QA/QS Organization Chart of JMA

(Member of VAG-Group)

1. Organization Chart

Quality
Manager

M. tvrteka

Leader QA/QC Leader QA/QC Metrology

Foundry Machinery

I. Oplutil H. Pracha N. Jelnek

Technicians Technicians Specialist SHIFT Check-in

M. Havlk M. Urbanov D. Hanuliak I. Todt K. Peek

Z. Rybnk

2. Responsibilities

Technicians STR (M. Urbanov):

Scraping of nonconformance products or semi products
Final check of final production (special products - Fett frei, silicon frei, )
Random test of production
GSK test
Production Quality Support (everything which is needed for the serial production, incl. income inspection, support proto-
type and 0-serie, CIP, audits, process validation,)

Specialist (D. Hanuliak):

Product audits
Pilot production of final products and semi products
Testing procedure acc. EN 12 266-1 (P10,P11 and P12) and EN 12 266-2 (F20)
Technical reports of Customer claims
Production Quality Support (everything which is needed for the serial production, incl. income inspection, support proto-
type and 0-serie, CIP, audits, process validation,)

Shift (I. Todt):

Same as Technicians + technical reports of customer claims
Check-in external castings
Sampling process for new material
Claims of suppliers
Production Quality Support (everything which is needed for the serial production, incl. income inspection, support proto-
type and 0-serie, CIP, audits, process validation,)
 QA/QS Organization Chart of JMA
(Member of VAG-Group)

Check-In (I. Todt, K. Peek):

Check-in 95% of material for STR
Sampling process for new material
Claims of suppliersProduction Quality Support (everything which is needed for the serial production, incl. income inspec-
tion, support prototype and 0-serie, CIP, audits, process validation,)

Leader of STR (H. Pracha):

Working instruction
Customer claims
GSK tests
Wet Paint testing
Pilot production
Other tasks from upgrading process
Action for improvements
Customer Claims & Non Conformance Management

Technicians SL (M. Havlk, Z. Rybnk)

Sorting daily production and statistic of non-conformances
Check-in of raw-material
Dimensional check of prototype and pilot production (no destructive tests)

Leader of SL (I. Oplutil)

Working instruction
Deeper analyses including destructive tests
Resp. for inspection by third party and other certification processes
Customer claims
Action for improvements
Internal auditor
Member of casting team
Customer Claims & Non Conformance Management
3D measurement

QM
QMS and EMS - ISO 9001 and 14001 management representative
Cooperation with JMAs ecology
Collected data and information Quality reports and environmental reports
Create main documents what are needed for certification process (company rules)
Quality reports and environmental reports
Supplier Quality Management
Project & Product Quality (be involved in customer projects and development projects, quality planning,..)
Quality Improvement (incl. problem solving, root causes, special investigations, product tests and validation)
Internal Audits
NDT US level 2.
QA/QS Organization Chart of JMA
(Member of VAG-Group)

3. Process participation

Process Description Performed by Resp. for guidelines

First design phase Review and approval of design Design dep. Design dep.
ideas in co-operation with after
sales service
Prototype design and test phase Evaluation of prototype in co- Design dep. Design dep.
operation with after sales service
Prototype design and test phase FMEA analysis (risk management) Design dep. Design dep.
Pilot production Qualification of suppliers and QA + purchasing dep. QM
manufacturers in cooperation with
purchasing department
Pilot production Preparation of quality control Technology QM + Design dep.
plans, design or purchasing of
inspection equipment
Pilot production Review of pilot production co- Specialist of QA QM
operation with design and after
sales service
Serial Production Review of production regarding Specialist of QA QM
completion of eventual
requirements of the minutes of
approval for pilot production
Serial Production Visualization of quality control Leader of STR / SL QM
process
Serial production Sorting parts with non- Technicians QM
conformances
Serial production Final check of custom Technicians QM
manufacturing
Serial production Special tests Technicians QM
Review of market entry status Complaints in co-operation with Leader of STR / SL QM
and status report of single after sales service
departments
Review of market entry status Quality statistics QM QM
and status report of single
departments
Purchasing Supplier non-conformances Check-in QM
Purchasing Statistic QM QM
Internal audits All Internal auditors QM
Company rules Fundament documents QM QM