Professional Documents
Culture Documents
SPECIFICATION 03 11 00
CONCRETE FORMING
SECTION: 03 11 00
EMPLOYER: LIMITLESS LLC CONCRETE FORMING
PAGE 1
APRIL 2015
PROJECT: DOWNTOWN JABEL ALI ZONE-1 BLOCK-2 REVISION: 0
BUILDINGS MX05 (PACKAGE-2)
MAIN WORK TENDER
COMPLETION OF REMAINING WORKS
SECTION 03 11 00
CONCRETE FORMING
TABLE OF CONTENTS
PART 1 GENERAL
1.01 SECTION INCLUDES.3
1.02 MEASUREMENT AND PAYMENT...3
1.03 REFERENCES........3
1.04 QUALITY ASSURANCE.3
1.05 SUBMITTALS......4
1.06 DELIVERY, STORAGE AND HANDLING...5
1.07 JOB CONDITIONS..5
PART 2 PRODUCTS
2.01 MATERIALS.5
2.02 FABRICATION.6
PART 3 EXECUTION
SECTION 03 11 00
CONCRETE FORMING
PART 1 GENERAL
A. Layout of formwork.
B. Formwork construction.
E. Removal of forms.
G. Detection of movement.
H. Re-use of forms.
B. Payment: Concrete formwork will be paid for as part of the indicated Contract
unit price or lump-sum price for the associated cast-in-place concrete work as
indicated in the Bid Schedule of the Bid Form.
1.03 REFERENCES
2. Deflection: Where dead and live loads on forms will be more than 20
percent greater than the weight of the concrete, provide framing
lumber of required strength, and comply with ACI 301 and ACI 347
for design of framing members. Deflection shall be kept within the
herein specified tolerances.
B. Formwork Surface Materials: Provide material and work quality which will
produce clean and uniform finished surfaces within the allowable tolerances
specified and which will confirm with the following requirements:
1. Concrete Exposed to View: Provide material and work quality that will
produce clean, smooth, and uniform concrete surfaces. Refer to
Section 03 30 00 Cast in Place Concrete, and ACI 301 for
requirements.
F. Tolerances for Formed Surfaces: For buildings and similar structures, comply
with the requirements of ACI 301, as applicable. For those items of work or
parts of the structure not covered by ACI 301, comply with the requirements
of ACI 117, as applicable. Coordinate with the requirements specified in
Section 03 30 00 Cast in Place Concrete.
1.05 SUBMITTALS
B. Shop Drawings: Submit drawings that indicate and include the following
SECTION: 03 11 00
EMPLOYER: LIMITLESS LLC CONCRETE FORMING
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details and requirements:
A. Storage: Store form panels to prevent warpage. Protect panels from damage
and contamination which could adversely affect concrete.
B. Handling: Lift form panels by methods that will protect panels from damage
and distortion.
A. Allow sufficient time between erection of forms and placing of concrete for the
various trades to properly install concrete reinforcement, embedded items,
sleeves, and block-outs.
PART 2 PRODUCTS
2.01 MATERIALS
G. Plugged Cone Form Ties: Rod type, with ends or end fasteners which can be
removed without spalling the concrete and which leave a hole equal in depth
to the required reinforcement clearance. Form ties shall be of a design in
which the hole left by the removed end or end fastener is easily filled to
match the surface of the hardened concrete. Provide removable cones 1-1/4
inches in diameter by 1-1/2 inches deep. Provide preformed mortar plugs to
match the color of the concrete, recessed 1/4 inch, adhered with an approved
epoxy adhesive.
H. Inserts: Cast stainless steel or welded stainless steel, Type 316 or similar
300 Series, complete with anchors to concrete and fittings such as bolts,
wedges, and straps. Provide hanger inserts spaced to match grid of
SECTION: 03 11 00
EMPLOYER: LIMITLESS LLC CONCRETE FORMING
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APRIL 2015
PROJECT: DOWNTOWN JABEL ALI ZONE-1 BLOCK-2 REVISION: 0
BUILDINGS MX05 (PACKAGE-2)
MAIN WORK TENDER
COMPLETION OF REMAINING WORKS
suspended ceiling.
J. Chamfer Strips: 20mm by 20mm triangular fillets milled from clear, straight-
grain pine, surfaced each side, or extruded vinyl type with or without nailing
flange.
2.02 FABRICATION
B. Joints:
3. Align form panels on each side of the panel joint with fasteners
common to both panels and in a manner which will result in a
continuous, unbroken concrete plane surface.
C. Steel Forms: Use material which is clean, smooth, and free from warps,
bends, kinks, rust, cracks, and matter which may stain concrete. Fabricate
panels in accordance with approved Shop Drawings. Deflection between
form supports from concrete placement shall not exceed 1/240 of the span
length.
PART 3 EXECUTION
A. Locate and stake out all forms and establish all lines, levels, and elevations.
3.02 CONSTRUCTION
A. Formwork:
4. Maintain forms clean and free from indentations and warpage. Do not
use rust-stained steel surfaces for forms in contact with concrete. Do
not sandblast steel form surfaces to remove rust or mill scale;
remove these imperfections by grinding.
6. Support joints with extra studs or girts, and in a manner that will
ensure true, square intersections.
13. Ensure that formed stair risers within a stair run are equal.
B. Edge Forms and Screeds for Slabs: Set edge forms or bulkheads and
intermediate screeds for slabs to obtain required elevations and contours in
SECTION: 03 11 00
EMPLOYER: LIMITLESS LLC CONCRETE FORMING
PAGE 8
APRIL 2015
PROJECT: DOWNTOWN JABEL ALI ZONE-1 BLOCK-2 REVISION: 0
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MAIN WORK TENDER
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the finished slabs surface. Support screeds substantially without penetrating
water proof membranes and vapor barriers.
D. Construction Joints:
2. Locate and install construction joints, for which locations are not
indicated, so as not to impair strength and appearance of the
structure, and indicate such joints on Shop Drawings. Locations of
construction joints require approval of the Engineer.
A. Install conduit, pipe sleeves, waterstops, appliance boxes, frames for items
recessed in walls, door frames, drains, metal ties, inserts, nailing strips,
blocking, grounds, and other fastening devices required for anchorage or
attachment of other work. Firmly secure products in position, located
accurately as indicated, before beginning concrete placement.
A. Coat form contact surfaces with approved form release material before
reinforcement is placed. Do not allow excess form release material to
accumulate in the forms or to come into contact with surfaces that are
required to be bonded to fresh concrete such as reinforcement and
embedded items. Apply form release material in compliance with
manufacturers application instructions.
C. Apply form release material to bolts and rods that are to be removed or that
are to be free to move.
A. Remove forms by methods which will not injure, mar, gouge, or chip concrete
surfaces, overstress concrete members, or distort formwork. Use air pressure
or other approved methods. Do not pry against concrete. Cut off nails flush.
Leave surfaces clean and unblemished.
1. Where early form removal is not necessary and will not impact the
Contractors schedule leave forms in place at least 72 hours, unless
otherwise approved by the Engineer.
D. Wood forms for wall openings shall be loosened as soon as this can be
accomplished without damage to concrete.
E. Formwork for columns, walls sides of beams, and other parts nor supporting
the weight of the concrete may be removed as soon as the concrete has
hardened sufficiently so as not to be damaged by removal operations.
F. Forms and shoring in the formwork used to support the weight of concrete in
beams, suspended slabs, girders, and other structural members shall remain
in place until the concrete has reached adequate strength and stiffness to
support itself. Forms shall not be removed before the concrete has reached a
G. When shores and other vertical supports are so arranged that the non load
carrying form-facing material may be removed without loosening or disturbing
SECTION: 03 11 00
EMPLOYER: LIMITLESS LLC CONCRETE FORMING
PAGE 10
APRIL 2015
PROJECT: DOWNTOWN JABEL ALI ZONE-1 BLOCK-2 REVISION: 0
BUILDINGS MX05 (PACKAGE-2)
MAIN WORK TENDER
COMPLETION OF REMAINING WORKS
the shores and supports, the facing material may be removed at an earlier
age provided the concrete surfaces are not damaged by such earlier
removal.
H. Plan re-shoring operations in a manner that will ensure that areas of new
construction will not be required to support their own weight. Re-shoring shall
be in place before shoring is removed. During re-shoring, do not permit live
loads on new construction. Do not locate reshores in a manner and location
that will overstress members or induce tensile stresses where reinforcing
bars have not been provided.
A. Before placing concrete, check lines and grades of erected formwork and
positioning of embedded inserts, block-outs, and joints for correctness. Verify
that embedded piping and conduit are free from obstructions. Make
corrections or adjustments to ensure proper size and location of concrete
members and stability of forming systems.
B. While placing concrete, provide quality control to assure that formwork and
related supports have not been placed, that loss of cement paste through
joints is prevented, and that completed work will be within specified
tolerances.
C. During form removal, verify that architectural features meet the form and
texture requirements of the samples approved by the Engineer.
A. Check movement using methods, such as plumb lines, tell tales, and survey
equipment, to detect movement of formwork during concrete placement.
B. Align and secure joints in a manner that will preclude offsets. Do not use
patched forms for exposed concrete surfaces.
END OF SECTION 03 11 00
EMPLOYER: LIMITLESS LLC
SECTION: 03 15 00
CONCRETE ACCESSORIES
PAGE 1
PROJECT: DOWNTOWN JABEL ALI ZONE-1 BLOCK-2 APRIL 2015
REVISION: 0
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SPECIFICATION 03 15 00
CONCRETE ACCESSORIES
EMPLOYER: LIMITLESS LLC
SECTION: 03 15 00
CONCRETE ACCESSORIES
PAGE 2
PROJECT: DOWNTOWN JABEL ALI ZONE-1 BLOCK-2 APRIL 2015
REVISION: 0
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SECTION 03 15 00
CONRETE ACCESSORIES
PART 1 GENERAL
A. Joint Fillers.
1.04 REFERENCES
1.05 SUBMITTALS
D. Samples: Submit 300mm long sample of joint filler and elastomeric joint seals
and one pint can of sealing compound.
PART 2 PRODUCTS
2.01 MATERIALS
1. For asphalt pavements, provide ASTM D3405 sealant only. For concrete
pavements and roadways, provide ASTM D3406 sealant only.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verify that joint surfaces are dry to the extent necessary for successful
sealant application and long service life as recommended by the sealant
manufacturer.
B. Verify also that ambient and concrete-surface temperatures and humidity are
within the ranges recommended by the manufacturer for successful sealant
application.
3.02 PREPARATION
3.03 INSTALLATION
1. Provide premolded joint filler to full depth of slabs, less 12mm. Install
joint filler with top edge 12mm below the surface, and tool adjacent
concrete edges to a 6m radius. Use steel pins to hold material in
place during placing and floating of concrete. Finished joints shall be
tight and leakproof.
3. Refer to the related section else where in these specifications for the
expansion joints requirements
E. Plastics Pads, Spacers, and Fillers: Install as indicated over or against clean
surfaces. Apply adhesive where required to hold material in place.
END OF SECTION 03
EMPLOYER: LIMITLESS LLC
SECTION: 03 15 15
ELASTOMERIC BEARING PADS
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SPECIFICATION 03 15 15
PART 1 GENERAL
B. Payment: Elastomeric bearing pads will be paid for as part of the indicated
Contract unit price or lump-sum price for the associated concrete work as
indicated in the Bid Schedule of the Bid Form.
1.03 REFERENCES
1.04 DEFINITIONS
1.05 SUBMITTALS
C. Samples: Furnish one sample elastomeric bearing pad for each type of pad
used in the Work. Samples will be selected by the Engineer random from the
lots delivered to the job site.
PART 2 PRODUCTS
2.02 MATERIALS
1. Physical Properties:
D. Adhesive: Adhesive for the installation of bearing pads to concrete and steel
bearing surfaces shall be a solvent-free adhesive as appropriate for this
particular installation.
2.03 FABRICATION
A. Plain elastomer bearing pads and laminated steel bearing pads shall conform
to the applicable requirements of ASTM D4014. Laminated fabric bearing
pads shall conform to the applicable requirements of AASHTO M251.
D. Laminated pads shall have reinforcement every 12.5mm through the entire
thickness. Reinforcement shall be parallel to the top and bottom surfaces of
the pad. Elastomer and reinforcement together shall not exceed 12.5mm in
thickness per lamination.
E. Laminated bearing pads shall be molded as a single unit under pressure and
heat. Bonding of elastomer to reinforcement laminates shall be carried out
during molding. Elastomer at under edges of bonds to external load plates
shall be shaped to avoid stress concentrations.
F. Internal steel laminates shall be free of sharp edges. Top and bottom steel
laminates shall be covered uniformly with 6mm of elastomer. Sides shall be
covered uniformly with 3mm of elastomer.
PART 3 EXECUTION
3.01 INSTALLATION
END OF SECTION 03 15 15
SPECIFICATION 03 20 00
CONCRETE REINFORCING
EMPLOYER: LIMITLESS LLC
SECTION: 03 20 00
CONCRETE REINFORCEMENT
PAGE 2
PROJECT: DOWNTOWN JABEL ALI ZONE-1 BLOCK-2 APRIL 2015
REVISION: 0
BUILDINGS MX05 (PACKAGE-2) MAIN WORK TENDER
COMPLETION OF REMAINING WORKS
SECTION 03 20 00
CONRETE REINFORCING
TABLE OF CONTENTS
PART 1 GENERAL
1.01 SECTION INCLUDES...............3
1.02 MEASUREMENT AND PAYMENT...3
1.03 REFERENCES........4
1.04 SUBMITTALS......5
1.05 QUALITY ASSURANCE........6
1.06 DELIVERY, STORAGE AND HANDLING...7
PART 2 PRODUCTS
2.01 MATERIALS.8
2.02 FABRICATION.9
2.03 IDENTIFICATION......10
2.04 REINFORCING STEEL FOR DUCT BANKS10
PART 3 EXECUTION
SECTION 03 20 00
CONCRETE REINFORCING
PART 1 - GENERAL
B. Reserved.
C. Reserved.
D. Reserved
G. Tie wire.
A. General: Measurement and payment for concrete reinforcement will be either by the
lump sum method or by the unit price method as determined by the listing of the bid
item for concrete reinforcement indicated in the Bid Schedule of the Bid Form.
B. Lump Sum: If the Bid Schedule indicates a lump sum for concrete reinforcement, the
lump sum method of measurement and payment will be as mentioned in the related
section of the contract documents.
C. Unit Prices: If the Bid Schedule indicates a unit price for concrete reinforcement, the
unit price method of measurement and payment will be as follows:
1. Measurement:
2. Payment:
a. Reinforcing steel bars, wire reinforcement, and welded wire fabric will
be paid for at the indicated Contract unit prices for the computed
quantities as determined by the measurement methods specified
above.
1.03 REFERENCES
3. ASTM A185 Specification for Steel Welded Wire Fabric, Plain, for
Concrete Reinforcement.
9. Reserved
10. Reserved
11. Reserved
12. Reserved
1.04 SUBMITTALS
B. Shop Drawings:
C. Product Data:
D. Samples:
1. Reserved.
E. Certificates:
2. Reserved.
A. Tolerances:
A. Deliver reinforcing bars to the fabricator in bundles, limited to one size and
and length of bar, securely tied and identified with plastic tags in an exposed
position indicating the mill, the melt or heat number, and the grade size of
bars.
B. Deliver steel reinforcement to the jobsite, and cover in a manner which will
ensure that no damage shall occur to it from moisture, dirt, grease, oil, or
other cause which might impair bond with concrete.
D. Reserved.
F. Provide special facilities for the storage and handling of exothermic materials
as recommended by the splicing system manufacturer.
EMPLOYER: LIMITLESS LLC
SECTION: 03 20 00
CONCRETE REINFORCEMENT
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PART 2 PRODUCTS
2.01 MATERIALS
2. Reserved.
B. Reserved.
C. Reserved.
D. Reserved.
E. Welded Steel Wire Fabric Plain Wire: ASTM A 185, wire sizes and center to
center spacings as indicated.
F. Welded Steel Wire Fabric: Deformed Wire: ASTM A 497, wire sizes and
center to center spacings as indicated.
G. Reserved.
H. Steel Bar Mats: Deformed Bars: ASTM A 184/A184M, using ASTM A 706
deformed bars, sizes and spacings of members as indicated, welded or
clipped at intersections.
2.02 FABRICATION
C. Welding:
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SECTION: 03 20 00
CONCRETE REINFORCEMENT
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1. Welding of reinforcement, where indicated and approved, including
preparation of bars, shall conform with applicable requirements of
AWS D1.4. Welders shall be pre-qualified in accordance with AWS
D1.4, Chapter 6.
3. Clean bars of oil, grease, dirt, and other foreign matter and flame-dry
before welding. Pre-heat bars before welding in accordance with
AWS D1.4, Chapter 5. Stagger splices in adjacent bars a minimum of
1200mm.
D. Reserved.
2.03 IDENTIFICATION
A. Reinforcing steel shall be bundled and tagged with grades and sizes, heat
numbers, and suitable identification marks for checking, storing, and placing.
Sizes and mark numbers shall correspond to placing Shop Drawings and
Schedules. Tags and markings shall be water-resistant and shall not be
removed until steel reinforcement is placed in position.
A. Reinforcing steel shall be provided for duct banks. Longitudinal steel shall be
provided with a minimum total cross sectional area of 0.0018 times the gross
area of the duct bank. The maximum spacing of reinforcing bars shall be
450mm, with a minimum of one bar provided in each corner. Tie bars in the
transverse direction enclosing the longitudinal steel bars shall also be
provided, with a minimum size of T12 bars at a minimum spacing of 300mm.
The minimum clear concrete cover over reinforcing steel shall be 75mm
where concrete is cast directly against earth, and 40mm where concrete is
cast directly against fabricated formwork.
B. Where duct banks enter rigid underground structures, reinforcing steel shall
be provided to tie the duct bank to the structure. Details shall be provided
showing methods used to prevent damage to duct banks due to differential
settlement at these points.
PART 3 EXECUTION
A. Verify that surfaces, over or against which concrete is to be placed, are clean
and in proper condition for placing reinforcement.
3.02 PLACING
C. Placing and Tying: Reinforcing steel shall be installed in place, spaced, and
rigidly and securely tied or wired with tie wire at all splices and at crossing
points and intersections in the positions indicate. It is not necessary to tie
bars at every intersection. Comply with requirements of CRSI Placing
Reinforcing Bars, Chapter 10. Snap ties are acceptable for intermediate
intersections. Re-bending of bars on the job to fit different conditions will not
be permitted. Point ends of wire ties away from adjacent form surfaces.
F. Splices:
1. Lapped Splices:
c. Prior to joining, inspect all threads and assure that they have
been properly made and are clean.
3.04 CLEANING
2. Welds:
3. Exothermic/Coupler Splices:
1. One sister splice for the first 25 splices; thereafter, one sister splice for
every 50 splices.
END OF SECTION 03 20 00
EMPLOYER: LIMITLESS LLC
SECTION: 03 30 00
CAST IN-PLACE CONCRETE
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SPECIFICATION SECTION 03 30 00
CONTENTS
PART 1 GENERAL
1.2 Summary
1.3 Definitions
1.4 Submittals
PART 2 PRODUCTS
2.1 Manufacturers
2.6 Admixtures
2.7 Waterstops
PART 3 EXECUTION
3.1 Formwork
3.7 Joints
3.8 Waterstops
PART 1 GENERAL
1.2 SUMMARY
1. Raft foundation.
2. Suspended slabs.
3. Concrete toppings.
4. Building frame members.
5. Building shear walls and columns.
1.3 DEFINITIONS
1.4 SUBMITTALS
B. Design Mixtures: For each concrete mixture. Submit alternate design mixtures when
characteristics of materials, Project conditions, weather, test results, or other
circumstances warrant adjustments.
stirrup spacing, bent bar diagrams, bar arrangement, splices and laps, mechanical
connections, tie spacing, hoop spacing, and supports for concrete reinforcement.
F. Welding certificates.
H. Material Test Reports: For the following, from a qualified testing agency, indicating
compliance with requirements:
1. Aggregates.
2. Cement.
3. Steel reinforcement.
1. Cementitious materials.
2. Admixtures.
3. Form materials and form-release agents.
4. Steel reinforcement and accessories.
5. Waterstops.
6. Curing compounds.
7. Floor and slab treatments.
8. Bonding agents.
9. Adhesives.
10. Vapor retarders.
11. Semirigid joint filler.
12. Joint-filler strips.
13. Repair materials.
D. Source Limitations: Obtain each type or class of cementitious material of the same
brand from the same manufacturer's plant, obtain aggregate from one source, and
obtain admixtures through one source from a single manufacturer.
F. ACI Publications: Comply with the following unless modified by requirements in the
Contract Documents:
H. Mockups: Cast concrete panels to demonstrate typical joints, surface finish, texture,
tolerances, and standard of workmanship.
a. Contractor's superintendent.
b. Independent testing agency responsible for concrete design mixtures.
c. Ready-mix concrete manufacturer.
d. Concrete subcontractor.
2. Review special inspection and testing and inspecting agency procedures for
field quality control, concrete finishes and finishing, cold- and hot-weather
concreting procedures, curing procedures, construction contraction and
isolation joints, and joint-filler strips, semirigid joint fillers, forms and form
removal limitations, shoring and reshoring procedures, vapor-retarder
installation, anchor rod and anchorage device installation tolerances, steel
reinforcement installation, floor and slab flatness and levelness
measurement, concrete repair procedures, and concrete protection.
B. Waterstops: Store waterstops under cover to protect from moisture, sunlight, dirt,
oil, and other contaminants.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
F. Chamfer Strips: Wood, metal, PVC, or rubber strips, (19 by 19 mm), minimum.
SECTION 03 30 00 Cast-In-Place Concrete
EMPLOYER: LIMITLESS LLC
SECTION: 03 30 00
CAST IN-PLACE CONCRETE
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G. Rustication Strips: Wood, metal, PVC, or rubber strips, kerfed for ease of form
removal.
1. Furnish units that will leave no corrodible metal closer than (25 mm) to the
plane of exposed concrete surface.
2. Furnish ties that, when removed, will leave holes no larger than (25 mm) in
diameter in concrete surface.
3. Furnish ties with integral water-barrier plates to walls indicated to receive
dampproofing or waterproofing.
A. Reinforcing Bars: all deformed bars in compliance with BS 4449 with high yield
strength Fy minimum 460 Mpa.
A. Joint Dowel Bars: BS 4449, Fy minimum 460 Mpa, plain-steel bars, cut bars true to
length with ends square and free of burrs.
B. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting,
and fastening reinforcing bars and welded wire reinforcement in place. Manufacture
bar supports from steel wire, plastic, or precast concrete according to CRSI's
"Manual of Standard Practice," of greater compressive strength than concrete and
as follows:
1. For concrete surfaces exposed to view where legs of wire bar supports
contact forms, use CRSI Class 1 plastic-protected steel wire or CRSI Class 2
stainless-steel bar supports.
2. For epoxy-coated reinforcement, use epoxy-coated or other dielectric-
polymer-coated wire bar supports.
3. For zinc-coated reinforcement, use galvanized wire or dielectric-polymer-
coated wire bar supports.
A. Cementitious Material: Use the following cementitious materials, of the same type,
brand, and source, throughout Project:
2.6 ADMIXTURES
2.7 WATERSTOPS
A. Flexible Rubber Waterstops: CE CRD-C 513, with factory-installed metal eyelets, for
embedding in concrete to prevent passage of fluids through joints. Factory fabricate
corners, intersections, and directional changes.
1. Type: External.
2. Profile: Ribbed with center bulb and Ribbed without center bulb as indicated
on drawings and directed by Engineer.
3. Dimensions: (225 mm by 10 mm thick), nontapered.
ASTM D 4397, not less than (0.25 mm) thick. Include manufacturer's
recommended adhesive or pressure-sensitive joint tape.
B. Absorptive Cover: AASHTO M 182, Class 2, burlap cloth made from jute or kenaf,
weighing approximately (305 g/sq. m) when dry.
D. Water: Potable.
1. Types I and II, non-load bearing, IV and V, load bearing, for bonding
hardened or freshly mixed concrete to hardened concrete.
E. Reglets: Fabricate reglets of not less than (0.55-mm-) thick, galvanized steel sheet.
Temporarily fill or cover face opening of reglet to prevent intrusion of concrete or
debris.
F. Dovetail Anchor Slots: Hot-dip galvanized steel sheet, not less than (0.85 mm) thick,
with bent tab anchors. Temporarily fill or cover face opening of slots to prevent
intrusion of concrete or debris.
A. Prepare design mixtures for each type and strength of concrete, proportioned on the
basis of laboratory trial mixture or field test data, or both, according to ACI 301.
D. Building Shear Walls and Columns up to 17th floor in office towers and 19th floor in
residential towers: Proportion normal-weight concrete mixture as follows:
1. When air temperature is between (30 and 32 deg C), reduce mixing and
delivery time from 1-1/2 hours to 75 minutes; when air temperature is above
(32 deg C), reduce mixing and delivery time to 60 minutes.
PART 3 - EXECUTION
3.1 FORMWORK
A. Design, erect, shore, brace, and maintain formwork, according to ACI 301, to
support vertical, lateral, static, and dynamic loads, and construction loads that might
SECTION 03 30 00 Cast-In-Place Concrete
EMPLOYER: LIMITLESS LLC
SECTION: 03 30 00
CAST IN-PLACE CONCRETE
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E. Fabricate forms for easy removal without hammering or prying against concrete
surfaces. Provide crush or wrecking plates where stripping may damage cast
concrete surfaces. Provide top forms for inclined surfaces steeper than 1.5
horizontal to 1 vertical.
1. Install keyways, reglets, recesses, and the like, for easy removal.
2. Do not use rust-stained steel form-facing material.
F. Set edge forms, bulkheads, and intermediate screed strips for slabs to achieve
required elevations and slopes in finished concrete surfaces. Provide and secure
units to support screed strips; use strike-off templates or compacting-type screeds.
G. Provide temporary openings for cleanouts and inspection ports where interior area
of formwork is inaccessible. Close openings with panels tightly fitted to forms and
securely braced to prevent loss of concrete mortar. Locate temporary openings in
forms at inconspicuous locations.
I. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and
bulkheads required in the Work. Determine sizes and locations from trades
providing such items.
J. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood,
sawdust, dirt, and other debris just before placing concrete.
K. Retighten forms and bracing before placing concrete, as required, to prevent mortar
leaks and maintain proper alignment.
A. Place and secure anchorage devices and other embedded items required for
adjoining work that is attached to or supported by cast-in-place concrete. Use
setting drawings, templates, diagrams, instructions, and directions furnished with
items to be embedded.
A. General: Formwork for sides of beams, walls, columns, and similar parts of the
Work that does not support weight of concrete may be removed after cumulatively
curing at not less than (10 deg C) for 24 hours after placing concrete, if concrete is
hard enough to not be damaged by form-removal operations and curing and
protection operations are maintained.
1. Leave formwork for beam soffits, joists, slabs, and other structural elements
that supports weight of concrete in place until concrete has achieved at least
70 percent of its 28-day design compressive strength.
2. Remove forms only if shores have been arranged to permit removal of forms
without loosening or disturbing shores.
B. Clean and repair surfaces of forms to be reused in the Work. Split, frayed,
delaminated, or otherwise damaged form-facing material will not be acceptable for
exposed surfaces. Apply new form-release agent.
C. When forms are reused, clean surfaces, remove fins and laitance, and tighten to
close joints. Align and secure joints to avoid offsets. Do not use patched forms for
exposed concrete surfaces unless approved by Engineer.
A. Comply with ACI 318 (ACI 318M) and ACI 301 for design, installation, and removal
of shoring and reshoring.
A. Plastic Vapor Retarders: Place, protect, and repair vapor retarders according to
ASTM E 1643 and manufacturer's written instructions.
1. Lap joints (150 mm) and seal with manufacturer's recommended tape.
B. Granular Course: Cover vapor retarder with granular fill, moisten, and compact with
mechanical equipment to elevation tolerances of plus (0 mm) or minus (19 mm).
1. Do not cut or puncture vapor retarder. Repair damage and reseal vapor
retarder before placing concrete.
B. Clean reinforcement of loose rust and mill scale, earth, ice, and other foreign
materials that would reduce bond to concrete.
D. Set wire ties with ends directed into concrete, not toward exposed concrete
surfaces.
SECTION 03 30 00 Cast-In-Place Concrete
EMPLOYER: LIMITLESS LLC
SECTION: 03 30 00
CAST IN-PLACE CONCRETE
PAGE 17
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3.7 JOINTS
A. General: Construct joints true to line with faces perpendicular to surface plane of
concrete.
1. Grooved Joints: Form contraction joints after initial floating by grooving and
finishing each edge of joint to a radius of (3.2 mm). Repeat grooving of
contraction joints after applying surface finishes. Eliminate groover tool
marks on concrete surfaces.
2. Sawed Joints: Form contraction joints with power saws equipped with
shatterproof abrasive or diamond-rimmed blades. Cut (3.2-mm-) wide joints
into concrete when cutting action will not tear, abrade, or otherwise damage
surface and before concrete develops random contraction cracks.
1. Extend joint-filler strips full width and depth of joint, terminating flush with
finished concrete surface, unless otherwise indicated.
2. Terminate full-width joint-filler strips not less than (13 mm) or more than (25
mm) below finished concrete surface where joint sealants, specified in
Division 7 Section "Joint Sealants," are indicated.
3. Install joint-filler strips in lengths as long as practicable. Where more than one
E. Doweled Joints: Install dowel bars and support assemblies at joints where indicated.
Lubricate or asphalt coat one-half of dowel length to prevent concrete bonding to
one side of joint.
3.8 WATERSTOPS
A. Flexible Waterstops: Install in construction joints and at other joints indicated to form
a continuous diaphragm. Install in longest lengths practicable. Support and protect
exposed waterstops during progress of the Work. Field fabricate joints in waterstops
according to manufacturer's written instructions.
B. Do not add water to concrete during delivery, at Project site, or during placement
unless approved by Engineer.
D. Deposit and consolidate concrete for floors and slabs in a continuous operation,
within limits of construction joints, until placement of a panel or section is complete.
1. Smooth-Rubbed Finish: Not later than one day after form removal, moisten
concrete surfaces and rub with carborundum brick or another abrasive until
producing a uniform color and texture. Do not apply cement grout other than
that created by the rubbing process.
2. Grout-Cleaned Finish: Wet concrete surfaces and apply grout of a
consistency of thick paint to coat surfaces and fill small holes. Mix one part
portland cement to one and one-half parts fine sand with a 1:1 mixture of
bonding admixture and water. Add white portland cement in amounts
determined by trial patches so color of dry grout will match adjacent surfaces.
Scrub grout into voids and remove excess grout. When grout whitens, rub
surface with clean burlap and keep surface damp by fog spray for at least 36
hours.
and finishing operations for concrete surfaces. Do not wet concrete surfaces.
B. Scratch Finish: While still plastic, texture concrete surface that has been screeded
and bull-floated or darbied. Use stiff brushes, brooms, or rakes to produce a profile
amplitude of 1/4 inch (6 mm) in 1 direction.
C. Float Finish: Consolidate surface with power-driven floats or by hand floating if area
is small or inaccessible to power driven floats. Restraighten, cut down high spots,
and fill low spots. Repeat float passes and restraightening until surface is left with a
uniform, smooth, granular texture.
D. Trowel Finish: After applying float finish, apply first troweling and consolidate
concrete by hand or power-driven trowel. Continue troweling passes and
restraighten until surface is free of trowel marks and uniform in texture and
appearance. Grind smooth any surface defects that would telegraph through
applied coatings or floor coverings.
a. Specified overall values of flatness, F(F) 25; and of levelness, F(L) 20;
with minimum local values of flatness, F(F) 17; and of levelness,
F(L) 15.
b. Specified overall values of flatness, F(F) 35; and of levelness, F(L) 25;
with minimum local values of flatness, F(F) 24; and of levelness,
F(L) 17; for slabs-on-grade.
c. Specified overall values of flatness, F(F) 30; and of levelness, F(L) 20;
with minimum local values of flatness, F(F) 24; and of levelness, F(L)
15; for suspended slabs.
d. Specified overall values of flatness, F(F) 45; and of levelness, F(L) 35;
with minimum local values of flatness, F(F) 30; and of levelness,
F(L) 24.
3. Finish and measure surface so gap at any point between concrete surface
and an unleveled, freestanding, 10-foot- (3.05-m-) long straightedge resting
on 2 high spots and placed anywhere on the surface does not exceed (6
mm), (4.8 mm), (3.2 mm)
E. Broom Finish: Apply a broom finish to exterior concrete platforms, steps, and
ramps, and elsewhere as indicated.
F. Dry-Shake Floor Hardener Finish: After initial floating, apply dry-shake floor
hardener to surfaces according to manufacturer's written instructions and as follows:
A. Filling In: Fill in holes and openings left in concrete structures, unless otherwise
indicated, after work of other trades is in place. Mix, place, and cure concrete, as
specified, to blend with in-place construction. Provide other miscellaneous concrete
filling indicated or required to complete the Work.
B. Curbs: Provide monolithic finish to interior curbs by stripping forms while concrete
is still green and by steel-troweling surfaces to a hard, dense finish with corners,
intersections, and terminations slightly rounded.
C. Equipment Bases and Foundations: Provide machine and equipment bases and
foundations as shown on Drawings. Set anchor bolts for machines and equipment
at correct elevations, complying with diagrams or templates from manufacturer
furnishing machines and equipment.
A. General: Protect freshly placed concrete from premature drying and excessive cold
or hot temperatures. Comply with ACI 306.1 for cold-weather protection and
ACI 301 for hot-weather protection during curing.
1. Moisture Curing: Keep surfaces continuously moist for not less than seven
days with the following materials:
a. Water.
b. Continuous water-fog spray.
c. Absorptive cover, water saturated, and kept continuously wet. Cover
concrete surfaces and edges with (300-mm) lap over adjacent
absorptive covers.
4. Curing and Sealing Compound: Apply uniformly to floors and slabs indicated
in a continuous operation by power spray or roller according to
manufacturer's written instructions. Recoat areas subjected to heavy rainfall
within three hours after initial application. Repeat process 24 hours later and
apply a second coat. Maintain continuity of coating and repair damage during
curing period.
A. Prepare, clean, and install joint filler according to manufacturer's written instructions.
1. Defer joint filling until concrete has aged at least six month(s). Do not fill joints
until construction traffic has permanently ceased.
B. Remove dirt, debris, saw cuttings, curing compounds, and sealers from joints; leave
contact faces of joint clean and dry.
C. Install semirigid joint filler full depth in saw-cut joints and at least 2 inches (50 mm)
deep in formed joints. Overfill joint and trim joint filler flush with top of joint after
hardening.
A. Testing and Inspecting: Owner will engage a special inspector to perform field tests
and inspections and prepare test reports.
B. Inspections:
1. Testing Frequency: Obtain one composite sample for each day's pour of
each concrete mixture exceeding (4 cu. m), but less than (19 cu. m), plus one
set for each additional (38 cu. m) or fraction thereof.
2. Testing Frequency: Obtain at least one composite sample for each (76 cu. m)
or fraction thereof of each concrete mixture placed each day.
3. Slump: ASTM C 143/C 143M; one test at point of placement for each
composite sample, but not less than one test for each day's pour of each
concrete mixture. Perform additional tests when concrete consistency
appears to change.
4. Air Content: ASTM C 231, pressure method, for normal-weight concrete; one
test for each composite sample, but not less than one test for each day's pour
of each concrete mixture.
5. Concrete Temperature: ASTM C 1064/C 1064M; one test hourly when air
temperature is (4.4 deg C) and below and when (27 deg C) and above, and
one test for each composite sample.
6. Unit Weight: ASTM C 567, fresh unit weight of structural lightweight concrete;
one test for each composite sample, but not less than one test for each day's
pour of each concrete mixture.
7. Compression Test Specimens: ASTM C 31/C 31M.
a. Cast and laboratory cure two sets of two standard cylinder specimens
for each composite sample.
b. Cast and field cure two sets of two standard cylinder specimens for
each composite sample.
a. Test one set of two field-cured specimens at 7 days and one set of two
specimens at 28 days.
b. A compressive-strength test shall be the average compressive strength
from a set of two specimens obtained from same composite sample
and tested at age indicated.
14. Testing and inspecting agency may conduct tests to determine adequacy of
concrete by cored cylinders complying with ASTM C 42/C 42M or by other
methods as directed by Engineer.
15. Additional testing and inspecting, at Contractor's expense, will be performed
to determine compliance of replaced or additional work with specified
requirements.
16. Correct deficiencies in the Work that test reports and inspections indicate dos
not comply with the Contract Documents.
D. Measure floor and slab flatness and levelness according to ASTM E 1155
(ASTM E 1155M) within 48 hours of finishing.
SECTION 03 35 00
CONCRETE FINISHING
TABLE OF CONTENTS
PART 1 GENERAL
1.01 SECTION INCLUDES... 3
1.02 RELATED DOCUMENTS. 3
1.03 MEASUREMENT AND PAYMENT. 3
1.04 REFERENCES.. 3
1.05 SUBMITTALS. 4
1.06 QUALITY ASSURANCE... 4
PART 2 PRODUCTS
PART 3 EXECUTION
SECTION 03 35 00
CONFERENCE FINISHING
PART 1 GENERAL
D. Curing
1.04 REFERENCES
1.05 SUBMITTALS
D. Samples:
A. Finishes:
B. Curing: Conform to requirements of ACI 301 and ACI 308, as applicable, and
requirements specified herein.
PART 2 PRODUCTS
A. The Contractor shall furnish all materials, tools, equipment, facilities, and
services as required for performing the required concrete-finishing work.
A. Portland Cement: ASTM C150, Type II, of same brand as used in the
work. Furnish white portland cement where required to produce color
matching color of surrounding concrete.
EMPLOYER: LIMITLESS LLC
SECTION: 03 35 00
CONCRETE FINISHING
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B. Aggregate:
1. For Bonding Grout: ASTM C33, washed clean sand passing a No.30
sieve.
2. Burlap: AASHTO M182, of class or weight suitable for the use and
location. Do not use burlap where concrete is exposed to direct
sunlight.
PART 3 EXECUTION
C. Repair Work:
7. For walls exposed in the finish work, form tie holes shall be patched
and finished flush with adjacent surface. For holes passing entirely
through walls, a plunger type injection gun or other suitable device
shall be used to completely fill the holes.
9. Repair work in exposed locations that does not match the texture and
color of surrounding adjacent surfaces or that was not well performed
shall be removed and performed again until the repair work conforms
with Specification requirements.
A. Unexposed Surfaces:
B. Placement:
C. Slab Finishes: Unless indicated otherwise, slabs and flatwork shall receive
the following finishes as indicated:
2. Floated Finish: Conform to ACI 301. Provide floated finish for track
slabs and mud slabs and for slabs and flatwork to receive roofing and
membrane waterproofing.
1. Flat Tolerance: Slabs and flatwork with troweled finish and with
nonslip finish.
E. Joints:
B. Curing Requirements:
1. Vertical surfaces shall be cured by keeping the forms wet at all times
and by leaving the forms in place as long as possible as specified in
Section 03 11 00 Concrete Forming. After removal of forms,
concrete shall be kept continuously damp by fog spraying or
otherwise washing down the concrete in an accepted manner for a
minimum of seven days after placing. Protect exposed surfaces by
covering with sheets materials or burlap kept continuously moist.
3.05 PROTECTION
3.06 TOLERANCES
1. Where elastomeric bearing pads are indicated, the level plane upon
which bearing pads are placed shall not vary more than 1.5m from a
3m straightedge placed in any direction across the area and the area
shall extend a minimum of 25mm beyond the limits of the pads.
3. The finished plane shall not vary more than 3mm from the elevation
indicated.
END OF SECTION 03 35 00
EMPLOYER: LIMITLESS LLC
SECTION: 03 45 13
ARCHITECTURAL PRECAST CONCRETE
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SPECIFICATION 03 45 13
SECTION 03 45 13
ARCHITECTURAL PRECAST CONCRETE
PART 1 - GENERAL
1.01 DESCRIPTION
A. General: This section includes the performance criteria, materials, production, setting and
erection of architectural precast concrete. The work performed under this section includes all
labor, material, equipment, related services, and supervision required for the manufacture and
erection of the architectural precast concrete work shown on the contract drawings.
B. Scope
1. Interior and exterior architectural precast unit pavers
2. Pedestal system for support of exterior precast unit pavers
3. Exterior architectural precast parapet and wall cladding panels
4. Complete mechanical anchorage system for wall cladding panels
1.02 RELATED WORK
A. Cast in Place Concrete - Section 03 30 00
B. Unit Masonry Section 04 20 00
C. Ornamental Metal Section 05 70 00
D. Fluid-Applied Protected Membrane Waterproofing and Roofing Section 07 14 00
E. Building Insulation Section 07 21 00
F. Curtain Wall System Section 08 44 00
1.03 QUALITY ASSURANCE
A. Source Limitations: Obtain each type of unit paver, joint material, and setting material from one
source with resources to provide materials and products of consistent quality in appearance and
physical properties.
B. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate
aesthetic effects and set quality standards for materials and execution. Mockups shall not be part of
completed work and shall be erected where they will not interfere with the work.
C. Preinstallation Conference: Conduct conference at Project site to comply with requirements in
Division 01 Section "Project Management and Coordination."
D. Fabricator Qualifications:
1. A firm that is experienced in producing units similar to those indicated for this Project and with
EMPLOYER: LIMITLESS LLC
SECTION: 03 45 13
ARCHITECTURAL PRECAST CONCRETE
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1. A firm that is experienced in installing units similar to those indicated for this Project and with
a record of successful in-service performance for at least 10 years.
1.04 SUBMITTALS
A. Design Mixes: For each concrete mix along with compressive strength and water-
absorption tests.
B. Shop Drawings: Detail fabrication and installation of units.
1. Indicate member locations with distinctive marks that match marks placed on the panels.
Provide plans, elevations, dimensions, corner details, shapes, cross sections and
relationships to adjacent materials.
2. Indicate aesthetic intent including joints, reveals, and extent and location of each surface finish.
3. Indicate separate face and backup mix locations, and thicknesses. Indicate locations,
extent and treatment of dry joints if two-stage casting is proposed.
4. Indicate welded connections by AWS standard symbols. Detail loose and cast-in hardware,
and connections.
5. Indicate locations, tolerances and details of anchorage devices to be embedded in or attached
to structure or other construction.
C. Samples to be submitted for range acceptance.
1. Samples of each finish type shall be submitted representing anticipated full range of
color and texture
2. Following range sample acceptance by the Architect, maintain one set of samples at
the manufacturers plant in a protected location as references for color and texture
acceptability
D. Samples for Verification
1. 3 samples: 300mm x 300mm x full thickness sample of each type of unit paver indicated.
2. 3 samples: 300mm x 300mm x full thickness sample of each type of parapet panel indicated
3. 3 samples: 300mm x 300mm x full thickness sample of each type of wall panel indicated
EMPLOYER: LIMITLESS LLC
SECTION: 03 45 13
ARCHITECTURAL PRECAST CONCRETE
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B. Store cementitious materials on elevated platforms, under cover, and in a dry location. Do not use
cementitious materials that have become damp.
C. Store aggregates where grading and other required characteristics can be maintained and
contamination avoided.
1.07 WARRANTY
A. Warrant precast concrete work, including anchorage, joint treatment and related components to
be free from defects in materials and workmanship, including discoloration, cracking and
spalling.
B. Warranty period for architectural precast unit pavers and wall panels shall be 10 years.
C. Warranty period for architectural precast unit paver pedestals shall be 5 years.
1.08 REFERENCE STANDARDS.
A. Precast/Prestressed Concrete Institute (PCI):
MNL-117-96 Quality Control for Plants and Production of Architectural Precast Concrete
Products
MNL-120-99 Design Handbook Precast and Prestressed Concrete
MNL-127-99 Erectors Manual - Standards and Guidelines for the Erection of Precast
Concrete Products
MNL-135-00 Tolerance Manual for Precast and Prestressed Concrete Construction
EMPLOYER: LIMITLESS LLC
SECTION: 03 45 13
ARCHITECTURAL PRECAST CONCRETE
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PART 2 PRODUCTS
C. Form Liners: Units of face design, texture, arrangement, and configuration indicated. Provide
solid backing and form supports to ensure that form liners remain in place during concrete
placement. Use with manufacturers recommended liquid-release agent that will not bond with,
stain, or adversely affect precast concrete surfaces and will not impair subsequent surface or
joint treatments of precast concrete.
2.02 REINFORCING MATERIALS
A. Reinforcing Steel: ASTM A615/A615M, Grade 60 (Grade 420), deformed.
B. Weldable Reinforcing Bars: ASTM A706/A706M, deformed.
C. Plain-Steel Welded Wire Reinforcement: ASTM A185, fabricated from // as-drawn // galvanized
and chromate wash treated // steel wire into flat sheets.
D. Deformed-Steel Welded Wire Reinforcement: ASTM A497, flat sheet.
2.03 CONCRETE MATERIALS
A. Portland Cement: ASTM C150, Type I or III.
EMPLOYER: LIMITLESS LLC
SECTION: 03 45 13
ARCHITECTURAL PRECAST CONCRETE
PAGE 6
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1. For surfaces exposed to view use white cement, same type, brand, and mill source throughout
the precast concrete production.
2. Standard gray Portland cement may be used for non-exposed backup concrete.
B. Supplementary Cementitious Materials for unexposed surfaces only.
1. Fly Ash Admixture: ASTM C618, Class C or F with maximum loss on ignition of 3 percent.
2. Metakaolin Admixture: ASTM C618, Class N.
3. Silica Fume Admixture: ASTM C1240 with optional chemical and physical requirement.
4. Ground Granulated Blast-Furnace Slag: ASTM C989, Grade 100 or 120.
C. Normal-Weight Aggregates: Except as modified by PCI MNL 117, ASTM C33, with coarse
aggregates complying with Class 5S. Provide and stockpile fine and coarse aggregates for each
type of exposed finish from a single source (pit or quarry) for entire project.
D. Face-Mix Coarse Aggregates: Selected, hard, and durable; free of material that reacts with
cement or causes staining; to match selected finish sample.
1. Gradation: Uniformly graded to match design reference sample.
2. Hard durable, quartz, marble, granite, or siliceous stone aggregates (to be determined) shall be
carefully graded from coarse to fine in proportions required to match approved samples.
3. Eliminate off color material from exposed aggregate.
4. Face-Mix Fine Aggregates: Selected, natural or manufactured sand of the same material as
coarse aggregate, unless otherwise approved by Architect.
5. Clean washed white sand.
6. Special fine aggregates produced by crushing exposed coarse aggregate used for finish.
7. Unexposed Surface (Backup) Concrete Aggregates: ASTM C33 // or C330 //.
8. Admixtures: Admixtures containing calcium chloride, or more than 0.15 percent chloride ions or
other salts by weight of admixture are not permitted.
9. Coloring Admixture: ASTM C979, synthetic or natural mineral-oxide pigments or colored water-
reducing admixtures, temperature stable and non-fading.
10. Air Entraining Admixture: ASTM C260, certified by manufacturer to be compatible with other
required admixtures.
11. Water: Potable; free from deleterious material that may affect color stability, setting, or strength
of concrete and complying with chemical limits of PCI MNL 117.
2.04 STAINLESS-STEEL CONNECTION MATERIALS
A. Stainless-Steel Plate: ASTM A666, Type 304, of grade suitable for application.
B. Stainless-Steel Bolts and Studs: ASTM F593, alloy 304 or 316, hex-head bolts and studs;
EMPLOYER: LIMITLESS LLC
SECTION: 03 45 13
ARCHITECTURAL PRECAST CONCRETE
PAGE 7
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stainless-steel nuts; and flat, stainless steel washers. Lubricate threaded parts of stainless steel
bolts with an anti-seize thread lubricant during assembly.
C. Stainless-Steel Headed Studs: ASTM A276 and bearing the minimum mechanical properties for
studs as indicated under PCI MNL 117, Table 3.2.3.
PART 3 - EXECUTION
3.01 PREPARATION
A. Deliver anchorage devices that are embedded in or attached to the building structural frame or
foundation before start of such work. Provide locations, setting diagrams, and templates for the
proper installation of each anchorage device.
B. Examine supporting structural frame or foundation and conditions for compliance with
requirements for installation tolerances, true and level bearing surfaces, and other conditions
affecting performance. Proceed with installation only after unsatisfactory conditions have been
corrected.
3.02 INSTALLATION
A. Erect level, plumb and square within the specified allowable tolerances. Provide temporary
supports and bracing as required to maintain position, stability, and alignment of units until
permanent connections are completed.
1. Install temporary steel or plastic spacing shims or bearing pads as precast concrete units are
being erected. Tack weld steel shims to each other to prevent shims from separating.
2. Maintain horizontal and vertical joint alignment and uniform joint width as erection progresses.
3. Remove projecting lifting devices and use sand-cement grout to fill voids within recessed lifting
devices flush with surface of adjacent precast concrete surfaces when recess is exposed.
4. Unless otherwise shown provide uniform grout joint widths of 5mm for interior paving and open
joints of 5mm for exterior paving and wall panels.
3.03 INSTALLATION TOLERANCES (TBD)
3.05 CLEANING
A. Clean all surfaces of precast concrete to be exposed to view, as necessary, prior to shipping.
B. Clean mortar, plaster, fireproofing, weld slag, and any other deleterious material from concrete
surfaces and adjacent materials immediately.
C. Clean exposed surfaces of precast concrete units after erection and completion of joint
treatment to remove weld marks, other markings, dirt, and stains.
1. Perform cleaning procedures, if necessary, according to precast concrete fabricators
recommendations. Clean soiled precast concrete surfaces with detergent and water, using stiff
fiber brushes and sponges, and rinse with clean water. Protect other work from staining or
damage due to cleaning operations.
2. Do not use cleaning materials or processes that could change the appearance of exposed
concrete finishes or damage adjacent materials.
EMPLOYER: LIMITLESS LLC
SECTION: 03 45 13
ARCHITECTURAL PRECAST CONCRETE
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END OF SECTION
SPECIFICATION 03 52 00
SECTION 03 52 00
LIGHTWEIGHT CONCRETE ROOF INSULATION
TABLE OF CONTENTS
PART 1 GENERAL
1.01 RELATED DOCUMENTS...3
1.02 SUMMARY3
1.03 DEFINITIONS...3
1.04 SUBMITTALS...3
1.05 QUALITY ASSURANCE.4
1.06 DELIVERY, STORAGE AND HANDLING...4
1.07 PROJECT CONDITIONS...4
PART 2 PRODUCTS
2.01 MATERIALS.4
2.02 DESIGN MIXTURES..5
2.03 AGGREGATE LIHGTWEIGHT INSULATING CONCRETE.5
PART 3 EXECUTION
3.01 PREPARATION...6
3.02 MIXING AND PLACING..6
3.03 FIELD QUALITY CONTROL..6
3.04 DEFECTIVE WORK7
EMPLOYER: LIMITLESS LLC
SECTION: 03 52 00
LIGHTWEIGHT CONCRETE ROOF INSULATION
PAGE 3
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SECTION 03 52 00
PART 1 GENERAL
1.02 SUMMARY
1.03 DEFINITIONS
1.04 SUBMITTALS
A. Product Data: For each type of product indicated. Include mixing and
application instructions for each type of lightweight insulating concrete.
B. Shop Drawings: Include plans, sections, and details showing roof slopes,
lightweight insulating concrete thicknesses, embedded insulation board, roof
penetrations, roof perimeter terminations and curbs, control and expansion
joints, and roof drains.
1. Cementitious materials.
2. Foaming agents.
3. Admixtures.
PART 2 PRODUCTS
2.01 MATERIALS
PART 3 EXECUTION
3.01 PREPARATION
A. Control Joints: Install control joints at perimeter of roof deck and at junctures
with vertical surfaces, including curbs, walls, and vents, for full depth of
lightweight insulating concrete. Fill control joints with joint filler.
B. Wire Mesh: Cut mesh to fit around roof openings and projections.
Terminate mesh at control joints. Lap sides and ends of mesh at least (150
mm).
D. Finish top surface smooth, free of ridges and depressions, and maintain
surface in condition to receive subsequent roofing system.
E. Begin curing operations immediately after placement, and air cure for not less
than three days according to manufacturer's written instructions.
EMPLOYER: LIMITLESS LLC
SECTION: 03 52 00
LIGHTWEIGHT CONCRETE ROOF INSULATION
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B. Remove and replace lightweight insulating concrete that fails to comply with
requirements.