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Operators Manual

DD310-26
1. INTRODUCTION TO MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1. Intended to use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5


1.2. Recommended operating conditions . . . . . . . . . . . . . . . 5

1.3. Components of the machine . . . . . . . . . . . . . . . . . . . . . . 6

2. SAFETY & ENVIRONMENTAL INSTRUCTIONS . . . . . . . . . . . . . 16

2.1. Operator safety instructions . . . . . . . . . . . . . . . . . . . . . . . 16

2.2. Main safety hazards in use or maintenance work . . . . . 17

2.3. Environmental precautions . . . . . . . . . . . . . . . . . . . . . . . 19

2.4. Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.5. Gradient angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.6. Safety telescopic canopy . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.7. Machine in tramming position and parking . . . . . . . . . . 22


2.8. Danger areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.8.1. Danger area when tramming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.8.2. Danger area when drilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2.9. Conditions in which the rig should not be used . . . . . . . 25


2.10. Noise level and noise emission . . . . . . . . . . . . . . . . . . . . 25

2.11. Acceleration value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.12. Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.13. Fire prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26


2.13.1. Refilling fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2.14. Fire extinguisher (optional) . . . . . . . . . . . . . . . . . . . . . . . 27

2.15. Emergency stops, main switches and emergency brakes 28

2.16. Electric cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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DD310-26
3. CHECKS AND INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.1. Assembly and checking of a new machine . . . . . . . . . . . 31

3.2. Routine checks before starting a shift . . . . . . . . . . . . . . 32

3.3. Stardard electric cabinet . . . . . . . . . . . . . . . . . . . . . . . . . 40

3.4. Allen bradley electric cabinet . . . . . . . . . . . . . . . . . . . . . . 41

3.5. Tramming compartment . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3.6. Boom movements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.7. Drilling compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

4. TRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4.1. Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51


4.2. Emergency/parking brake test . . . . . . . . . . . . . . . . . . . . . 54

4.3. Electric cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

4.4. Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4.5. Parking the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5. DRILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

5.1. Setting-up the machine in the drift . . . . . . . . . . . . . . . . . 58

5.2. Electric power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

5.3. Parallelism setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

5.4. Setting drill feed TTF and TFX . . . . . . . . . . . . . . . . . . . . . 68


5.5. Collaring a hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

5.6. Normal drilling ................................. 70

5.7. Rod uncoupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

5.8. Ending a shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

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DD310-26
6. TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

6.1. Transportation on a platform . . . . . . . . . . . . . . . . . . . . . . 72


6.2. Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6.3. Lifting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

6.4. Storing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

7. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

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DD310-26 INTRODUCTION TO MACHINE

1. INTRODUCTION TO MACHINE
This manual provides instructions for the use and safe operation of an DD310-26
machine.The information contained in this manual must be studied and thoroughly
assimilated before attempting to operate this machine.

NOTE: Whenever FRONT, REAR, RIGHT and LEFT are mentioned throughout this
manual, it is assumed that the operator is standing at the rear of the machine
(Engine end) and looking toward the front (Boom end). Right and left DO NOT
REFER to the operators seat but refer to the right and left of the machine.

RIGHT REAR

FRONT
LEFT

Danger. It is the operators responsibility to ensure that the machine is


in perfect working condition. At each machine start-up, a pre-start
check list MUST be completed even if the machine has been used
earlier in the day. It is the operator who is at the controls that will
WARNING assume full responsibility if an accident or injury occurs.

1.1. Intended to use


DD310-26 is intended for use in mining, preparation work and tunneling.It is an
independently operating hydraulic rig that drills vertical, inclined and horizontal holes.

1.2. Recommended operating conditions


Ambient temperature -30C .... +50C.
Maximum altitude from sea level 3000m.
Before use in exceptional conditions, contact Sandviks engineering department.

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INTRODUCTION TO MACHINE DD310-26
1.3. Components of the machine
FRONT SECTION

FRONT SECTION
1
2 1. Rock drill
2. Feed
3. Boom
4. Front stabilizers

3
4

ROCK DRILL
1
HLX5
4
3

1. Pressure accumulator
2. Rotation housing
3. Flushing housing
1 4. Gear housing
2

3 4 2
HL510

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DD310-26 INTRODUCTION TO MACHINE

DRILL FEED

1
2 3
4

TF500

1
2

3
1. Hose reel
4
2. Rock drill carriage
TTF500 3. Feed cylinder, wire ropes
4. Centralizers

4
3

1
2

TFX500

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INTRODUCTION TO MACHINE DD310-26
BOOM

B26F
Boom Swing

Boom Extension

Divergence

Feed Extension
Boom Lift
Feed Swing
(main)
Feed Swing
(slave)

Feed Tilt Feed Roll-over

Ensure horizontal //
B 26 NV Boom Ensure vertical //

B26NV-XLNV
Boom Swing
Boom Extension

Feed Roll-over

Feed Extension

Boom Lift
Feed Swing
(main)
Feed Swing
(slave)
Feed Tilt

Divergence
Feed Angle Ensure horizontal //
Ensure vertical //

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DD310-26 INTRODUCTION TO MACHINE

MIDDLE SECTION

MIDDLE SECTION

3a
3b
1. Tramming compartment
2. Drilling compartment
3a. Air circuit components
b. Mine air supply (optional)
4. Tramming power train
5 5. Drilling hydraulic
1 components
6 2
5 6. Telescopic safety canopy
7 7. Water Hose reel
(optional)
8. Fire extinguisher
(optional)

4 8

TRAMMING COMPARTMENT

5 1. Steering wheel
2 2. Tramming control panel
7
3 3. Stabilizers and canopy
controls
4. Tramming control pedals
8
5. Emergency brake push
button
6. Operator seat
7. Tramming test point
8. Cable reel (and water
1
hose reel optional) electric
control
9. Safety Belt
4 6 9

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INTRODUCTION TO MACHINE DD310-26
DRILLING COMPARTMENT

4 7 1 4

5 3 2

4 9 7 1 4

10

5 3 2

1. Boom controls 7. Indictor light Panel


2. Drilling controls 8. Optional lever for boom
3. Drilling pressure adjustments movement (B26 NV or LC)
4. Gauges or rod clamp
5. Switches and light 9.Optional lever for rod
clamp
6. Emergency stop push button
10.Optional lever for TRS

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DD310-26 INTRODUCTION TO MACHINE

TELESCOPIC SAFETY CANOPY

2 1
1. Courtesy light (optional)
2. Flashing light (optional)
3. Courtesy & flashing light
electric switches (optional)

TRAMMING POWER TRAIN

4 1. Axles
5
2. Drive lines
3. Central gear box
4. Tramming hydraulic motor
5. Bolster

1 2 2 1
3

DRILLING HYDRAULIC COMPONENTS

2 3 1
4

1. Drilling hydraulic oil tank


2. Drilling electric power
pack
3. Drilling low pressure oil
filter
4. Drilling high pressure oil
5 filter
5. Hydraulic oil filling pump

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INTRODUCTION TO MACHINE DD310-26
REAR SECTION

REAR SECTION

3
1. Diesel power pack
2. Water circuit component
6
3. Electric cable reel
4. Electric box
2
5. Rear stabilizers
6. Air circuit component
7. Manual oil filling pump or
4 electric oil filling pump
(optional)
5
1 8. Grease pump with hose
8 reel & gun (optional)

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DD310-26 INTRODUCTION TO MACHINE

DIESEL POWER PACK

1
6

1. Diesel engine
2. Engine air filter
2 3. Exhaust gas purifier
4. Fuel tank
5. Fuel tank filling cap
8 6. Tramming pump
7. Tramming oil cooler
8. Tramming oil tank
7
2

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INTRODUCTION TO MACHINE DD310-26
WATER CIRCUIT COMPONENTS
1b

1.a Water supply connection


1.b Water hose reel
(optional)
2. Water pump
3. Oil water cooler

1a

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DD310-26 INTRODUCTION TO MACHINE

AIR CIRCUIT COMPONENTS

4
1

1. Air compressor
2. Rock drill air oiler
3. Air cleaner
4. Air receivers (optional)
5. Mine air supply
6 connection (optional)
6. Air mist sight glass
(optional)

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SAFETY & ENVIRONMENTAL INSTRUCTIONS DD310-26
2. SAFETY & ENVIRONMENTAL INSTRUCTIONS
RISK OF INJURY AND AUTOMATIC VOIDANCE OF SANDVIK WARRANTY
TO WHOM IT MAY CONCERN:
SANDVIK HAS DESIGNED SAFETY FEATURES BECAUSE IT BELIEVES SUCH FEA-
TURES WILL BETTER PROTECT PEOPLE. DO NOT DO ANYTHING THAT MAY HAM-
PER SAFETY FEATURES ON EQUIPMENT.
It is strictly forbidden to make ANY modification to a Sandvik product without prior written
approval of the factory. If ANY modifications are made without written approval, Sandvik can
not be held responsible for any accidents, incidents or damage to persons or property, espe-
cially if modifications are made on any safety feature including, but not limited to, safety criti-
cal circuits or components.
In many cases, the affect of a modification to a machine's total performance is unknown.
Therefore, if a machine is modified for any reason, even if safety is not affected,
Sandvik's warranty will be void.

2.1. Operator safety instructions


Danger. Operation, maintenance and adjustments are only allowed to
persons with specific training in operation and maintenance of the
equipment. Read the operating and maintenance instructions before
using or servicing the equipment.

Danger. Plan your work carefully in advance to avoid possible


accidents and injuries. The operator must be familiar with the
functions of the equipment before taking it into use.

Danger. The operator must always wear required personal protection,


such as safety helmet, protective overall, safety boots, hearing
protectors, safety goggles etc...
Always ensure that those protections are in good shape before using
them.

Danger. Adequate ventilation must always be provided.


Make sure that ventilation is sufficient to prevent exhaust fumes and
dust.
Exhaust fumes can be lethal.
When operating in confined conditions the exhaust gases and dust
must be directed in such a way that they do not return to the working
area and create a hazard.
Check regularly the exhaust purifier clogging according to its
maintenance manual.

Danger. Always have a fire extinguisher at hand and learn how to use
it.
Have the extinguisher inspected and serviced regularly according to
the local regulations and to the extinguisher maintenance manual.

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DD310-26 SAFETY & ENVIRONMENTAL INSTRUCTIONS

Danger. Take care of sufficient lightning.

Danger. Insufficient scaling of drilling site.

WARNING

2.2. Main safety hazards in use or maintenance work


Danger. MAKE SURE THAT THERE ARE NO UNAUTHORIZED
PERSONS IN THE DANGER AREAS DURING DRILLING OR
TRAMMING.

WARNING Danger. Simultaneous charging and drilling is strictly forbidden.

Danger. Always check the efficiency of the safety devices before using
the machines: emergency stop push button, emergency brakes,
backward tramming light and buzzer, tramming and working light,
horn, etc...

Danger. All hoods must be correctly mounted on the machine and the
doors correctly closed and locked, this all the time in order to prevent
accident with moving components such a engine belt, cable reel chain,
etc...

Danger. danger of slipping, tripping or falling.


Keep the ladders, steps, hand rails, handles and working platforms
clean of oil, dirt and ice.

Danger. Observe the balance of the rig.


Never exceed the specified inclination angles when parking, tramming
or drilling.

Danger. While tramming NEVER SWING THE BOOM, if needed SWING


THE DRILL FEED.

Danger. Before moving the booms make sure that the jacks and the
stabilizers are firmly in contact to the ground.

Danger. Crushing hazard : do not stay in dangerous area, for instance:


central articulation, front chassis and rear chassis..

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SAFETY & ENVIRONMENTAL INSTRUCTIONS DD310-26

Danger. The movements and rotation of components form also danger


areas (boom, feed and drilling equipment).
MAKE SURE THAT THERE ARE NO UNAUTHORIZED PERSONS IN
THE DANGER AREAS.
Danger. Danger of hot surface.
Hot surface can cause serious injuries.
Components as diesel engine, exhaust gas purifier, rod, shank or
hydraulic components can be hot and before starting a maintenance
work, please let them cool off.
Danger. Service operations should be carried out only when the rig is
stopped. Replace or repair faulty tools and equipment.
Make sure that there are no unauthorized persons in the working area
when you carry out service and repair work.
The drilling equipment must always be kept clean of oil and dirt.

Danger. Make sure that the boom is properly supported before


servicing the hydraulic system.

Danger. Danger of high pressure air streams. The air streams can
cause serious personal injuries.
Release the pressure before opening filling caps or pneumatic
connections.

Danger. The lubricator, the compressor air/oil receiver and any air
receiver are pressure vessels and they are not allowed to be repaired
without proper authorization.
Check regularly the certification validity of those componnents.
At the end of validity period, you must make recertify the component
by a registered organization or replace it by a new one.

Danger. Danger of high pressure oil jets.


High pressure oil jets can cause serious personal injuries.
Release the pressure in the hydraulic circuits before opening caps or
connections.
(Accumulator,Cylinder and Hydraulic circuit)

Danger. If the component must be live, a fellow worker must be


standing by to cut OFF voltage at the emergency or main switch in an
emergency situation.

Danger. If you have to weld the rig, disconnect the alternator cables or
open the main switch before starting to weld. Consider also the fire
and explosion risk caused by welding. Make sure that the rig and its
WARNING
surroundings are clean and fire-safe.

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DD310-26 SAFETY & ENVIRONMENTAL INSTRUCTIONS

2.3. Environmental precautions


Danger. Please notice that the hydraulic oil, fuel, and battery liquid can
cause pollution. Please refer to your own environmental standars for
the liquide processing.

WARNING Before operating maintenance always plan your work in order to use
adequate and in good shape receptacles.

Do not use the diesel engine if it is not needed because of exhaust


gas, think about the people and the environment.

For decommissioning, scrapping and disposal of machines


components (diesel engine, tyres, batteries, etc...), you must always
observe the law in force in your country.
In case of no law or if you think its not suficient, you can contact the
conponent supplier.

Always have a fire extinguisher at hand and lurn of to use it.

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SAFETY & ENVIRONMENTAL INSTRUCTIONS DD310-26
2.4. Type plate

3 8
5 DATE DE FABRICATION
2
1
4
6
7 NOM TYPE NSERIE

PUISSANCE INSTALLEE : DIESEL

TENSION ALIMENTATION
Kw ELECTRIQUE

V FREQUENCE
Kw

Hz
1- Machine name and type
POIDS TOTAL DE LA MACHINE Kgs
2- Serial number

70961046
SANDVIK MINING AND CONSTRUCTION LYON SAS AV.DE LATTRE DE TASSIGNY
BP 46 69881 MEYZIEU CEDEX FRANCE

3- Diesel engine power

PRESSION DE GONFLAGE
AV / FRONT

BAR
AR / REAR

BAR
4- Electric input power
TYRE INFLATION PRESSURE PSI PSI
5- Electric voltage
70961938

9 10
6- Electric frequency
11 12 7- Total weight of the machine

1
8- Manufacturing date
2
9- Front tyre inflation pressure
SANDVIK MINING AND CONSTRUCTION LYON (bar)
AV.DE LATTRE DE TASSIGNY B.P.46
69881 MEYZIEU CEDEX FRANCE

TYPE 10- Rear tyre inflation pressure


N SERIE N DORDRE
(bar)
DATE

11- Front tyre inflation pressure


8 13 (psi)
12- Rear tyre inflation pressure
(psi)
13- Order number

2.5. Gradient angle


Danger. The maximum gradient
angle is 15.

Danger. The maximum side


WARNING slope angle is 5 .

Danger. On slippery surfaces,


e.g. ice or smooth rock, safe
tramming and drilling gradients
are much smaller than on
WARNING surfaces with good grip.

NB: There are two inclination


gauges at the tramming
compartment.

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DD310-26 SAFETY & ENVIRONMENTAL INSTRUCTIONS

2.6. Safety telescopic canopy


In order to maintain the safety function and FOPS certification of the canopy, in standing
up and sitting down position, the canopy MUST NOT be lowered under the positions
painting red line of the canopy leg.

290
Red painting line

770
sitting down position

25
25
Red painting line Dimensions in mm
standing up position

Standing up position

Sitting down position

Danger. These positions must always be clearly marked on the


telescopic canopy leg in order to inform the operator of the machine.
You must paint again these red lines on the canopy leg, when the red
lines start to be erased. Apply painting red lines over an approximately
WARNING width of 25mm (1 inch).

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SAFETY & ENVIRONMENTAL INSTRUCTIONS DD310-26
2.7. Machine in tramming position and parking

Parking position

B26NV
Tramming position

Parking position

B26F
Tramming position

Boom and feed extension must be fully retracted.


Boom and feed must be in line with the machine axis.
Lower the drill feed and boom as far as possible.
Machine on stabilizers in parking position.

Danger. While tramming NEVER SWING THE BOOM.


- If needed SWING THE DRILL FEED -

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DD310-26 SAFETY & ENVIRONMENTAL INSTRUCTIONS

2.8. Danger areas


2.8.1 Danger area when tramming

5m
WARNING

WARNING
Do not allow other personnel to stand in the area
WARNING WARNING
shown beside.

DANGEROUS AREAS:
5m toward the front end of the drill feed and
5m backward the rear end of the carrier.
Area between the machine and the side wall
of the drift.

Never allow riders on any part of the machine.

Always sound the horn before starting the engine.

The operator must be attentive at any time and have


WARNING WARNING to stop the machine if a person is in the dangerous
area.

The operator must be also seated with the safety belt


fastened, all the time during tramming.

Keep hands, arms, legs and head completely inside


the tramming compartment.

Ensure that the machine is in perfect operating


condition.

Complete in full, at each shift, the pre-start check list.

5m
WARNING

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SAFETY & ENVIRONMENTAL INSTRUCTIONS DD310-26
2.8.2 Danger area when drilling

NO PERSONNEL ALLOWED

WARNING

WARNING

WARNING

NO PERSONNEL ALLOWED

DURING DRILLING OPERATION, NEVER ALLOW PERSONNEL


TO STAND IN THE AREA BETWEEN THE DRILLING
COMPARTMENT AND THE ZONE BEING DRILLED.
WARNING
A MACHINE SHOULD NEVER BE IN AN AREA THAT HAS NOT
BEEN CAREFULLY SCALED.

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DD310-26 SAFETY & ENVIRONMENTAL INSTRUCTIONS

2.9. Conditions in which the rig should not be used


Risk factors for personnel:
Operator does not have sufficient training.
Unauthorized person are present in the working area.
WARNING Insufficient scaling of the working area.
Exposition to gases in the drift.
Safety systems are deficient or out of order.
The field is charged.
Transportation of persons.
Use of the rig for lifting purposes.
Inadequate ventilation.
Inadequate lightning.
Inadequate electric earthing.
Defective safety devices.

2.10. Noise level and noise emission


Noise level
The measurement of the noise emission and the noise level at the operator compartment
have been measured in accordance of the European Standard Drill Rig safety 89/392/
EEC and changes of 91/368/EEC AND 93/44/EEC.

Noise emission:100 db(A) the rockdrill in operation.


Level at the operator compartment: 98 db(A) the rockdrill in operation.

2.11. Acceleration value


The measurement of the acceleration value at the operators positions have been
measured in accordance of European Standard Drill Rigs - safety 89/392/EEC and
changes of 91/368/EEC and 93/44/EEC.
Acceleration value does not exceed 0.5 m/s2

2.12. Safety equipment


Danger. Check the emergency stop buttons and safety equipment for
proper operation and condition at the beginning of each shift and
always after tramming.
Fire extinguisher(s)
WARNING
Emergency stop buttons
Safety and protection devices

Danger. Always check the emergency/park brake efficiency prior to


move the machine.

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SAFETY & ENVIRONMENTAL INSTRUCTIONS DD310-26
2.13. Fire prevention

Keep the machine clean at all times, especially from fuel, grease, oil rags and
paper.

WARNING
Wash the machine regularly.
Check fire extinguishers and/or fire prevention equipment daily to ensure that
they are in perfect working order.When avaible on the unit
Keep electric components and wiring in good condition.
The filling of tanks must be carried out in a well-ventilated area.
The control and recharging of batteries must be carried out in a well-ventilated
area.

2.13.1 Refilling fuel


The following precautions must be observed when replenishing fuel:
Do not fill fuel tank when the engine is running.
Take care not to spill fuel on hot surfaces.
Fuel filling should be done in a well ventilated space.
Smoking, open flame and sparks are dangerous when the fuel tank is being filled.
Wipe off spilled fuel before starting the engine.
Keep the fuel replenishing pipe in contact with the fuel tank or arrange earthing to prevent
sparking caused by static electricity.

Danger. Smoking during filling or control operations is forbidden.

WARNING

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DD310-26 SAFETY & ENVIRONMENTAL INSTRUCTIONS

2.14. Fire extinguisher (optional)

2 A

PUSH BUTTON

PIN

Fire extinguisher (optional)

The fire extinguisher actuators are located in A at the tramming compartment and in B at
the rear of the machine, as shown on the drawing.

To activate the fire extinguisher:


Step 1 : Pull out the lock pin.
Step 2 : Push the red button.

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SAFETY & ENVIRONMENTAL INSTRUCTIONS DD310-26
2.15. Emergency stops, main switches and emergency brakes
Danger. Always ensure free access to the emergency stops.

Danger. Check the operation of the emergency stops prior to use the
machine.
WARNING

When any emergency stop push button is depressed, the Diesel engine and the power
pack stop at once.

EMERGENCY STOP BUTTONS


AT TRAMMING COMPARTMENT AT DRILLING COMPARTMENT

EMERGENCY STOP
PUSH BUTTON

EMERGENCY STOP
PUSH BUTTON

AT REAR MACHINE

EMERGENCY STOP
PUSH BUTTON

28 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 SAFETY & ENVIRONMENTAL INSTRUCTIONS

(O) ELECTRIC EMERGENCY/PARK BRAKES OR ABA BRAKES (OPTIONAL)

When tramming in emergency situation:


Release the accelerator pedal
Depress the emergency/parking brakes red button.

Electric Brakes push button ABA Brakes caution light


OR
(optional)
ABA Brakes push button
(optional) By-passing switch for
machines towing
(optional)

PUSH TO ACTIVATE THE BRAKES

Pull to release the brakes

Valve in normal position

If the brake system is released the push button red light turns off
The yellow ABA brakes caution light turns on, if there is a braking circuit pressure falling down:
STOP IMMEDIATLY THE MACHINE AND NOTIFY MAINTENANCE.

Danger. Memorize the location of this brake valve in order to be able


to activate it rapidly in case of emergency.

Danger. The ABA brakes are featured with a safety brake system that
WARNING applies the brakes automatically when there is a sudden drop in the
pressure of the braking circuit.
As the machine may come to an abrupt halt, the operator must be
correctly seated with the safety belt fastened and attentive at all
times.

TRANSPORTING PASSENGERS AND STANDING UP WHILE


TRAMMING IS STRICTLY FORBIDEN.

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SAFETY & ENVIRONMENTAL INSTRUCTIONS DD310-26
BATTERY MASTER SWITCH

Caution. So as to prevent
OFF the alternator to be
damaged, stop the engine
prior to turn the battery
master switch to the OFF
ON position.

NOTE: In drilling electric


mode, switch off the battery
in order not to dischange
the battery

ELECTRIC MAIN CIRCUIT-BREAKER


Danger. Switching off the
main circuit-breaker do not
ON ON shut off the power at the
OFF
cable reel and in the cable
connected to the machine.
Consequently the cable is
still live. NEVER HANDLE A
LIVE CABLE.
Never leave the machine
while motors are running.

RESET OFF RESET Caution. Do not rotate the


main switch if a motor is
running. Stop all motors
prior to use the main
switch.

NOTE: if the electric main circuit-breaker trip OFF


automatically due to an electric problem, move the
handle fully to reset position prior to place it back to
ON position.

2.16. Electric cable


Danger. Never use an electric cable unless it is firmly positioned on
its support. this will prevent unnecessary tension on the cable which
may result in the plug being pulled from its socket.

The cable must never be live before the machine is ready to drill and
the cable itself has been placed in its support and support hooks.
NEVER HANDLE A LIVE CABLE.

Never move the machine if the cable is live.


To ensure that no vehicle will drive over the cable, lay the cable in
hooks which have been placed in the sidewall along the length of the
gallery being drilled.
30 (94) 78494380 - 05-06-2007 SR-RB-FL
DD310-26 CHECKS AND INSTRUCTIONS

3. CHECKS AND INSTRUCTIONS


3.1. Assembly and checking of a new machine
If the machine is delivered disassembled, please pay special attention to the following
points:
The assembly site must be properly equipped (cleanliness, good lighting, lifting equipment,
etc...).
The assembly operation must be done by qualified personnel.
Check that all components are delivered.
Fasten all bolts and connections properly.
Observe cleanliness when installing hydraulic hoses to prevent particles to enter in the
hydraulic circuit.
Lubricate all greasing points.
Wash the machine before using it.

VISUAL CHECKING OF A NEW MACHINE

CENTRAL ARTICULATION
LOCKING BAR

Check for:
Possible transportation damage.
Tyre pressure and condition.
All oil and fuel levels.

Caution. Remove the


central articulation locking
LOCKED BAR bar before moving the
IN UNLOCKING POSITION machine.

Danger. All electric safety


devices must be
Locking bar
thoroughly checked prior
in locking position to attempt to start the
WARNING machine.
Danger. The rock drill
accumulators must be
inflated with NITROGEN (N2).

LOCKED BAR
IN LOCKING POSITION

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CHECKS AND INSTRUCTIONS DD310-26
3.2. Routine checks before starting a shift
Danger. Report any damage or faulty components immediately and do
not use the machine.

WARNING

PINS

1 2
TYPE A:
Lock plate 2 must be in contact to the
support 1.
Fastening screws in place and
tighten.

1
TYPE B
Fastening bolt 1 in place and tighten.

TYPE C
Fastening bolt 1 in place and tighten.
1

HOSES, FITTINGS AND HYDRAULIC CONNECTIONS

When moving around the machine, look


for hydraulic damages
Hoses
Fittings and connections
Hydraulic leaks

32 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 CHECKS AND INSTRUCTIONS

ENGINE

AIR FILTER
Make sure that the clogging indicator
1 is in the green zone. An indicator
located in the red zone calls for filter
element replacement.
Expel dust from the pre-filter dust
collector 2.
2
Check the hose between the filter and
the engine intake manifold for fraying
cracks and damaged clamps.

ENGINE OIL LEVEL


Ensure that the engine oil is between
the minimum and the maximum level
marks on the dipstick.

ENGINE OIL LEVEL

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CHECKS AND INSTRUCTIONS DD310-26

WATER SEPARATOR / FUEL HEATING


FILTER (OPTIONAL)
Open the drain to evacuate
contaminants and water.
Close the drain.
Drain

WHEELS

Visualy check the tyres 1, look for


3 1 damages.
Make sure the nuts 2 are correctly
tighten (Wheel tightenning torque : 400
Nm).
Make sure the lock ring 3 is correctly
2 in place.
Check the tyres pressure (10 bar for
SOLIDEAL tyres or 8 bar for NOKIA
tyres).

CARRIER

Check and grease


Central articulation
Cable guide
Stabilizers
Rear axle bolster

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DD310-26 CHECKS AND INSTRUCTIONS

HYDRAULIC TANKS

TRAMMING HYDRAULIC TANK

Make sure that the hydraulic oil level


is above the minimum mark (1) of the
sight glass.
1

DRILLING HYDRAULIC TANK

Make sure that the hydraulic oil level


is above the minimum mark (1) of the
1 sight glass.

2A If needed fill up the tank to the


maximum mark using the hand pump
(2A).
OR
If needed fill up the tank to the
maximum mark using the electric filling
pump (2B).
Push button A to fill drilling hydraulic
tank

2B

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CHECKS AND INSTRUCTIONS DD310-26
COMPRESSOR
The clogging indicator (1) should be
in the green zone.
A clogging indicator in the red zone,
calls for filter element (2) replacement.
2 Check air inlet components, and inlet
1 hoses for loose clamps and cracks in
hose.

3 - Air circuit pressure


--> must stay between 3 bar and 8 bar
(while running)
4 - Compressor oil temperature
--> (must stay under 100 c)

Danger. Do not open


the oil filling plug if
the receiver is
pressurized.
WARNING Oil is hot when the
compressor has just
been stopped. Wait
OIL LEVEL 20 minutes before
doing any operation
4 on the compressor
3
First stop the compressor, and make
sure that the receiver is pressureless.
Blow-out the air circuit after stopping;
then wait 15 minutes.
Remove the level dipstick and check
the oil level in the compressor.
Oil drain Remove the oil filling plug and add oil
up to the top mark of dipstick.
Screw the filling plug and the dipstick
in their place.
Start the air compressor again and
stop it after a few time, then repeat the
previously described operation to
adjust the oil level.

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DD310-26 CHECKS AND INSTRUCTIONS

ROCK DRILL OILER

Read the gauge 1 and be sure there


is no pressure remaining in the air
circuit.
1 2 Open slowly the hand valve 3 to drain
the condensed water.
Open the cap 2, This cap includes a
dipstick. Pull it up, check the rock drill
lubrication oil level.
Once a week, drain all remaining oil,
fill up with new rock drill oil.

AIR/WATER CLEANER

- Every shift , bleed the air cleaner 1 and IP5 (optional) 2


First stop the air compressor.
Open the bleeding valve to remove the condensed water.
Close the bleeding valve before starting the compressor.

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CHECKS AND INSTRUCTIONS DD310-26
DRILL FEED AND BOOM

TF500 Ensure that the rock drill cradle (1)


3 3 1 guide shoes are correctly positioned
and tightly in place.
Ensure that the feed rails (2) are in
good condition and free of dirt which
could obstruct the drilling and bolting
movements (wash them if necessary).

2 There must be no missing or loose


nuts and screws.
Check condition of pulleys and cable.
TTF500 Check condition of centralizers (3).
3 1
3 Check all the hoses for fraying or
wear.

NOTE: The hoses must be kept


under the protection of their spiral
2 sheath.

Check and grease all pins and


B26 F pulleys.

NOTE: Do not grease the rails.

B26 NV

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DD310-26 CHECKS AND INSTRUCTIONS

WATER SUPPLY

1b

Check the water supply

2 1a Correct water supply connection.


OR
1b Correct water hose reel connection.
2 No leaks in water circuit components.

The mine water supply pressure must


stay between 3 bar and 14 bar.

NOTE: A lack of water or a loss of pres-


sure stops all drilling operations (percus-
sion, rotation and feed halted).
2
Caution. If the temperature in the
storing place of the machine is
lower than the freezing point, the
water circuit and the water scrubber
must be protected or drained.

1a

WATER PUMP

The water pump must be drained before


each start and after each maintenance
work on the water circuit.

Use the drain ball valve for this operation.

NOTE: Read the water pump mainte-


nance manual for this operation if the
drain ball valve is not mounted on your
machine.

78494380 - 05-06-2007 SR-RB-FL 39 (94)


CHECKS AND INSTRUCTIONS DD310-26
3.3. Stardard electric cabinet
ELECRIC CABINET

Includes 220 VAC and 24 VDC power


supply devices and the control
circuits.

F251 Fault current circuit breaker for


cabin heater and sockets.
F291 Fault current circuit breaker for
3 phase socket.
F311 Fault current circuit breaker for
internal 220V control voltage in main
switchgear.
F312 Circuit breaker for internal 220V
control voltage in main switchgear.
F450 Circuit breaker for internal 24V
control voltage in main switchgear.
F451.1 Circuit breakers for control
system and instruments.
F452.1 Circuit breakers for working
lights.
F453.1 Circuit breakers for cabin
optional.
GAUGES: F454.1 Circuit breakers for hydraulic
oil filling pump, multi-timer unot and
P400: Compressor hour meter carrier.
1P100: Rock Drill percussion hour meter F454.5 TMS (optional)
P410: Supply Voltage meter
F10.1: Circuit breaker for battery
charger
F10.2: General circuit breaker

FAULT CURRENT TEST

2
1 Once a month, check the connections
condition by doing a current fault test.
To do the test, push the current fault
test button 1 at the electric box, the F311
circuit breaker 2 must trip.

40 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 CHECKS AND INSTRUCTIONS

3.4. Allen bradley electric cabinet


ELECTRIC CABINET
Includes 220 VAC and 24 VDC power
supply devices and the control circuits.

F251 Fault current circuit breaker for


cabin heater and sockets. (optional)
F291 Fault current circuit breaker for 3
phase socket.(optional)
F311 Fault current circuit breaker for
internal 220V control voltage in main
switchgear.
F312 Circuit breaker for internal 220V
control voltage in main switchgear.
F450 Circuit breaker for internal 24V
control voltage in main switchgear.
F451.1 Circuit breakers for control
system and instruments.
F452.1 Circuit breakers for working
lights.
F452.3
F453.1 Circuit breakers for cabin
optional.
F453.4

GAUGES: F454.1 Circuit breakers for hydraulic oil


filling pump, multi-timer unot and carrier.
F454.5 TMS (optional)
P400: Compressor hour meter
1P100: Rock Drill percussion hour meter F454.6 Circuit breakers for electric cable
P410: Supply Voltage meter control.
F10.1: Circuit breaker for battery
charger
F10.2: General circuit breaker

FAULT CURRENT TEST

2 Once a month, check the connections


1
condition by doing a current fault test.
To do the test, push the current fault test
button 1 at the electric box, the F311 circuit
breaker 2 must trip.

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CHECKS AND INSTRUCTIONS DD310-26
3.5. Tramming compartment
Tramming control panel
EMERGENCY STOP
PUSH BUTTON
EMERGENCY/PARK BRAKES
PUSH BUTTON Stabilizers,
OR canopy and diesel boom supply
ABA
EMERGENCY/PARK BRAKES
PUSH BUTTON (optional) Cable reel electric control

Fire extinguisher actuator


(optional)

Engine accelerator pedal

Service brake pedal


Safety belt

(O) ELECTRIC EMERGENCY/PARK BRAKES OR ABA BRAKES (OPTIONAL)

Electric Brakes push button ABA Brakes caution light


OR
(optional)
ABA Brakes push button
(optional) By-passing switch for
machines towing
(optional)

PUSH TO ACTIVATE THE BRAKES

Pull to release the brakes

Valve in normal position

If the brake system is released the push button red light turns off
The yellow ABA brakes caution light turns on, if there is a braking circuit pressure falling down:
STOP IMMEDIATLY THE MACHINE AND NOTIFY MAINTENANCE.

Danger. Memorize the location of this brake valve in order to be able to


activate it rapidly in case of emergency.

WARNING

42 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 CHECKS AND INSTRUCTIONS

TRAMMING CONTROLS

Main components:
1 4
1. Tramming control panel.
5 2. Steering wheel.
3. Emergency stop button.
4. Stabilizers, canopy diesel boom supply
control valve.
2 5. Cable reel (and water hose reel:
optional) electric control.

TRAMMING CONTROL PANEL

1. Engine starter.
2. Horn.
3. Tramming Indicator Panel (dash
10 12 11 8 board).
4. Front/Rear tramming lights.
3 5. Forward / reverse tramming direction.

2 6. Slow / fast tramming speed selector


switch.
5 7. Emergency stop button.
8. Cable reel by pass security.
6 9. Tramming pressure gauge.

4 10. Emergency electric park brakes or


ABA Emergency park brakes push
button (optional)
9 1 7 11. By-passing switch for machines
towing. (optional)
12. On / Off high pressure cleaner
selector switch.

78494380 - 05-06-2007 SR-RB-FL 43 (94)


CHECKS AND INSTRUCTIONS DD310-26
CABLE REEL, STABILIZERS, CANOPY & DIESEL BOOM SUPPLY

1. Front Left jack.


2. Front Right jack.

1 4 3. Rear Left jack.

5 4. Rear Right jack


2
7 5. Telescopic canopy.
3 6
6. Supplies oil pressure to boom valve
(for maintenance use only while diesel
engine is running).

Push the levers to bring the stabilizers in


contact to the ground.
Pull the levers to retract the stabilizers in
tramming position.
NOTE: retract the rear stabilizers first when
tramming is needed.
Extend the front stabilizers first for parking
and drilling.
PUSH
7. Cable reel and water hose reel electric
control (optional)
PULL Push left the lever to reel electric cable
Push right the lever to reel water hose
reel
Push the lever to reel electric cable
and water hose reel.

FOOT PEDALS

Pedal A: Diesel accelerator.


Pedal B: Service brake pedal.
A
NOTE: To stop the machine or to
reduce the speed in a decline, release
first the accelerator pedal and, if
needed, push the service brake pedal.

NOTE: Use pedal A and pedal B with


the RIGHT FOOT.
B

44 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 CHECKS AND INSTRUCTIONS

3.6. Boom movements

Divergence B26 F
Boom extension
Feed extension

Boom lift

Feed roll over

Feed tilt

Boom swing

Feed swing

Feed extension Divergence


B26 NV
Feed tilt Boom lift

Feed
roll over

Feed angle
Boom extension Boom swing
Feed swing

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CHECKS AND INSTRUCTIONS DD310-26
3.7. Drilling compartment
DRILLING COMPARTMENT

I
G B
P B: Boom controls.
G
D: Drilling controls.
P: Pressure adjustment knobs.
G: Pressure gauges.
S: Switches.
L: Air-oil lubrication sight glass.
W
W: Warning light: indicates a lack of
air or water pressure.
I: Indicator light panel
O O: Optional lever for boom
movement (B26 NV or LC) or rod
S clamp
P D
Emergency stop

BOOM CONTROLS

LEVER 1
PUSH: Boom down.
5 PULL: Boom up.
1 2 3 4 RIGHT: Right boom swing.
PUSH
LEFT: Left boom swing.
LEFT RIGHT

PULL

LEVER 2
PUSH: Boom extension.
5
1 2 3 4 PULL: Boom retraction.
PUSH RIGHT: Right feed roll-over.

LEFT RIGHT
LEFT: Left feed roll-over.

PULL

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DD310-26 CHECKS AND INSTRUCTIONS

LEVER 3
PUSH: Down feed tilt.
5 PULL: Up feed tilt.
1 2 3 4
RIGHT: Right feed swing.
PUSH LEFT: Left feed swing.
LEFT RIGHT

PULL

LEVER 4
PUSH: Feed extension.
PULL: Feed retraction backwards.

5 RIGHT: Down feed divergence


1 2 3 4 (boom B26F) or Right feed angle
(boom B26NV).
PUSH
LEFT: Up feed divergence (boom
LEFT RIGHT
B26F) or Left drill feed angle (boom
PULL
B26NV).

LEVER 5 (OPTIONAL)

PUSH: Down feed divergence


5 (boom B26NV).
2 3 4
PULL: Up feed divergence (boom
B26NV).

PUSH OR

PULL
PUSH: Rod clamp closing
PULL the lever: Rod clamp opening

78494380 - 05-06-2007 SR-RB-FL 47 (94)


CHECKS AND INSTRUCTIONS DD310-26
DRILLING CONTROLS

PUSH

LEVER 1
PULL PUSH: Feed return.
PULL: Feed thrust.
1 2 3

PUSH LEVER 2
PUSH: Manual percussion (thread
PULL and drill bit loosening).
PULL: Normal drilling percussion.
1 2 3

PUSH
LEVER 3
PULL PUSH: Reverse rotation.
PULL: Drilling rotation.
1 2 3

PUSH
LEVER 4
PUSH: Fast feed return.
PULL
PULL: Fast feed forward.
4 5

PUSH
LEVER 5
PUSH: Air flushing
PULL
PULL: Water flushing
4 5

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DD310-26 CHECKS AND INSTRUCTIONS

ADJUSTMENT KNOBS

STANDARD DRILLING CONTROL

B
A: Feed pressure control knob.
Turn clockwise to increase pressure,
counter clockwise to decrease
A pressure.
DRILLING CONTROL WITH OPTION
B: Rotation speed control knob.
Turn clockwise to increase RPM,
counter clockwise to decrease RPM.

PRESSURE GAUGES

A
B C D E A: Air pressure gauge.
B: Water pressure Gauge
C: Rotation pressure gauge.
D: Percussion pressure gauge.
E: Feed pressure gauge.

AIR MIST (OPTIONAL)

A: Air mist sight glass


A
B: Turn flow controler to ajust water
B flow

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CHECKS AND INSTRUCTIONS DD310-26
SWITCHES & JOYSTICK
A: Power pack on/off
- Ensure that all the control levers for
the hydraulic control valves, particu-
larly the drilling control levers, are in
the Neutral Position
- Turn switch A in position 2,the power
E F pack starts.Then the switch automati-
cally return to position 1.Turn to left
G (position 0) power pack stops
B: Automatic feed return control.
01 2 10 2 10 2 10 2 - Switch to the left (1):Manual feed
return using control levers, all 3 drilling
levers free.
A B C D - Switch in central position (0):
Automatic feed return at the end of
drilling operation, all 3 drilling joystick
levers hold in full drilling position
- Switch in central position (2):While
EMERGENCY STOP drilling if there is an need for stopping
E: Joystick TRS (Optional) the drilling process, it moves the rock-
drill backward immediatly and resets
Right: Swing up TRS
the 3 drilling levers to neutral. From
Left: Swing down TRS this position the switch return position
Push: Close TRS 0 when is not maintained.

Pull: Open TRS C: Compressor


- Switch in central position (0) auto
F: Joystick Rod Clamp TRR1 (Optional) start with power pack
Right: Open rod clamp - Switch to the right (2) power pack
starts.
Left : Close rod clamp - Switch to the left (1) power pack
G: Automatic central greasing (Optional) stops.
Additional lubrication cycles can de triggered at D: Water Pump on/off
any time. - Switch in central position (0) auto
start with power pack
- Switch to the right (2) power pack
starts.
- Switch to the left (1) power pack
stops.
SIGHT GLASS
The rock drill shank is lubricated with
oil mixed in pressurized air.

Air-oil drill lubrication sight glass While drilling, air/oil mix must flow
through the sight glass. If the glass
seems dry, stop drilling operation
and check the oiler (see page 37).

NOTE: A loss of air pressure stops all


drilling operations (percussion, rota-
tion and feed halted).

50 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TRAMMING

4. TRAMMING
4.1. Starting the engine
Danger. Always make sure before starting the engine that there is no
unauthorized persons in the danger areas around the machine and that
no controls are in operating position.
The operator must fasten his seat belt before starting the engine .
WARNING
Danger. Sound the horn to warn any person of your intention to start
and move the machine.
Make sure that all covers and protective hoods and doors are installed
and properly closed

ELECTRIC SWITCHES

Turn the batteries master switch to the ON


position (See: paragraph 2.15. page 28).
(O) Make sure the tramming direction switch 2 is
in the center in neutral position and rotate the
speed selector 6 to the left in low speed
position (turtle).
Turn the tramming light switches 3 to the
4 right
6 Ensure that the brake is applied. The push
button (O) must be ignite red.
2
Sound the horn 4 to inform everybody of
3 your intention to start the engine.
Turn key 1 to start diesel engine

Caution. Do not run the


starter longer than 10
seconds at a time. Wait the
1 starter to cool down before
new starting attempt (10
seconds).
Electric cable in the cable feed chut.
Caution. .After operating,if
you switch off the mine
electric supply and still use
machines lights without
have rotated the key 1 to
the left in order to start and
use the diesel engine, you
will unload the battery.

Danger. During the


tramming, the electric cable
must be in cable feed chut
in order to prevent cable
WARNING damage.

78494380 - 05-06-2007 SR-RB-FL 51 (94)


TRAMMING DD310-26
ELECTRIC PANEL

Display

Upper default display is fuel level, when carrier


key switch S2 is turned on.
Upper default display become diesel RPM
reading when diesel is running Lower default is
1 diesel hours, when carrier key switch S2 is
turned on

Upper Buttons
2
3 When you push top line button you have on
upper display that reading .When you push top
line button over 2 seconds there is again diesel
5 RPM reading.
4 Alarm came always on top and also button indi-
cator light is then on.

2. Engine coolant temperature.


The temperature should be un- Lower Buttons
der under 100 C. Indicator light
and display blinks and buzzer is When you push lower line button you have on
on if temperature is over113 C. lower display that reading. alarm came always
3. Fuel level. The indicator light on top and also button indicator light is then on.
and display blinks if level is too
low.
All Button
4. Engine oil pressure. Normal
pressure is over 1 bar. Indicator
All button indicator light have indicator light test.
light and display blinks and
buzzler is on if pressure is below when carrier key switch s2 is turned on all but-
0,7 bar. ton indicator light flash.
5. Voltmeter. The indicator light
and display blinks and buzzer is
on if voltage is under 20VDC.

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DD310-26 TRAMMING

WARNING LIGHTS

1. Blinker (option)
Indicator light blink if left or right
blinker is on.

2. Service Brake.
This indicator light is on if front or
rear brake pressure is below 100 Bar.

3. Park brake
Indicator light is on if brake pressure
is below 5 bar.

4. Pre-heating indicator.
The engine can be started when the
indicator light up.If the engine is
already warm, preheating is not nec-
essary.

5. Charging.
The indicator lights up if the alterna-
tor is not operational.
Switch off the engine and look for the
cause.

6. Hydraulic transmission
Charge pressure.Indicator light is lit
the pressure drop under 15 bar.
1 6

2 7 7. Fuel filter
Water in fuel indicator (optional).
3 8

4 9
8. Transmission oil tank level.
5 10 Indicator light is on if oil tank level is
too low.

9. Air filter indicator light is on if filter


is clogged (optional).

10. Low engine coolant level.


Indicator light is on if coolant level is
too low.

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TRAMMING DD310-26
TRAMMING CHARGE PRESSURE GAUGE

Let the engine in idle position and check the


tramming charge pressure gauge 1, it must
show a minimum of 12 bar.

4.2. Emergency/parking brake test


BRAKE TEST

Raise the machine on stabilizers, no contact


between tyres and ground.
Install a 600 bar gauge at the tramming test
1
point (1) to verify there is no problem on the
tramming circuit (Caution, high pressure).
Apply the parking brake by depressing the
emergency button (2).
2 3
Select one tramming direction and accelerate
4 slowly => The tramming pressure must increase
to 400 bar and no wheel must turn.

Danger. USE ONLY 0-600 bar


GAUGE DUE TO THE HIGH
PRESSURE.

WARNING

Danger. if the wheels turn, do


not use the machine and
inform a responsible person
immediately.
WARNING

SERVICE BRAKE TEST :


Raise the machine on stabilizers, no contact between tyres and ground.
Select one tramming direction and accelerate to put the wheels in rotation. Release the
accelerating pedal (3) and push on the braking pedal (4).
=> Wheel must rapidly stop turning.
In case that the brakes are faulty, do not use the machine and refit it.

54 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TRAMMING

4.3. Electric cable


CABLE REEL CONTROL

CABLE REEL CONTROL


Position the cable reel control lever in the
neutral position N.
Ensure that the power supply from the mine
electric box to the machine is OFF.
Plug the cable into the mine electric box.

A Secure the cable on the support provided by


the mine.
Tram to the face to be drilled.
N

Push button (1) to reel the cable


Push button (2) to unreel the cable

Danger. During the cable


EMERGENCY unreeling, check the cable
1 2 STOP
tension so that the cable is
tight and doesn't stick itself
inside the carrier, in order to
prevent cable damage.

Danger. Never use an electric cable unless it is firmly positioned on its


support. this will prevent unnecessary tension on the cable which may
result in the plug being pulled from its socket.
The cable must never be live before the machine is ready to drill and
the cable itself has been placed in its support and support hooks.
NEVER HANDLE A LIVE CABLE.
Never move the machine if the cable is live.
To ensure that no vehicle will drive over the cable, lay the cable in
hooks which have been placed in the sidewall along the length of the
gallery being drilled.

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TRAMMING DD310-26
4.4. Moving the machine
FORWARD / BACKWARD

Always refer to the maximum gradient angle


A (See: paragraph 2.5. page 20).
Make sure the boom is in tramming
position(See: paragraph 2.7. page 22).
Retract the stabilizers (rear first then front).
Pull up the brake valve to release the brakes
Select the direction you want by turning the
switch 2 to the left to move forward, to the
right to move backward.
Press or Depress on the accelerator pedal
A. The speed depends on the Diesel engine
RPM.
Danger. sound the horn to
warn people before moving
the machine.

WARNING

WHERE USING LOW SPEED RANGE?

1
Turn the tramming speed selector 1 to the
right in low speed range (turtle symbol) in
incline, decline, in busy or crowded areas and
in working areas.
Drive slowly around corners, sound the horn
and warn people in areas you cannot see.
Observe mine speed limit regulation.

HOW TO STOP THE MACHINE?

B
In normal tramming conditions to stop the
machine you must:
Release the accelerator pedal the machine
(will reduce speed).
Slowly push with the right foot on the service
brake pedal B.

56 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TRAMMING

EMERGENCY STOPPING

(O)

In case of emergency, push the red button


(O) to activate the emergency brake.

4.5. Parking the machine


To park the machine safely, select an area clear of personnel and a location where the
machine will not obstruct passage of other equipment.
Bring the machine to a full stop. Release the accelerator pedal and press on tramming control
pedal.
Apply the emergency/parking brakes.
Position the two (2) rear stabilizing jacks and the two (2) front jacks firmly on the ground. The
distance between the wheels and the ground must not be more than 7 mm (1/2").
The machine must be turned into a bank or rib to prevent it from running away. Place a stop
block on the wheels when parking a gradient.
Allow the diesel engine to idle several minutes to allow critical components to cool gradually.
Stop the engine by pressing the "OFF" button.
Turn the battery master switch to the "OFF" position.

Danger. NEVER LEAVE THE MACHINE WHILE THE ENGINE IS


RUNNING.

WARNING

78494380 - 05-06-2007 SR-RB-FL 57 (94)


DRILLING DD310-26
5. DRILLING
5.1. Setting-up the machine in the drift
Place the machine lengthways of the drift at an equal distance from the sidewalls.

For optimum stability, and perfectly parallel holes, the chassis must be on line with the
gallery being drilled.
Stop the machine so that the distance between the machine and the face to be drilled =
the length of the drill feed + 300 mm (1 foot).
This position will allow the drill feed to access the lifters which are directly aligned with
the machine.

Drill feed overall length


2 Mini. clearance
Position of Front of the
the lifter chassis

58 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 DRILLING

Place the stabilizers firmly on the ground, do not over lift the chassis for optimum
stability.
Danger. When placing the stabilizers, pay attention that nobody is
close to them.

WARNING

Optimum stability

78494380 - 05-06-2007 SR-RB-FL 59 (94)


DRILLING DD310-26
5.2. Electric power
Check following points before switching the mine circuit-breaker ON.
Machine correctly installed
Water hose connected
Air hose connected (optional)
Electric cable carefully positioned along the sidewall

MACHINE CIRCUIT BREAKER

ON ON
OFF NOTE: To be able to use the machine circuit-
breaker you should turn first the battery mas-
ter switch ON (See: paragraph 2.15. page 28).

Rotate then the main circuit-breaker in posi-


tion ON.

After using of the emergency stop button the


OFF RESET main circuit breaker will be placed automati-
RESET
cally in TRIP position.
To reset the power to the machine
- Rotate the lever fully to RESET position.
- Then rotate clockwise in ON position.

NOTE: Do not use the emergency stop button


in normal process to stop any of the power
pack, use dedicated stop button.

60 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 DRILLING

INDICATOR LIGHT PANEL

H608

Overload of powerpack motor for boom 1 and 2. The indicator light goes on
if the motors protective switch (F100) is triggered or, if the thermal protec-
tor alarms (motor temperature over 155 C). The protective switch must be
reset by turning its control switch first to 0 position and then to 1 position.
The thermistor protector is reset automatically as the motor temperature
drops. The indicator light goes on also if the magnetic triggering of the
protective switch comes activated when the powerpack is started.

Powerpack of boom 1 and 2 running.

Compressor running.

Water booster pump running.

Highpressure water pump running (Optional).

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DRILLING DD310-26

H608

Low water pressure. If the water pressure stays below 2.8 bar for longer
than 4 seconds (default setting), the pressure monitoring system stops
drilling and stops the water pump. The indicator light remains lit and it can
be turned off by pressing the bypass/acknowledgement button S505. After
that,water pump has to be started manually with switch S501.

Compressed air too hot. If the temperature of the output air from the com-
pressor rises too high, the powerpack, the compressor, and the water
pumps stop and the indicator light goes on. The indicator light goes off
automaticallyas the compressor cools down.

Compressor motor overloaded. The indicator light goes on and the power-
pack,the compressor and the water pumps stop when the compressors
protective switch F240 is triggered. The protective switch must be reset
manually. Turn the main switch to the 0 position before resetting the pro-
tective switch.

Water booster pump motor overloaded. The indicator light goes on and the
powerpack, the compressor and the water pumps stop when the water
pumps protective switch F230 is triggered. The protective switch must be
reset manually. Turn the main switch to the 0 position before resetting
theprotective switch.

Low air pressure. If air pressure stays below 2.8 bar for longer than 10 sec-
H609 onds (default setting), the pressure monitoring system stops drilling. The
indicatorlight remains lit and it can be turned off by pressing the reset/
acknowledgementbutton S505.

Highpressure water pump motor overloaded. The indicator light goes on


and the powerpack, the compressor, and the water pumps stop when the-
highpressure water pumps protective switch F280 is triggered. The pro-
tectiveswitch must be reset manually (Optional equipment).

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DD310-26 DRILLING

H608

Low oil level of hydraulic oil receiver or shank lubrication device. If the oil
level drops below the allowed minimum, the powerpack, the compressor
and the water pump stop and indicator light goes on. The level monitoring
system has a 3second time delay for preventing false alarms if the oil
level momentarily drops too low, for instance, when the rig rocks. The indi-
cator light goes off when a sufficient amount of oil is added.If the indicator
light blinks, the oil level in the shank lubrication is low.

Return filter clogged. When the indicator light goes on, the one of return
filter has come so dirty that it must be replaced. The filter monitoring
device does not stop drilling functions. When the oil is cold (below 30 C),
the monitoring system is bypassed to avoid alarms caused by thick oil.

Hydraulic oil too hot. If the temperature of the hydraulic oil rises over 75 C
the powerpack, the compressor and the water pumps stop and the indica-
tor light goes on. The indicator light goes off automatically when the oil
temperature has dropped sufficiently.

Clogged pressure filter of powerpack for boom 1 and 2. When the indicator
light goes on, the pressure filter has come so dirty that it must be replaced.
The filter monitoring device does not stop drilling functions. When the oil
is cold (below 30 C), the monitoring system is bypassed to avoid alarms
caused by thick oil.

Emergencystopped. When any of the emergency stop buttons of the rig is


depressed the indicator light goes on, all motors stop and diesel stops. By
releasing the button(s), the indicator light can be turned off, but the motors
must be restarted separately.

78494380 - 05-06-2007 SR-RB-FL 63 (94)


DRILLING DD310-26

H608

Incorrect phase sequence. When the main switch is turned ON, the
relayK120 checks the 3phase current for correct direction of rotation. If
the directionof rotation, i.e. the phase sequence, is incorrect, the indicator
light goes on and the motors are prevented from starting.

Overload of airconditioning compressor motor. The indicator light goes


on and the compressor stops when the protector switch F260 is triggered.
The switch must be reset manually (Optional equipment).

Electric current switched ON. The indicator light goes on when the main
switch is turned ON.

Electric motor of airconditioning compressor running (Optional).

External pump running (Optional).

Earth fault current (Optional).

External pump overflow. The indicator light goes on and the powerpack,
the compressor and the water pumps stop when the protector switch F290
is triggered. The switch must be reset manually (Optional).

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DD310-26 DRILLING

HYDRAULIC POWER PACK START UP


Ensure that all the control levers for the
hydraulic control valves, particularly the drilling
control levers, are in the NEUTRAL POSITION.
Turn the switch A to the right (1) power pack is
under tension, turn to the right (2) power pack
starts and automatically return to position 1.
Turn to the left (0) power pack stops.
01 2
Caution. Wait several seconds
before using any one of the
A control lever.

78494380 - 05-06-2007 SR-RB-FL 65 (94)


DRILLING DD310-26
5.3. Parallelism setting
INITIAL POSITION SETTING

The front frame of the machine should be levelled and in the axis of drilling direction.

Boom position:
Use the boom lift lever to bring the boom in horizontal position.
Use the boom swing lever to line up the boom with the front carrier axis.

Drill feed position:


Use the roll-over lever to bring the drill feed support cradle to the position shown below.
Use the feed swing and the drill feed tilt lever to line up the roll over axis with the front carrier
axis.
Use the divergency lever to bring the drill feed to the horizontal position

NOTE: The boom is now set. If the last 3 movements are not used, the drill feed will
remain in the parallel drilling mode.

NOTE: For overall improved rigidity of the boom, it is recommended to use the boom
extension when approaching the drill feed to the face instead of the feed extension
cylinder.

66 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 DRILLING

HOW TO REDUCE THE DEAD ANGLE?

BOOM EXTENSION RETRACTED - DRILL FEED EXTENDED

Stinger
B26 F

BOOM EXTENSION EXTENDED - DRILL FEED RETRACTED

BOOM EXTENSION EXTENDED - DRILL FEED RETRACTED

BOOM EXTENSION RETRACTED - DRILL FEED EXTENDED


BOOM EXTENSION RETRACTED - DRILL FEED EXTENDED
B26 NV

BOOM EXTENSION EXTENDED - DRILL FEED RETRACTED


BOOM EXTENSION EXTENDED - DRILL FEED RETRACTED

A dead angle zone, when the rear section of the drill feed interferes with the boom, can
occur when drilling the blast hole (burn cut).
Extend the feed extension movement cylinder to near maximum capacity.
Position the drill feed near the zone to be drilled, by using the boom extension, swing and lift
movements.
Anchor the stinger with the remaining feed extension travel.

NOTE: it is the only position where drilling is recommended using the feed extension
fully extended.

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DRILLING DD310-26
5.4. Setting drill feed TTF and TFX

1. Open the ball valves (1) and (2) fully.


2. Feed the rock drill forward until the whole system is as short as possible (refer to
Figure 2 Maximum and minimum length).
3. Close the ball valve (2) fully.
4. Feed the rock drill backward until it is facing the rear stopper.
5. Run the rock drill backward against the rear stopper for about 10 seconds.
6. Close the ball valve (1) fully.
7. Check that both ball valves (1) and (2) are fully closed. (Also see the shield on the
next page).

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DD310-26 DRILLING

Setting TFX 500 to different lengths


by using an instruction as a
reminder.
For setting the length to minimum, follow
the steps (1 to 5) which are described on
the plates upper picture.
For setting the length to intermediate or
maximum, follow all the steps (1 to 11)
which are described on the plate.
The steps are read from left to right and
top to bottom.
STEPS:
1. Open the ball valves (1) and (2)
2. Feed the rock drill forward until the
whole system has the shortest
position.
3. Close the ball valve (2) fully.
4. Feed the rock drill until it is facing
the rear stopper for approximately
10 seconds.
5. Close the ball valves (1) and (2)
6. Open the ball valves (1) and (2).
7. Run the feeds inner tube into
desired length by running the rock
drill against the rear stopper.
8. Close the ball valve (2).
9. Feed the rock drill against the rear
stopper for approximately 10
seconds.
10. Close the ball valve (1) fully.
11. Open the ball valve (2) fully. 20960108

78494380 - 05-06-2007 SR-RB-FL 69 (94)


DRILLING DD310-26
5.5. Collaring a hole
DRILL FEED POSITIONING

Using lever 1 and 2 move the drill feed in the


position you need to drill a hole.
Push the lever 4 to bring the drill feed stinger
in firm contact with the rock.
1 2 3 4

Pull percussion lever 2 fully


For smooth collaring pull slowly rotation
lever 3 and feed lever 1. Keep the levers 3
and 1 in the position where the movements
have started.
PUSH Let the bit penetrated the face until it
reaches solid rock.
1 2 3
4 5 PULL When the bit has reached solid rock, collaring
process is achieved. Full drilling power can be
used.

5.6. Normal drilling


DRILLING OPERATION

Pull levers 1, 2, 3 fully.

PUSH NOTE: All levers will be maintained in full power posi-


4 5 1 2 3 tion during all drilling process.

PULL If the switch B is placed in center position (0) the per-


cussion will stop automatically at the end of the feed
travel and the feed movement will be reverse in back-
ward direction.
The reverse motion will stop automatically when the
rock drill reaches the end of the drill feed rear point.

0 Turn the switch B to the right position (2) to stop the


1 2
drilling process. All drilling levers 1, 2 and 3 will move
back to neutral,
B

NOTE: Use the emergency stop button only in case


of emergency. In normal process use dedicated but-
ton to stop any operation.

70 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 DRILLING

DRILLING ADJUSTMENT
While drilling the operator can adjust the rotation
speed (RPM) as well as the feed pressure.

NOTE: Always adjust both rotation and feed at the


best level acceptable according to your ground condi-
tion.

Rotation over-speed will result in a faster wear of the


bit carbide inserts, mainly in abrasive rock.

Under-feeding will result in rapid wear of the rod,


shank and coupling threads. A smoking coupling indi-
cates under feeding, increase the feed pressure when
the coupling smokes.
B Over-feeding will result in an increase in the rotation
pressure which indicates an over-torque. That
reduces the life time of the rotation mechanism of the
rock drill.
A
While drilling keep the rotation pressure to an aver-
age value of 50 bar.
A: Feed pressure control knob. Turn clockwise to
increase pressure, counter clockwise to decrease
pressure.
B: Rotation speed control knob. Turn clockwise to
increase RPM, counter clockwise to decrease RPM.
DRILLING IMPERATIVES
The following rules guarantee optimum drilling perfor-
mance, resulting in high productivity at low operating
costs.
The bit:
A correct clearance angle and proper water pressure,
CLEARANCE ANGLE evacuate the cutting as soon as they have been bro-
ken from the face.
Drilling with a worn bit results in an increase in rota-
tion torque and loss of penetration rate.
To increase productivity a worn bit should be replaced
with a new or re-sharpened one.

Drill steel and shank adaptor


These tools are essential to productive drilling.
They transmit percussion and rotation energy to the
bit if kept correctly on line.
Correct alignment allows optimal energy transmis-
sion, reduced wear of the drill steel against the guide
shoes, perfect hole alignment, minimum drill steel tor-
sion, and prevents premature breaking of the shanks
and drill steels.
NOTE: Often control the guiding elements, the shank
and the flushing head and report immediately noticed
anomalies on every parts of the drill feed and rock
drill.
78494380 - 05-06-2007 SR-RB-FL 71 (94)
TRANSPORTATION DD310-26
5.7. Rod uncoupling
Recommended procedure for uncoupling the bit or the shank adaptor.
Anchor the drill feed and then open the water circuit.
DO NOT USE THE ROTATION.
Using the Feed Lever, advance the rockdrill.
Move the Feed Lever to the "MAXIMUM feed" position. This allows the full percussion energy
to be activated for a better breaking capability.

5.8. Ending a shift


When you stop the drilling process at the end of the shift or for any other reason, carry
on following operations:
Tilt the front end of the drill feed downward, the stinger in contact to the ground.
Stop all powerpack.
Close the water supply valve at the mine line.
As to prevent the alternator to be damaged, stop the diesel engine prior to turn the battery
master switch to the "OFF" position.
Place the main circuit breaker to the "OFF" position.
Shut OFF the power at the mine electric box.
Wash the machine mainly the drill feed and the boom.
Fill-up the shift report form.
Report any defects that you have noticed.

6. TRANSPORTATION
6.1. Transportation on a platform
Danger. Before driving the machine onto a transport platform, move
the boom and the feed to the tramming position. never exceed the
maximum side and slope limitation.
While moving the machine NEVER SWING THE BOOM.
WARNING

When driving the machine onto a transport platform, use ramps. this
should always be done on level ground.
Always use low speed and observe special caution when coming from the
ramps to the platform.

Danger. Install the locking bar at the central articulation before moving
the platform.
Lower all stabilizers against the platform floor.
Move the boom as low as possible and fasten it to platform.
WARNING Fasten the machine chassis to the platform using proper straps or
chains.

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DD310-26 TRANSPORTATION

6.2. Towing the machine


Danger. THE MAXIMUM TOWING SPEED MUST BE 1 KM/H. This to
prevent the tramming components to be damaged.
THE USE OF CABLE OR CHAIN IS STRICTLY FORBIDEN. While
towing, one operator should be at the tramming compartment ready to
apply the brake in a case of emergency or operate the steering valve to
allow the steering cylinder to move.

If it is necessary to tow the


machine, comply to the following
procedure:
Ensure that the power supply
from the mine electric box to the
machine is OFF.
Unplug the cable into the mine
electric box.
Connect up the towing machine to
the towed machine with a RIGID Towing point
BAR. Hook the bar at the towing RIGID TOWING BAR
points located at the rear of the
machine (see the figure below).
0 1

ABA brakes by-passing switch

Optional unbraking hand pump


at tramming compartment

Caution. Never try to tow the machine if the multi-function HP valves,


located on the tramming pump (see figures below) are tightened. The
maximum towing distance allowed is 1/2 km, over this distance the
hydraulic motor(s) could be damaged due to lack in internal
lubrication.

78494380 - 05-06-2007 SR-RB-FL 73 (94)


TRANSPORTATION DD310-26

For a machine with optional ABA brakes, turn the ABA brakes by-passing switch in position 1, in
order to by-pass the ABA brakes safety device.
Untight the both valves and turn them four revolutions counter-clockwise, to by-pass the oil
flow. The tramming motor can now turn without resistance.

Unscrew

Multi-function HP valves

Unscrew

Valve in towing position

Release the emergency/park brake valve by pulling, fully upward, the red knob.
Close the ball valve of the unbraking hand-pump.

Danger. This ball valve must be always open in normal use of the
machine. If not, the park brake may not work, dont forget to reopen the
ball valve after towing the machine.

Use the unbraking hand pump to pressurize the brake cylinders. The pressure build up by the
hand pump is sufficient to release the brakes.
NOTE: The brake valve is always functionning. To apply the brakes push downward the
red knob, as you do in normal conditions.

Danger. Never try to tow a machine which presents problems on


tramming components

Danger. The valves should be retighten as soon as the towing process


as been completed. NEVER START THE ENGINE THE HP VALVES IN
UNTIGHTEN TOWING POSITION.

74 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TRANSPORTATION

6.3. Lifting the machine

LIFTING POINT
LIFTING POINT
LIFTING FRAME

LOCKED BAR
IN LOCKING POSITION

Danger. Always respect the law and all the local safety regulations in
lifting work.
Keep in mind the total weight of the rig, given in the technical data
pages at the end of this manual.
Move the boom and the drill feed to the tramming position (See:
paragraph 2.7. page 22).
Install the locking bar at the central articulation. Install 4 hooks and
chains or cables at the front and rear lifting points.

Danger. Do not stand under the machine during lifting process. Use
proper lifting devices as hooks, cables or chains for a safe work.
Use a lifting frame to maintain all 4 four chains or cables perfectly
vertical and parallel each other.

78494380 - 05-06-2007 SR-RB-FL 75 (94)


TRANSPORTATION DD310-26

The lifting device used must be of the correct type and have sufficient lifting capacity.
The rig or parts of it must not be lifted with any devices that are not specifically designed
for lifting purposes.
You must always know the exact weight of the load, and never exceed the lifting capacity
specified by the manufacturer of the lifting device.
Lifting routes should be planned so that the load is not moved over persons or such
places where persons may be present.
Make sure that the lifting equipment is in proper condition Wire ropes and chains used
for lifting must be checked regularly. Damaged wire ropes must be marked clearly and
discarded at once.
Lift the load only a few centimetres at first to make sure that it is properly fastened and in
balance. Do not continue lifting until you are sure of proper fastening and balance.
The lifting wire ropes must be fastened according to the manufacturers instructions.

6.4. Storing the machine


The storing place temperature should be higher than the freezing point, and protected against
direct sunlight and rain.

Caution. If the temperature in the storing place of the machine is


lower than the freezing point, the water circuit, all the water
components and the water scrubber must be protected or drained.

Wash the machine if it has been used or transported by sea using a high pressure steam
washing machine.
Drain and blow air through the water circuit. Blow some anti-freeze (rust inhibitor) through the
circuit.
Lubricate all greasing points.
Bring the stabilizers in contact to the ground.
The drill feed stinger should be in contact to the ground.
The nitrogen rockdrill accumulator should be empty, PLACE A TAG TO REMIND THAT THE
ACCUMULATORS HAVE BEEN DISCHARGED.
Coat the cylinder rod with grease.
Drain the air reservoir(s).
Replace all fluids: engine, hydraulic axle and gear oil.
Spray a dust and corrosion inhibitor product on all electric devices.
As to prevent the alternator to be damaged, stop the engine prior to turn the battery master
switch to the "OFF" position.

76 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TECHNICAL DATA

7. TECHNICAL DATA

Technical Specification
6-232 S-E
2007-06-01
Sandvik DD310-26

APPLICATION MAIN SPECIFICATIONS

Sandvik DD310-26 is a single boom electro hydraulic Carrier 1 x TC 5


jumbo for mine development and tunneling in cross Safety canopy 1 x FOPS / ROPS
sections up to 38 m. Rock drill 1 x HLX5
Feed 1 x TF 500
The robust universal boom have a large optimum
Boom 1 x B 26 F
shaped coverage, 360 rotation and full automatic
Control system 1 x THC 560
parallelism for fast and easy face drilling. The boom can
Powerpack 1 x HP 560 (55 kW)
also be used for cross-cutting and bolt-hole drilling.
Shank lubrication device 1 x KVL 10-1
The jumbo layout is designed for good visibility and Air compressor 1 x CT 10
balance, this and the powerful four-wheel-drive Water pump 1 x WBP 1
articulated carrier ensure fast and safe manoeuvering in Main switch 1 x MSE 05
narrow drifts. Cable reel 1 x TCR 1
Length 10 855 mm
The high performance drilling system allows high drilling
Width 1 750 mm
performance with good drill steel economy and high
Height 2 100 / 3 100mm
machine reliability.
Weight (without options) 12 000 kg
The operator environment and added automatic Tramming speed
functions allow the operator to concentrate on safe, fast - Horizontal 12 km/h
and accurate drilling. - 14% = 1:7 = 8 5 km/h
Gradeability, max 35 %
All the service points are well protected but easy to
Noise level < 98 dB(A)
access.

78494380 - 05-06-2007 SR-RB-FL 77 (94)


TECHNICAL DATA DD310-26

Technical Specification
6-232 S-E
2007-06-01
Sandvik DD310-26
GENERAL DIMENSIONS

3100

1980
1675 1600

160 Overall Length

2510 1500 1500 TF 500 x 10 10 855


TF 500 x 12 11 180
6350
TF 500 x 14 11 195
TF 500 x 16 12 250

All dimensions in mm

HLX5 ROCK DRILL B 26 F BOOM (Technical specification 4-200 S

Weight 210 kg Type Parallel holding


Length 955 mm Weight (with hoses) 1 900 kg
Profile height 87 mm Feed roll-over 360
Power class 20 kW Boom extension 1 200 mm
Max working pressure - Percussion 225 bar Feed extension 1 600 mm
- Rotation 175 bar
THC 560 CONTROL SYSTEM
Max torque (80 ccm motor) 400 Nm
Hole size 43 - 64 mm Power control Adjustable full powe
Recommended steel T38- H35-R32 Adjustable collaring powe
T38-H35-alpha 330 Rotation control Adjustable rotation speed
T38-R39-R35 Reversible rotation
Shank adapter 7304-7585-01 (T38) Automatic functions Collaring
Flushing water pressure 10 - 20 bar Feed controlled percussion
Anti-jamming
Flushing
TF 500 FEED
Stop-and-return
Feed type Cylinder - wire rope Boom controls Fully proportiona
Feed force 25 kN
HP 560 POWER PACK
TF 500 500x10 500x12 500x14 500x16 Electrical motor 1 x 55 kW (75 hp
3-phase moto
Total length (mm) 4660 5270 5880 6490
Pump types
Drill steel length (mm) 3090 3700 4305 4915 - Percussion, feed & boom Axial piston
Hole depth (mm) 2830 3440 4050 4660 1 x 130 l/min variable displacemen
Net weight (kg) 470 500 530 560 - Rotation 1 x 60 l/min gear pump
Filtration - Pressure 1 x 20 micron
- Return 1 x 10 micron
Hydraulic tank volume 180 liters

78 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TECHNICAL DATA

Technical Specification
6-232 S-E
2007-06-01
Sandvik DD310-26
TRAMMING DIMENSIONS

2100
Overall Length
TF 500 x 10 10 855 320 15
TF 500 x 12 11 180
3000 2510
TF 500 x 14 11 195
6350
TF 500 x 16 12 250

CS TURNING RADIUS
R2
R1 R1 R2 CS
TF 500 x 10 3260 5655 3290
40
TF 500 x 12 3260 5800 3435
TF 500 x 14 3260 5945 3580
5550 TF 500 x 16 3260 6070 3705

All dimensions in mm

TC 5 CARRIER WATER CIRCUIT


Diesel engine Deutz BF4L 2011, 55 kW (74hp) Water pump type 1 x WBP 1
- Exhaust Catalyser - Capacity 30 l/min at 11 ba
Transmission Hydrostatic, automotive - Electric motor 4 kW (5.5 hp
Transfer case Drop gear Clark-Hurth Oil cooler OW 30, water-actuated counterflow
Axles, Front & Rear Case New Holland D45 - Cooling capacity 30 kW
- Oscillation Rear axle, 2 x 10
- Tyres 12.00 x 20 ELECTRICAL SYSTEM
Steering Frame steering, 2 x 40
Brakes Total installed power 70 kW
- Service Hydrostatic transmission+positive braking Main switch 1 x MSE 05
- Emergency & parking Hydraulic oil immersed Standard voltages 380...690 V / 50 or 60 Hz
multiple disc brakes on both axles Voltage fluctuation Max 10 %
Stabilizers 2 hydraulic jacks, front Starting method Direct star
2 hydraulic jacks, rear Cable reel 1 x TCR 1
Safety canopy Hydraulic, FOPS-ROPS - Capacity (rubber cable) 130 m - 33 mm O.D
- Lowering capability 1 000 mm Lighting (24 V)
Fuel tank 80 liters - Working lights 2 x 35 W HID, fron
Hydraulic tank 55 liters 2 x 70 W, rea
- Driving lights 2 x 70 W, fron
2 x 70 W, rea
AIR CIRCUIT
Compressor C.T. 10, screw type FULL DIESEL VERSION OPTIONAL
- Capacity 1000 l/min at 7 bar
Electric motor 7.5 kW (10 hp) Water-cooled engine Deutz BF4M 2012C
Shank lubrication device 1 x KVL 10-1 - Max. rating at 2200 rpm 93 kW (125 hp
- Air consumption 250-350 l/min Fuel tank capacity 240 liters
- Oil consumption 180-250 g/h Compressor & water pump driven by hydraulic motors
Total machine weight 10 500 kg

78494380 - 05-06-2007 SR-RB-FL 79 (94)


TECHNICAL DATA DD310-26

Technical Specification
6-232 S-E
2007-06-01
Sandvik DD310-26
COVERAGE AREA

Extra coverage with manual override

Auto-parallel coverage

5890

5190

DD310-26 on jacks.
All dimensions in mm.
1750
5510

6490

OPTIONAL EQUIPMENT
DRILLING SYSTEM CARRIER
*) HL 510S rock drill. Complete spare wheel.
*) Telescopic feed TFX 500 series. Hand pump for manual brake release.
TRS two rod system with controls (incl. TRR 1). *) Stainless steel 350 l water tank.
*) Rod retainer TRR 1. *) Exhaust scrubber.
*) B 26 NV boom.
Drill angle measuring instrument TMS D1. OTHER OPTIONAL EQUIPMENT
Auto air flushing on rock drill return.
Fire extinguisher (bottle only).
*) SLU 1 shank lubricating device.
Manual fire suppression system ANSUL, 6 nozzles.
*) Double flushing (air/water) with CT 10 compressor (incl.
Pressure cleaning system (10 bar) with reel.
2 x 60 l air receiving).
Automatic water hose reel (60 m capacity).
*) Double flushing (air/water) with 11 kW CT 16 compressor
Water hose 1.
(incl. 2 x 60 l air receiving).
*) Electric filling pump for oil.
Air cleaner IP5 plus auxiliary connection for mine air network.
Greasing reel with pump and nozzle.
*) Air mist flushing kit for auxiliary water/air connection.
Centralized greasing.
*) Drilling on both electric and Diesel.
Automatic lubrication system (Lincoln).
Biodegradable oils.
ELECTRICAL SYSTEM Fast filling and evacuation system (Wiggins) for fuel.
*) 1 000 V electric power supply. Fast filling and evacuation system (Wiggins) for fuel, transmis-
Ground fault and overcurrent unit VYK sion, engine and hydraulic oil.
Electric cable rubber ou PUR. *) EU, UL, CSA, AUS norms package..
*) Star-Delta electric starting method (380...690 V only). Manuals other than French/English language.
2 x 35 W High Intensity Discharge (HID) extra working lights.
*) replaces standard component.

80 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TECHNICAL DATA

Technical Specification
4-200 S-D
2004-07-12
B 26 F Boom

Boom Swing

Boom Extension

Divergence

Feed Extension
Boom Lift
Feed Swing
(main)
Feed Swing
(slave)

Feed Tilt Feed Roll-over

Ensure horizontal //
Ensure vertical //

APPLICATION DESCRIPTION
B 26 F boom is designed for Tamrock Axera 5, Axera 6 The x-y coordinated boom movements together with
and Axera LP jumbos. 360 actuator roll-over make the use of the boom simple
and logical. Accurate automatic parallel holding both in
B 26 F boom is a hydraulic universal roll-over boom for
vertical and horizontal plane improves the drilling
mechanized tunnelling, drifting, cross-cutting and bolt-
performance and accuracy.
hole drilling in medium sections. It can also be used for
production drilling with cut-and-fill and room-and-pillar Large dimensioned rectangular profile,adjustable and
methods. sealed boom extension wear-pieces, large diameter
bearings, sealed main joints, expanding pins in cylinder
This parallel holding telescopic boom offer large true
joints and use of super strong cast pieces in most
rectangular face coverage area.
stressed areas are some of the features that are
included to the boom design for improved reliability.

TECHNICAL DATA
Coverage with parallelism holding 29,2 m
Coverage with manual override 38,9 m
Weight, without hoses 1 850 kg
Weight allowed 1 050 kg
Boom telescopic extension 1 200 mm
Boom lift, up and down 45 and 16
Boom swing, symmetric 45
Feed tilt, up and down 25 and 50
Feed swing, symmetric 50
Divergence, up and down 3 and 90
Feed extension 1 600 mm
Feed roll-over 360

78494380 - 05-06-2007 SR-RB-FL 81 (94)


TECHNICAL DATA DD310-26

COVERAGE AREA

6000 5300

1870

5510

6490

GENERAL DIMENSIONS

1253 2600

45
1600
90 356
360

16 572

25 50

1200

31
(45)
50

50 26
(45)

82 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TECHNICAL DATA

Technical Specification
4-501 S-C
2003-10-21
B 26 NV Boom

Boom Swing
Boom Extension

Feed Roll-over

Feed Extension

Boom Lift
Feed Swing
(main)
Feed Swing
(slave)
Feed Tilt

Divergence
Feed Angle Ensure horizontal //
Ensure vertical //

APPLICATION DESCRIPTION
B 26 NV boom is designed for Tamrock Axera 5 and The x-y coordinated boom movements together with
Axera 6 jumbos. double rotation device allows a vertical positioning of the
feed on both side of the boom and the possibility to drill
B 26 NV boom is a multi-purpose hydraulic boom for
extremely close to the hanging and foot walls, both to
mechanized tunnelling, drifting, cross-cutting and bolt-
the right and left, with the rock drill always in the
hole drilling in medium sections. It can also be used for
operators sight line. Accurate automatic parallel holding
production drilling with cut-and-fill and room-and-pillar
both in vertical and horizontal plane improves the drilling
methods.
performance and accuracy.
This parallel holding telescopic boom offer large true
Large dimensioned rectangular profile,adjustable and
rectangular face coverage area.
sealed boom extension wear-pieces, large diameter
bearings, sealed main joints, expanding pins in cylinder
joints and use of super strong cast pieces in most
TECHNICAL DATA stressed areas are some of the features that are
Coverage with parallelism holding 29,2 m included to the boom design for improved reliability.
Coverage with manual override 38,9 m
Weight, without hoses 1 900 kg
Weight allowed 850 kg
Boom telescopic extension 1 200 mm
Boom lift, up and down 45 and 16
Boom swing, symmetric 45
Feed tilt, up and down 25 and 50
Feed swing, symmetric 50
Divergence, up and down 20 and 90
Feed extension 1 400 mm
Feed roll-over 360
Feed angle 95

78494380 - 05-06-2007 SR-RB-FL 83 (94)


TECHNICAL DATA DD310-26
2003-10-21
B 26 NV Boom
COVERAGE AREA

3410

1870
5970

5270 1200

6250
1870
3630
5655
5500

6480

GENERAL DIMENSIONS

1030 2600
1400
20

360 45
90

95 16 572

1200 25 50

31
(45)
95 50

95 50 26
(45)

84 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TECHNICAL DATA

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78494380 - 05-06-2007 SR-RB-FL 85 (94)


TECHNICAL DATA DD310-26

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86 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TECHNICAL DATA

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78494380 - 05-06-2007 SR-RB-FL 87 (94)


TECHNICAL DATA DD310-26
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88 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TECHNICAL DATA

Technical Specification
3-1600 TFX 500 TELESCOPIC CYLINDER FEED
2005-02-15

1
4
2 3 5

7
6
11

12
10
8
9

APPLICATION MAIN COMPONENTS


TFX 500 telescopic feeds are designed for Tamrock 1. Hose reel
face drilling jumbos with HLX5 series rock drills. A 2. Feed cylinder
versatile feed for face drilling, bolt hole drilling and 3. Impulse cylinders for stop-and-return
cross-cuttings in a limited space where both long and automatics
short rods have to be used. 4. Hose support
5. Travelling centralizer
6. Feed wire ropes and rope tensioning
DESCRIPTION assembly
7. Feed beam
The design of the feeds aims at simplicity of struc-
8. Lower feed cylinder
ture and ease of maintenance. The TFX feed con-
9. Bracket for feed extension cylinder
sists of TF feed and TFX extension kit.
10. Lower feed beam
When the TFX 500 feed is in minimum length, short 11. Front drill rod centralizer
holes can be drilled and while in maximum length, 12. Buffer
long holes can be drilled. The extension of feed can
be adjusted stepless between minimum and maxi- OPTIONAL EQUIPMENT
mum.
During drilling the buffer is pushed to the rock by TRR 1 hydraulic drill rod retainer for extension drilling
feed extension cylinder. The TF feed beam moves Internal hosing
on the lower beam by lower feed cylinder. Connections parts for boom
The beams are made of special aluminum profile Connections parts for rock drill
with sliding surfaces faced with stainless steel strips. Centralizer wear pieces of different sizes
The drill rod centralizers are equipped with hardened
steel wear pieces and are designed for optimum TECHNICAL DATA
visibility and durability. Max feed force 25 kN
Free speed 0.5 m/s

78494380 - 05-06-2007 SR-RB-FL 89 (94)


TECHNICAL DATA DD310-26

Technical Specification
3-1600 TFX 500 TELESCOPIC CYLINDER FEED
2005-02-15

DIMENSIONS

Total length min / max

* The TFX feed doesnt include the rock drill

TFX 500 6/12 8/14 10/16

Total length (mm) 3480 / 5310 4090 / 5920 4700 / 6530

Feed travel (mm) 1610 / 3440 2220 / 4050 2830 / 4660

Net Weight (kg) 636 673 710

With optional TRR1 rod retainer:


6, 8, 10, 12 6, 8, 10, 12 6, 8, 10, 12
- 1. rod length (ft)

With following TB booms 40, 60, 90, 120, 150 40, 60, 90, 120, 150 60, 90, 120, 150

With following B26 booms F, XLF, NV, XLNV F, XLF, NV, XLNV F, XLF, NV, XLNV

90 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TECHNICAL DATA

2-1852-A
HYDRAULIC ROCK DRILL 1/2
HLX5 2005-10-31
7

1100

955

295
87
240

153

HYDRAULIC ROCK DRILL HLX5

Application
The HLX5 hydraulic rock drill is designed for tunneling and mine development drilling with Tamrock Axera jumbos. It
is also suitable for bolt hole, exploration and injection hole drilling.

Description
The HLX5 is a hydraulic percussive rock drill with independent reversible rotation and low profile height.

78494380 - 05-06-2007 SR-RB-FL 91 (94)


TECHNICAL DATA DD310-26

Technical data
Drill steels R 39 or Hex 35 mm drifter rods,
MF-rods highly recommended
Shank 45 / T 38
Hole diameter
Tunneling 43...64 mm
Cut hole drilling 76...127 mm
Weight 210 kg
Length 955 mm
Profile height 87 mm

Percussion mechanism
Operating pressure 120220 bar
Percussion rate 67 Hz
Impact energy 320 Joule
Flow (at 220 bar) 97 l/min

Accumulator
Accumulator gas Nitrogen N2
High pressure (HP) 50 bar
Low pressure (LP) 4 bar
Filling valve Vg8 DIN 7756

Rotation mechanism
Motor Orbit type
Motor type OMS 80 OMS 125 OMS 160
Flow (at max. speed) 46 l/min 72 l/min 74 l/min
Pressure max. 175 bar 175 bar 175 bar
Torque (at 175 bar) 400 Nm 625 Nm 780 Nm
Rotation speed 0250 rpm 0250 rpm 0200 rpm

Flushing
Water flow (with one rod) 60 l/min (15 bar)
Water pressure 10...20 bar
Shank lubrication
Air flow (at 6 bar) 250...350 l/min
Pressure 4...7 bar
Oil consumption 180...250 g/h see SLU instructions
Working temperature (water flushing)
Ambient temperature +0 ...+40 C
Oil operating temperature +40...+60 C
Hose fittings size
Percussion JIC 1 1/16 - 12
Rotation JIC 3/4 - 16
Lubrication JIC 3/4 - 16
Flushing JIC 3/4 - 16
Oil recommended see a separate specification

Options
Special tools for HLX5, ID 55006507

92 (94) 78494380 - 05-06-2007 SR-RB-FL


DD310-26 TECHNICAL DATA

Technical Specification
2-1150-C
2007-02-14
Hydraulic rock drill HL 510 S/F

APPLICATION MAIN SPECIFICATIONS


The HL 510 S/F hydraulic rock drill is designed for face, Hole diameter
bol and long hole drilling. Drifting 43...51 mm
HL 510 S-45 is standard for Axera face drilling jumbos. Cut hole drilling 76...127 mm
HL 510 S-38 is standard for Robolt bolters and Solo or Bolt drilling 32...45 mm
Cabolt long hole drilling jumbos. Long hole drilling 48...64 mm
HL 510 F is standard for Robolt bolters. Power class 16 kW
Percussion rate 59 Hz
Operating pressure
MAIN CHARACTERISTICS Percussion 120 - 175 bar
Rotation (max) 175 bar
The HL 510 S/F is a compact, robust and universal Rotation motor type OMSU 80/125
hydraulic rock drill. It is known of its hydraulic efficiency Drill steels
and high penetration rate. HL 510 S/F has excellent Drifting H32 or H35 drifter rods
serviceability through modularly construction and visual Bolting H25 or H28 drifter rods
wear indicators. Robustness is achieved by only few 32 integral steels
pressurized seems between functional modules. Thus Long hole drilling R39 or H35 MF-rods
HL 510 S/F high efficiency in action with minimized Shanks
down time. HL 510 S-45 45/500 - T38 (R38)
Biodegradable oils can be used both in hydraulic and in HL 510 S-38 38/460 - R32
shank lubrication to reduce risk of environment. HL 510 F 45/350 - R32

78494380 - 05-06-2007 SR-RB-FL 93 (94)


TECHNICAL DATA DD310-26

Technical Specification
2-1150-C
2007-02-14
Hydraulic rock drill HL 510 S/F
GENERAL DIMENSIONS

HL 510 F
1024

76
206

294

HL 510 S-38 HL 510 S-45

107 1024 147 1024

TECHNICAL DATA
MAIN DIMENSION FLUSHING
Length 1 024 mm Water pressure 10...20 bar
Profile height 76 mm
Width 294 mm ACCUMULATORS
Weight 130 kg Accumulator gas Nitrogen N2
High pressure (HP) 50 bar
ROTATION MECHANISM Low pressure (LP) 4 bar
Motor Orbit type (2 options) Filling valve Vg8 DIN 7756
Motor type 1 Orbit, OMSU 80
SHANK LUBRICATION
Torque (at 175 bar) 400 Nm
Rotation speed 0...250 rpm Air flow (at 6 bar) 250...350 l/min
Flow (at max speed) 46 l/min Pressure 4...7 bar
Oil consumption 200...300 g/h
Motor type 2 Orbit, OMSU 125
Torque (at 120 bar) 625 Nm OIL RECOMMENDATION
Rotation speed 0...250 rpm
Oil operating temperature +40...+60 C
Flow (at max speed) 72 l/min
Oil recommendation See Sandvik drill rigs
lubricant recommenda-
tion for detailled
information

OPTIONS
Complete special tools kit for HL 510, ID 152 257 68.
Field special tools kit for HL 300 S, ID 880 817 19.

94 (94) 78494380 - 05-06-2007 SR-RB-FL

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