IREN

Internal vibrators
External vibrators
Inverters

ARFU
FUE

Notably strong performance in use.

Wacker Neusons concrete technology.
 COMPETENCE COMPACTS THE ESSENTIALS.
For decades weve been compacting reinforced concrete
with products from Wacker Neuson. They give us

Redefining manufacturing
reliable quality with maximum protection for the worker.
Simon Biermeier
Site Supervisor, Germany
quality in concrete construction.
With Wacker Neusons top quality.
2 _3
IREN
High-Frequency Internal Vibrators:

IRSEN
IREN and IRSEN.

High-end equipment for industrial concrete compaction.

- The electric motor maintains a constant speed and torque, guaranteeing a high
and constant compaction performance.
- In-house developed and manufactured motor meets the highest quality standards.
- Fully induction-hardened vibrator heads for high wear resistance.
- Protective hose and power cable with high bending strength.
All com
- The integrated thermal overload protection automatically switches the po nents a
re
equipment off upon risk of overheating. MA
IN GE DE
RMAN
Y!

Ergonomic, low-vibration handle

in the IRSEN series.

IRSEN

Rubber cap leaves no traces on the Vibrator head diameters from 30 to

formwork during compaction. 65 mm for each area of application.

PIR

Pneumatic internal vibrator

for use with compressors.

IREN
Length

4_5
IRFU
High-frequency internal vibrators

IRSE-FU
with integrated inverter:
IRFU and IRSE-FU.

Technology with convincing advantages.

- Independent use due to the integrated inverter: for connection to a
single-phase power supply (lighting current).
- The potted electronic components make the inverter wear-free.
- Reliable operation, even with generators and fluctuating input voltage.
- Functional housing design with rounded corners for easy handling
without jamming.
Also by
reques
t
CU
MANU STOM
F
AND S ACTURE
P
SOLU ECIAL
TIONS
A sk us.

Wacker Neuson factors:

Long service life
Excellent compaction performance
The Wacker Neuson Bodyguard: Absolute safety for the operator,
from the Bodyguard to the vibrator head. The Bodyguard is a Top quality
built-in personal protection switch that shuts down the machine
within three milliseconds if necessary. Comprehensive safety standard
IRSE-FU

BODYGUARD Flexible and wear-free in use: Thanks to the integrated converter

with potted electronic components, all devices can be operated
with single-phase power supply and the inverter is suited for every
IRFU situation in the hard IRFU day-to-day routine.

6 _7
HMS
Internal vibrators with flexible shaft: Sliding pan accessory for better
maneuverability on the reinforcement:
HMS with internal combustion engine for A 5000/160 and L 5000/225.

or electric motor.

HMS with
electric motor M 2000

The flexible HMS system:

The combination of three components
gives the optimal result in use.

HMS with
gasoline engine A 5000/160

Flexible shaft
- Excellent kink resistance with moulded steel mesh and
additional spiral steel protection.
HMS with
diesel engine L 5000/225

A system that convinces with its flexibility and economy.
- Individually adjustable: various flexible shafts, vibrator heads,
and motors or engines can be combined in various ways.
- Quick disconnect coupling for ease of handling.
- Flexible drives: Internal combustion engines and electric
motors in various performance ranges.
- Induction-hardened vibrator heads for high wear resistance.
Vibrator head
- High wear resistance due to induction hardened
vibrator head.
- Long service life due to double ball-bearings and
oil lubrication.
- Excellent compaction performance due to
an optimized amplitude and vibration frequency.
Drive units
- High-performance drive units available as combustion
engine or electric motor.
- Quick disconnect coupling for simple connection / change
of flexible shaft.
- A special protective filter prevents entry of foreign bodies.

8 _9
HMS
Whether its a gasoline engine or an
electric motor: You can decide which
is the perfect HMS combination.

Internal vibrator, flexible shaft and electric motor

SM 1-E SM 2-E SM 4-E SM 0-S SM 1-S SM 2-S SM 3-S SM 4-S SM 5-S SM 7-S SM 9-S
H 25 XXX XXX XXX XXX XXX XXX XXX XXX
H 25S XXX XXX XXX XXX XXX XXX XXX XXX
H 25HA XXX XXX XXX XXX XXX XXX XXX XXX
H 35 XXX XXX XXX
H 35S XXX XXX XXX
H 25HA XXX XXX XXX
H 45 XXX XXX XXX
H 45S XXX XXX XXX
H 45HA XXX XXX XXX
H 50HA XXX XXX XXX
H 55 XXX XXX XXX
H 65 XXX XXX XXX

S = Short standard vibrator head = M 1000 = M 3000 X = Not permissible

HA = Hybrid vibrator head with high amplitude = M 2000 = Not recommended

Internal vibrator, flexible shaft and combustion engine

SM 1-E SM 2-E SM 4-E SM 0-S SM 1-S SM 2-S SM 3-S SM 4-S SM 5-S SM 7-S SM 9-S
H 25S A 5000/160 X X X X X X X X
H 25HA L 5000/225 X X X X X X X X
H 35S A 5000/160 X X X
H 35HA L 5000/225 X X X
H 45S A 5000/160 X X X
H 45HA L 5000/225 X X X
H 50HA A 5000/160 X X X
L 5000/225 X X X
H 55 A 5000/160 X X X
L 5000/225 X X X
H 65 A 5000/160 X X X
L 5000/225 X X X

S = Short standard vibrator head = Permissible combination

HA = Hybrid vibrator head with high amplitude X = Not permissible

10 _11
 Internal vibrator
head
Internal vibrator
effective
compaction
diameter

The perfect use

of internal vibrators.

Correct

Formwork

Incorrect
TIP 1 Select immersion
Choose the right vibration and effective compaction diameter: intervals so
that the effective
The effective compaction of a high-quality internal vibrator is approximately ten times the ranges overlap.
diameter of the vibrator head. With low-performance internal vibrators, the operating speed
decreases upon immersion in the concrete, and the effective diameter decreases. Neither 2
time nor quality goals are achieved. The immersion intervals should be chosen so that the
compaction diameters overlap.
Insert at least 10 cm
deep into the fresh
concrete.
TIP 2
Sewing together several layers of poured concrete: The internal vibrator makes the
connection between the layers. If several layers are poured fresh on fresh (as when
concreting walls), the internal vibrator must be immersed at least 10 cm deep into the lower
layer.

TIP 3
Proper compaction with the internal vibrator: immerse quickly, withdraw slowly:
First, always remove the air pockets at the lowest level. Therefore:
1. Quickly immerse the internal vibrator into the fresh concrete down to the lower edge of
the pouring depth. 3
2. Hold the internal vibrator in this position for a sufficient period of time.
3. Pull the internal vibrator out slowly and steadily at a rate of approximately 3 5 cm/sec.
IMPORTANT:
Do not let the internal vibrator run too long in the air in order to avoid overheating.

TIP 4
Vibrating along the formwork with the internal vibrator:
- Avoid touching the formwork with the internal vibrator in order to avoid damaging the
formwork. If necessary, use an internal vibrator with a rubber cap.
- Maintain a sufficient distance of approx. 10 cm between the vibrator and formwork to
avoid sand streaking.

12 _13
AR
Perfect for quality exposed concrete surface.

ARFU
AR 26 and ARFU 26.

The AR 26 is also
available with
an on/off switch.

ARFU 26

All com
po nents a
AR 26 re
MA
IN GE DE
RMAN
Y!

The AR 26 or ARFU 26 noticeably more performance in concrete construction: Wacker Neuson factors of our external vibrators:
- Smaller, lighter and more compact among highest power to weight ratio on the market.
For manufacture of noticeably high-quality concrete surface.
- Ideal for delicate construction parts and quality exposed concrete surfaces.
Particularly aimed at a high degree of reinforcement and thin construction components.
- Ideal solution for restricted access of internal vibrators.
- Asynchronous motor with stable speed and operation display. Easier handling for equipping of in-situ casting formwork.
- Sensitive, adjustable centrifugal forces due to adjustable eccentric disc. Numerous mounting options for the common types of formwork and formwork
- Completely dustproof and waterproof, and maintenance-free. manufacturers.
- Also available as ARFU variants with integrated inverter for connection to Reliable drive and long service life.
single-phase power supply (luminous flux).
Maintenance-free.

14 _15
ARChoose high quality for Checklist for the optimal use of
external vibrators.

ARFU
exposed concrete surface.
The external vibrators from
Wacker Neuson.
Determine if appropriate for formwork
Maintain benchmark for mounting distance
between the external vibrators: horizontal
and vertical distance of approx. 100 cm.
Tighten fastening clamps and check regularly.
Fasten retaining system.
Observe the maximum pouring layer depth:
50 cm
External vibrators from Wacker Neuson as reliable
problem solvers: Compaction time: 3 to 5 minutes.
The concrete surface gains significance as a mark Only turn on external vibrators once the first
of a quality. Since use of external vibrators puts the entire
formwork in vibration, thus achieving equal vibrations pouring layer of fresh concrete has been
on the surface of the fresh concrete. A good precondition placed.
for homogeneous and low-porous concrete surfaces.
The poor access of internal vibrators often emerges only
Formwork can be equipped completely with
shortly before the construction of fresh concrete. external vibrators. Alternately the external
For that reason, flexible, external vibrators should always vibrators can also be relocated upwards
be available. by rows in conjunction with the concrete
placing progress.

a
~100 cm ~100 cm
Mounting
Frame-type formwork
BORE PATTERN d mm a mm b mm
~100 cm

AR 26 11 90 125
Hole spacing: a x b, hole diameter: d
~100 cm

Mounting of formwork and performance depth of the

~30 cm

e xposed concrete surface external vibrators (side view)

~

~100 cm ~100 cm bis 50 cm bis 100 cm > 100 cm

Mounting
50 cm

50 cm

50 cm

Beam-type formwork
~100 cm

d
50 cm

50 cm

50 cm
50 cm
50 cm

50 cm
~100 cm

50 cm
50 cm
50 cm
~30 cm

50 cm
50 cm

50 cm
~

16 _17
Universally and safely deployable.
Fastening clamps for exposed
concrete surface external vibrators
by Wacker Neuson.

S U I TA
B
ALL C LE FOR
OMMO
FORM N
W
SYSTE ORK
MS

SV 5 SV 41 SV 51 SV 55

ANGLE

SV 4 AV 6 SV 6 SV 6 + ANGLE = SV 46 SV 52 SV 53

SV 4
Field application
- Beam-type formwork
- Formwork beams
SV 5 AV 6 / SV 6 / SV 46 SV 41 SV 52 SV 51 SV 53 SV 55
Field of application Field of application Field of application Field of application Field of application Field of application Field of application
- Frame-type formwork - Beam-type formwork - Beam-type formwork - Frame-type formwork - Frame-type formwork - Frame-type formwork - Frame-type formwork
- Frame joint - Frame-type formwork - Rigidly mounted - Tie profile - Beam-type formwork - Frame joint
- Pre-assembly of equipment - Also mountable over
the mounting points frame joint

Formwork manufacturers Formwork manufacturers Formwork manufacturers Formwork manufacturers Formwork manufacturers Formwork manufacturers Formwork manufacturers Formwork manufacturers
Doka H 20, Top 50, Doka Framax XLife, Doka H 20, Top 50, Doka H 20, Top 50, Peri TRIO Doka Framax XLife, Doka H 20, Framax Hnnebeck Manto
FF 20 Alu-Framax XLife FF 20 FF 20 Alu-Framax XLife or similar
Peri VT 20K, GT 24, Peri Trio Peri VT 20K Peri VT 20K XLife Frami XLife
VARIO GT 24 Paschal Logo, Athlet Peri VT 20K, GT 24,
Meva StarTec, Hnnebeck H 20 Hnnebeck H 20 TRIO, HANDSET
Hnnebeck H 20, R 24, Mammut Meva H 20 Meva H 20 Paschal Raster-GE
GF 24, ES 24 Noe NOEtop Noe H 20 Noe H 20 Hnnebeck Rasto
Meva H 20 or similar Paschal H 20 Paschal H 20 Symons Steel-Ply
Noe H 20
or flexible mounting through or similar Ulma VM 20, Orma
Paschal H 20 welding or bolting. or similar
Ulma VM 20
or similar

18 _19
Mechanical converters and electronic
frequency and voltage
inverters and generators.

FUE 2/042/200W

FU 4/200

FUE 6/042/200W

IMPO
R TA
NOTIC NT
FU 1,5/200W The rate E!
of the d current
dev su
exceed ices in use m m
the ou ay not
of the tp u t c
inverte urrent
r.

Our operating advice: The number of internal

and external vibrators that can be in operation
at the same time at the respective inverter.
FUE M/S 75A

FU FU FU FU FUE FUE FUE FUE- KTU

KTU 2/042/200W 1,5/ 1,8/ 4/ 5z/ 1/042/ 2/042/ 6/042/ M/S 2/042/
200W 200 200 200 200W 200W 200W 75A 200W

RATED CURRENT 20.6 27.0 52.0 69.0 25.0 35.0 52.0 75.0 35.0
A
With 25 m power cable. IREN 30 3.5 2 2 3 4 1 2 3 4 2
IREN 38 7.0 2 2 3 4 1 2 3 4 2
Operation also with rolled-up cable.
IREN 45 10.0 2 2 3 4 1 2 3 4 2
IREN 57 17.3 1 1 3 4 1 2 3 4 2
IREN 65 25.0 1 2 2 1 1 2 3 1
AR 36/6/042 9.0 2 2 3 4 1 2 3 4 2

20 _ 21
Technische Daten. IRSE-FU45 IRSE-FU57

HIGH-FREQUENCY
INTERNAL VIBRATORS WITH
INTEGRATED INVERTER:
Vibrator head diameter mm 45 57
Vibrator head length (L) mm 382 400
IREN30 IREN38 IREN45 IREN57 IREN65 Protective hose m 0.8 0.8
Weight of the vibrator head kg 3.5 5.8
INTERNAL VIBRATORS Operating weight kg 15 17
Vibrator head diameter mm 30 38 45 57 65 Effective compaction * cm 60 85
Vibrator head length (L) mm 353 353 382 400 490 Vibrations 1/min 12,000 12,000
Protective hose m 5 5 5 5 5 Drive High-frequency squirrel-cage motor with integrated electronic frequency inverter in the switch
Operating weight kg 8.9 10.5 11.8 16.2 22.5 box for direct connection to 220240V 50/60Hz 1
Weight of the vibrator head kg 1.4 2.2 3.5 5.8 9.2 Voltage V 220240 1 220240 1
Effective compaction * cm 40 50 60 85 100 Current A 4.8 6.0
Vibrations 1/min 12,000 12,000 12,000 12,000 12,000 Frequency Hz 5060 5060
Drive High-frequency squirrel-cage motor for connection to Wacker Neuson frequency and voltage inverters Power cable m 15 15
Voltage V 42/250 3~ 42/250 3~ 42/250 3~ 42/250 3~ 42/250 3~ Power cable m +0,5 +0,5

Current A 3.5/0.6 7,0/1,4 1,0.0/1,85 1,7.3/3,0 25.0/4.2

H25 H25S H25HA H35 H35S H35HA
Frequency Hz 200 200 200 200 200
Power cable m 15 15 15 15 15
VIBRATOR HEAD
IRSEN30 IRSEN38 IRSEN45 IRSEN57 Diameter mm 25 25 26 35 35 36
Length mm 440 295 380 410 310 405
INTERNAL VIBRATORS Weight kg 13 0.8 13 2,1 16 2.3
Vibrator head diameter mm 30 38 45 57
Vibrator head length (L) mm 353 353 382 400 H45 H45S H45HA H50HA H55 H65
Protective hose m 0.8 0.8 0.8 0.8
Weight of the vibrator head kg 14 2.2 3.5 5.8 VIBRATOR HEAD
Operating weight kg 5,1 5.9 72 11.2 Diameter mm 45 45 45 50 57 65
Effective compaction * cm 40 50 60 85 Length mm 385 305 390 395 410 385
Vibrations 1/min 12,000 12,000 12,000 12,000 Weight kg 3.4 2.8 3,3 3.9 5.3 6.2
Drive High-frequency squirrel-cage motor for connection to Wacker Neuson frequency and voltage inverters
Voltage V 42/250 3~ 42/250 3~ 42/250 3~ 42/250 3~ SM1-E SM2-E SM4-E SM0-S SM1-S SM2-S SM3-S SM4-S SM5-S SM7-S SM9-S
Current A 3.5/0.6 7,0/1,4 1,0.0/1,85 17,3/3,0
Frequency Hz 200 200 200 200 FLEXIBLE SHAFT
Power cable m 15 15 15 15 Length m 1 2 4 0.5 1 2 3 4 5 7 9
Weight kg 15 2.5 4.3 13 2,7 4.3 5.9 71 9.3 12.9 15,1
IRFU30 IRFU38 IRFU45 IRFU57 IRFU65
A5000/160 L5000/225 M1000 M2000 M3000
HIGH-FREQUENCY
INTERNAL VIBRATORS WITH
Drive
INTEGRATED INVERTER
Drive Air-cooled Air-cooled Double-insulated Double-insulated Double-insulated
Vibrator head diameter mm 30 38 45 57 65
four-cycle single-cylinder universal motor universal motor universal motor
Vibrator head length (L) mm 353 353 382 400 490 Honda Lombardini
Protective hose m 5.0 5.0 5.0 5.0 5.0 gasoline engine diesel engine
Weight of the vibrator head kg 14 2.2 3.5 5.8 9.2 Voltage V 230 1 230 1 230 1
Operating weight kg 115 13.6 16 19.8 25.5 Current A 4.5 6.5 10.0
Effective compaction * cm 40 50 60 85 100 Frequency Hz 5060 5060 5060
Vibrations 1/min 12,000 12,000 12,000 12,000 12,000 Idling speed 10,300 10,300 15,500 17,500 16,500
Motor without load 1/min
Drive High-frequency squirrel-cage motor with integrated electronic frequency inverter in the switch box
for direct connection to 220240V 50/60Hz 1 Cable length m 4,7 4,7 4,7
Voltage V 220240 1 220240 1 220240 1 220240 1 220240 1 Output kW (PS) 4.0 (5.4) 3.3 (4.5) 1.0 (1.3) 1.5 (2.0) 2.3 (3.1)
Current A 2.2 3.5 4.8 6.0 10.0 Fuel type Regular gasoline Diesel
Frequency Hz 5060 5060 5060 5060 5060 Fuel consumption l/h 10 10
Power cable m 15 15 15 15 15 Tank capacity l 3.6 3.0
Power cable m +0,5 +0,5 +0,5 +0,5 +0,5 LxWxH mm 567x421x387 567x421x469 500x160x210 500x160x210 500x160x210
Weight kg 23.7 35.6 5.4 5.9 8.1

* This information is not binding and is based on our customers practical experience under specific circumstances. These details
may vary under particular general conditions. We recommend always beginning by carrying out a test pour under operating conditions. The right to make changes is reserved in the interests of ongoing further developments. Errors and omissions excepted.
22 _ 23
 FU1,5/200W FU1,8/200 FU4/200 FU5z/200

FREQUENCY CONVERTERS
Housing size (LxBxH) mm 495x220x340 495x220x340 790x350x495 800x350x495
Weight kg 27 26 64 75
Drive Three-phase squirrel-cage motor for direct power supply.
Input/output voltage V 230 1 /42 3 400 3 /42 3 400 3 /42 3 400 3 /42 3
Input/output frequency Hz 5060/200 5060/200 5060/200 5060/200
Input/output current A 9/20.6 5/27.0 10.0/52 13.2/69
Input/output performance kVA 2.1/1.5 3.5/1.9 6.9/3.8 9.2/5.0
Power cable m 2 2 2 2
Protection IP 44 IP 44 IP 44 IP 44
Number of sockets 2 2 3 4
All-current-sensitive protective No No No No
ground fault interrupter required

PIR35 PIR55 PIR75

FUE1/042/200W FUE2/042/200W FUE6/042/200W** FUE-M/S75A

PNEUMATIC INTERNAL
VIBRATORS
Vibrator head diameter mm 35 55 75 FREQUENCY INVERTERS
Vibrator head length (L) mm 245 260 302 Housing size (LxBxH) mm 420x325x325 420x325x325 524x325x325 520x310x493.5
Protective hose m 2 2 2 Weight kg 25.0 26.4 32.5 29.5
Operating weight kg 3.5 7 11 Input/output voltage V 230 1 /42 3 230 1 /42 3 230 1 /42 3 400 3 /42 3
Effective compaction * cm 40 65 90 Input/output frequency Hz 5060/200 5060/200 5060/200 5060/0200
Vibrations 1/min 19,700 18,200 16,500 Input/output current A 9.6/25 13.0/35 14.8/53 13.0/75
Drive Compressed air Compressed air Compressed air Input/output performance kVA 2.2/1.8 3.0/2.6 3.4/3.7 9/5.45
Operating pressure bar 6 6 6 Frequency inverters Wacker Neuson Wacker Neuson Wacker Neuson Mitsubishi inverter
Air consumption m3/min 0.85 1.4 1.7 Frequency adjustment range Hz 0200
Power cable m 2.5 2.5 2.5 2.5
Protection class IP 44 IP 44 IP 44 IP 44

AR26/6/042 ARFU26/6/230 Number of sockets 1 2 3 3 to 6

All-current-sensitive protective No No No Yes
ground fault interrupter required
EXTERNAL VIBRATORS
Max. centrifugal force kN 3.47 3.47
RPM/speed 1/min 6,000 6,000
KTU2/042/200W
Voltage V 42 220240
Current A 8 6
FREQUENCY INVERTERS
Bore pattern 125x90 125x90
Housing size (LxBxH) mm 387x395x446
Weight kg 4.14 11.2
Weight kg 34.4
Input/output voltage V 230 1 /250 3
Input/output frequency V 5060/200
SV4 SV5 SV6 AV6 SV46 SV41 SV51 SV52 SV53
Input/output current A 13.0/6
Input/output performance kVA 3,0/2,6
FASTENING CLAMPS
Power cable m 25
L mm 325 386 250 260 250 191 410 233 389
W mm 195 195 140 222 140 133 205 125 206 Protection class IP 44
H mm 121 121 172 53 232 54 130 252 100 Number of sockets 2
(with saddle clamp) All-current-sensitive protective No
Weight (masse) kg 4.32 5.5 6.64 2.1 7.8 3.2 4.8 4.3 5.3 ground fault interrupter required

* These details are not binding and are based on customers practical experiences under specific circumstances. These details
may vary under particular general conditions. We recommend always beginning by carrying out a test pour under operating conditions. ** Also available as a version with frequency adjustability with 3 or 4 sockets.
24 _ 25
 3 Korbach, Germany

5 Reichertshofen, Germany

6 Linz, Austria
2 Norton Shores, USA

1 Milwaukee, USA 7 Kragujevac, Serbia

4 Pfullendorf, Germany

8 Manila, Philippines

Worldwide production.
Service near you.

Always in your area: www.wackerneuson.com

 1

INTERNATIONAL CENTRE OF EXCELLENCE

AND MODERN SHOWCASE FACTORY FOR
CONSTRUCTION EQUIPMENT.
The factory in Reichertshofen (Germany) is one of
the most traditional production and development
sites in the group. This is where concepts for the 4
future arise - and also where the leading machines
and devices in the industry are manufactured.

PRODUCTION LOCATIONS OF
THE WACKER NEUSON GROUP
1 Milwaukee, USA
2 Norton Shores, USA
3 Korbach, Germany 7
4 Pfullendorf, Germany
5 Reichertshofen, Germany
6 Linz, Austria
7 Kragujevac, Serbia
8 Manila, the Philippines

26 _ 27 _ 28
 INNOVATION QUALITY

CUSTOMER

CHARACTER PERFORMANCE

The vision and values wheel

of Wacker Neuson: Customer
success is at our center.

We win customers over with the values of a medium-sized and

market-listed family-owned company. With the strength and
expertise of a global organization. With people who fulfill our
creed every day with life and ideas.
We believe in quality, innovation, performance and character.
And the sustainable success of our customers, whom everything
is ultimately about.

Always in your area: www.wackerneuson.com

www.wackerneuson.com

WN.25.64.1/03/2013 EN