Members" -
by Paul A. Seaburg, PhD, PE and Charlie J. Carter, PE (1997)
k. "Technical Note: Torsion Analysis of Steel Sections" - by William E. Moore II and Keith M. Mueller -
AISC Engineering Journal (4th Quarter, 2002)
2. The unbraced length for the overhang (cantilever) portion, 'Lbo', of an underhung monorail beam is often debated.
The following are some recommendations from the references cited above:
a. Fluor Guideline 000.215.1257: Lbo = Lo+L/2
b. Dupont Standard DB1X: Lbo = 3*Lo
c. ANSI Standard MH27.1: Lbo = 2*Lo
d. British Steel Code B.S. 449: Lbo = 2*Lo (for top flange of monorail beam restrained at support)
British Steel Code B.S. 449: Lbo = 3*Lo (for top flange of monorail beam unrestrained at support)
e. AISC Eng. Journal Article by Tanner: Lbo = Lo+L (used with a computed value of 'Cbo' from article)
3. This program also determines the calculated value of the bending coefficient, 'Cbo', for the overhang (cantilever)
portion of the monorail beam from reference "e" in note #1 above. This is located off of the main calculation page.
Note: if this computed value of 'Cbo' is used and input, then per this reference the total value of Lo+L should be
used for the unbraced length, 'Lbo', for the overhang portion of the monorail beam.
4. This program ignores effects of axial compressive stress produced by any longitudinal (traction) force which is
usually considered minimal for underhung, hand-operated monorail systems.
5. This program contains comment boxes which contain a wide variety of information including explanations of
input or output items, equations used, data tables, etc. (Note: presence of a comment box is denoted by a
red triangle in the upper right-hand corner of a cell. Merely move the mouse pointer to the desired cell to view
the contents of that particular "comment box".)
"MONORAIL.xls" Program
Version 1.6

MONORAIL BEAM ANALYSIS


For S-shaped Underhung Monorails Analyzed as Simple-Spans with / without Overhang
Per AISC 9th Edition ASD Manual and CMAA Specification No. 74 (2004)
Job Name: Subject: ###
Job Number: Originator: Checker: ###
###
Input: ###
RL(min)=-0.88 RR(max)=8.5 ta =
Monorail Size: L=20 Lo=3 l=
Select: S4x9.5 x=9.813 Cxo =
Design Parameters: S=0.75 Cx1 =
Beam Fy = 36 ksi Czo =
Beam Simple-Span, L = 20.0000 ft. S4x9.5 Cz1 =
Unbraced Length, Lb = 20.0000 ft. Section Ratio
Bending Coef., Cb = 1.00 Pv=7.4 bf/(2*tf) =
Overhang Length, Lo = 3.0000 ft. Nomenclature d/tw =
Unbraced Length, Lbo = 11.5000 ft. Qs =
Bending Coef., Cbo = 1.00 S4x9.5 Member Properties:
Lifted Load, P = 6.000 kips A= 2.79 in.^2 d/Af = 4.88 For Lo = 0 (n
Trolley Weight, Wt = 0.400 kips d= 4.000 in. Ix = 6.76 in.^4
Hoist Weight, Wh = 0.100 kips tw = 0.326 in. Sx = 3.38 in.^3
Vert. Impact Factor, Vi = 15 % bf = 2.800 in. Iy = 0.89 in.^4
Horz. Load Factor, HLF = 10 % tf = 0.293 in. Sy = 0.64 in.^3
Total No. Wheels, Nw = 4 k= 0.750 in. J = 0.120 in.^4
Wheel Spacing, S = 0.7500 ft. rt = 0.650 in. Cw = 3.1 in.^6
Distance on Flange, a = 0.3750 in. x=
Support Reactions: (with overhang) Mx =
Results: RR(max) = 8.50 = Pv*(L+(Lo-S/2))/L+w/1000/(2*L)*(L+Lo)^2My =
RL(min) = -0.88 = -Pv*(Lo-S/2)/L+w/1000/(2*L)*(L^2-Lo^2) Lateral Flang
Parameters and Coefficients: e=
Pv = 7.400 kips Pv = P*(1+Vi/100)+Wt+Wh (vertical load) at =
Pw = 1.850 kips/wheel Pw = Pv/Nw (load per trolley wheel) Mt =
Ph = 0.600 kips Ph = HLF*P (horizontal load) X-axis Stress
ta = 0.239 in. ta = tf-bf/24+a/6 (for S-shape) fbx =
l = 0.303 l = 2*a/(bf-tw) Lc =
Cxo = -0.733 Cxo = -1.096+1.095*l+0.192*e^(-6.0*l) Lu =
Cx1 = 0.737 Cx1 = 3.965-4.835*l-3.965*e^(-2.675*l) Lb/rt =
Czo = 0.243 Czo = -0.981-1.479*l+1.120*e^(1.322*l) fa/Fy =
Cz1 = 1.564 Cz1 = 1.810-1.150*l+1.060*e^(-7.70*l) Is Lb<=Lc?
Is d/tw<=allow?
Bending Moments for Simple-Span: Is b/t<=65/SQRT(Fy)?
x = 9.813 ft. x = 1/2*(L-S/2) (location of max. moments from left end ofIssimple-span)
b/t>95/SQRT(Fy)?
Mx = 36.10 ft-kips Mx = (Pv/2)/(2*L)*(L-S/2)^2+w/1000*x/2*(L-x) Fbx =
My = 2.89 ft-kips My = (Ph/2)/(2*L)*(L-S/2)^2 Fbx =
Fbx =
Lateral Flange Bending Moment from Torsion for Simple-Span: (per USS Steel Design Manual, 1981)Fbx =
e = 2.000 in. e = d/2 (assume horiz. load taken at bot. flange) Fbx =
at = 8.112 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi Fbx =
Mt = 0.11 ft-kips Mt = Ph*e*at/(2*(d-tf))*TANH(L*12/(2*at))/12 Fbx =
Use: Fbx =
X-axis Stresses for Simple-Span: Y-axis Stress
fbx = 128.17 ksi fbx = Mx/Sx fby =
Lb/rt = 369.23 Lb/rt = Lb*12/rt fwns =

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Fbx = 10.25 ksi Fbx = 12000*Cb/(Lb*12*(d/Af)) <= 0.60*Fy fbx > Fbx
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Y-axis Stresses for Simple-Span: S.R. =


fby = 54.59 ksi fby = My/Sy
fwns = 4.14 ksi fwns = Mt*12/(Sy/2) (warping normal stress) Pv =
fby(total) = 58.72 ksi fby(total) = fby+fwns D(max) =
Fby = 27.00 ksi Fby = 0.75*Fy fby > Fby
D(allow) =
Combined Stress Ratio for Simple-Span:
S.R. = 14.684 S.R. = fbx/Fbx+fby(total)/Fby S.R. > 1.0
My =
Vertical Deflection for Simple-Span: Lateral Flang
Pv = 6.500 kips Pv = P+Wh+Wt (without vertical impact) e=
D(max) = 9.7036 in. D(max) = Pv/2*(L-S)/2/(24*E*I)*(3*L^2-4*((L-S)/2)^2)+5*w/12000*L^4/(384*E*I) at =
D(ratio) = L/25 D(ratio) = L*12/D(max) Mt =
D(allow) = 0.5333 in. D(allow) = L*12/450 Defl.(max) > Defl.(allow)
fbx =
Bending Moments for Overhang: Lc =
Mx = 19.47 ft-kips Mx = (Pv/2)*(Lo+(Lo-S))+w/1000*Lo^2/2 Lu =
My = 1.58 ft-kips My = (Ph/2)*(Lo+(Lo-S)) Lbo/rt =
fa/Fy =
Lateral Flange Bending Moment from Torsion for Overhang: (per USS Steel Design Manual,Is1981) Lbo<=Lc?
e = 2.000 in. e = d/2 (assume horiz. load taken at bot. flange) Is d/tw<=allow?
at = 8.112 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi Is b/t<=65/SQRT(Fy)?
Mt = 0.22 ft-kips Mt = Ph*e*at/(d-tf)*TANH(Lo*12/at)/12 Is b/t>95/SQRT(Fy)?
Fbx =
X-axis Stresses for Overhang: Fbx =
fbx = 69.12 ksi fbx = Mx/Sx Fbx =
Lbo/rt = 212.31 Lbo/rt = Lbo*12/rt Fbx =
Fbx = 17.82 ksi Fbx = 12000*Cbo/(Lbo*12*(d/Af)) <= 0.60*Fy fbx > Fbx Fbx =
Fbx =
Y-axis Stresses for Overhang: Fbx =
fby = 29.76 ksi fby = My/Sy Use: Fbx =
fwns = 8.27 ksi fwns = Mt*12/(Sy/2) (warping normal stress) Y-axis Stress
fby(total) = 38.03 ksi fby(total) = fby+fwns fby =
Fby = 27.00 ksi Fby = 0.75*Fy fby > Fby fwns =
fby(total) =
Combined Stress Ratio for Overhang: Fby =
S.R. = 5.288 S.R. = fbx/Fbx+fby(total)/Fby S.R. > 1.0 Combined St
S.R. =
Vertical Deflection for Overhang: (assuming full design load, Pv without impact, at end of overhang) Vertical Defle
Pv = 6.500 kips Pv = P+Wh+Wt (without vertical impact) Pv =
D(max) = 3.8780 in. D(max) = Pv*Lo^2*(L+Lo)/(3*E*I)+w/12000*Lo*(4*Lo^2*L-L^3+3*Lo^3)/(24*E*I) D(max) =
D(ratio) = L/9 D(ratio) = Lo*12/D(max) D(ratio) =
D(allow) = 0.0800 in. D(allow) = Lo*12/450 Defl.(max) > Defl.(allow)

Bottom Flange Bending (simplified):


be = 3.516 in. Min. of: be = 12*tf or S*12 (effective flange bending length) be =
tf2 = 0.396 in. tf2 = tf+(bf/2-tw/2)/2*(1/6) (flange thk. at web based on 1:6 slope of flange)tf2 =
am = 0.883 in. am = (bf/2-tw/2)-(k-tf2) (where: k-tf2 = radius of fillet) am =
Mf = 1.634 in.-kips Mf = Pw*am Mf =
Sf = 0.050 in.^3 Sf = be*tf^2/6 Sf =
fb = 32.47 ksi fb = Mf/Sf fb =
Fb = 27.00 ksi Fb = 0.75*Fy fb > Fb
Bottom Flang

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sxo =
Bottom Flange Bending per CMAA Specification No. 74 (2004): (Note: torsion is neglected) szo =

Local Flange Bending Stress @ Point 0: (Sign convention: + = tension, - = compression)


sxo = -23.77 ksi sxo = Cxo*Pw/ta^2 sz1 =
szo = 7.87 ksi szo = Czo*Pw/ta^2
S-shape sx2 =
Local Flange Bending Stress @ Point 1: sz2 =
sx1 = 23.90 ksi sx1 = Cx1*Pw/ta^2 Trolley
sz1 = 50.73 ksi sz1 = Cz1*Pw/ta^2 Wheel sz =
sx =
Local Flange Bending Stress @ Point 2: txz =
sx2 = 23.77 ksi sx2 = -sxo sto =
sz2 = -7.87 ksi sz2 = -szo Pw Pw
sz =
Resultant Biaxial Stress @ Point 0: sx =
sz = 188.66 ksi sz = fbx+fby+0.75*szo txz =
sx = -17.83 ksi sx = 0.75*sxo st1 =
txz = 0.00 ksi txz = 0 (assumed negligible)
sto = 198.17 ksi sto = SQRT(sx^2+sz^2-sx*sz+3*txz^2) > Fb = 0.66*Fy = 23.76 ksi
sx =
Resultant Biaxial Stress @ Point 1: txz =
sz = 220.80 ksi sz = fbx+fby+0.75*sz1 st2 =
sx = 17.93 ksi sx = 0.75*sx1
txz = 0.00 ksi txz = 0 (assumed negligible)
st1 = 212.40 ksi st1 = SQRT(sx^2+sz^2-sx*sz+3*txz^2) > Fb = 0.66*Fy = 23.76 ksi

Resultant Biaxial Stress @ Point 2:


sz = 176.85 ksi sz = fbx+fby+0.75*sz2
sx = 17.83 ksi sx = 0.75*sx2
txz = 0.00 ksi txz = 0 (assumed negligible)
st2 = 168.64 ksi st2 = SQRT(sx^2+sz^2-sx*sz+3*txz^2) > Fb = 0.66*Fy = 23.76 ksi

tw

X
Pw Z Pw

tf

Point 2 Point 1 ta
bf/4
Point 0 tw/2 bf

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MONORAIL BEAM ANALYSIS


For W-shaped Underhung Monorails Analyzed as Simple-Spans with / without Overhang
Per AISC 9th Edition ASD Manual and CMAA Specification No. 74 (2004)
Job Name: Subject: ###
Job Number: Originator: Checker: ###
###
Input: ###
RL(min)=-0.73 RR(max)=9.13 ta =
Monorail Size: L=17 Lo=3 l=
Select: W12x50 x=8.313 Cxo =
Design Parameters: S=0.75 Cx1 =
Beam Fy = 36 ksi Czo =
Beam Simple-Span, L = 17.0000 ft. W12x50 Cz1 =
Unbraced Length, Lb = 17.0000 ft. Section Ratio
Bending Coef., Cb = 1.00 Pv=7.4 bf/(2*tf) =
Overhang Length, Lo = 3.0000 ft. Nomenclature d/tw =
Unbraced Length, Lbo = 11.5000 ft. Qs =
Bending Coef., Cbo = 1.00 W12x50 Member Properties:
Lifted Load, P = 6.000 kips A= 14.60 in.^2 d/Af = 2.36 For Lo = 0 (n
Trolley Weight, Wt = 0.400 kips d= 12.200 in. Ix = 391.00 in.^4
Hoist Weight, Wh = 0.100 kips tw = 0.370 in. Sx = 64.20 in.^3
Vert. Impact Factor, Vi = 15 % bf = 8.080 in. Iy = 56.30 in.^4
Horz. Load Factor, HLF = 10 % tf = 0.640 in. Sy = 13.90 in.^3
Total No. Wheels, Nw = 4 k= 1.140 in. J = 1.710 in.^4
Wheel Spacing, S = 0.7500 ft. rt = 2.170 in. Cw = 1880.0 in.^6
Distance on Flange, a = 0.3750 in. x=
Support Reactions: (with overhang) Mx =
Results: RR(max) = 9.13 = Pv*(L+(Lo-S/2))/L+w/1000/(2*L)*(L+Lo)^2My =
RL(min) = -0.73 = -Pv*(Lo-S/2)/L+w/1000/(2*L)*(L^2-Lo^2) Lateral Flang
Parameters and Coefficients: e=
Pv = 7.400 kips Pv = P*(1+Vi/100)+Wt+Wh (vertical load) at =
Pw = 1.850 kips/wheel Pw = Pv/Nw (load per trolley wheel) Mt =
Ph = 0.600 kips Ph = HLF*P (horizontal load) X-axis Stress
ta = 0.640 in. ta = tf (for W-shape) fbx =
l = 0.097 l = 2*a/(bf-tw) Lc =
Cxo = -1.903 Cxo = -2.110+1.977*l+0.0076*e^(6.53*l) Lu =
Cx1 = 0.535 Cx1 = 10.108-7.408*l-10.108*e^(-1.364*l) Lb/rt =
Czo = 0.192 Czo = 0.050-0.580*l+0.148*e^(3.015*l) fa/Fy =
Cz1 = 2.319 Cz1 = 2.230-1.490*l+1.390*e^(-18.33*l) Is Lb<=Lc?
Is d/tw<=allow?
Bending Moments for Simple-Span: Is b/t<=65/SQRT(Fy)?
x = 8.313 ft. x = 1/2*(L-S/2) (location of max. moments from left end ofIssimple-span)
b/t>95/SQRT(Fy)?
Mx = 31.88 ft-kips Mx = (Pv/2)/(2*L)*(L-S/2)^2+w/1000*x/2*(L-x) Fbx =
My = 2.44 ft-kips My = (Ph/2)/(2*L)*(L-S/2)^2 Fbx =
Fbx =
Lateral Flange Bending Moment from Torsion for Simple-Span: (per USS Steel Design Manual, 1981)Fbx =
e = 6.100 in. e = d/2 (assume horiz. load taken at bot. flange) Fbx =
at = 53.354 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi Fbx =
Mt = 0.67 ft-kips Mt = Ph*e*at/(2*(d-tf))*TANH(L*12/(2*at))/12 Fbx =
Use: Fbx =
X-axis Stresses for Simple-Span: Y-axis Stress
fbx = 5.96 ksi fbx = Mx/Sx fby =
Lb/rt = 94.01 Lb/rt = Lb*12/rt fwns =

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Fbx = 21.60 ksi Fbx = 12000*Cb/(Lb*12*(d/Af)) <= 0.60*Fy fbx <= Fbx, O.K.
(continued)

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Combined St
Y-axis Stresses for Simple-Span: S.R. =
fby = 2.11 ksi fby = My/Sy Vertical Defle
fwns = 1.16 ksi fwns = Mt*12/(Sy/2) (warping normal stress) Pv =
fby(total) = 3.27 ksi fby(total) = fby+fwns D(max) =
Fby = 27.00 ksi Fby = 0.75*Fy fby <= Fby, O.K.
D(allow) =
Combined Stress Ratio for Simple-Span: Bending Mom
S.R. = 0.397 S.R. = fbx/Fbx+fby(total)/Fby S.R. <= 1.0, O.K.
My =
Vertical Deflection for Simple-Span: Lateral Flang
Pv = 6.500 kips Pv = P+Wh+Wt (without vertical impact) e=
D(max) = 0.1094 in. D(max) = Pv/2*(L-S)/2/(24*E*I)*(3*L^2-4*((L-S)/2)^2)+5*w/12000*L^4/(384*E*I) at =
D(ratio) = L/1865 D(ratio) = L*12/D(max) Mt =
D(allow) = 0.4533 in. D(allow) = L*12/450 Defl.(max) <= Defl.(allow), O.K.
fbx =
Bending Moments for Overhang: Lc =
Mx = 19.65 ft-kips Mx = (Pv/2)*(Lo+(Lo-S))+w/1000*Lo^2/2 Lu =
My = 1.58 ft-kips My = (Ph/2)*(Lo+(Lo-S)) Lbo/rt =
fa/Fy =
Lateral Flange Bending Moment from Torsion for Overhang: (per USS Steel Design Manual,Is1981) Lbo<=Lc?
e = 6.100 in. e = d/2 (assume horiz. load taken at bot. flange) Is d/tw<=allow?
at = 53.354 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi Is b/t<=65/SQRT(Fy)?
Mt = 1.41 ft-kips Mt = Ph*e*at/(d-tf)*TANH(Lo*12/at)/12 Is b/t>95/SQRT(Fy)?
Fbx =
X-axis Stresses for Overhang: Fbx =
fbx = 3.67 ksi fbx = Mx/Sx Fbx =
Lbo/rt = 63.59 Lbo/rt = Lbo*12/rt Fbx =
Fbx = 21.60 ksi Fbx = 12000*Cbo/(Lbo*12*(d/Af)) <= 0.60*Fy fbx <= Fbx, O.K. Fbx =
Fbx =
Y-axis Stresses for Overhang: Fbx =
fby = 1.36 ksi fby = My/Sy Use: Fbx =
fwns = 2.43 ksi fwns = Mt*12/(Sy/2) (warping normal stress) Y-axis Stress
fby(total) = 3.79 ksi fby(total) = fby+fwns fby =
Fby = 27.00 ksi Fby = 0.75*Fy fby <= Fby, O.K. fwns =
fby(total) =
Combined Stress Ratio for Overhang: Fby =
S.R. = 0.310 S.R. = fbx/Fbx+fby(total)/Fby S.R. <= 1.0, O.K. Combined St
S.R. =
Vertical Deflection for Overhang: (assuming full design load, Pv without impact, at end of overhang) Vertical Defle
Pv = 6.500 kips Pv = P+Wh+Wt (without vertical impact) Pv =
D(max) = 0.0554 in. D(max) = Pv*Lo^2*(L+Lo)/(3*E*I)+w/12000*Lo*(4*Lo^2*L-L^3+3*Lo^3)/(24*E*I) D(max) =
D(ratio) = L/650 D(ratio) = Lo*12/D(max) D(ratio) =
D(allow) = 0.0800 in. D(allow) = Lo*12/450 Defl.(max) <= Defl.(allow), O.K.

Bottom Flange Bending (simplified): Bottom Flang


be = 7.680 in. Min. of: be = 12*tf or S*12 (effective flange bending length) be =
am = 3.355 in. am = (bf/2-tw/2)-(k-tf) (where: k-tf = radius of fillet) tf2 =
Mf = 6.207 in.-kips Mf = Pw*am am =
Sf = 0.524 in.^3 Sf = be*tf^2/6 Mf =
fb = 11.84 ksi fb = Mf/Sf Sf =
Fb = 27.00 ksi Fb = 0.75*Fy fb <= Fb, O.K.
Fb =
Bottom Flang

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sxo =
Bottom Flange Bending per CMAA Specification No. 74 (2004): (Note: torsion is neglected) szo =
Local Flange
Local Flange Bending Stress @ Point 0: (Sign convention: + = tension, - = compression)
sxo = -8.60 ksi sxo = Cxo*Pw/ta^2 sz1 =
szo = 0.87 ksi szo = Czo*Pw/ta^2 Local Flange
sx2 =
Local Flange Bending Stress @ Point 1: sz2 =
sx1 = 2.42 ksi sx1 = Cx1*Pw/ta^2 Resultant Bia
sz1 = 10.47 ksi sz1 = Cz1*Pw/ta^2 sz =
sx =
Local Flange Bending Stress @ Point 2: txz =
sx2 = 8.60 ksi sx2 = -sxo sto =
sz2 = -0.87 ksi sz2 = -szo Resultant Bia
sz =
Resultant Biaxial Stress @ Point 0: sx =
sz = 8.72 ksi sz = fbx+fby+0.75*szo txz =
sx = -6.45 ksi sx = 0.75*sxo st1 =
txz = 0.00 ksi txz = 0 (assumed negligible) Resultant Bia
sto = 13.18 ksi sto = SQRT(sx^2+sz^2-sx*sz+3*txz^2) <= Fb = 0.66*Fy = 23.76 ksi, O.K.
sx =
Resultant Biaxial Stress @ Point 1: txz =
sz = 15.92 ksi sz = fbx+fby+0.75*sz1 st2 =
sx = 1.81 ksi sx = 0.75*sx1 W24x370
txz = 0.00 ksi txz = 0 (assumed negligible) W24x335
st1 = 15.09 ksi st1 = SQRT(sx^2+sz^2-sx*sz+3*txz^2) <= Fb = 0.66*Fy = 23.76 ksi, O.K.
W24x279
Resultant Biaxial Stress @ Point 2: W24x250
sz = 7.41 ksi sz = fbx+fby+0.75*sz2 W24x229
sx = 6.45 ksi sx = 0.75*sx2 W24x207
txz = 0.00 ksi txz = 0 (assumed negligible) W24x192
st2 = 6.98 ksi st2 = SQRT(sx^2+sz^2-sx*sz+3*txz^2) <= Fb = 0.66*Fy = 23.76 ksi, O.K.
W24x162
W24x146
Y W24x131
W24x117
W24x104
W24x103
W24x94
W24x84
W24x76
tw W24x68
W24x62
X
Pw Pw W24x55
Z W21x402
W21x364
Point 2 W21x333
W21x300
W21x275
W21x248
tf W21x223
Point 0
W21x201
Point 1 W21x182
bf W21x166

13 of 32 12/20/2017 13:40:27
"MONORAIL.xls" Program
Version 1.6

W21x147

14 of 32 12/20/2017 13:40:27
MONORAIL BEAM ANALYSIS
For S-shaped Underhung Monorails Analyzed as Simple-Spans with / without Overhang
Per AISC 9th Edition ASD Manual and CMAA Specification No. 74 (2004)
Job Name: Subject:
Job Number: Originator:

Input:
RL(min)=-1.17 RR(max)=8.88
Monorail Size: L=15 Lo=3
Select: S4x9.5 x=7.313
Design Parameters: S=0.75
Beam Fy = 36 ksi
Beam Simple-Span, L = 20.0000 ft. S6x17.25
Unbraced Length, Lb = 17.0000 ft.
Bending Coef., Cb = 1.00 Pv=7.4
Overhang Length, Lo = 3.0000 ft. Nomenclature
Unbraced Length, Lbo = 11.5000 ft.
Bending Coef., Cbo = 1.00 S6x17.25 Member Properties:
Lifted Load, P = 6.000 kips A= 5.06 in.^2 d/Af =
Trolley Weight, Wt = 0.400 kips d= 6.000 in. Ix =
Hoist Weight, Wh = 0.100 kips tw = 0.465 in. Sx =
Vert. Impact Factor, Vi = 15 % bf = 3.570 in. Iy =
Horz. Load Factor, HLF = 10 % tf = 0.359 in. Sy =
Total No. Wheels, Nw = 4 k= 0.813 in. J=
Wheel Spacing, S = 0.7500 ft. rt = 0.810 in. Cw =
Distance on Flange, a = 0.3750 in.
Support Reactions: (with overhang)
Results: RR(max) = 8.88 = Pv*(L+(Lo-S/2))/L+w/1000/(2*L)*(L+Lo)^2
RL(min) = -1.17 = -Pv*(Lo-S/2)/L+w/1000/(2*L)*(L^2-Lo^2)
Parameters and Coefficients:
Pv = 7.400 kips Pv = P*(1+Vi/100)+Wt+Wh (vertical load)
Pw = 1.850 kips/wheel Pw = Pv/Nw (load per trolley wheel)
Ph = 0.600 kips Ph = HLF*P (horizontal load)
ta = 0.273 in. ta = tf-bf/24+a/6 (for S-shape)
l = 0.242 l = 2*a/(bf-tw)
Cxo = -0.786 Cxo = -1.096+1.095*l+0.192*e^(-6.0*l)
Cx1 = 0.719 Cx1 = 3.965-4.835*l-3.965*e^(-2.675*l)
Czo = 0.203 Czo = -0.981-1.479*l+1.120*e^(1.322*l)
Cz1 = 1.697 Cz1 = 1.810-1.150*l+1.060*e^(-7.70*l)

Bending Moments for Simple-Span:


x = 7.313 ft. x = 1/2*(L-S/2) (location of max. moments from left end of simple-span)
Mx = 26.86 ft-kips Mx = (Pv/2)/(2*L)*(L-S/2)^2+w/1000*x/2*(L-x)
My = 2.14 ft-kips My = (Ph/2)/(2*L)*(L-S/2)^2

Lateral Flange Bending Moment from Torsion for Simple-Span: (per USS Steel Design Manual, 1981)
e = 3.000 in. e = d/2 (assume horiz. load taken at bot. flange)
at = 11.270 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi
Mt = 0.15 ft-kips Mt = Ph*e*at/(2*(d-tf))*TANH(L*12/(2*at))/12

X-axis Stresses for Simple-Span:


fbx = 36.89 ksi fbx = Mx/Sx
Lb/rt = 251.85 Lb/rt = Lb*12/rt
Fbx = 12.54 ksi Fbx = 12000*Cb/(Lb*12*(d/Af)) <= 0.60*Fy

Y-axis Stresses for Simple-Span:


fby = 20.05 ksi fby = My/Sy
fwns = 2.81 ksi fwns = Mt*12/(Sy/2) (warping normal stress)
fby(total) = 22.86 ksi fby(total) = fby+fwns
Fby = 27.00 ksi Fby = 0.75*Fy

Combined Stress Ratio for Simple-Span:


S.R. = 3.788 S.R. = fbx/Fbx+fby(total)/Fby

Vertical Deflection for Simple-Span:


Pv = 6.500 kips Pv = P+Wh+Wt (without vertical impact)
D(max) = 1.0614 in. D(max) = Pv/2*(L-S)/2/(24*E*I)*(3*L^2-4*((L-S)/2)^2)+5*w/12000*L^4/(384*E*I)
D(ratio) = L/170 D(ratio) = L*12/D(max)
D(allow) = 0.4000 in. D(allow) = L*12/450 Defl.(max) > Defl.(allow)

Bending Moments for Overhang:


Mx = 19.50 ft-kips Mx = (Pv/2)*(Lo+(Lo-S))+w/1000*Lo^2/2
My = 1.58 ft-kips My = (Ph/2)*(Lo+(Lo-S))

Lateral Flange Bending Moment from Torsion for Overhang: (per USS Steel Design Manual, 1981)
e = 3.000 in. e = d/2 (assume horiz. load taken at bot. flange)
at = 11.270 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi
Mt = 0.30 ft-kips Mt = Ph*e*at/(d-tf)*TANH(Lo*12/at)/12

X-axis Stresses for Overhang:


fbx = 26.78 ksi fbx = Mx/Sx
Lbo/rt = 170.37 Lbo/rt = Lbo*12/rt
Fbx = 18.54 ksi Fbx = 12000*Cbo/(Lbo*12*(d/Af)) <= 0.60*Fy

Y-axis Stresses for Overhang:


fby = 14.77 ksi fby = My/Sy
fwns = 5.62 ksi fwns = Mt*12/(Sy/2) (warping normal stress)
fby(total) = 20.38 ksi fby(total) = fby+fwns
Fby = 27.00 ksi Fby = 0.75*Fy

Combined Stress Ratio for Overhang:


S.R. = 2.199 S.R. = fbx/Fbx+fby(total)/Fby

Vertical Deflection for Overhang: (assuming full design load, Pv without impact, at end of overhang)
Pv = 6.500 kips Pv = P+Wh+Wt (without vertical impact)
D(max) = 0.7848 in. D(max) = Pv*Lo^2*(L+Lo)/(3*E*I)+w/12000*Lo*(4*Lo^2*L-L^3+3*Lo^3)/(24*E*I)
D(ratio) = L/46 D(ratio) = Lo*12/D(max)
D(allow) = 0.0800 in. D(allow) = Lo*12/450 Defl.(max) > Defl.(allow)

Bottom Flange Bending (simplified):


be = 4.308 in. Min. of: be = 12*tf or S*12 (effective flange bending length)
tf2 = 0.488 in. tf2 = tf+(bf/2-tw/2)/2*(1/6) (flange thk. at web based on 1:6 slope of flange)
am = 1.228 in. am = (bf/2-tw/2)-(k-tf2) (where: k-tf2 = radius of fillet)
Mf = 2.272 in.-kips Mf = Pw*am
Sf = 0.093 in.^3 Sf = be*tf^2/6
fb = 24.56 ksi fb = Mf/Sf
Fb = 27.00 ksi Fb = 0.75*Fy

Bottom Flange Bending per CMAA Specification No. 74 (2004): (Note: torsion is neglected)

Local Flange Bending Stress @ Point 0: (Sign convention: + = tension, - = compression


sxo = -19.56 ksi sxo = Cxo*Pw/ta^2
szo = 5.05 ksi szo = Czo*Pw/ta^2

Local Flange Bending Stress @ Point 1:


sx1 = 17.89 ksi sx1 = Cx1*Pw/ta^2
sz1 = 42.21 ksi sz1 = Cz1*Pw/ta^2

Local Flange Bending Stress @ Point 2:


sx2 = 19.56 ksi sx2 = -sxo
sz2 = -5.05 ksi sz2 = -szo Pw Pw

Resultant Biaxial Stress @ Point 0:


sz = 60.73 ksi sz = fbx+fby+0.75*szo
sx = -14.67 ksi sx = 0.75*sxo
txz = 0.00 ksi txz = 0 (assumed negligible)
sto = 69.23 ksi sto = SQRT(sx^2+sz^2-sx*sz+3*txz^2) > Fb = 0.66*Fy = 23.76 ks

Resultant Biaxial Stress @ Point 1:


sz = 88.59 ksi sz = fbx+fby+0.75*sz1
sx = 13.41 ksi sx = 0.75*sx1
txz = 0.00 ksi txz = 0 (assumed negligible)
st1 = 82.71 ksi st1 = SQRT(sx^2+sz^2-sx*sz+3*txz^2) > Fb = 0.66*Fy = 23.76 ks

Resultant Biaxial Stress @ Point 2:


sz = 53.15 ksi sz = fbx+fby+0.75*sz2
sx = 14.67 ksi sx = 0.75*sx2
txz = 0.00 ksi txz = 0 (assumed negligible)
st2 = 47.54 ksi st2 = SQRT(sx^2+sz^2-sx*sz+3*txz^2) > Fb = 0.66*Fy = 23.76 ks

tw

X
Pw Z Pw

tf
Point 2 Point 1 bf/4
Point 0 tw/2 bf
CALCULATIONS:
/ without Overhang
No. 74 (2004) 33 Parameters and Coefficients:
36 w = 17.25 plf unit weight/foot of beam
Checker: 50 Pv = 7.400 kips Pv = P*(1+Vi/100)+Wt+Wh (vertical
2 Pw = 1.850 kips/wheel Pw = Pv/Nw (load per trolley wheel)
4 Ph = 0.600 kips Ph = HLF*P (horizontal load)
RR(max)=8.88 ta = 0.273 in. ta = tf-bf/24+a/6 (for S-shape)
Lo=3 l = 0.242 l = 2*a/(bf-tw)
Cxo = -0.786 Cxo = -1.096+1.095*l+0.192*e^(-6.
Cx1 = 0.719 Cx1 = 3.965-4.835*l-3.965*e^(-2.67
Czo = 0.203 Czo = -0.981-1.479*l+1.120*e^(1.3
Cz1 = 1.697 Cz1 = 1.810-1.150*l+1.060*e^(-7.7
Section Ratios and Parameters:
bf/(2*tf) = 4.97
re d/tw = 12.90
Qs = 1.000
ber Properties: Support Reactions:
4.69 For Lo = 0 (no overhang):
26.20 mm.^4 RR(max) = N.A. kips RR(max) = N.A.
8.74 in.^3 RL(min) = N.A. kips RL(min) = N.A.
2.29 in.^4 For Lo > 0 (with overhang):
1.28 in.^3 RR(max) = 8.881 kips RR(max) = Pv*(L+(Lo-S/2))/L+w/100
0.371 in.^4 RL(min) = -1.171 kips RL(min) = -Pv*(Lo-S/2)/L+w/1000/(
18.2 in.^6 Bending Moments for Simple-Span:
x = 7.313 ft. x = 1/2*(L-S/2) (location of max. mo
Mx = 26.86 ft-kips Mx = (Pv/2)/(2*L)*(L-S/2)^2+w/1000
-S/2))/L+w/1000/(2*L)*(L+Lo)^2 My = 2.14 ft-kips My = (Ph/2)/(2*L)*(L-S/2)^2
/2)/L+w/1000/(2*L)*(L^2-Lo^2) Lateral Flange Bending Moment from Torsion for Simple-Span:
e = 3.000 in. e = d/2 (assume horiz. load taken at
at = 11.270 at = SQRT(E*Cw/(J*G)) , E=29000 k
Mt = 0.15 ft-kips Mt = Ph*e*at/(2*(d-tf))*TANH(L*12/(2
X-axis Stresses for Simple-Span:
fbx = 36.89 ksi fbx = Mx/Sx
Lc = 3.77 ft. Lc = Min. of: (76*bf/SQRT(Fy))/12
Lu = 9.87 ft. Lu = Max. of: (20000/(d/Af*Fy))/12
Lb/rt = 251.85 Lb/rt = Lb*12/rt
fa/Fy = 0.000 fa/Fy = 0, as P(axial) is assumed = 0
Is Lb<=Lc? No
Is d/tw<=allow? Yes
Is b/t<=65/SQRT(Fy)? Yes
om left end of simple-span) Is b/t>95/SQRT(Fy)? No
Fbx = N.A. Eqn. F1-1 Fbx = 0.66*Fy
Fbx = N.A. Eqn. F1-3 Fbx = Fy*(0.79-0.002*bf/(2*tf)*SQRT
Fbx = N.A. Eqn. F1-5 Fbx = 0.60*Fy
Steel Design Manual, 1981) Fbx = N.A. Eqn. F1-6 Fbx = (2/3-Fy*(Lb*12/rt)^2/(1530000
Fbx = 2.68 Eqn. F1-7 Fbx = 170000*Cb/(Lb*12/rt)^2 <= 0.
G=11200 ksi Fbx = 12.54 Eqn. F1-8 Fbx = 12000*Cb/(Lb*12*(d/Af)) <= 0
Fbx = 12.54 Select from F1-6, F1-7, & F1-8
Use: Fbx = 12.54 ksi
Y-axis Stresses for Simple-Span:
fby = 20.05 ksi fby = My/Sy
fwns = 2.81 ksi fwns = Mt*12/(Sy/2) (warping norma
fbx > Fbx fby(total) = 22.86 ksi fby(total) = fby+fwns
(continued) Fby = 27.00 ksi Fby = 0.75*Fy
Combined Stress Ratio for Simple-Span:
S.R. = 3.788 S.R. = fbx/Fbx+fby(total)/Fby
Vertical Deflection for Simple-Span:
Pv = 6.500 kips Pv = P+Wh+Wt (without vertical imp
D(max) = 1.0614 in. D(max) = Pv/2*(L-S)/2/(24*E*I)*(3*
fby <= Fby, O.K. D(ratio) = L/170 D(ratio) = L*12/D(max)
D(allow) = 0.4000 in. D(allow) = L*12/450
Bending Moments for Overhang:
S.R. > 1.0 Mx = 19.50 ft-kips Mx = (Pv/2)*(Lo+(Lo-S))+w/1000*Lo
My = 1.58 ft-kips My = (Ph/2)*(Lo+(Lo-S))
Lateral Flange Bending Moment from Torsion for Overhang:
e = 3.000 in. e = d/2 (assume horiz. load taken at
/2)^2)+5*w/12000*L^4/(384*E*I) at = 11.270 at = SQRT(E*Cw/(J*G)) , E=29000 k
Mt = 0.30 ft-kips Mt = Ph*e*at/(d-tf)*TANH(Lo*12/at)/
Defl.(max) > Defl.(allow) X-axis Stresses for Overhang:
fbx = 26.78 ksi fbx = Mx/Sx
Lc = 3.77 ft. Lc = Min. of: (76*bf/SQRT(Fy))/12
Lu = 9.87 ft. Lu = Max. of: (20000/(d/Af*Fy))/12
Lbo/rt = 170.37 Lbo/rt = Lbo*12/rt
fa/Fy = 0.000 fa/Fy = 0, as P(axial) is assumed = 0
Steel Design Manual, 1981) Is Lbo<=Lc? No
Is d/tw<=allow? Yes
G=11200 ksi Is b/t<=65/SQRT(Fy)? Yes
Is b/t>95/SQRT(Fy)? No
Fbx = N.A. Eqn. F1-1 Fbx = 0.66*Fy
Fbx = N.A. Eqn. F1-3 Fbx = Fy*(0.79-0.002*bf/(2*tf)*SQRT
Fbx = N.A. Eqn. F1-5 Fbx = 0.60*Fy
Fbx = N.A. Eqn. F1-6 Fbx = (2/3-Fy*(Lbo*12/rt)^2/(153000
fbx > Fbx Fbx = 5.86 Eqn. F1-7 Fbx = 170000*Cbo/(Lbo*12/rt)^2 <=
Fbx = 18.54 Eqn. F1-8 Fbx = 12000*Cbo/(Lbo*12*(d/Af)) <=
Fbx = 18.54 Select from F1-6, F1-7, & F1-8
Use: Fbx = 18.54 ksi
Y-axis Stresses for Overhang:
fby = 14.77 ksi fby = My/Sy
fby <= Fby, O.K. fwns = 5.62 ksi fwns = Mt*12/(Sy/2) (warping norma
fby(total) = 20.38 ksi fby(total) = fby+fwns
Fby = 27.00 ksi Fby = 0.75*Fy
S.R. > 1.0 Combined Stress Ratio for Overhang:
S.R. = 2.199 S.R. = fbx/Fbx+fby(total)/Fby
t, at end of overhang) Vertical Deflection for Overhang: (assuming full design load, Pv witho
Pv = 6.500 kips Pv = P+Wh+Wt (without vertical imp
o^2*L-L^3+3*Lo^3)/(24*E*I) D(max) = 0.7848 in. D(max) = Pv*Lo^2*(L+Lo)/(3*E*I)+
D(ratio) = L/46 D(ratio) = Lo*12/D(max)
Defl.(max) > Defl.(allow) D(allow) = 0.0800 in. D(allow) = Lo*12/450
Notes: Values of "L", "Lo", & "S" in e
Bottom Flange Bending (simplified):
bending length) be = 4.308 in. Min. of: be = 12*tf or S*12 (effectiv
b based on 1:6 slope of flange) tf2 = 0.488 in. tf2 = tf+(bf/2-tw/2)/2*(1/6) (flange th
am = 1.228 in. am = (bf/2-tw/2)-(k-tf2) (where: k-tf2
Mf = 2.272 in.-kips Mf = Pw*am
Sf = 0.093 in.^3 Sf = be*tf^2/6
fb = 24.56 ksi fb = Mf/Sf
fb <= Fb, O.K. Fb = 27.00 ksi Fb = 0.75*Fy
Bottom Flange Bending per CMAA Specification No. 74 (2004):
(continued) Local Flange Bending Stress @ Point 0:
sxo = -19.56 ksi sxo = Cxo*Pw/ta^2
ion is neglected) szo = 5.05 ksi szo = Czo*Pw/ta^2
Local Flange Bending Stress @ Point 1:
ion: + = tension, - = compression) sx1 = 17.89 ksi sx1 = Cx1*Pw/ta^2
sz1 = 42.21 ksi sz1 = Cz1*Pw/ta^2
Local Flange Bending Stress @ Point 2:
S-shape sx2 = 19.56 ksi sx2 = -sxo
sz2 = -5.05 ksi sz2 = -szo
Trolley Resultant Biaxial Stress @ Point 0:
Wheel sz = 60.73 ksi sz = fbx+fby+0.75*szo
sx = -14.67 ksi sx = 0.75*sxo
txz = 0.00 ksi txz = 0 (assumed negligible)
sto = 69.23 ksi sto = SQRT(sx^2+sz^2-
Resultant Biaxial Stress @ Point 1:
sz = 88.59 ksi sz = fbx+fby+0.75*sz1
sx = 13.41 ksi sx = 0.75*sx1
txz = 0.00 ksi txz = 0 (assumed negligible)
st1 = 82.71 ksi st1 = SQRT(sx^2+sz^2-
Resultant Biaxial Stress @ Point 2:
> Fb = 0.66*Fy = 23.76 ksi sz = 53.15 ksi sz = fbx+fby+0.75*sz2
sx = 14.67 ksi sx = 0.75*sx2
txz = 0.00 ksi txz = 0 (assumed negligible)
st2 = 47.54 ksi st2 = SQRT(sx^2+sz^2-

> Fb = 0.66*Fy = 23.76 ksi

> Fb = 0.66*Fy = 23.76 ksi


ta
/foot of beam
+Vi/100)+Wt+Wh (vertical load)
w (load per trolley wheel)
P (horizontal load)
4+a/6 (for S-shape)

96+1.095*l+0.192*e^(-6.0*l)
65-4.835*l-3.965*e^(-2.675*l)
81-1.479*l+1.120*e^(1.322*l)
10-1.150*l+1.060*e^(-7.70*l)

Pv*(L+(Lo-S/2))/L+w/1000/(2*L)*(L+Lo)^2
-Pv*(Lo-S/2)/L+w/1000/(2*L)*(L^2-Lo^2)

S/2) (location of max. moments from left end of simple-span)


)/(2*L)*(L-S/2)^2+w/1000*x/2*(L-x)
2)/(2*L)*(L-S/2)^2
n for Simple-Span: (per USS Steel Design Manual, 1981)
sume horiz. load taken at bot. flange)
(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi
at/(2*(d-tf))*TANH(L*12/(2*at))/12

of: (76*bf/SQRT(Fy))/12 or (20000/(d/Af*Fy))/12


of: (20000/(d/Af*Fy))/12 or (SQRT(102000/Fy)*rt)/12

as P(axial) is assumed = 0

Torsion Analysis for Simple-Span per AISC Design Guide Series No. 9, Case 3:
0.79-0.002*bf/(2*tf)*SQRT(Fy)) e = 3.000 in. e = d/2
T = 1.800 in.-kips T = Ph*e
-Fy*(Lb*12/rt)^2/(1530000*Cb)*Fy <= 0.60*Fy at = 11.270 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=
000*Cb/(Lb*12/rt)^2 <= 0.60*Fy Wns = 5.03 in.^2 Wns = (d-tf)*bf/4
00*Cb/(Lb*12*(d/Af)) <= 0.60*Fy a = 0.500 a = 0.500 (torque assumed at midspan)
z = 90.000 in. z = L*12/2 (calculated at midspan)
c1 = 0.000433 c1 = T/(J*G)
c2 = -0.000340 c2 = SINH(a*L*12/at)/TANH(L*12/at)-COSH(
q'' = -0.000019 q'' = c1*c2/at*SINH(z/at)
12/(Sy/2) (warping normal stress) sn = 2.81 ksi sn = ABS(E*Wns*q'') (warping normal stress)
Fbx+fby(total)/Fby

h+Wt (without vertical impact)


Pv/2*(L-S)/2/(24*E*I)*(3*L^2-4*((L-S)/2)^2)+5*w/12000*L^4/(384*E*I)
L*12/D(max)

)*(Lo+(Lo-S))+w/1000*Lo^2/2
2)*(Lo+(Lo-S))
n for Overhang: (per USS Steel Design Manual, 1981)
sume horiz. load taken at bot. flange)
(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi
at/(d-tf)*TANH(Lo*12/at)/12

of: (76*bf/SQRT(Fy))/12 or (20000/(d/Af*Fy))/12


of: (20000/(d/Af*Fy))/12 or (SQRT(102000/Fy)*rt)/12

as P(axial) is assumed = 0

Torsion Analysis for Fixed-End Cantilever per AISC Design Guide Series No. 9, C
0.79-0.002*bf/(2*tf)*SQRT(Fy)) e = 3.000 in. e = d/2
T = 1.800 in.-kips T = Ph*e
-Fy*(Lbo*12/rt)^2/(1530000*Cbo)*Fy <= 0.60*Fy at = 11.270 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=
000*Cbo/(Lbo*12/rt)^2 <= 0.60*Fy Wns = 5.03 in.^2 Wns = (d-tf)*bf/4
00*Cbo/(Lbo*12*(d/Af)) <= 0.60*Fy a = 1.000 a = 1.000 (torque assumed at free end of cantil
z = 0.000 in. z = Lo*12 (calculated at fixed end of cantilever)
c1 = 0.000433 c1 = T/(J*G)
c2 = ### c2 = SINH(a*Lo*12/at)-TANH(Lo*12/at)*COSH(
q'' = ### q'' = c1/at*(c2*COSH(z/at)-SINH(z/at))
12/(Sy/2) (warping normal stress) sn = 5.59 ksi sn = ABS(E*Wns*q'') (warping normal stress)

Fbx+fby(total)/Fby
full design load, Pv without impact, at end of overhang)
h+Wt (without vertical impact)
Pv*Lo^2*(L+Lo)/(3*E*I)+w/12000*Lo*(4*Lo^2*L-L^3+3*Lo^3)/(24*E*I)
Lo*12/D(max)

ues of "L", "Lo", & "S" in equation above for D(max) are multiplied by 12.

= 12*tf or S*12 (effective flange bending length)


/2-tw/2)/2*(1/6) (flange thk. at web based on 1:6 slope of flange)
-tw/2)-(k-tf2) (where: k-tf2 = radius of fillet)
tion No. 74 (2004): (Note: torsion is neglected)
(Sign convention: + = tension, - = compression)

by+0.75*szo

ssumed negligible)
T(sx^2+sz^2-sx*sz+3*txz^2)

by+0.75*sz1

ssumed negligible)
T(sx^2+sz^2-sx*sz+3*txz^2)

by+0.75*sz2

ssumed negligible)
T(sx^2+sz^2-sx*sz+3*txz^2)
S-shape Section Prope
Shape A d tw bf
S24x121 35.5 24.5 0.8 8.05
S24x106 31.1 24.5 0.62 7.87
S24x100 29.3 24 0.745 7.25
S24x90 26.5 24 0.625 7.13
S24x80 23.5 24 0.5 7
S20x96 28.2 20.3 0.8 7.2
S20x86 25.3 20.3 0.66 7.06
S20x75 22 20 0.635 6.39
S20x66 19.4 20 0.505 6.26
S18x70 20.5 18 0.711 6.25
S18x54.7 16 18 0.461 6
S15x50 14.7 15 0.55 5.64
S15x42.9 12.6 15 0.411 5.5
S12x50 14.6 12 0.687 5.48
S12x40.8 11.9 12 0.462 5.25
S12x35 10.2 12 0.428 5.08
S12x31.8 9.31 12 0.35 5
S10x35 10.3 10 0.594 4.94
S10x25.4 7.45 10 0.311 4.66
S8x23 6.76 8 0.441 4.17
S8x18.4 5.4 8 0.271 4
S7x20 5.88 7 0.45 3.86
S7x15.3 4.5 7 0.252 3.662
S6x17.25 5.06 6 0.465 3.57
S6x12.5 3.66 6 0.232 3.33
S5x14.75 4.34 5 0.494 3.284
S5x10 2.93 5 0.214 3
S4x9.5 2.79 4 0.326 2.8
S4x7.7 2.26 4 0.193 2.66
S3x7.5 2.2 3 0.349 2.51
S3x5.7 1.66 3 0.17 2.33

e Series No. 9, Case 3:

)) , E=29000 ksi and G=11200 ksi

umed at midspan)
at midspan)

TANH(L*12/at)-COSH(a*L*12/at)

(warping normal stress)


gn Guide Series No. 9, Case 9:

)) , E=29000 ksi and G=11200 ksi

umed at free end of cantilever)


at fixed end of cantilever)

)-TANH(Lo*12/at)*COSH(a*Lo*12/at)+TANH(Lo*12/at)
z/at)-SINH(z/at))
(warping normal stress)
S-shape Section Properties from AISC Version 3.0 CD Database (2001) and AISC 9th Edition Manual (1989)
tf k rt d/Af Ix Sx rx Iy Sy ry
1.09 2 1.86 2.79 3160 258 9.43 83 20.6 1.53
1.09 2 1.86 2.86 2940 240 9.71 76.8 19.5 1.57
0.87 1.75 1.59 3.81 2380 199 9.01 47.4 13.1 1.27
0.87 1.75 1.6 3.87 2250 187 9.21 44.7 12.5 1.3
0.87 1.75 1.61 3.94 2100 175 9.47 42 12 1.34
0.92 1.75 1.63 3.06 1670 165 7.71 49.9 13.9 1.33
0.92 1.75 1.63 3.13 1570 155 7.89 46.6 13.2 1.36
0.795 1.625 1.43 3.94 1280 128 7.62 29.5 9.25 1.16
0.795 1.625 1.44 4.02 1190 119 7.83 27.5 8.78 1.19
0.691 1.5 1.36 4.17 923 103 6.7 24 7.69 1.08
0.691 1.5 1.37 4.34 801 89 7.07 20.7 6.91 1.14
0.622 1.375 1.26 4.28 485 64.7 5.75 15.6 5.53 1.03
0.622 1.375 1.26 4.38 446 59.4 5.95 14.3 5.19 1.06
0.659 1.4375 1.25 3.32 303 50.6 4.55 15.6 5.69 1.03
0.659 1.4375 1.24 3.46 270 45.1 4.76 13.5 5.13 1.06
0.544 1.1875 1.16 4.34 228 38.1 4.72 9.84 3.88 0.98
0.544 1.1875 1.16 4.41 217 36.2 4.83 9.33 3.73 1
0.491 1.125 1.1 4.12 147 29.4 3.78 8.3 3.36 0.899
0.491 1.125 1.09 4.37 123 24.6 4.07 6.73 2.89 0.95
0.425 1 0.95 4.51 64.7 16.2 3.09 4.27 2.05 0.795
0.425 1 0.95 4.7 57.5 14.4 3.26 3.69 1.84 0.827
0.392 0.9375 0.88 4.63 42.4 12.1 2.69 3.17 1.64 0.734
0.392 0.9375 0.87 4.88 36.7 10.5 2.86 2.64 1.44 0.766
0.359 0.8125 0.81 4.69 26.2 8.74 2.28 2.29 1.28 0.673
0.359 0.8125 0.79 5.02 22 7.34 2.45 1.8 1.08 0.702
0.326 0.8125 0.74 4.66 15.2 6.09 1.87 1.67 1.01 0.62
0.326 0.75 0.72 5.1 12.3 4.9 2.05 1.19 0.795 0.638
0.293 0.75 0.65 4.88 6.76 3.38 1.56 0.887 0.635 0.564
0.293 0.75 0.64 5.13 6.05 3.03 1.64 0.748 0.562 0.576
0.26 0.625 0.59 4.6 2.91 1.94 1.15 0.578 0.461 0.513
0.26 0.625 0.57 4.95 2.5 1.67 1.23 0.447 0.383 0.518
Version 1.6

J Cw w SUMMARY OF CHECKS:
12.8 11400 121 Row No.: Results: Stress Ratio:
10.1 10500 106 Simple-Span Stresses and Deflection:
7.59 6340 100 54 fbx > Fbx 2.941
6.05 5980 90 61 fby <= Fby, O.K. 0.847
4.89 5620 80 64 S.R.(combined) > 1.0 3.788
8.4 4690 96 70 Defl.(max) > Defl.(allow) 2.654
6.65 4380 86 Overhang Stresses and Deflection:
4.59 2720 75 84 fbx > Fbx 1.444
3.58 2540 66 90 fby <= Fby, O.K. 0.547
4.1 1800 70 93 S.R.(combined) > 1.0 2.199
2.33 1550 54.7 99 Defl.(max) > Defl.(allow) 9.810
2.12 806 50 Bottom Flange Bending (simplified):
1.54 739 42.9 108 fb <= Fb = 0.75*Fy, O.K. 0.910
2.77 502 50 Bottom Flange Bending (per CMAA No. 74):
1.69 434 40.8 130 fto > Fb = 0.66*Fy 2.914
1.05 323 35 136 ft1 > Fb = 0.66*Fy 3.481
0.878 306 31.8 142 ft2 > Fb = 0.66*Fy 2.001
1.29 188 35
0.603 152 25.4
0.55 61.3 23 From: "Allowable Bending Stresses for Overhanging Monorails"
0.335 52.9 18.4 by N. Stephen Tanner - AISC Engineering Journal (3rd Quarter, 1985)
0.45 34.6 20 Use: Lbo = Lo+L = 18.0000 ft. Table 1: Computed Values
0.24 28.8 15.3 K = Lo/(Lo+L) = 0.167 Index k = Lo/(Lo+L)
0.371 18.2 17.25 Use: Cbo = 0.720 1 0.0
0.167 14.3 12.5 2 0.1
0.32 9.12 14.75 3 0.2
0.114 6.5 10 4 0.3
0.12 3.05 9.5 5 0.4
0.0732 2.57 7.7 6 0.5
0.0896 1.08 7.5 7 0.6
0.0433 0.839 5.7 8 0.7
9 0.8
10 0.9
11 1.0
2 0.1
3 0.2
SR = 2.941

SR = 0.847

SR = 3.788

SR = 2.654

SR = 1.444

SR = 0.547

SR = 2.199

SR = 9.810
SR = 0.910

SR = 2.914

SR = 3.481

SR = 2.001
Table 1: Computed Values
Cbo
0.67
0.70
0.73
0.76
0.80
0.84
0.90
0.96
1.05
1.15
1.28
0.70
0.73

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