1 2 3 4 5 6 7 8

YORK SWITZERLAND ELECTRICAL DOCUMENTATION:

GRINDELSTRASSE 19
CH-8303 BASSERSDORF ORDER-NO. ABB: 101-5000 741 / 11042979
TEL.: +41 (44) 8384411 CLIENT : ABB SWITZERLAND AG, ATBD / BU MINERALS & PRINTING
TEL.: +41 (44) 8369780

PLANT : Projekt: Holcim Indonesia CC2 Indonesia

VOLTAGE-DATA:

X
OPERATING VOLTAGE : MAIN 3/N/PE 400V/50Cy

OPERATING VOLTAGE : CIRCUIT AUXILIARY 230 V/50Cy

OPERATING VOLTAGE : CIRCUIT AUXILIARY 24 V~ X

OPERATING VOLTAGE : CIRCUIT AUXILIARY 24 V-

ORDER-NO. ABB: 101-5000 741 / 11042979

ORDER NO.YORK: 6818 / 282 645 / 704002

PROJECT : HOLCIM ID CC2 1-10 429 79

CLIENT : PT HOLCIM INDONESIA Tbk

TYP: YCSA80T and Hydrokit VBK 300 LT

copyright reserved to DIN 34

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Macro:16_0_11/24.08.1995 name :
704002K1
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A 08.12.06 WILK. date 29.Nov.06 6818 / 282 645 COVER PAGE
CAD THK ABB SWITZERLAND AG, ATBD +ALG

check. WILKENS Projekt: Holcim Indonesia CC2 Pg. 1

Status change date name stand. source I-2452b/1-3 repl.f. repl.by. GLZ 2107 603 2 Pg.
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page index

page page designation page supplementary filed

+ALG/1 COVER PAGE

+ALG/2 TABLE OF CONTENTS

+YCSA/3 POWER SUPPLY YCSA

+YCSA/4 FANS YCSA

+YCSA/5 THERMAL PROTECTION COMPR. HEATER YCSA

+YCSA/6 CPU YCSA

+YCSA/7 CPU

+YCSA/8 MODBUS YCSA

+KIT/9 POWER SUPPLY HYDRO-KIT

+KIT/10 CONTROL HYDRO-KIT

+KIT/11 MODIFICATION OUTLINE

copyright reserved to DIN 34

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A 08.12.06 WILK. date 29.Nov.06 6818 / 282 645 TABLE OF CONTENTS
CAD WEL ABB SWITZERLAND AG, ATBD +ALG

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400V 50Hz
L1 /4.1

N /4.1

Q1 Q2

1 3 5 1 3 5
K1 K2
6.5 7.5
2 4 6 2 4 6

2 4 6 N

Q
1 3 5 N

PE
PE PE

5x35mm

U V W U V W
PE PE
+EXT
M M
-X0 L1 L2 L3 N PE
M1 3
~ M2 3
~
copyright reserved to DIN 34

COMPRESSOR 1 COMPRESSOR 2

400V/3/N/PE/ 50Cy

Imax 71 A
max. fuse ...Agl

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name :
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A 08.12.06 WILK. date 29.Nov.06 6818 / 282 645 POWER SUPPLY
CAD WELZ ABB SWITZERLAND AG, ATBD +YCSA
YCSA
check. WILKENS Projekt: Holcim Indonesia CC2 Pg. 3
Status change date name stand. source I-2452b/1-3 repl.f. repl.by. GLZ 2107 603 8 Pg.
 1 2 3 4 5 6 7 8

400V 50Hz
3.8/ L1 L1 /5.1

3.8/ N N /5.1

Q4

Y /6.2

B /6.2

FSC
+ -
L N Y GND

LOAD F3
PE

PE

F S

C1 C2 C3

TK1 TK2 TK3

M M M
M3 1
6.4 M4 1
7.4 M5 1
7.4
~ ~ ~

PE PE PE
copyright reserved to DIN 34

FAN FAN FAN

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CAD WELZ ABB SWITZERLAND AG, ATBD +YCSA
YCSA
check. WILKENS Projekt: Holcim Indonesia CC2 Pg. 4
Status change date name stand. source I-2452b/1-3 repl.f. repl.by. GLZ 2107 603 8 Pg.
 1 2 3 4 5 6 7 8

230V,50Hz
4.8/ L1 L1.1 /6.1

21 21
K1 K2
Q6
6.5 7.5
22 22
3A

A3 A4
T2 T2
M1 A3/M1 /6.3 M1 A4/M1 /7.4

230V
T1 S1 S2
M2 A3/M2 /6.3 T1 S1 S2
M2 A4/M2 /7.4 T
80VA

24V

X2 1

e /6.1

a /6.1

R7 R8 A2

70W 70W K3
A1
N
copyright reserved to DIN 34

4.8/ N N /6.1

11 14 7.7

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name :
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A 08.12.06 WILK. date 29.Nov.06 6818 / 282 645 THERMAL PROTECTION COMPR.
CAD WELZ ABB SWITZERLAND AG, ATBD +YCSA
HEATER
check. WILKENS Projekt: Holcim Indonesia CC2 Pg. 5
Status change date name stand. source I-2452b/1-3 repl.f. repl.by.
YCSA GLZ 2107 603 8 Pg.
 1 2 3 4 5 6 7 8

230V,50Hz
5.8/ L1.1 L1.1 /7.1
24V
5.8/ a a /7.1
5.8/ e e /7.1
b /7.2
F1
315mA/slow RS485 /8.1
B1 B2 B3
X2 F1

X2 B B1 B2 B3

-A1
J2 14 13 12 11 10 9 8 J1 1 2 3 4 5 6
RS485
+T

tLAN
GO B1 B2 B3 ID5 ID3 ID1 N1 C1/2 C1/2 C3/4 C5 c /7.2
GND
d /7.2
G GND GND Y GND ID4 ID2 N2 N3 N4 C3/4 N5

7 6 5 4 3 2 1 7 8 9 10 11 12

X2 B Y D4 D2 D1 D3 D5 X1 N1 N2 N3 N4 N5 C5

f /7.1
TK
TK1
ALARM
4.3
TK
X2 2

4.8/ Y A3/M1 g /7.1

5.3

RCH ROO
+KIT
5.3
A3/M2 A1 X5/1 /+KIT/10.2
K1 X5/2 /+KIT/10.2
A2 X5/PE1 /+KIT/10.2

LP P HP P EH
75W

X2 B X2 N PE
copyright reserved to DIN 34

4.8/ B B /7.1
5.8/ N N /7.1
REMOTE
ON / OFF

1 2 3.3
3 4 3.3
5 6 3.4
21 22 5.6
33 34 7.7

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name :
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A 08.12.06 WILK. date 29.Nov.06 6818 / 282 645 CPU
CAD WELZ ABB SWITZERLAND AG, ATBD +YCSA
YCSA
check. WILKENS Projekt: Holcim Indonesia CC2 Pg. 6
Status change date name stand. source I-2452b/1-3 repl.f. repl.by. GLZ 2107 603 8 Pg.
 1 2 3 4 5 6 7 8

230V,50Hz
6.8/ L1.1
24V
6.8/ a
6.8/ e
6.8/ b

F2
315mA/slow
B7
X2 F2

X2 B7

-A2
J4 14 13 12 11 10 9 8 J3 1 2 3 4 5 6

+T
tLAN

6.8/ c GO B5 B6 B7 ID10 ID8 ID6 N6 C6/7 C6/7 C8/9 C10

GND
6.8/ d

G GND GND Y1 GND ID9 ID7 N7 N8 N9 C8/9 N10

7 6 5 4 3 2 1 7 8 9 10 11 12

X2 Y1 D9 D7 D6 D8 D10 X1 N6

6.8/ f

TK 33 11
TK3 K1 K3
PDW
4.6 6.5 5.8
TK 34 14
X2 3 X2 5
33
A4/M1 K2
5.5 7.5
TK 34
TK2
PG
4.4
TK
5.5
+KIT X2 11 12 13
A4/M2 A1
+KIT/10.3/X5/3 K2
+KIT/10.4/ X5/PE2 A2 COMMON COOLING POWER
+KIT/10.4/ X5/4 RUNNING READY

X2 4 PE
X2 B

6.8/ g
copyright reserved to DIN 34

6.8/ B
6.8/ N

1 2 3.4
3 4 3.4
5 6 3.5
21 22 5.7
33 34 7.7

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CAD WELZ ABB SWITZERLAND AG, ATBD +YCSA

check. WILKENS Projekt: Holcim Indonesia CC2 Pg. 7

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 1 2 3 4 5 6 7 8

A12
A11
T+ T+
INTERFACE T- T-
6.8/ RS485 GATEWAY
RS485 GND GND

PC
copyright reserved to DIN 34

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A 08.12.06 WILK. date 29.Nov.06 6818 / 282 645 MODBUS
CAD WELZ ABB SWITZERLAND AG, ATBD +YCSA
YCSA
check. WILKENS Projekt: Holcim Indonesia CC2 Pg. 8
Status change date name stand. source I-2452b/1-3 repl.f. repl.by. GLZ 2107 603 8 Pg.
 1 2 3 4 5 6 7 8

400V 50Hz

33 41 33 41

Q3 Q7
34 42 34 42
10.3 10.6 10.3 10.6

2 4 6 1 3 5 1 3 5
K3 K7
Q1
10.1 10.2
1 3 5 2 4 6 2 4 6

PE PE

PE
X4 1 2 3 PE 4 5 6 PE

4x2,5mm LFLEX-110 4x1,5mm LFLEX-110 4x1,5mm

U V W U V W

+EXT
M M
-X0 L1 L2 L3 PE
M6 3
~ M7 3
~
0,6kW 4,4kW
PE PE
copyright reserved to DIN 34

PUMP PRIMARY PUMP SECUNDARY

400V/3/PE/ 50Cy

Imax 10 A
max. fuse ...Agl

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A 08.12.06 WILK. date 29.Nov.06 6818 / 282 645 POWER SUPPLY
CAD WELZ ABB SWITZERLAND AG, ATBD +KIT
HYDRO-KIT
check. WILKENS Projekt: Holcim Indonesia CC2 Pg. 9
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 1 2 3 4 5 6 7 8

+YCSA

/+YCSA/6.6

/+YCSA/7.2
X5/1 /+YCSA/6.6

X5/2 /+YCSA/6.6

X5/3 /+YCSA/7.2

X5/4 /+YCSA/7.2
X5/PE1

X5/PE2
LFLEX-110 3x1,5mm LFLEX-110 3x1,5mm

X5 1 2 PE X5 3 4 PE 5 6 7 8 PE

13 41 41
K3 Q3 Q7
10.1 9.4 9.6
14 42 42

33
Q3
9.4
34

33
Q7
9.6
34

X4 11 12 PE 13 14 PE

LFLEX-110 3x1,5mm

PE

FS

A1 A1

K3 K7 FLOW SWITCH OPTIONAL

A2 A2 PRIMARY WATER CIRCUIT
copyright reserved to DIN 34

1 2 9.4 1 2 9.5
3 4 9.4 3 4 9.5
5 6 9.4 5 6 9.6
13 14 10.3

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A 08.12.06 WILK. date 29.Nov.06 6818 / 282 645 CONTROL
CAD WEL ABB SWITZERLAND AG, ATBD +KIT
HYDRO-KIT
check. WILKENS Projekt: Holcim Indonesia CC2 Pg. 10
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 1 2 3 4 5 6 7 8

modification outline

page modifi. date electrical modifications CAD

level engineer editor:

1-11 A 08.12.06 WILKENS AFTER TEST RUN WELZ

copyright reserved to DIN 34

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name :
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A 08.12.06 WILK. date 29.Nov.06 6818 / 282 645 MODIFICATION OUTLINE
CAD WEL ABB SWITZERLAND AG, ATBD +KIT

check. WILKENS Projekt: Holcim Indonesia CC2 Pg. 11

Status change date name stand. source I-2452b/1-3 repl.f. repl.by. GLZ 2107 603 11 Pg.