PCD and TCT Saw Blades Guide

TCT Circular
Saw Blades
PCD Circular
Saw Blades
Band Saw
Blades
HISTORY AND PRESENT TIME
HISTORY
The tool production in Hulin began in 1934. The company was founded by
Mr. Studenk who named it The First Moravian Factory for Saws and Tools.
At rst the company started producing hand saws, circular saw blades were
gradually added to the production programme along with cutters for wood
cutting and other tools for wood working. In the 1960s the product range
was extended for TCT circular saw blades, gang saw blades, planer knives,
machine knives, metal cutting tools and saw bodies.
PRESENT TIME
PILANA Wood with its about 130 workers is in the process of dynamic
development and is one of the biggest producers of tools in Europe. Our
tools are made of the best-quality steel in accordance with DIN and ISO
standards. The quality is closely watched at each production stage. For
the highest precision the most up-to-date equipment is used: Laser, CNC
grinding machines, CNC milling machines, CNC sharpening machines and
other automatic and semiautomatic machinery.
Constant attention is paid to the production improvement and automation.

These measures, together with long-lasting experience and low costs,
enable us to oer high quality products at competitive prices. PILANA Wood
regularly exports 80% of its products to over 75 countries world-wide.
PILANA Wood
Ndran 804
768 24 Huln
Czech Republic
Tel.: +420 573 328 254
Fax: +420 573 328 566
Email: wood@pilana.cz
Index
TCT Saw Blades

TCT Saw Blades General Information 47
TCT Saw Blades For Multirip Machines 813
TCT Multirip Saw Blades for Primary Wood Processing 1415
TCT Saw Segments for Flakers 1617
TCT Saw Blades HANIBAL 18
TCT Saw Blades for Wood Cutting 1924
TCT Saw Blades for Miter Saws 25
TCT Cross Cut and Cut O Saw Blades for Optimising Saws 25
TCT Saw Blades for CNC Machines 26
TCT Grooving Saw Blades for Biscuit Joining 26
Sizing TCT Saw Blades HIGH PROFI 27
Sizing TCT Saw Blades HIGH PROFI 28
Sizing TCT Saw Blades 2931
TCT Scoring Saw Blades 32
Panel Sizing TCT Saw Blades 33
TCT Saw Blades and Segments for Hogging Machines 34
Grooving TCT Saw Blades 35
TCT Saw Blades for Electrical Hand Machines 36
TCT Saw Blades for Building Materials, DRY CUT Saw Blades 37
TCT Saw Blades for Cutting of Thin Walled Proles 38
TCT Saw Blades for Cutting of Non-Ferrous Metals and Plastics 3940
TCT Saw Blades for Steel Cutting - General Information 41
TCT Saw Blades for Steel Cutting 4243
1
Index
Heat and Surface Treatment of Saw Blades 44

Special TCT Saw Blades and Segments 45
Thin Kerf TCT Saw Blades 45
Reduction Rings 46
Distance Rings 46
PCD Saw Blades
PCD Saw Blades 48
Band Saw Blades for Wood
Recommendations How to Use Band Saw Blades 5051
Band Saw Blades for Wood Joinery Types 52
Band Saw Blades for Wood WM 53
Band Saw Blades for Food Industry 54
Scoring Saw Blades for Wide Band Saws 54
2
PILANA Wood s. r. o.
Ndran 804, 768 24 Huln
Czech Republic
Tel.: +420 573 328 254
Fax: +420 573 328 566
www.pilana.com
TCT Saw Blades

TCT Saw Blades General Information
Tungsten carbide tipped (TCT) saw blades from Pilana Tools are manufactured from high quality materials with hardness of
44-48 HRc and their complete saw bodies are laser cut. Expansion slots located around the saw body are specially shaped for each
cutting application. As a result they prevent blade deformation and improve cutting quality in dicult conditions (such as centrifugal
forces and heating up of the blade). Expansion and low-noise slots enable high cutting performance.
Tungsten carbide tips are supplied only by well known suppliers and their grade is always suitable for particular cutting
application.
List of Carbide Tip Grades:

Tenacity
Grades of tips
TCT SAW BLADES
K 01 K 10 K 20 K 30
Hardness [HV 30] Hardness [HV 30] Hardness [HV 30] Hardness [HV 30]
1900 2200 1750 1900 1550 1750 1400 1550
Tips of K01 grade are very resistible Tips containing higher percentage of High percentage of cobalt binding
Tips with optimal combination of
against abrasion. Powdered grain cobalt binding material enables better material with lower hardness ena-
ne-grained structure and material
(ultra ne grain) is very ne. Its tooth tenacity and therefore higher bles K30 tips high tenacity and
hardness applicable for universal
grade is applicable for cutting resistance while encountering other resistance against breaking. This
usage. Best for cutting wood,
hard materials. For example MDF, material types (i.e. branch knots, dirt, grade is best applicable for cutting
plastics, non ferrous metals,
chipboard, HDF, double side steel chips etc.). Tips are applicable for in extreme conditions (i.e. cutting
plywood, plaster boards etc.
laminated chipboard etc. cutting along the grain of natural woods. frozen wood).
Hardness
Another very important feature of a saw blade is its stability and tensioning. Therefore we put maximum eort into reaching of the best
results possible while testing our blades on special and modern machines. All the information acquired is then applied in practice.
The last but not least important parameter is sharpening of carbide tips. Ideal cutting edge simply guarantees quality cutting. New
automatic sharpening machines together with best quality grinding discs enable us to sustain high sharpness quality of our saw
blades.
INSTRUCTIONS HOW TO USE SAW BLADES CORRECTLY
We recommend to follow the below rules in order to reach the best cutting results:
Machine must be in good condition without vibrations
Flanges used to tighten the saw blades must be of the same diameter
Pict. no. 1 (about1/3 of the blade size)
Flanges must be clean and it is important to check their side run out
Check the spindle of the machine. It must be absolutely straight (picture 1)

Pict. no. 2
Tips must always be sharpened with the original angles
See the most appropriate way of sharpening (picture 2)
If rebored by over 20mm, the blade loses its original features and its
stability (picture 3)
Pict. no. 3
It is thus neccessary to grind the top of chip limiters together with tip grinding
and keep the oversize (picture 4)
Pict. no. 4
4
Tooth Geometry of TCT Saw Blades

triple chip tooth alternating with at
FZ at tooth TFZ
tooth
FZ N at tooth with negative hook angle

triple chip tooth alternating with at
TFZ N
tooth with negative hook angle
LFZ at tooth with chip limiter
hollow face tooth (at tooth alternates

WZ alternate top bevel DHZ
with inverted V tooth)
alternate top bevel with negative hook

WZ N
TCT SAW BLADES

angle hollow face tooth (at tooth alternates
DHZ N with inverted V tooth), negative
hook angle
LWZ alternate top bevel with chip limiter
TZ triple chip tooth KON conical tooth
Saw Blade Alignment on a Table Saw
We advise you to use precise measuring instruments when mounting your saw blade. Mount your saw blade onto the arbor.
Adjust the arbor to its maximum height. Make sure that the saw blade is parallel to the miter gauge slots. Adjust as needed. This step
is necessary to obtain crosscuts with maximum quality nish and also for adjusting the fence for ripping.
The overreach of saw blade teeth over the cutting material must be equal to the height of tungsten tip (see picture no. 5).
The number of teeth cutting simultaneously must be between 23 (see picture no. 6)
Pict. no. 5 Pict. no. 6
Symbol Index
13 LOW EXTRA LOW
tooth pitch euro pinholes low noise slots low noise slots
FINE ULTRA ULTRA

MICRO
type of grade FINE type of grade FINE
type of grade PROFI side balance
HIGH
PROFI side balance nailproof 5

Here are some useful formulas to help you calculate the correct number of teeth on saw blades:
h x 1,45 D x
t= z=
k t
t Key:
t [mm] tooth pitch

h [mm] thickness of the work piece
k [] number of teeth in cutting place (23)
z [] number of teeth of the saw blade
D [mm] sawblade diameter
TCT SAW BLADES
These formulas are valid for cross cutting and cutting of laminated materials.
Tab. no. 1 shows the maximum RPM of circular saw blade based on the diameter of the blade. RPM referring to cutting speed
100 m/sec. These are the maximum recommended RPM by the machine producer. When exceeding this limit, the blade may lose its
characteristics and danger to user may occur.
Tab. no. 1
Recommended RPM [1/min]
Cutting speed vC [m/sec]

D
[mm]
10 20 30 40 50 60 70 80 90 100
100 1910 3820 5730 7640 9550 11460 13370 15280 17190 19100
150 1270 2550 3820 5100 6370 7640 8920 10190 11500 12730
200 960 1910 2870 3820 4780 5730 6690 7640 8600 9550
250 760 1530 2290 3060 3820 4590 5350 6110 6880 7640
300 640 1270 1910 2550 3180 3820 4460 5100 5740 6370
350 550 1090 1640 2180 2730 3280 3820 4370 4900 5460
400 480 960 1430 1910 2390 2870 3340 3820 4300 4780
450 430 850 1270 1700 2120 2550 2970 3400 3820 4250
500 380 760 1150 1530 1910 2290 2680 3060 3440 3820
550 350 690 1040 1390 1740 2080 2430 2780 3120 3470
600 320 640 960 1270 1590 1910 2230 2550 2880 3180
650 290 590 880 1180 1470 1760 2060 2350 2640 2940
700 270 550 820 1090 1360 1640 1910 2180 2450 2730
750 250 510 760 1020 1270 1530 1780 2040 2290 2550
800 240 480 720 950 1190 1430 1670 1910 2150 2390
Tab. no. 1 can by eciently used with Tab. no. 2
Dxx n 1000 x 60 x vc sz x n x z
vc= n= s=
1000 x 60 Dx 1000
Recommended values of feed/tooth Key:
Material type Feed speed sZ [mm/tooth] vc [m/s] cutting speed

Cutting along the grain 0,2 0,3 D [mm] diameter of saw blade
Soft woods
Cutting across the grain 0,1 0,2 n [1/min] recommended RPM
Hard woods 0,06 0,15 s [m/min] feed speed
Chipboard 0,1 0,25 z [] number of teeth
Plywood 0,05 0,12 sz [mm/zub] feed speed/tooth
Laminated boards 0,05 0,1
Non-ferrous metals and plastics 0,02 0,05
6
For
Cutting along and across
Type of saw blade Panel sizing aluminium
For
the grain
panels
Tab. no. 2
and plastic
Scoring
Multi-rip
For hand
Grooving
electrical
maschine
Miter saws
FZ FZ WZ TFZ L WZ L TFZ N TFZ P sandwiches
Tooth geometry
LFZ
LWZ
WZ N
DHZ
DHZ N
FZ
KON
FZ
WZ
TFZ L
WZ SSW
WZ
TZ
Our type
94
94.1
94.2
33.1
8050
8040
8135
8126
8120
8116
8113
8111
8355
8335
81
9711
9713
98 11
98 13
90
90
93.1
93
92
91
91
81
8713
8711
8713
8711
88
88
zRecommended Applicable
Cutting speed
Machined material vC
[m/sec]
Cutting along the grain 60 100 z z z z z z z z z z z

Soft woods
Cutting across the grain 60 100 z z z z z z z z z z
Cutting along the grain 50 85 z z z z z z z z z z

Hard woods
Cutting across the grain 50 85 z z z z z z z z z z
Cutting along the grain 60 100 z z z z z

Veneer
Cutting across the grain 60 100 z z z z z z z
Cutting along the grain 50 85 z z z z z z z

Batten board, plywood
Cutting across the grain 50 85 z z z z z z z z
Compresed woods 40 65 z z z z
Soft wood- based panels 60 100 z z z z
MDF boards 50 80 z z z z z z z z z z
Hard wood- based panels 50 80 z z z z z z z z
Chipboards 50 80 z z z z z z z z z z
Veneered chipboards 50 80 z z z z z z z z z
Chipboards surface covered with PVC foils 60 80 z z z z z z z z z
Chipboards surface covered with melamine foils 60 80 z z z z z z z z z
Aglomerated cement- bonded boards 30 70
Plaster boards 40 65 z z z
Foam silicate building materials 40 60 z
Sandwich materials, acrylic glass 20 70 z
Laminated boards from paper and textile 45 70 z z z z
Plastics 20 60 z z z z
Hard rubber 5 15 z z z z
Aluminium proles and non- ferrous metals 30 70 z z z z

7
TCT SAW BLADES
TCT Saw Blades For Multirip Machines
Material: Natural solid cuts along the grain of soft and hard wood
Application: Multirip sawing of massive natural woods
Machine: Multirip saw, for single shaft, double shaft and splitting
machine
FINE
94 FZ +2 PROFI
universal rip saw blades for longitudinal cutting of all types of wood, dry and wet,
with standard quality cutting edge and lower height of the cut
application: for multirip machines for primary processing of wood and pallet
production
D S s d z h max dp max z/ Bore C1xA1 C2xA2
180 2,6 1,6 30 16+2 40 60 70 13x80 20x83
200 2,8 1,8 30 16+2 40 100 75 14x85 22x90
250 3,6 2,5 70,80 16+2 50 130 z 80 14x90 22x93
TCT SAW BLADES
300 4,0 2,8 70,80 18+2 70 130 z

315 4,0 2,8 80 18+2 70 150 z
350 4,0 2,8 70,75,80 20+2 75 180 z
400 4,0 2,8 80 24+2 80 210 z
15
20
FINE
94.1 FZ +2+2 PROFI
universal rip saw blades for longitudinal cutting of all types of wood, dry and wet,
with standard quality cutting edge and lower height of the cut
production
250 3,2 2,2 70,80 16+2+2 60 105 z 70 13x80 20x83
300 3,2 2,2 70,80 18+2+2 80 120 z 75 14x85 22x90
300 3,2 2,2 30 24+2+2 80 120 z 80 14x90 22x93
315 3,2 2,2 70,80 18+2+2 85 120 z
350 3,6 2,5 70,75,80 20+2+2 105 120 z
350 3,6 2,5 30 24+2+2 105 120 z
400 4,0 2,8 30 18+2+2 120 145 z
400 4,0 2,8 70,80 24+2+2 120 145 z
450 4,4 3,2 30 20+2+2 135 160 z
450 4,4 3,2 70, 80 28+2+2 135 160 z
500 4,4 3,2 30 22+2+2 150 180 z
500 4,4 3,2 70 28+2+2 150 180 z
15
20
In case that you did not find the type of

saw blades you require in our catalogue,
please contact us. We will make them
The central bore of all saw blades can be enlarged up to: dmax = dp max 30 mm
upon your specification.
8 D blade diameter [mm], S tooth width [mm], s body thickness [mm], d bore [mm], z number of teeth,
hmax maximum cut height [mm], dp max max. flange diameter [mm], dmax max. rebore diameter [mm], z in stock, made to customers request
FINE
94.1 WZ PROFI
universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with
a standard quality of the cutting edge
WZ geometry ensures uent and stable cut with high quality cutting edge and
energy savings
used in multirip saw machines for primary wood processing and production of
palets
suitable for mounting on botton schaft of multirip saw machine
TCT SAW BLADES

D S s d z h max dp max z/
300 3,2 2,2 30 24+2+2 80 120
350 4,0 2,8 30 24+2+2 105 120
400 4,0 2,8 30 28+2+2+2 130 125

15

10
10
20
FINE
94.1 FZ +2+2+2 PROFI
universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with
a standard quality of the cutting edge
6 wiper slots enable excellent saw stability even when cutting very long round pieces
of wood or prisms
production
400 4,0 2,8 30 24+2+2+2 130 125 z

400 4,0 2,8 30 28+2+2+2 130 125 z
450 4,4 3,2 30 20+2+2+2 150 130 z
500 4,4 3,2 30 22+2+2+2 175 130 z
550 5,0 3,5 30 24+2+2+2 195 150 z
550 5,0 3,5 30 32+2+2+2 195 150 z
600 5,0 3,5 30 26+2+2+2 205 170 z
15
20

upon your specification. The central bore of all saw blades can be enlarged up to: dmax = dp max 30 mm
D blade diameter [mm], S tooth width [mm], s body thickness [mm], d bore [mm], z number of teeth, 9
FINE
94.2 LFZ PROFI
Characteristics:
longitudinal cuts of soft and hard woods
trimming saw, multirip saw, joining saw
saw blade geometry includes a chip thickness limiter
D B b d z hmax dp max z/
250 3,2 2,2 30 18+3 55 115 z

TCT SAW BLADES
300 3,2 2,2 30 18+3 75 130 z
350 3,6 2,5 30 20+2+2 110 110 z
400 4,0 2,8 30 24+2+2 125 120 z

15
20
FINE
94.1 WZ EFFECTIVE PROFI
thin multirip saw blades for longitudinal cutting of all types of wood, especially planks
and stronger boards. Decrease in weight will positively show in energy savings and
increased yield
WZ tooth geometry ensures a smooth, stable cut with a superior quality of the cutting
edge, it is suitable for use in higher quality type of wood
application: for multirip machines
250 2,7 1,8 30 20+2+2 65 110 z
300 2,7 1,8 30 24+2+2 80 120 z
350 3,5 2,5 30 24+2+2+2 105 120 z

15

10
10
20

The central bore of all saw blades can be enlarged up to: dmax = dp max 30 mm
FINE
94.1 FZ MASSIVE PROFI
extra strong multirip saw blades for longitudinal cutting of all types of wood, dry and
wet, with a standard quality of the cutting edge. Designed for extreme cutting condi-
tions thanks to the very stable and massive saw body which eliminates side strain
and ensures stability of the saw blade

315 4,0 2,8 70,80 18+2+2 90 120 z 70 13x80 20x83
350 4,0 2,8 70,75,80 20+2+2 105 120 z 75 14x85 22x90
TCT SAW BLADES

400 4,2 3,0 30 20+2+2 120 145 z
80 14x90 22x93
450 5,0 3,5 30 20+2+2 135 160 z
500 5,0 3,5 30 22+2+2+2 175 130 z
550 5,5 3,5 30 24+2+2+2 190 150 z
600 6,2 4,0 30 26+2+2+2 205 170 z
15
700 6,5 4,5 30 28+2+2+2 235 210 z

800 7,5 5,0 30 24+2+2+2+2 300 170 z
20
12
25
FINE
94.1 FZ MASSIVE plus PROFI
extra strong multirip saw blades for longitudinal cutting of all types of wood, dry
and wet, with a standard quality of the cutting edge. Designed for extreme cutting
conditions thanks to the very stable and massive saw body which eliminates side
strain and ensures stability of the saw blade
300 5,0 3,5 30 18+2+2 90 105 z
320 5,0 3,5 30 18+2+2 100 105 z
350 5,0 3,5 30 18+2+2 110 105
400 5,0 3,5 30 20+2+2 120 145
450 5,5 3,5 30 20+2+2 145 140

15
20

upon your specification. The central bore of all saw blades can be enlarged up to: dmax = dp max 30 mm
D blade diameter [mm], S tooth width [mm], s body thickness [mm], d bore [mm], z number of teeth,
11
FINE
94.1 FZ TOS, RAIMANN, COSTA PROFI
specially constructed multirip saw blades for longitudinal cutting of all types of wood, dry
and wet, with a standard quality of the cutting edge for multirip machines
by TOS SVITAVY
possibility to rip wood up to the clamping ange of the saw blade without losing body
stability of the saw blade with a large side strain and thus ensuring maximum utilisation
of the machine. With its design of the keyways, it also oers the possibility of a smoother
entering into the cut
D S s d z h max dp max z/ Bore 4x C1xA1
TCT SAW BLADES
300 3,2 2,2 80 18+2+2 90 105 z 80 13x90

320 3,2 2,2 80 18+2+2 100 105 z
350 4,0 2,8 80 18+2+2 115 105 z
400 4,0 2,8 80 20+2+2 140 105 z
450 4,4 3,2 80 24+2+2 165 105 z

15
20
FINE
94.1 WZ TOS, RAIMANN, COSTA PROFI
specially designed multirip saw blades for longitudinal cutting of all types of wood,
dry and wet
possibility to rip wood up to the maximum bore of the saw blade without losing body sta-
bility of the saw blade with a large side strain. Thereby it ensures the maximum utilisation
of the machine
with its design of the wiper slots, it also oers the possibility of a smoother entering into
the cut
WZ geometry ensures a smooth, stable cut with a superior quality of the cutting edge
and electric energy savings
It is suitable to use in higher quality type of wood
D S s d z h max dp max z/ Bore 4x C1xA1

300 3,2 2,2 30 18+2+2 90 105 z 80 13x90
320 3,2 2,2 30 18+2+2 100 105 z
z
15
350 3,6 2,5 30, 80 18+2+2 115 105

10
10
400 3,6 2,5 30 20+2+2 140 105 z
450 4,0 2,8 30 24+2+2 165 105 z
20

FINE
94.1 Angle Tilting Saws PROFI
specialy designed rip saw blades for angle tilting saws

the number of teeth is calculated for the maximum cutting height
clearance teeth exactly match the ange of individual machine types which eliminates
cracking of saw blades while ensuring maximum amount of chip removal from the cut
the reinforcement and thermal treatment of the saw blades ensures their perfect action
in the horizontal cut conditions
the tooth geometry is optimised for maximum cutting speed of the saw blades
STROJCAD - WZ
TCT SAW BLADES

D S s d z h max z/
400 4,2 3,0 30 + 6/17/96 20+2+2 120 z
400 4,2 3,0 55 + 6/17/112 20+2+2 120 z
450 5,0 3,5 55 + 6/17/112 20+2+2 145 z
500 5,2 3,5 30 + 6/17/96 22+2+2+2 170 z

15
500 5,2 3,5 55 + 6/17/112 22+2+2+2 170

10
10
550 5,5 3,5 30 + 6/17/96 24+2+2+2 205 z
550 5,5 3,5 55 + 6/17/112 24+2+2+2 195 z

20
WEP - FZ
15
D S s d z h max z/
500 5,0 3,5 30 + 8/11/100 + 2/10/60 22+2+2+2 155 z

20 500 5,0 3,5 30+8/11/150 + 2/10/60 22+2+2+2 155 z
550 5,5 3,5 30+8/11/100 + 2/10/60 24+2+2+2 180 z
550 5,5 3,5 30 + 8/11/150 + 2/10/60 24+2+2+2 180 z
KXZ
TCT tips with convex edges on both sides as an option to standard straight tip edges
this shape provides excellent, smooth cutting surface without any need of further
surface treatment
can be used for cross cutting but mainly for longitudinal cutting of soft and hard wood
suitable for all wood based materials
used in sawmills and other wood processing facilities
serviced by sharpening from the front side and the top of the tip with possibility of
retipping
13
TCT Multirip Saw Blades
for Primary Wood Processing
TCT Multirip Saw Blades for LINCK Machines

Characteristics:
designed for Linck machines in automated lines for primary wood processing
TCT SAW BLADES
D S s dpmax z dmax 3/ D S s dpmax z dmax z/
390 3,7 2,22,9 150 36+2+2 190 510 4,2 2,8 150 30+2+2 190
410 3,9 2,43,1 150 36+2+2 190 520 4,6 3 120 28+2+2+2 190
410 4 2,8 150 24+2+2 190 520 6 4,2 150 28+2+2+2 190
420 3,7 2,22,9 150 36+2+2 190 520 4 2,6 150 28+2+2 270
440 3,8 2,5 150 24+2+2 190 520 4,8 3,4 150 24+2+2 200
440 4 2,6 135 32+2+2 180 525 4,2 2,8 150 28+2+2 250
440 4,6 3,2 150 28+2+2 190 530 3,7 2,22,9 150 44+2+2 320
450 3,6 2,4 150 32+2+2 190 540 4,2 2,8 150 36+2+2+2 270
460 3,6 2,4 150 34+2+2 270 540 4,2 2,8 210 30+2+2+2 270
460 4 2,6 150 28+2+2 190 540 4,6 3,2 145 30+3+3 190
480 3,5 2,2 150 28+2+2 270 540 4,8 3,6 145 30+3+3 190
490 3,4 2,2 150 36+2+2+2 270 540 4,8 3,6 150 30+3+3 205
490 4,4 3 150 32+2+2+2 190 540 3,6 2,44,2 150 46+2+2 330
490 4,4 3 150 24+2+2 190 540 3,8 2,6 150 36+2+2+2 320
500 5 3,5 145 36+2+2+2 190 550 5 3,5 150 20+2+2+2 200
500 5,3 3,7 150 32+2+2 200 570 4,3 2,95,3 150 44+2+2+2 315
510 3,9 2,43,1 150 40+2+2 190 570 4,3 2,9 150 44+2+2+2 315
510 4 2,8 150 30+2+2 190

dp max max. flange diameter [mm], dmax max. rebore diameter [mm], z in stock, made to customers request
TCT Multirip Saw Blades
for Primary Wood Processing
Saw Blades for HEINOLA Machines

Characteristics:
designed for Heinola machines in automated lines for primary wood processing
D S s d z dpmax z/
451 4,5 3 99,2 28 + 2 + 2 168
TCT SAW BLADES

540 4,6 3,2 145 30 + 3 + 3 190
540 4,2 2,8 210 30 + 2 + 2+2 270
540 4,8 3,6 145 30 + 3 + 3 190
540 4,8 3,6 150 30 + 3 + 3 205
556 3,6 2,4 260 34 + 3 370
556 4,2 2,8 160 32 + 2 + 2 290
556 4,6 3,2 160 32 + 2 + 2 240
556 4,6 3,2 160 30 + 2 + 2+2 240
600 3,6 2,4 180 54 + 3 240
600 3,8 2,4 180 54 + 3 240
We produce circular saw blades for machines of all established

wood-processing machine manufacturers.
EWD
HEW-SAW
SAB
SODERHAMN
ARI VISLANDA

dp max max. flange diameter [mm], dmax max. rebore diameter [mm], z in stock, made to customers request
15
TCT Saw Segments for Flakers
Characteristics:
designed for Linck, EWD and other machines in automated lines for primary wood
processing
Machine Type D S s z Side Orientation Drawing Number z/

TCT SAW BLADES
EWDFZ 3 555 6,2 5 19 6 02 00425
570 4,5 3,55,0 19 L V2508022
570 4,5 3,55,0 19 P V2508023
570 4,5 3,5 19 L V2508060A

V25
570 4,5 3,5 19 P V2508061A
570 4,5 3,5 12 L V2508066
570 4,5 3,5 12 P V2508067
830 4,5 3,5 17 L V4019244
830 4,5 3,5 17 P V4019245

V40
830 5 4 12 L V4019305
830 5 4 12 P V4019306
403 3,5 2,55,0 8 P VP3408055

VP34
403 3,5 2,55,0 8 L VP3408056
411 6,4 4,9 10 6 02 VP4825L
411 6,4 4,9 10 6 02 VP4825P
411 6,4 4,9 20 6 02 VP48a25L

VP48
411 6,4 4,9 20 6 02 VP48a25P
411 4 3,05,0 7 L VP4808028
411 4 3,05,0 7 P VP4808029

segments you require in our catalogue,
16 D blade diameter [mm], S tooth width [mm], s body thickness [mm], d bore [mm], z number of teeth, z in stock, made to customers request
TCT Saw Segments for Flakers
Machine Type D S s z Side Orientation Drawing Number z/
415 3,5 2,58,0 11 L VP4808075
415 3,5 2,58,0 11 P VP4808076
VP48 415 6 5 19 6 02 01025
415 8 7 15 VP4808084
400 3,5 2,58,0 9 6 02 00125L
TCT SAW BLADES

400 3,5 2,58,0 9 6 02 00125P
401 3,5 2,58,0 10 P VPS28052
401 3,5 2,58,0 10 L VPS28053

VPS 401 4,5 3,58,0 10 6 02 00525L
401 4,5 3,58,0 10 6 02 00525P
497 3,5 2,58,0 8 L VPS28082
497 3,5 2,58,0 8 P VPS28083
497 3,5 2,58,0 8 P VPS28145
497 3,5 2,58,0 8 L VPS28146
730 4,5 3,56,0 64 L VM3024473
VM30
730 4,5 3,56,0 64 P VM3024474
530 6,4 5 76 L,P 6 02 01425
650 6,5 4,57,0 60 L 6 02 01825L
650 6,5 4,57,0 60 P 6 02 01825P
830 6,5 5 57 L 6 02 01525
In case that you did not find the type of We produce circular saw blades for machines of all established
segments you require in our catalogue, wood-processing machine manufacturers.
D blade diameter [mm], S tooth width [mm], s body thickness [mm], d bore [mm], z number of teeth, z in stock, made to customers request 17
TCT Saw Blades HANIBAL
Material: Solid natural wood
Application: Cutting of woods of massive dimensions
Machine: Machine feed
FINE
33.1 FZ PROFI
Characteristics:
along the grain cutting of massive wood dimensions
machine feed
TCT SAW BLADES
D S s d z z/
600 5,5 3,5 30 40 z
700 5,5 3,5 35 40 z
800 6,5 4,5 35 40 z

15
20
FINE
LUCAS PROFI
Characteristics:
along the grain cutting of massive wood dimensions
suitable for manual and automatic feed
D S s d z z/
424 5,2 3,0 20 5
424 5,2 3,0 20 6
546 6,0 3,5 30 5
546 6,0 3,5 30 6
546 6,0 3,5 30 8

10
30

TCT Saw Blades for Wood Cutting
Material: Natural wood soft, hard, wet or dry
Application: Cutting and ripping along and across the grain of natural solid
wood
50 FINE
8050 FZ PROFI
Characteristics:
cutting along the grain of natural solid wood
suitable for prismatic beam saws
TCT SAW BLADES

D S s d z z/
300 4,0 2,8 30 18 z
350 4,0 2,8 30 20 z
400 4,4 3,2 30 24 z
450 4,4 3,2 30 28 z

15
500 5,2 3,5 30 30 z
550 5,5 3,5 30 32 z

20
600 5,5 3,5 30 36 z
40 FINE
8040 FZ PROFI
Characteristics:
D S s d z z/
200 2,5 1,6 20 16 z
250 3,2 2,2 30 20 z
300 3,2 2,2 30 24 z
350 3,6 2,5 30 28 z

15
400 3,6 2,5 30 32 z
450 4,0 2,8 30 36 z

20
500 4,0 2,8 30 40 z
600 5,5 3,5 30 48 z
700 5,5 3,5 35 56 z

81 WZ Saw Blades for Firewood

35 FINE
Characteristics:
PROFI
cross cutting of natural solid wood
suitable for cutting of re wood
D S s d z Teeth z/
600 4,0 2,8 30 40 LWZ
600 4,0 2,8 30 48 LWZ

TCT SAW BLADES
600 4,2 2,8 30 60 LWZ
700 4,2 3,2 30 42 LWZ
700 4,0 3,0 30 60 WZ z
700 4,2 3,2 30 84 WZ

LWZ
10
10
min. 1,5
WZ
10
10
26 FINE
8126 WZ PROFI
Characteristics:
universal cutting along and across the grain of natural solid wood
cutting of plywood, unprocessed chipboard and wood based panels
D S s d z z/
160 2,5 1,6 20 16 z
180 2,5 1,6 20 20 z
200 2,5 1,6 20 24 z
250 3,2 2,2 30 32 z
300 3,2 2,2 30 36 z
350 3,6 2,5 30 40 z
400 3,6 2,5 30 48 z
450 4,0 2,8 30 56 z

15
500 4,0 2,8 30 64 z

10
10
15

20 FINE
8120 WZ PROFI
Characteristics:
cutting across the grain of natural wood
cutting of plywood, unprocessed chipboard and wood based panels
D S s d z z/
160 2,5 1,6 20 24 z
TCT SAW BLADES

180 2,5 1,6 20 28 z
200 2,5 1,6 20 32 z
250 3,2 2,2 30 40 z
300 3,2 2,2 30 48 z
315 3,2 2,2 30 48 z
350 3,6 2,5 30 54 z

10
15
10
400 3,6 2,5 30 64 z
450 4,0 2,8 30 72 z
500 4,0 2,8 30 84 z
10 600 5,2 3,5 30 90 z
16 FINE LOW
8116 WZ PROFI
Characteristics:
cutting of plywood, unprocessed chipboard, wood based panels and exotic solid
woods
D S s d z z/
180 2,5 1,6 20 36 z
200 2,5 1,6 20 40 z
250 3,2 2,2 30 48 z
300 3,2 2,2 30 60 z

10
15
z
10
300 3,2 2,2 30 64

350 3,6 2,5 30 72 z
400 3,6 2,5 30 84 z
10

13 FINE LOW
8113 WZ PROFI
Characteristics:
cutting of plywood, veneer, unprocessed chipboard, wood based panels and
exotic solid woods
D S s d z z/
160 2,5 1,6 20 36 z

TCT SAW BLADES
200 2,5 1,6 20 48 z
250 3,2 2,2 30 60 z
250 3,2 2,2 30 64 z
300 3,2 2,2 30 72 z
350 3,6 2,5 30 84 z

15
10
400 3,6 2,5 30 96 z
450 4,0 2,8 30 108 z

10
11 FINE LOW
8111 WZ PROFI
Characteristics:
high quality smooth cutting across the grain of natural wood

cutting of plywood, veneer, unprocessed chipboard, wood based panels and
exotic solid woods
D S s d z z/
160 2,5 1,6 20 48 z
180 2,5 1,6 20 56 z
200 2,5 1,6 20 64 z

15
10
250 3,2 2,2 30 72 z
250 3,2 2,2 30 80 z

10
300 3,2 2,2 30 96 z
5 350 3,6 2,5 30 108 z
400 3,6 2,5 30 120 z

35 FINE
8335 LWZ PROFI
Characteristics:
cutting along and across the grain of natural solid woods
anti-kick back design
D S s d z z/
TCT SAW BLADES

250 3,2 2,2 30 24 z
300 3,2 2,2 30 28 z
315 3,2 2,2 30 28 z
350 3,6 2,5 30 32 z
400 3,6 2,5 30 36 z

10
450 4,0 2,8 30 40 z

15
500 4,0 2,8 30 44 z

10
600 5,2 3,5 30 54 z

min. 1,5
20
55 FINE
8355 LFZ PROFI
Characteristics:
suitable for single blade machines with manual feed
anti-kick back design
D S s d z z/
300 3,6 2,5 30 18 z
350 4,0 2,8 30 20 z
400 4,0 2,8 30 24 z
z
15
500 4,0 2,8 30 36

600 4,2 2,8 30 36 z
700 4,4 3,2 30 44 z

min. 1,5
20

FINE
81 WZ Hundegger PROFI
D S s d z z/
650 5,6 4,2 30 54
650 5,6 4,2 30 96
720 6 4,5 30 48
720 6 4,5 30 72
735 6 4,5 30 48
TCT SAW BLADES
735 6 4,5 30 72
760 6 4,5 30 48
760 6 4,5 30 72
760 6 4,5 30 96
800 6 4,5 30 48
800 6 4,5 30 80
15

10
10
15
FINE LOW
81 WZ N PROFI
Characteristics:
suitable for trimming applications
used in pendulum cross cut saws, radial saws with manual feed
negative hook angle enables uent cutting start
D S s d z z/
210 2,8 1,8 30 48 z
210 2,8 1,8 30 60 z
216 2,8 1,8 30 48 z
216 2,8 1,8 30 60 z

15
216 2,8 1,8 30 80 z

15

250 2,8 1,8 30 48 z

15
-5 250 2,8 1,8 30 60 z
250 2,8 1,8 30 80 z

TCT Saw Blades for Miter Saws / TCT Cross
Cut and Cut O Saw Blades for Optimising Saws
Application: Cutting of wood and wood based materials
Machine: Miter saws and optimising saws
FINE
81 WZ SSW PROFI
Characteristics:
saw blades designed for all regular types of miter saws
featuring alternate face bevel intended for high quality of cutting surface
D S s d z z/
254 1,6 30 2,6 60
TCT SAW BLADES

260 1,8 30 2,6 60 z
305 1,8 25,4 2,8 80
Service
We resharpen saw blades including the re-straightening of the body.
15
15 15 7
15
81 WZ OPTI Cross Cut & Cut O Saw

FINE
PROFI
Characteristics:
saw blades with suitable tooth geometry for cross cutting and cut o optimising
applications
for optimising saws made by STRI MANTEL, WEINIG, DIMTER, HOLZ-HER,
PANHANS and other manufacturers
D S s d z z/
400 3,8 2,8 30 60 z
450 4,8 3,2 30 96
500 5,0 3,2 30 96
500 5,2 3,2 30 120 z

20
15
500 4,8 3,5 30 144 z
600 5,8 4,0 30 120

20
600 4,8 3,5 30 144

10

TCT Saw Blades for CNC Machines /
TCT Grooving Saw Blades for Biscuit Joining
FINE
81 WZ PROFI
Characteristics:
suitable for saw agregates on CNC turning centers
D S s d z z/
150 3,2 2,2 30 36

TCT SAW BLADES
180 3,2 2,2 30 42
200 3,2 2,2 30 48

15
5
5
15
FINE
83 LWZ PROFI
Characteristics:
grooving saw blades used in hand machines for making of biscuit joining
D S s d z z/
100 3,97 3 22 12 z
10
15
10
min. 1,5
12

Sizing TCT Saw Blades HIGH PROFI +
Material: Laminated chipboard, MDF and HDF
Application: Cutting of laminated boards
Machine: Sizing machines
HIGH ULTRA EXTRA LOW
MICRO
HIGH PROFI PROFI FINE
Characteristics:
Pilanas premium line of saw blades for cutting of laminated chipboards, MDF and
HDF featuring large TCT tips of extra hardness to ensure excellent yield to money
ratio
low noise slots for additional silencing of the saw blade
supplied in TFZ geometry
TCT SAW BLADES

for optimal cutting the use of a scoring blade is recommended
TFZ L
D S s d z z/
300 3,2 2,2 30 96 z

15
45
0,2
10

Sizing TCT Saw Blades HIGH PROFI
HIGH ULTRA LOW

HIGH PROFI PROFI FINE
Characteristics:
Pilanas premium line of saw blades for cutting of laminated chipboards, MDF and
HDF featuring standard size TCT tips of extra hardness
low noise slots for additional silencing of the saw blade
supplied in TFZ, WZ and DHZ geometries
TCT SAW BLADES
TFZ L
D S s d z z/
200 3,2 2,2 30 64 z

TFZ L
250 3,2 2,2 30 60 z
250 3,2 2,2 30 80 z

15
45
300 3,2 2,2 30 72 z

0,2
300 3,2 2,2 30 96 z
10 350 3,6 2,5 30 108 z
WZ L WZ L
15
10
D S s d z z/
250 3,2 2,2 30 64 z

10
250 3,2 2,2 30 72 z

10 300 3,2 2,2 30 72 z
300 3,2 2,2 30 96 z

DHZ 350 3,6 2,5 30 84 z
350 3,6 2,5 30 108 z

15
30
DHZ
0,4
10 D S s d z z/
220 3,2 2,2 30 42 z

DHZ N
250 3,2 2,2 30 48 z
303 3,2 2,2 30 60 z

15
30
350 3,6 2,5 30 72 z

0,4
-5
DHZ N
D S s d z z/
303 3,2 2,2 30 60 z

Sizing TCT Saw Blades
11 ULTRA LOW
9711 TFZ L PROFI FINE
Characteristics:
suitable for cutting of laminated chipboards
featuring low noise slots for suitable working environment
TCT SAW BLADES

D S s d z z/
200 3,2 2,2 30 64 z
250 3,2 2,2 30 80 z
300 3,2 2,2 30 96 z
350 3,6 2,5 30 108 z

15
45
0,2
10
13 ULTRA LOW
9713 TFZ L PROFI FINE
Characteristics:
D S s d z z/
250 3,2 2,2 30 60 z
300 3,2 2,2 30 72 z

15
45
0,2
10

11 ULTRA LOW
9811 WZ L PROFI FINE
Characteristics:
TCT SAW BLADES
D S s d z z/
250 3,2 2,2 30 72 z
300 3,2 2,2 30 96 z

15
350 3,6 2,5 30 108 z

10
10
10
13 ULTRA LOW
9813 WZ L PROFI FINE
Characteristics:
D S s d z z/
250 3,2 2,2 30 64 z
300 3,2 2,2 30 72 z

15
350 3,6 2,5 30 84 z

10
10
10

ULTRA LOW
90 DHZ PROFI FINE
Characteristics:
cutting of laminated boards with or without the use of a scoring blade
suitable for use in vertical panel saws
TCT SAW BLADES

D S s d z z/
220 3,2 2,2 30 42 z
250 3,2 2,2 30 48 z
303 3,2 2,2 30 60 z
350 3,6 2,5 30 72 z

15
30
0,4
10
ULTRA LOW
90 DHZ N PROFI FINE
Characteristics:
cutting of laminated boards with or without the use of a scoring blade
suitable for use in vertical panel saws
D S s d z z/
303 3,2 2,2 30 60 z

15
30
0,4
-5
All sizing saw blades include pinholes.

Parameters of pinholes are shown on the left.
Versions without pinholes can be produced on request.
In case that you did not find the type of saw blades which you require in our catalogue,
please contact us. We will make them upon your specification.
TCT Scoring Saw Blades
Material: Laminated boards, chipboards

Application: High quality of cut on the bottom side of laminated
materials
Machine: Panel sizing saws with scoring saw blade accessory
ULTRA
93.1 FZ PROFI FINE
Characteristics:
suitable for panel sizing
possibility to set up kerf with shims
TCT SAW BLADES
D S d z z/
80 2,8 3,6 20 (22) 10 + 10 z
100 2,8 3,6 20 (22) 12 + 12 z
105 2,8 3,6 20 (22) 12 + 12 z

15
120 2,8 3,6 20 (22) 12 + 12 z
125 2,8 3,6 20 (22) 12 + 12 z
10
ULTRA
93 KON PROFI FINE
Characteristics:
scoring saw blades with the possibility of height adjustment of the scoring saw
blade accessory
D S s d z z/
100 3,1 4,2 2,2 20 20 z
120 3,1 4,2 2,0 20 24 z
125 3,1 4,2 2,2 20 24 z

15
10

Panel Sizing TCT Saw Blades
Application: Chipboard based materials, MDF and HDF
Machine: Panel sizing saws
HIGH ULTRA
Characteristics:
designed for cutting of chipboard based materials, MDF and HDF PROFI FINE
in combination with a conical scoring saw blade (KON or KON/WZ based on customers
request) for achieving of excellent cutting performance
long lifespan of carbide tips
Main blade Pinholes Type of machine Scoring blade
300 x 4,4/3,0 x 30 60 TFZ L 2/10/60 PANHANS EURO 10 125 x 4,3-5,4/3,0 x 20 24 KON
300 x 4,4/3,0 x 75 60 TFZ L HOMAG CH03 150 x 4,3-5,4/3,0 x 45 28 KON
300 x 4,4/3,2 x 30 72 TFZ L
TCT SAW BLADES

300 x 4,4/3,2 x 65 60 TFZ L 2/9/110 SELCO EB 70 200 x 4,3-5,4/3,2 x 65 36 KON 2/110+2/9/100
jako HIGH PROFI???? 305 x 4,4/3,0 x 30 60 TFZ L 2/10/60

320 x 4,4/3,2 x 65 60 TFZ L 2/9/110 SELCO EB 200 x 4,3-5,4/3,2 x 65 36 KON 2/9/110+2/9/100
320 x 4,4/3,2 x 75 72 TFZ L 3/13/95 GIBEN SMART 65 200 x 4,3-5,4/3,2 x 50 42 KON 3/13/80
350 x 4,4/3,2 x 60 72 TFZ L 2/14/100 HOLZMA 72 180 x 4,3-5,4/3,2 x 45 36 KON
355 x 4,4/3,2 x 30 72 TFZ L
360 x 4,4/3,2 x 65 72 TFZ L 2/9/110 SELCO 200 x 4,3-5,4/3,2 x 65 36 KON 2/9/110+2/9/100
370 x 4,4/3,2 x 30 72 TFZ L SCHELLING FM-H 200 x 4,3-5,4/3,2 x 20 36 KON
TFZ 380 x 4,4/3,0 x 30 72 TFZ L
380 x 4,4/3,2 x 60 72 TFZ L 2/14/100 HOLZMA 200 x 4,3-5,4/3,2 x 45 36 KON
380 x 4,8/3,5 x 30 72 TFZ L
380 x 4,8/3,5 x 60 84 TFZ L HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON
400 x 4,4/3,2 x 60 72 TFZ L ANTHON 180 x 4,3-5,4/3,2 x 20 30 KON
400 x 4,4/3,2 x 80 72 TFZ L 2/9/130+4/19/120 SELCO WN 200 x 4,3-5,4/3,2 x 65 36 KON
WZ 400 x 4,8/3,5 x 60 72 TFZ L 2/14/100 HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON
420 x 4,4/3,2 x 80 72 TFZ L
420 x 4,8/3,5 x 60 72 TFZ L
430 x 4,4/3,2 x 75 72 TFZ L 4/15/105 GIBEN PRISMATIC 2 OLD 215 x 4,3-5,4/3,2 x 50 42 KON 3/15/80
430 x 4,4/3,2 x 80 72 TFZ L 2/9/130+4/19/120 SELCO WN 200 x 4,3-5,4/3,2 x 65 36 KON 2/9/110+2/9/100
450 x 4,4/3,0 x 30 72 TFZ L 2/10/60 SCHELLING 200 x 4,3-5,2/3,0 x 20 36 KON
450 x 4,8/3,5 x 30 72 TFZ L 2/10/60 SCHEER FM 22 200 x 4,7-5,8/3,5 x 30 36 KON 2/9/60
KON 450 x 4,8/3,5 x 60 72 TFZ L 2/14/125 HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON
450 x 4,8/3,5 x 80 72 TFZ L 2/9/130+4/19/120 SELCO 200 x 4,7-5,8/3,5 x 65 36 KON 2/9/110+2/9/100
460 x 4,4/3,2 x 30 72 TFZ L SCHELLING 200 x 4,3-5,2/3,2 x 20 36 KON
470 x 4,4/3,2 x 75 72 TFZ L 4/15/105 GIBEN 215 x 4,3-5,5/3,2 x 50 42 KON 3/15/80
480 x 4,8/3,5 x 60 72 TFZ L 2/11/115+2/19/120 HOLZMA 530 200 x 4,7-5,8/3,5 x 45 36 KON
500 x 4,4/3,2 x 80 60 TFZ L 2/14/110 GABBIANI 160 x 4,3-5,4/3,2 x 55 36 KON 3/7/66
KON/WZ 500 x 4,8/3,5 x 30 72 TFZ L
570 x 4,8/3,5 x 60 60 TFZ L 2/11/115+2/19/121 HOLZMA 200 x 4,7-5,8/3,5 x 45 36 KON
620 x 6,2/4,2 x 40 60 TFZ L 2/13/114+2/13/140 SCHELLING 200 x 6,1-7,2/4,2 x 20 36 KON
670 x 5,8/4,2 x 60 60 TFZ L 2/19/120+2/11/148 HOLZMA 200 x 5,7-6,8/4,2 x 45 36 KON
680 x 6,2/4,2 x 40 60 TFZ L 2/13/114+2/13/140 SCHELLING AS/FS 200 x 6,1-7,2/4,2 x 20 36 KON
700 x 6,4/4,4 x 80 60 TFZ L 2/17/110 ANTHON LNC 180 x 6,3-7,4/4,4 x 20 36 KON
720 x 6,5/4,5 x 40 60 TFZ L 2/12/114+2/13/140 SCHELLING 220 x 6,4-7,2/4,5 x 20 36 KON
In case that you did not find the type of 730 x 6,4/4,4 x 60 60 TFZ L 2/19/120+2/11/148 HOLZMA 66 200 x 6,3-7,4/4,4 x 45 36 KON

upon your specification. Pinholes can be lasered in any dimension on customers request.
33
TCT Saw Blades and Segments
for Hogging Machines
Material: Chipboard and MDF based materials
Application: For complete chipping (disintegration) of waste material
Machine: Mounted on a segmental hogging head
50 Hogging Saw Segments

Characteristics:
segments tted with tungsten carbide tips
other dimensions and types of segments can be produced based on customers
request
TCT SAW BLADES
D S s z teeth z/
300 4,4 2,8 8 FZ-L z
300 4,4 2,8 8 FZ-P z
350 4,4 2,5 6 FZ-L
350 4,4 2,5 6 FZ-P
350 4,4 2,5 8 FZ-L z
350 4,4 2,5 8 FZ-P z
350 4,4 2,5 10 FZ-L
350 4,4 2,5 10 FZ-P
Material: Chipboard and MDF based materials
Application: Panel sizing saws
86 TCT Hogging Saw Blades

Characteristics:
sizing in combination with segments mounted on a hogging head
dimensions manufactured based on customers request
FZ ES WZ WZW
L P L P L P L P

Grooving TCT Saw Blades
Material: Natural wood, chipboard
Application: Grooving
FINE
92 FZ PROFI
Characteristics:
grooving of all types of natural wood and furniture materials
D S s d z z/
125 4,0 - 10,0 30 10
150 3,0 2,2 30 12 z
150 3,5 2,5 30 12 z
TCT SAW BLADES

150 4,0 2,5 30 12 z
150 5,0 3,5 30 12 z
150 6,0 3,5 30 12 z
150 8,0 - 12,0 30 12
180 4,0 2,5 30 16 z

15
180 5,0 3,5 30 16 z
180 6,0 3,5 30 16 z
180 8,0 - 12,0 30 16
z
10 200 4,0 2,5 30 32
200 5,0 3,5 30 32 z
FINE
96 WZ PROFI
Characteristics:
size adjustable grooving in combination with a clamping bush
saw blades suitable for wobble saws
D S s Rmax Hmax d z z/
200 3,2 2,2 15 50 50 32 z
250 3,6 2,5 20 70 50 40 z
300 3,6 2,5 22 100 50 48 z

15
10
5748 Clamping bushes

10
Characteristics:
clamping bush is made of steel, size of required grooves is adjustable by using skew
10
symmetric plates and matrix

D blade diameter [mm], S tooth width [mm], s body thickness [mm], d bore [mm], z number of teeth, 35
Rmax maximum groove width [mm], Hmax maximum groove depth [mm], z in stock, made to customers request
TCT Saw Blades for
Electrical Hand Machines
Material: Wood and plastics, laminated materials
Application: Sawing with electrical hand machines
FINE
91 WZ PROFI
Characteristics:
cutting wood and plastics with electrical hand machines
D S s d z z/
127 2,6 1,6 20 10, 20, 36 z

130 2,6 1,6 20 10, 20, 36 z
140 2,6 1,6 20 10, 20, 42 z
TCT SAW BLADES
150 2,6 1,6 20 12, 24, 40, 48 z

160 2,6 1,6 20 12, 24, 40, 48 z
170 2,6 1,6 30 12, 24, 40, 54 z
180 2,6 1,6 30 12, 24, 40, 56 z
184 2,6 1,6 30 12, 24, 40, 56 z
10
15
10
190 2,6 1,6 30 14, 24, 30, 40, 56 z

200 2,8 1,8 30 16, 30, 40, 64 z
210 2,8 1,8 30 18, 32, 40, 64 z
5, 10 216 2,8 1,8 30 24, 48, 64 z
, 20
230 2,8 1,8 30 20, 34, 48, 64 z
235 2,8 1,8 30 20, 34, 48, 64
FINE
91 TFZ L PROFI
Characteristics:
geometry suitable for cutting of laminated materials
D S s d z z/
160 2,8 1,8 20 48 z
190 2,8 1,8 30 54 z

15
42
7
45
All TCT saw blades for

0,3
electrical hand machine

d
include pinholes shown

5
on the left.

TCT Saw Blades for Building Materials
Material: Building materials
Application: Universal usage in building industry
Machine: Miter saws or dry-cut machines
FINE
88 WZ/FA DRY CUT PROFI
Characteristics:
cutting of building materials, thin-walled metal materials, non-ferrous metals, PVC,
acrylic glass, sandwich panels
WZ/FA tooth geometry and tenacious TCT tips improve resistance against abrasive
and mechanical damage
suitable for manual and automatic feed
TCT SAW BLADES

D S s d z z/
150 2,2 1,6 20 30 z

160 2,2 1,6 20 30 z
180 2,2 1,6 20 36 z
190 2,4 1,8 20 38 z
1/2 1/2 z
13
200 2,4 1,8 20 40

210 2,4 1,8 30 40 z
230 2,4 1,8 30 44 z
6
6
235 2,4 1,8 30 44 z

3 250 2,4 2,0 30 48 z
300 2,4 2,0 30 60, 80 z
305 2,4 2,0 25,4 60, 80 z
350 2,6 2,2 30 80 z
355 2,6 2,2 25,4 80 z
FINE
88 TZ GLADIUS PROFI
Characteristics:
cutting of construction wood containing metal parts, chipboard, Heraklit boards,
porous concrete
tooth geometry improves resistance against abrasive and mechanical damage
D S s d z z/
250 3,2 2,2 30 18 z
300 3,2 2,2 30 20 z
350 3,6 2,5 30 24 z
400 3,6 2,5 30 28 z
450 4,0 2,8 30 32 z
500 4,0 2,8 30 36 z
600 3,8 2,8 30 42 z
600 5,2 3,8 30 42 z
700 4,2 3,2 30 48 z

10

TCT Saw Blades for Cutting
of Thin Walled Proles
Material: Plastic window frames
Application: Grooving, crosscutting, angle cutting
FINE
87.1 WZ PROFI

of Plastic Window Frames
Characteristics:
used in sets for angle cutting of plastic ledges
produced with positive or negative tooth geometry
TCT SAW BLADES
geometry suitable for smooth and straight cut through thin walled materials
suitable for one and two headed saws when cutting plastic ledges
D S s d z teeth z/
92 3,0 2,5 30 24 L ES L
92 3,0 2,5 30 24 P ES P
95 2,1 1,6 20 20 L ES L
95 2,1 1,6 20 20 P ES P
103 2,1 1,6 32 24 L ES L
103 2,1 1,6 32 24 P ES P
175 2,1 1,6 20 68 WZ
200 2,0 1,4 20 60 WZ
200 2,0 1,4 20 80 WZ
200 2,2 1,8 30, 32 100 TFZ N
250 4,5 3,5 20 56+8 FZ
250 5,0 4,0 32 32 TZ N
ES - L
17
45
13
ES - P
17
45
13

Non-Ferrous Metals and Plastics
Material: Non-ferrous metals and plastics
Application: Proles, mouldings, solid materials, tubes
Machine: Manual feed machines
13 FINE LOW
8713 TFZ N PROFI
Characteristics:
cutting of non-ferrous metals, proles and plastics
suitable for angle cutting and cross cutting
D S s d z z/
TCT SAW BLADES

250 3,2 2,5 30 60 z
300 3,2 2,5 30 72 z
350 3,6 2,8 30 84 z
400 3,6 2,8 30 96 z
420 4,0 3,2 30 96 z

15
450 4,0 3,2 30 108 z
500 4,0 3,2 30 120 z

45
0,3
-5
11 FINE LOW
8711 TFZ N PROFI
Characteristics:
cutting of non-ferrous metals, proles and plastics
suitable for cutting of thin-walled proles
D S s d z z/
160 2,8 2,2 20 48 z
190 2,8 2,2 30 56 z
200 3,2 2,5 30 60 z
210 3,2 2,5 30 60
216 2,8 1,8 30 80 z

15
216 3,2 2,5 30 60
250 3,2 2,5 30 80 z

45
260 3,2 2,5 30 80

0,3
300 3,2 2,5 30 96 z

-5 330 3,2 2,5 30 96
350 3,6 2,8 30 108 z
380 3,6 2,8 30 110
In case that you did not find the type of 400 3,6 2,8 30 120 z
Non-Ferrous Metals and Plastics
Material: Non-ferrous metals and plastics
Application: Proles, mouldings, solid materials, tubes
Machine: Automatic feed machines
13 FINE LOW
8713 TFZ P PROFI
Characteristics:
cutting of aluminum proles and mouldings, plastic boards, brass (Pertinax)
D S s d z z/
TCT SAW BLADES
200 3,2 2,5 30 48 z
250 3,2 2,5 30 60 z
300 3,2 2,5 30 72 z
350 3,6 2,8 30 84 z

15
400 3,6 2,8 30 96 z
450 4,0 3,2 30 108 z

45
z
0,3
500 4,0 3,2 30 120
11 FINE LOW
8711 TFZ P PROFI
Characteristics:
cutting aluminum proles and mouldings, plastic boards, brass (Pertinax)
suitable for cutting of thin-walled proles
D S s d z z/
250 3,2 2,5 30 80 z
300 3,2 2,5 30 96 z
350 3,6 2,8 30 108 z
400 3,6 2,8 30 120 z

15
45
0,3
All sizing saw blades include pinholes.

Parameters of pinholes are shown on the left.
Versions without pinholes can be produced on request.
In case that you did not find the type of saw blades which you require in our catalogue,
please contact us. We will make them upon your specification.
TCT Saw Blades for Steel Cutting
General Information
Tab. no. 3: Teeth number indication based on material size - full materials
D - Blade diameter Number of cutting materials

[mm] of Teeth 20 30 40 50 60 70 80 90 100 120 140
60 z z z z
250 72 z z
80 z
60 z z z z
z z z z
TCT SAW BLADES

285 72
80 z z z z
60 z z z z z z
315
80 z z z z z
60 z z z z
360 80 z z z z
100 z z z z
60 z z z z z z z
420
80 z z z z z
60 z z z z
460 80 z z z z z z
100 z z z z z z z
z Recommended
Tab. no. 4: Teeth number indication based on material size - tubes, proles
D - Blade diameter Width of cutting materials

[mm] of materials 30 40 50 60 70 80 90 100 120
315 3-5 110 110 100 100 100 100
360 3-6 120 120 100 100 100 80 80
3-6 140 140 140 120 120 100 100
400
6-10 120 120 120 100 100 100 100
3-6 140 140 120 120 120 120
460
6-10 140 120 120 100 100 100
5-10 160 140 140 120 120
500
> 10 160 140 140 120 120
5-10 160 160 140 140 120
560
> 10 160 160 140 140 120
41
Material: Ferrous metals mainly stainless or carbon steel
Application: Solid materials, pipes, proles, tubes
64 METAL CUT
Characteristics:
dry-cut machines, mitre saws, electical hand and portable saws
ideal for steel tubes, sheet metals, steel bars (thickness up to 4mm), possibility
of a more universal use in cutting of aluminium, plastics or wood with nails
D S s d z teeth
TCT SAW BLADES
160 2,0 1,6 20 40 WZ

180 2,0 1,6 30 36, 44 WZ
200 2,0 1,6 30 48 WZ
216 2,0 1,6 30 50 WZ
230 2,0 1,6 30 48, 64 WZ
12
250 2,2 1,8 30 52, 66 TFZ

45
255 2,2 1,8 25,4 52, 66 TFZ

0,2
300 2,2 1,8 30 60, 80 TFZ

0 305 2,2 1,8 25,4 60, 80 TFZ
350 2,4 2,0 30 72, 90 TFZ
10
5
355 2,4 2,0 25,4 66, 72, 90 TFZ

5
65 METAL SPEED - C
Characteristics:
cutting of solids and pipes
non-alloy or alloy steels with carbon content 0,45%
exceptionally resistant tooth geometry high cutting performance, excellent
dimensional accuracy, thin kerf
coating: TiN, TiAlN, AlTiN, TiCN, CrN
Width Width of
Dimensions
Pin holes (mm) of cut saw blade Number of teeth
(mm)
(mm) (mm)
250 32 4x11/63+ 4x9/50 2,0 1,75 60, 72, 80, 90
32 4x11/63+ 4x9/50
285 2,0 1,75 60, 72, 80, 100
40 4x11/90+ 2x15/80
DDT UT
S 32 4x9/50+ 4x11/63
R R 315 2,5 2,25 60, 80, 100
40 4x11/90+ 2x15/80
40 4x11/90+ 2x15/80
360 2,6 2,25 60, 80, 100
50 4x15/80+ 4x18/100
f
40 4x11/90+ 2x15/80
425 2,7 2,25 40, 60, 80, 100, 120
S1 50 4x15/80+ 4x18/100
40 4x11/90+ 2x15/80
460 2,7 2,25 40, 60, 80, 100, 160
50 4x15/80+ 4x18/100
Material: Ferrous metals
Application: Solid materials, tubes, pipes, proles, tubes
Machine: High speed circular saw blade machines
66 METAL SPEED - S
Characteristics:
cutting of solids and pipes
non-alloy or alloy steels with carbon content > 0,45 %, stainless steels, acid-resistant
steels, bearing steel, improved steels
high cutting performance, excellent dimensional accuracy, thin kerf
coating: TiN, TiAlN, AlTiN, TiCN, CrN
TCT SAW BLADES

Width Width of
Dimensions
Pin holes (mm) of cut saw blade Number of teeth
(mm)
(mm) (mm)
250 32 4x11/63+ 4x9/50 2,0 1,75 60, 72, 80, 90
DDT
32 4x11/63+ 4x9/50
S UT 285 2,0 1,75 60, 72, 80, 100
40 4x11/90+ 2x15/80
R R
32 4x9/50+ 4x11/63
315 2,5 2,25 60, 80, 100
40 4x11/90+ 2x15/80
f 40 4x11/90+ 2x15/80
360 2,6 2,25 60, 80, 100
50 4x15/80+ 4x18/100
S1
40 4x11/90+ 2x15/80
425 2,7 2,25 40, 60, 80, 100, 120
50 4x15/80+ 4x18/100
40 4x11/90+ 2x15/80
460 2,7 2,25 40, 60, 80, 100, 160
50 4x15/80+ 4x18/100
67 METAL STANDARD
Characteristics:
cutting of solids, tubes, pipes and proles
non-alloy or alloy steels, bearing steel
possibility of regrinding
number of teeth and type of blade depending on application
diameter of the blade: from 280 to 830 mm
geometry DDT+UT or P+D
D P DDT UT
S
R R
S R R
R R
h

f
D P
f
S1
S1

Heat and Surface Treatment of Saw Blades
Heat and Surface Treatment of Saw Blades

Special tempering:
thermal treatment of saw blades made on customers request
prevents the occurrence of cracks and tears in the body of the saw blade due to
extreme usage during cutting operation
increases the lifespan of the saw blade
TCT SAW BLADES
Black coating:
increases the saw blade lifespan by 20% compared to untreated TCT saw blade
treatment of saw blades made on customers request
thin chemical layer of black colour on the saw blade surface
PVD coating (TiN, TiCN, AlTiN, TiAlN)

the coating is several times harder than hardened steel; it extends the lifespan of the
saw blade
its very low coecient of friction signicantly decreases the risk of material chips and
resin sticking to the surface of the saw blade and therefore also the risk of overheat
and deformation of the saw blade
in order to preserve the hardness of the cutting edge coating, the saw blades are only
sharpened on the front of the teeth
this surface treatment is suitable for all types of saw blades
Nickel Coating:
thin layer of milky colour on the saw blade surface
friction reduction
saw blades are more resistant to resin and other impurities
protection against corrosion when processing wet wood
saw blade temperature reduction during the cutting operation
increase of saw blade lifespan
treatment of saw blades made on customers request
Other coating types

Teon coating
Nickel coating
Chromium coating
44
Special TCT Saw Blades and Segments
95 TCT Saw Blades for Cutting of Mineral

Fibres
Characteristics:
cutting along and across the grain of mineral bres
specially designed saw body improves resistance against abrasive wear
TCT saw blades for cutting mineral bres are produced in all dimensions on
TCT SAW BLADES

request of our customers.
10
-5
Due to our expertise and our modern production

technologies we produce saw blades to your specications
including saw blades for specialised applications.
We carry out:
adjustments to xing bores for saws from various manufacturers

production of saw blades and segments based on customers drawing documentation
up to 1 200 mm in diameter
development and production based on cutting conditions and requirements of individual
wood processing companies
development and production of saw blades in cooperation with wood-processing
machinery manufacturers
Thin Kerf TCT Saw Blades

Thin kerf TCT saw blades are mainly suitable for cutting of standard and higher quality
dry wood. Woodworkers know very well the advantage of them in using less force during
feeding and less waste produced. Used in cross-cutting and cutting along the grain
applications, a typical user would come from the ooring or furniture industry.
Thin kerf saw blades also require better care in the tensioning part of production to prevent
the tool from wobbling. PILANA produces its thin kerf saw blades to meet the highest
expectations of the customer and to deserve the name thin kerf blade - no wobbling,
energy eciency and proper tensioning resulting in less stress on the machine.
We oer thin kerf blades in diameters from 100 mm to 250 mm, body thickness 0,9 mm
to 1,4 mm.
45
Reduction Rings /
Distance Rings
Reduction Rings
d / d1 x B
20 / 12,75 x 1,4 mm
20 / 15 x 1,4 mm
20 / 16 x 1,4 mm
22 / 20 x 1,4 mm
25 / 20 x 1,4 mm
25,4 / 16 x 1,4 mm
25,4 / 20 x 1,8 mm
30 / 12,75 x 1,4 mm
30 / 15 x 1,8 mm
30 / 16 x 1,8
TCT SAW BLADES
mm
30 / 18 x 1,8 mm
30 / 20 x 1,8 mm
30 / 20 x 2,2 mm
d1 30 / 22 x 1,8 mm
30 / 24 x 1,8 mm
30 / 25 x 1,8 mm
30 / 25,4 x 1,8 mm
32 / 20 x 2,2 mm
d 32 / 25 x 2,2 mm
B 32 / 25,4 x 1,8 mm
32 / 25,4 x 2,2 mm
32 / 30 x 2,2 mm
35 / 30 x 2,2 mm
35 / 32 x 2,2 mm
40 / 30 x 2,2 mm
40 / 32 x 2,2 mm
40 / 35 x 2,2 mm
50 / 30 x 2,2 mm
50 / 30 x 2,2 mm
d outer diameter [mm], d1 inner diameter [mm], B thickness [mm]
Distance Rings
d
d1 to be used in multiripping to distance saw blades on a shaft

made of steel or aluminium
A
dimensions on request
How to order:
B
d x d1 x B + C/A
d outer diameter [mm], d1 inner diameter [mm], B thickness [mm], C/A keyways [mm]
46
Czech Republic
Tel.: +420 573 328 254
Fax: +420 573 328 566
www.pilana.com
PCD Saw Blades
47
PCD Saw Blades
Material: Coated and uncoated chipboards, coated and uncoated

HIGH
MDF, various solid plastic materials
LOW
PROFI Machine: Panel sizing saws
DIAMOND LINE saw blades are tipped with tips made from polycrystalic diamonds
(PCD).
77 TFZ, WZ PCD Sizing Saw Blades

D S/s d z Teeth z/
200 3,2/2,2 30 36 TFZ, WZ
250 3,2/2,2 30 48 TFZ, WZ
300 3,2/2,2 30 60 TFZ, WZ
300 3,2/2,2 30 72 TFZ, WZ zTFZ

300 3,2/2,2 30 96 TFZ, WZ zTFZ
305 3,2/2,2 30 60 TFZ, WZ
305 3,2/2,2 30 72 TFZ, WZ

PCD TOOLS
305 3,2/2,2 30 96 TFZ, WZ
315 3,2/2,2 30 72 TFZ, WZ
315 3,2/2,2 30 96 TFZ, WZ

TFZ
73 FZ, WZ and KON PCD Scoring Saw Blades

Scoring saw blades suitable for cutting applications together with panel sizing
saw blades.
WZ D S/s d z Teeth z/
100 2,8 3,6/2,2 20 (22) 12+12 FZ, WZ
120 2,8 3,6/2,2 20 (22) 12+12 FZ, WZ zFZ

120 3,1 3,9/2,2 20 (22) 20 KON
FZ
77 TFZ, WZ PCD Panel Sizing Saw Blades
Saw blades are suitable for panel sizing applications of single boards as well as stacks.
D S/s d z Teeth z/
350 4,0/3,0 30 60 TFZ, WZ, DZ/TZ, TZ/TZ
KON 350 4,0/3,0 30 72 TFZ, WZ, DZ/TZ, TZ/TZ
400 4,4/3,2 30 60 TFZ, WZ, DZ/TZ, TZ/TZ
400 4,4/3,2 30 72 TFZ, WZ, DZ/TZ, TZ/TZ
400 4,4/3,2 30 84 TFZ, WZ, DZ/TZ, TZ/TZ
430 4,8/3,5 30 60 TFZ, WZ, DZ/TZ, TZ/TZ
DZ/TZ 430 4,8/3,5 30 72 TFZ, WZ, DZ/TZ, TZ/TZ
430 4,8/3,5 30 84 TFZ, WZ, DZ/TZ, TZ/TZ
450 4,4/3,2 30 60 TFZ, WZ, DZ/TZ, TZ/TZ zTFZ

450 4,4/3,2 30 72 TFZ, WZ, DZ/TZ, TZ/TZ zTFZ
450 4,8/3,5 30 60 TFZ, WZ, DZ/TZ, TZ/TZ
TZ/TZ
73 KON PCD Scoring Saw Blades
Scoring saw blades suitable for cutting applications together with panel sizing
saw blades.
We also oer complete D S/s d z Teeth z/
125 4,45,6/3,2 30 20 KON
servicing of PCD saw
150 4,45,6/3,2 30 20 KON
blades! 180 4,45,8/3,2 20 24 KON z
200 4,45,6/3,5 30 24 KON
In case that you did not find the type of 215 4,45,6/3,5 30 24 KON
z in stock, made to customers request
Czech Republic
Tel.: +420 573 328 254
Fax: +420 573 328 566
www.pilana.com
Band Saw Blades for Wood
49
Recommendations How to Use Band Saw Blades
Dimensions:
Dimensions of band saw blade depend on the machine type and material type.
Width of the band saw blade type 40 C75 is determined by the smallest radius that is cut in the material. Otherwise the width may be by max.10 mm wider than width of common
discs of the particular machine.
Minimum radius (mm) 25 50 100 150 200 300 400 500 600 700
Width of blade (mm) 6 10 15 20 25 30 35 40 45 50
Band saw blades type 40 WM1, 40 WM2 the width of blade is determined by machine builder and it is calculated from common coils.
Thickness of band saw blade must not exceed value S1 because material of band saw blade would be too strained while bending and mechanical damage could happen.
diameter of welded coil [mm]
S1=
1000
When choosing the right tooth pitch, the height of cutting material must be considered. We recommend 3 5 teeth to be in cut.
Working conditions:
Maximum cutting speed of band saw blade is recommended by the machine builder. Usually the speed is between 20 35 m/sec. General rule is that the harder cutting material,
the lower cutting speed we use.
General rules for usage:

1. Before you start cutting check if the band saw blade is properly sharpened, set and whether it is not damaged or heated up. Band saw heating can be recognized if blade
is purple color even after cooling.
2. Band saw blade must be properly straightened. Please be aware not to straighten the blade too much. This could cause disruption of the blade.
Maximum recommended values of straightening the band saw blade.

Type: 40 C75 Type: 40 WM1, 40 WM2
Dimensions Tensile stress Tensioning Dimensions Tensile stress Tensioning
BAND SAW BLADES
HxSxT [mm] [Mpa] strength [N] HxSxT [mm] [Mpa] strength [N]
6x0,5x4 25 105 32x0,9x22 40 1840
8x0,5x5 25 142,5 32x1,0x22 40 2040
10x0,6x6 25 211,5 32x1,1x22 40 2240
12x0,6x7 30 320 35x0,9x22 40 2050
15x0,6x7 30 428 35x1,0x22 40 2280
16x0,6x7 30 464 35x1,1x22 40 2510
20x0,6x8 30 585 40x0,9x22 45 2700
25x0,6x8 30 893 40x1,1x22 40 2930
25x0,7x8 30 1006 50x1,1x22 50 4760
30x0,7x10 30 1245
35x0,8x10 40 1702
40x0,7x10 45 2190
40x0,8x10 45 2550
45x0,9x12 50 3564
50x0,9x12 50 4014
3. Guidance of blade and guiding wheels must be clean from chips and resin. Allowance between guiding and band saw blade may be maximum 0,2mm. The distance
between the top guidance from the cutting material should be as little as possible so that blade rigidity is as big as possible.
4. Hold the cutting material with both hands so that your body is not in the same level as the cutting blade. Do not cut material using extra strength.
5. Start cutting after the proper cutting speed is achieved. Do not shorten or slow down the cutting period by friction of the blade against the side of material or slowing against cutting material.
6. While cutting big dimensions it is important to use xed guidance. While nish sizing the material it is important to use holding device.
7. It is necessary to replace the band saw blade and set it away (even if not dull). Mechanical attributes of band saw blade will remain the same.
8. Do not let the band saw to heat up by any means. If this happens, set away the blade immediately and after cooling set and sharpen it again. You can also check the
straightness. To prevent heating it is better to sharpen the blades in time and follow the right cutting conditions.
9. Replace the band saw blade if any break o occurs.
10. After nishing cutting process do not leave the band saw blade straightened in the machine, always loosen it
Service:
Tooth setting is done to 1/2 to 2/3 tooth height and is set by 1/2 to 1/3 over the size of band saw thickness. Tooth setting can be even bigger for soft woods but there must
never happen that a piece of wood remains in between the teeth. Please keep the same distance while tooth setting the whole band saw blade. Pay special attention to regularity
of setting (max. 0,1 mm). If not, run in of blade might occur on the side where the bigger tooth set is.
Tooth sharpening is done ceramic disc with medium grain roughness. Tooth face is sharpened. If the blade is extra dull, it is possible to sharpen the tooth back as well. Prevent
the tooth to become black from annealing (unwanted stage). While grinding it is needed to keep the radius on tooth bottom. Sharp edge on tooth bottom could cause blade
breakage.
50

The most common causes of trouble while cutting with band saw blades is wrong choice of band saw blade type, dimensions of blade or wrong tooth pitch for particular
material. The second most common problem is wrong performance of cutting conditions and usage of insuciently set or dull band saw blade.
In the below tab you can nd most common problems and their possible solution.
Most common problem Probable reason Solution

Wrong tooth pitch Choose a blade with tooth pitch so that 3-5 teeth are in cut
Overstressing of blade Lower the blade straightness between circling wheels
Feed is too high Lower down-force of material on the blade
Broken/ ssured blade Teeth are in contact with material before cutting Adjust allowance between blade/material to minimum 10mm before cutting
Diameter of guiding wheels is too small Use a thinner blade
Side press on band saw Adjust manually
Blade friction against carrier wheels Adjust parallelity of wheels
High feed Lower the feed speed
Insucient blade straightness Straighten the blade
Undercutting Damaged top tooth line Use a blade with harder teeth (hardened)
Big allowance between guiding wheels and blade Lower the guiding wheels
Big distance between guidance and material Adjust distance from guidance
High feed Adjust cutting conditions
Rough cut
Wrong tooth pitch Use correct tooth pitch
Cutting with tooth backs Turn over the band saw blade
Blunting of blade
High cutting speed Lower the cutting speed
High pressure on blade Lower the feed speed
BAND SAW BLADES

Wrong choice of tooth pitch Use correct tooth pitch
Tooth breaking o
Cutting with tooth backs Turn over the band saw blade
Dirt in cutting material Do not cut in places where dirt occurs (stones, metals etc.)
Blade stuck in cut Lower the feed speed
Twisting of blade
Free guiding of blade Adjust the blade guiding
Safety rules for band saw blade usage

Application: Tool set up:
Band saw blades are used for splitting, cutting o wood logs, woodbase Set up the tool into the machine and secure it following the manufacturers
materials and light metal alloys. Band saw blades can be used for mechanical specication. Follow the manufacturers safety rules.
or manual feed speed while following the recommended safety rules.
Service:
Unwrapping/packing: Always keep to safety instructions.
When unwrapping/packing and during manipulation (i.e. when setting up into Proper functioning and safety will be met only when keeping to operating
the machine) please proceed with maximum caution! Danger of getting hurt by instructions of Pilana Wood s.r.o.
very sharp objects.
How to service the tool:
Transport: Follow the valid regulations
Move the tools in an appropriate packing! Unskilled usage and usage out of purpose is forbidden.
Danger of getting hurt! If not required by national law, use specic objects to protect your eyes,
ears and mouth.
Application: Never leave the machine unattended without monitoring!
Do not exceed maximum tensioning limit. Make sure the area of tensioning Please clean the band saw blades in time and remove resin. Clean blades
wheels is kept clean. have longer life-time and are therefore more economical..
Tool: Sharpening/servicing:
Check the cutting edge. Check the machine set up. Well-timed sharpening and cleaning the blade are basic conditions how
to keep the quality and follow the safety rules. It is important to have these
Machine: activities done by an expert.
It is necessary to stop the machine while tool replacement. Tools are often covered by resin and dust etc. Any dirt negatively inuences
the cutting performance. To clean the machine use only convenient objects,
which do not cause rust or chemical damage to band saw blades.
51
Band Saw Blades for Wood Joinery Types
Material: Natural wood
Application: Joinery, carpentry
Machine: Joining band saw machines
Band Saw Blades for Carpenters

Characteristics:
we produce the following modications of band saw blades - toothed, set, sharpened,
hardened
band saws are supplied in coils of 25, 50, 100 m or welded to a particular machine
length
material type used - carbon steel C 75 material hardness 42 44 HRc
C 75 C 75
HxSxt C 75
set and set, sharpened
[mm] set
sharpened and hardened 64 HRc
6x0,5x4 z z z
8x0,5x5 z z z
10x0,6x6 z z z
12x0,6x7 z z z
t
15x0,6x7 z z z
20x0,6x8 z z z
50 25x0,6x8 z z z
H
10 25x0,7x8 z z z
BAND SAW BLADES
S 30x0,7x10 z z z
35x0,7x10 z z z
40x0,7x10 z z z
45x0,9x12 z z z
50x0,9x12 z z z
52 H height of blade [mm], S thickness of band saw [mm], t tooth pitch [mm], z in stock, made to customers request
Band Saw Blades for Wood WM
Material: Natural wood
Application: Cutting massive natural wood
Machine: Mobile band saw machines
40 - Band Saw Blades for Mobile Band Saw

Machines
Characteristics:
We supply band saw blades welded to requested length or in coils of 25, 50 or
100 m
band saw blades type WM1 are for cutting of soft woods
band saw blades type WM2 are for cutting of hard woods
toothed, set, toothed, toothed, set,
toothed, sharpened,
HxS t Type toothed hardened set,
set hardened
64 HRc sharpened 64 HRc
32 x 0,9 z z z z z
32 x 1,0 z z z z z
32 x 1,1 z z z z z
WM 1 t WM 1
35 x 0,9 z z z z z
35 x 1,0 z z z z z
22
47 35 x 1,1 z z z z z
30
H
S 15 40 x 0,9 z z z z z
BAND SAW BLADES

WM 2
40 x 1,0 z z z z z
40 x 1,1 z z z z z
50 x 1,1 z z z z z
32 x 0,9 z z z z z
32 x 1,0 z z z z z
WM 2 t 32 x 1,1 z z z z z
WM 1
35 x 0,9 z z z z z
35 x 1,0 z z z z z
50 22,2
H
S 35 x 1,1 z z z z z
10
40 x 0,9 z z z z z
WM 2
40 x 1,0 z z z z z
40 x 1,1 z z z z z
50 x 1,1 z z z z z
40 - Bimetal
Characteristics:
bimetal band saw blades suitable for cutting of very hard wood
HxS t Type set, sharpened

35 x 0,9 22,2 Bimetal z
Bimetal t
50
H
S
10
H height of blade [mm], S thickness of band saw [mm], t tooth pitch [mm], z in stock, made to customers request 53
Band Saw Blades for Food Industry /
Scoring Saw Blades for Wide Band Saws
Material: Frozen, unfrozen meat
Application: Cutting in food industry
Band Saw Blades for Food Industry

Characteristics:
we produce the following modication of band saw blades - toothed, set,
sharpened, hardened
materials used are top quality German steels material hardness 42 44 HRc
toothed, set,
H [mm] S [mm] t [mm] sharpened,
hardened 64 HRc
16 0,56 4,2
16 0,56 6,3
16 0,56 8,5
19 0,56 4,2
19 0,56 6,3
19 0,56 8,5
BAND SAW BLADES
80 Scoring Saw Blades for Band Saws
for removing of bark from logs. Extended lifespan of the band saw.
B
-20
D
25
54 H height of blade [mm], S thickness of band saw [mm], t tooth pitch [mm], z in stock, made to customers request
PILANA Wood
Ndran 804
768 24 Huln
Czech Republic
Tel.: +420 573 328 254
Fax: +420 573 328 566
www.pilana.com
07/2014
TCT Circular Saw Blades, PCD Circular Saw Blades, Band Saw Blades 07/2014
EUROPEAN UNION
EUROPEAN REGIONAL DEVELOPMENT FUND
INVESTMENT IN YOUR FUTURE.
www.pilana.com
07/2014

PCD and TCT Saw Blades Guide

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PCD and TCT Saw Blades Guide

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TCT Circular

Constant attention is paid to the production improvement and automation.

TCT Saw Blades

Heat and Surface Treatment of Saw Blades 44

TCT Saw Blades

List of Carbide Tip Grades:

INSTRUCTIONS HOW TO USE SAW BLADES CORRECTLY

Check the spindle of the machine. It must be absolutely straight (picture 1)

See the most appropriate way of sharpening (picture 2)

Tooth Geometry of TCT Saw Blades

FZ N at tooth with negative hook angle

hollow face tooth (at tooth alternates

alternate top bevel with negative hook

TCT SAW BLADES

TZ triple chip tooth KON conical tooth

Saw Blade Alignment on a Table Saw

Pict. no. 5 Pict. no. 6

FINE ULTRA ULTRA

PROFI side balance nailproof 5

t [mm] tooth pitch

Cutting speed vC [m/sec]

Tab. no. 1 can by eciently used with Tab. no. 2

Recommended values of feed/tooth Key:

Material type Feed speed sZ [mm/tooth] vc [m/s] cutting speed

Cutting along the grain 60 100 z z z z z z z z z z z

Cutting along the grain 50 85 z z z z z z z z z z

Cutting along the grain 60 100 z z z z z

Cutting along the grain 50 85 z z z z z z z

Soft wood- based panels 60 100 z z z z

Hard wood- based panels 50 80 z z z z z z z z

Chipboards surface covered with PVC foils 60 80 z z z z z z z z z

Chipboards surface covered with melamine foils 60 80 z z z z z z z z z

Aglomerated cement- bonded boards 30 70

Foam silicate building materials 40 60 z

Sandwich materials, acrylic glass 20 70 z

Laminated boards from paper and textile 45 70 z z z z

Aluminium proles and non- ferrous metals 30 70 z z z z

300 4,0 2,8 70,80 18+2 70 130 z

In case that you did not find the type of

TCT SAW BLADES

350 4,0 2,8 30 24+2+2 105 120

400 4,0 2,8 30 28+2+2+2 130 125

400 4,0 2,8 30 24+2+2+2 130 125 z

In case that you did not find the type of

250 3,2 2,2 30 18+3 55 115 z

300 3,2 2,2 30 18+3 75 130 z

350 3,6 2,5 30 20+2+2 110 110 z

400 4,0 2,8 30 24+2+2 125 120 z

250 2,7 1,8 30 20+2+2 65 110 z

300 2,7 1,8 30 24+2+2 80 120 z

350 3,5 2,5 30 24+2+2+2 105 120 z

In case that you did not find the type of

D S s d z h max dp max z/ Bore C1xA1 C2xA2

TCT SAW BLADES

700 6,5 4,5 30 28+2+2+2 235 210 z

94.1 FZ MASSIVE plus PROFI

300 5,0 3,5 30 18+2+2 90 105 z

320 5,0 3,5 30 18+2+2 100 105 z

350 5,0 3,5 30 18+2+2 110 105

400 5,0 3,5 30 20+2+2 120 145

450 5,5 3,5 30 20+2+2 145 140

In case that you did not find the type of