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PT Berca Schindler Lift

FIELD REPORT
3300
INSTALLATION
RT Bpk Gino Seafront, Ancol

Firman Eka Saputra


FEDP F1100
Tabel Of Contents

Tabel Of Conten .......................................................................................................................................... 1


List of Figure ............................................................................................................................................... 2
1. Project Information .............................................................................................................................. 3
2. Instalation Prosess .............................................................................................................................. 4
2.1. Preparation ..................................................................................................................................... 4
2.1.1. Introduction ............................................................................................................................. 4
2.1.2. Site Observation and Material Placing ..................................................................................... 4
2.1.3. Instalation Schedule ................................................................................................................ 4
2.2. Mechanical Instalation .................................................................................................................... 5
2.3. Electrical and Wiring Instalation ...................................................................................................... 7
2.4. Obstacles On Site........................................................................................................................... 9
3. Final Works ........................................................................................................................................ 12
3.1. SAIS and PQC ............................................................................................................................. 12

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List of Figures

Figur 2.1. Tools and Materias Placing ........................................................................................................... 4


Figure 2.2. Top & Bottom Overspeed Governor, Buffer ................................................................................ 5
Figure 2.3. Machine & Emergency Stop Switch ............................................................................................ 5
Figure 2.4. Side door opening....................................................................................................................... 5
Figure 2.5. Counter Weight ........................................................................................................................... 6
Figure 2.6. Pit Frame Counter Weight .......................................................................................................... 6
Figure 2.7. Before All Landing door Whit Gap ............................................................................................... 6
Figure 2.8. After Gap closed ......................................................................................................................... 6
Figure 2.9. MCB Box Panel Lift front of house .............................................................................................. 7
Figure 2.10. MCB Box Panel of Lift on 4 th floor ............................................................................................. 7
Figure 2.11. PEPV instalation ....................................................................................................................... 7
Figure 2.12. LDU .......................................................................................................................................... 7
Figure 2.13. SDIC ......................................................................................................................................... 8
Figure 2.14. ACVF ........................................................................................................................................ 8
Figure 2.15. PHS and Flag Kit ...................................................................................................................... 8
Figure 2.16. Stop pit, Lithting Hoistway, JSG and Stop Kontak ..................................................................... 8
Figure 2.17. XREF & Option Box .................................................................................................................. 8
Figure 2.18. PEBO ....................................................................................................................................... 8
Figure 2.19. structure ................................................................................................................................... 9
Figure 2.20. Anchor points ............................................................................................................................ 9
Figure 2.21. Memo ..................................................................................................................................... 10
Figure 2.22. leak location............................................................................................................................ 11
Figure 3.1. SAIS & PQC ............................................................................................................................. 12

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1. Project Information

Project Name RT Bpk. Gino Seafront, Ancol, Jakarta


Number Unit PL 1
Tender No. JN-16121
Order No. 4602018
Product Line 3300 AP(Machine Roomless)
Number of stops 4
Rated Load 400 kg
Rated Speed 60 mpm
Hoistway Dimension (W x D mm) 1550 x 1500
Opening Size (W x D mm) 800 x 2100
Travel Height 11500 mm
Door Type 2 Panel Side Opening
Entrance Type Front Opening only
Car Door Hairline Stainless Steel
Landing Door Extruded Hard Alluminium
Date of MOS 17th Februari 2017
Installation Method Scaffolding
Project Manager Mr Hendra Jaya
Project Engineer Mr Willyam Anggoro Jati
Supervisor Mr Dwi Nuryanto
Area Leader Mr Dwi Nuryanto
Mr Dwi Nuryanto
Man Power Mr Irwandi
Firman Eka Saputra
Expected date of completion Second Week Of Oktober

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2. Instalation Prosess

2.1. Preparation
2.1.1. Introduction

After completion of traning at the office, training continues into the field.
From the discussion with Mr Bintang as mentor and Mr. Randy as Commodity
Fulfillment Head, I got the project from Mr. hendra as Project of Meneger Ancol
Area as a helper. The location of the project is located at RT Bpk. Gino Seafront
Ancol and started to field on 26 August 2017. The conditions on the ground at
that time rail and Working Platform have been installed and have been going on
for 2 weeks. So I missed the stage of installation scaffolding, plumbing, pit set
and rail.

2.1.2. Site Observation and Material Placing

Figur 2.1. Tools and Materias Placing

Mr. Gino's house is on the inside of the housing which is guarded by the
housing security so that the material condition of the lift and Tools is safe if
placed outside the home. Laying Tools and materials of the elevator exactly in
the front garage making it easy to pick up and transport.

2.1.3. Instalation Schedule


Here is the Schedule for RT Mr.Gino project. Click Here

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2.2. Mechanical Instalation

Figure 2.2. Top & Bottom Overspeed Governor, Buffer

Figure 2.3. Machine & Emergency Stop Figure 2.4. Side door opening
Switch

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Figure 2.5. Counter Weight Figure 2.6. Pit Frame Counter Weight

Figure 2.7. Before All Landing door Whit Figure 2.8. After Gap closed
Gap

For finishing on door opening the owner use GRC which is covered by
white cement and sika on slit gap that still not close perfect.

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2.3. Electrical and Wiring Instalation

Figure 2.9. MCB Box Panel Lift front of Figure 2.10. MCB Box Panel of Lift on 4th
house floor

Figure 2.11. PEPV instalation Figure 2.12. LDU

Pada pemasangan pepv grounding lift harus terpisah dengan ground


gedung dan sudah tertanam pada tanah agar dapat bekerja dengan baik.

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Figure 2.13. SDIC Figure 2.14. ACVF

Figure 2.15. PHS and Flag Kit Figure 2.16. Stop pit, Lithting Hoistway,
JSG and Stop Kontak

Figure 2.17. XREF & Option Box Figure 2.18. PEBO


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2.4. Obstacles On Site
With the passage of time instalation obstacles of elevators come up and
mostly found in the fragile building structure because it uses habbel.
1. Building Structure

New structur
whit extra
cement and
glue

Figure 2.19. structure


Installation of Omega and Z Brackets from the ground floor to the 3rd floor is
hampered by poor building structures, so dynabolt come out when tightened. The
first way to overcome this is to change the structure of the bracket area. It turns
out after the try dynabolt keeps out.
The second solution is the civilian owner makes new castings with extra
cement and adhesive glue structures, the problem is solved but it takes a lot of time
and effort.
2. Leak at the anchor point

Figure 2.20. Anchor points

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Leakage is located in the anchor points adjacent to the drains on the roof of the
house. According to the opinion of the sipill people of the foundry building on the
roof is not good because there is a gap due to iron, new repairs done after 2 weeks.
Parties Schinder create a memo letter for accountability of the owner as follow.

Figure 2.21. Memo

Water that falls into the car on the recall at the top and enters on the inside of
the car as shown in Figure 2.22.

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Figure 2.22. leak location

The solution is to clean the water in the car with a vacuum and check the
electrical components and provide a barrier on the car to water to fall behind the
car and wait for the repair is done.

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3. Final Works

3.1. SAIS and PQC


The final step After installation and wait for the repair from the owner is
complete. SAIS and PQC are done and get the results as in the following figure 3.1:

Figure 3.1. SAIS & PQC


Note : = Critical Item

= Non-Critical Item

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Appendix
Designed Installation Schedule

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