Catwalk Walk Base Plate Grouting 1

Document No: SPML/AKC/MS/CIV-04
Rev. No : 0
Al Khorayef Center Project

Al Khobar, KSA
METHOD STATEMENT
FOR
RECTIFICATION & GROUTING AT CATWALK
BRACKET LOCATION (FAADE ENVELOPE)
0 20.11.2017 QA/QC Engineer Project Manager Consultant
Reviewed by
Rev Date Prepared by Approved by
10
Rev. No : 0
INDEX
1.0 PURPOSE
2.0 SCOPE
3.0 REFERENCE DOCUMENT
4.0 RESPONSIBILITIES
5.0 METHODOLOGY
6.0 MANPOWER REQUIREMENT
7.0 HEALTH AND SAFETY PROVISION
8.0 APPROVED MATERIAL
11
Rev. No : 0
1. PURPOSE
The purpose of this method statement is to describe the procedure to be followed for
carrying out rectification of existing slab and grouting of catwalk bracket at faade
envelope.
2. SCOPE
The scope of this document covers but not limited to rebar treatment, grouting within the
scope of work.
1. Grouting the base plate
2. Concrete slab extension.
3. REFERENCE DOCUMENTS:
Project specifications : Structural specification

Approved Project Quality Plan: SPML-KSA-AKC-PQP-04
Health, Safety & Environmental Plan : KSA-009-HSE.DOC.101
4. RESPONSIBILITIES
4.1 Construction Manager
The Construction Manager is overall responsible for the implementation of method

statement to ensure that the team of engineers and foremen are aware of the procedure and
to ensure that all resources (men, material, and equipment) are available on time to carry out
the work as planned, according to the specifications & drawings. Also, ensure the
availability of latest/updated documents and timely inspection at every stage of work.
4.2 Site Engineer
To ensure work is carried out according to the specification & drawings and provide all
necessary information and distribute the responsibilities to his construction team.
Ensure and monitor that the work progresses in accordance with the program and report
the same to the construction manager. Co-ordinate with the safety officer to ensure that
the works are carried out in a safe working practice.
Co-ordinate with the QA/QC engineer and initiate the inspection for the finished works.
Ensure that an efficient daily progress has been obtained from all the equipment and
manpower engaged in the work and check the same against the daily report received
from the foreman. Pass all the current/revised information to the foreman and ensure that
its being carried out properly.
Co-ordinate with the surveyor and plan the survey works in advance as per the work
sequence.
12
Rev. No : 0
4.3 QA/QC Engineer
Ensure that all the works are carried out as per the related drawings and specifications.
Perform process inspection and coordinate with site engineer and consultants from time
to time inspection.
Maintain inspection and test records complete for any future reference.
4.4 Safety officer
Ensure the implementation of all safety measures in accordance with the HSE plan and
everybody aware of it for its proper implementation.
Ensure all the implemented safety measures are adequate to maintain the safe working
on the site.
Inspect all the site activities and train the persons to prevent accidents and its proper
reporting to the construction manager and the client. Ensure that the site is maintained
clean and tidy.
4.5 Foreman
Carrying out the work according to the specification and instruction. Properly distribute
all the available resources in coordination with the site engineer on a daily basis.
Daily reports of the works achieved and coordinate for the future planning with the site
engineer.
Incorporate all the QC and safety requirements as requested by the concerned engineer.
If met with any type of unforeseen incidents report to the site engineer immediately.
5. MATERIAL REQUIRED
Nitoprime Zincrich
Nitobond EP
Vetogrout CG518 or equivalenpt
Concrete grade C40
6. Case 1: Catwalk base plate grouting:
Full-scale inspection/visual survey of all baseplates installed on site for the catwalk with
photographic evidence of current site conditions is done and Mapping of all baseplates on
plans with cross-references to images taken in the visual survey is attached below
Maximum chipping is 50mm as per site condition
A design is carried out using the current condition with a gap of 50mm between the baseplate
and concrete slab is also attached below.
A concrete pullout test carried by Fischer at a different location with varying edge and
embedded depth for the bolt is attached.
13
000005
01
14
C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
fischer FZE
Jebel Ali Free Zone Warehouse No XB

01
P.O. Box 261738 Dubai
Enquiry@fischer.ae
www.fischer.ae
Design Specifications
Anchor
Anchor system fischer Injection system FIS V
Injection resin FIS V 360 S
Fixing element Threaded rod FTR M 10 x 165, zinc plated steel,
property class 5.8
Anchorage depth 75 mm
Design Data Specification by manufacturer
Geometry / Loads / Scale units

mm, kN, kNm
Value of design actions (including
partial safety factor for the load) Static
Not drawn to scale
The input values and the design results should be checked against local valid standards and approvals. Please respect the disclaimer of warranty in
the license agreement of the Software.
Page 1
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01
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C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
Input data
Design method Design method ENSO Bonded

Base material Normal weight concrete, C40/50, EN 206
Concrete condition Cracked, dry hole
Temperature range 50 C long term temperature, 72 C short term temperature
Reinforcement No or standard reinforcement. Straight edge reinforcement.
With reinforcement against splitting
Drilling method hammer drilling
Installation type Pre-positioned installation
Annular gap Annular gap not filled
Type of loading Static or quasi-static
Base plate location Base plate in stand-off installation with
anchor not clamped to base material, d = 50 mm
calc. lever arm l = 61 mm
Degree of restraint M = 1.0
Base plate geometry 180 mm x 180 mm x 12 mm
Profile type Customized profile
Design actions *
# NSd VSd,x VSd,y MSd,x MSd,y MT,Sd Type of loading
kN kN kN kNm kNm kNm
1 15.00 0.00 0.00 0.00 0.00 0.00 Static or quasi-static
* The required partial safety factors for actions are included
Resulting anchor forces

Tensile action Shear Action Shear Action x Shear Action y
Anchor no. kN kN kN kN
1 3.75 0.00 0.00 0.00
2 3.75 0.00 0.00 0.00
3 3.75 0.00 0.00 0.00
4 3.75 0.00 0.00 0.00
max. concrete compressive strain : 0.00

max. concrete compressive stress : 0.0 N/mm
Resulting tensile actions : 15.00 kN , X/Y position ( 0 / 0 )
Resulting compression actions : 0.00 kN , X/Y position ( 0 / 0 )
Page 2
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C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
Resistance to tension loads
Proof Action Capacity Utilisation N

kN kN %
Steel failure * 3.75 19.33 19.4
Combined pull-out and concrete cone failure 15.00 19.11 78.5
Concrete cone failure 15.00 30.96 48.5
* Most unfavourable anchor
Steel failure
( NRd,s )
Eq. (5.1)
NRk,s Ms NRd,s NSd N,s

kN kN kN %
29.00 1.50 19.33 3.75 19.4
N,s
Anchor no. % Group N Decisive Beta
1 19.4 1 N,s;1
2 19.4 2 N,s;2
3 19.4 3 N,s;3
4 19.4 4 N,s;4
Combined pull-out and concrete cone failure
( NRd,p )
Eq. (5.2)
Eq. (5.2a)
Eq. (5.2c)
Eq. (5.2d)
Eq. (5.2e)
Page 3
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C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
Eq. (5.2f)
Eq. (5.2g)
Eq. (5.2h)
Eq. (5.2i)
NRk,p Mp NRd,p NSd N,p

kN kN kN %
28.66 1.50 19.11 15.00 78.5
N,p
1, 2, 3, 4 78.5 1 N,p;1
Concrete cone failure
( NRd,c )
Eq. (5.3)
Eq. (5.3a)
Eq. (5.3c)
Eq. (5.3d)
Eq. (5.3e)
NRk,c Mc NRd,c NSd N,c

kN kN kN %
46.44 1.50 30.96 15.00 48.5
Page 4
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C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
N,c
1, 2, 3, 4 48.5 1 N,c;1
Resistance to combined tensile and shear loads
Proof successful (5.9a)
Information concerning the anchor plate

Base plate details
Plate thickness specified by user without proof t = 12 mm
Technical remarks
All data and information in the software is based on fischer products and common engineering knowledge. Please
check all the proof results against local valid standards and approvals.
As fischer is not the design office, the attached is no guarantee for incorrect input or assumptions. Any
recommendations have to be approved by the building-authority or project engineer. Results are valid only for
anchor system calculated in the attached. If any part of the system is changed, it will invalidate this report and new
calculations would be required. The calculation was done under the assumption that a sufficient
splitting reinforcement is available. In this case the spliiting
failure can be omitted.
The transmission of the anchor loads to the supports of the concrete member shall be shown for the ultimate limit state and
the serviceability limit state; for this purpose, the normal verifications shall be carried out under due consideration of the
actions introduced by the anchors. For these verifications the additional provisions given in the current design method shall
be taken into account.
As a pre-condition the anchor plate is assumed to be flat when subjected to the actions. Therefore, the plate must be
sufficiently stiff. The C-Fix anchor plate design is based on a proof of stresses and does not allow a statement about
the stiffness of the plate. The proof of the necessary stiffness is not carried out by C-Fix.
During the design process, the following hints and warnings were issued:
The chosen ratio of edge distance to hole diameter is smaller than 1.2. Further proofs from jobsite required.
Page 5
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C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
Installation data
Anchor
Anchor system fischer Injection system FIS V
Injection resin FIS V 360 S (other cartridge sizes Art.-No. 68435
available)
Fixing element Threaded rod FTR M 10 x 165, zinc Art.-No. 52248
plated steel, property class 5.8
Accessories Static mixer FIS MR red Art.-No. 96448

Dispenser FIS DM S Art.-No. 511118
Blow-out pump ABG big Art.-No. 89300
Cleaning brush BS 12 Art.-No. 78179
Hammer drill bit SDS Plus IV Art.-No. 504144
12/100/160
Alternative cartdriges FIS V 410 C Art.-No. 77529
FIS V 950 S Art.-No. 17101
The shown cartdriges are
alternative to the highlighted
one above with the same approval
number.
Installation details
Thread diameter M 10
Drill hole diameter d0 = 12 mm
Drill hole depth h1 = 75 mm
Anchorage depth hef = 75 mm
Drilling method hammer drilling
Drill hole cleaning 4 times blowing,
4 times brushing,
4 times blowing
required activities according the
given instruction in the approval
Installation type Pre-positioned installation
Annular gap Annular gap not filled
Maximum torque Tinst,max = 20.0 Nm
Socket size 17 mm
Base plate thickness t = 12 mm
Stand-off distance g 50 mm
Total fixing thickness tfix 62 mm
Tfix,max
Volume of resin per drill 6 ml/3 scale divisions
hole
Page 6
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C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
Base plate details

Base plate material Not available
Base plate thickness t = 12 mm
Clearance hole in base df=12 mm
plate
Attachment
Profile dimensions mm
Height 120
Width 12
Anchor coordinates
x y
Anchor no. mm mm
1 -50 50
2 50 50
3 -50 -50
4 50 -50
Page 7
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1.BASEPLATE NUMBER LEVEL 06 SOFFIT
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43
132
131
130
129 45
128 46
127 47
126 48
125 49
124 50
123 51
122 52
121 53
120 54
119 55
118 56
117 57
116 58
115 59
114 60
113 61
000013
112 62
01
111 63
110 64
109 65 GENERAL NOTES:
- THE DRAWING IS SUBJECT TO MOCK-UP
108 66 APPROVAL .
107 67
106 68
105 69
70 Al Khorayef Centre Al Khobar
1322
71
Architecture
Review
This submission has been examined for compliance with the design
intent regarding the facade. Be aware that eg. load bearing parts, di-
mensions and measurements have not been examined. Any result of
97
98
99
90
95
92
80
91
104
93
74
100
96
94
89
84
76
103
102
87
86
72
79
77
75
101
78
88
85
83
81
82
73
submitted calculations has been reviewed and approved if they are
found to be in compliance with the designers project. The examina-
tion regarding compliance with design intent, does not relieve the
Contractor from responsibility in execution of the works for full com-
pliance with the Contract Documents.
Status A: Approved
Status B: Approved as noted
Status C: Revise and Resubmit
Status D: Rejected
Int: Status: Date:
AALI/RLAO/ALSC/CGAV B 06-08-2017
112
LEVEL06SOFFITlamellasbrackets 27Nov17
BRACKET BASEPLATE
S.NO LEVEL DRAWINGREFERENCENUMBER PHOTOS SITECONDITIONS REMEDIALSOLUTION
LOCATION NUMBER
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
1 NORTH KSA009L06SDA75514R1 1 25mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
2 NORTH KSA009L06SDA75514R1 2 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
underneathplate.
underneathplate.
underneathplate.
000014
01
113
SOFFIT plate.
underneathplate.
underneathplate.
17 NORTH KSA009L06SDA75514R1 17
SOFFIT 2.REFORCEMENTCUT
SOFFIT plate.
underneathplate.
SOFFIT plate.
000015
01
114
underneathplate.
SOFFIT plate.
SOFFIT plate.
underneathplate.
underneathplate.
underneathplate.
underneathplate.
underneathplate.
000016
01
115
SOFFIT plate.
45 EAST KSA009L06SDA75514R1 45 10mmCONCRETECHIPPING
SOFFIT plate.
46 EAST KSA009L06SDA75514R1 46 3.watertightshutteringwillbemadeforgrouting
underneathplate.
SOFFIT plate.
SOFFIT plate.
underneathplate.
underneathplate.
underneathplate.
52 EAST KSA009L06SDA75514R1 52
underneathplate.
000017
01
116
LEVEL06 1.CONCRETECHIPPING
underneathplate.
LEVEL06
56 EAST KSA009L06SDA75514R1 56 NOCUTTINGATSITE
SOFFIT
LEVEL06
SOFFIT
58 EAST KSA009L06SDA75514R1 58 10MMCONCRETECHIPPING
SOFFIT plate.
SOFFIT plate.
underneathplate.
underneathplate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
000018
01
117
SOFFIT plate.
underneathplate.
72 SOUTH KSA009L06SDA75514R1 72 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
underneathplate.
underneathplate.
underneathplate.
underneathplate.
underneathplate.
000019
01
118
underneathplate.
underneathplate.
underneathplate.
80 SOUTH KSA009L06SDA75514R1 80 20mmCONCRETECHIPPING
SOFFIT plate.
underneathplate.
82 SOUTH KSA009L06SDA75514R1 82
SOFFIT 2.REINFORCEMENTCUT
underneathplate.
000020
01
119
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
underneathplate.
SOFFIT plate.
underneathplate.
underneathplate.
SOFFIT plate.
000021
01
120
SOFFIT plate.
93 SOUTH KSA009L06SDA75514R1 93 1.CONCRETECHIPPING
SOFFIT plate.
SOFFIT plate.
underneathplate.
LEVEL06 20mm.CONCRETECHIPPING
underneathplate.
SOFFIT plate.
SOFFIT plate.
underneathplate.
000022
01
121
underneathplate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
underneathplate.
105 WEST KSA009L06SDA75514R1 105 3.watertightshutteringwillbemadeforgrouting
underneathplate.
underneathplate.
underneathplate.
000023
01
122
underneathplate.
109 WEST KSA009L06SDA75514R1 109 15mmCONCRETECHIPPING
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
LEVEL06 20mmCONCRETECHIPPING, NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath

113 WEST KSA009L06SDA75514R1 113
SOFFIT 2.REINFORCEMENTCUT plate.
LEVEL06 20mmCONCRETECHIPPING, NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath

114 WEST KSA009L06SDA75514R1 114
SOFFIT 2.REINFORCEMENTCUT plate.
underneathplate.
116 WEST KSA009L06SDA75514R1 116
117 WEST KSA009L06SDA75514R1 117
118 WEST KSA009L06SDA75514R1 118
119 WEST KSA009L06SDA75514R1 119
120 WEST KSA009L06SDA75514R1 120
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
SOFFIT plate.
000024
01
123
SOFFIT plate.
underneathplate.
underneathplate.
underneathplate.
SOFFIT plate.
SOFFIT plate.
131 WEST KSA009L06SDA75514R1 131
132 WEST KSA009L06SDA75514R1 132
000025
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Rev. No : 0
Application method
Attention to full and proper preparation is essential to successful grouting.
1) concrete surface preparation.

concrete surface should be clean, and free from dust, loose particles, cement laitance, oil
or any other contamination.
Rebar treatment:
As the projected slab is in cantilever position at throughout the length. One or two bottom
bar are cut at some places to fix the bracket will not affect the performance of the structural
load distribution, since the cantilever projected slabs are designed by considering the
hogging bending movement due to which tension reinforcement is required only at the top.
Mark the exposed rebars which are to be treated.

Clean the rebar with a wire brush to remove rust if any.
Apply one coat of Nitoprime Zincrich and leave it for curing. (Ref Annexure-1)
Zincrich shall be applied continuously by brush to maintain unbroken coat.
Base plate
The underside of base plate should be clean, and free of dust, rust, scale, oil or other
loosely adherent.
Levelling shims to be removed.base plate shall be located to line and level and held in
position to minimize movement of base plate during the period of grout.
2) Forework
Before fixing any formwork, ensure that area to be grouted is clean.

The formwork shall be designed so the grout must flow beneath the base plate to reach
the side further from pouring
The formwork itself must be constructed to be leak-proof, to provide any possible grout
loss.
The formwork shall be constructed in such a way as to keep the final unrestrained surface
area of the grout to a minimum, to avoid problems with cracking at a later stage.
Formwork will be coated with suitable mould release agent where necessary to enable
the easy removal of the shuttering.it should be done in such a way as to allow easy
stripping without damage to grout.
Page 5 of 11
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Rev. No : 0
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Rev. No : 0
3) Mixing.
Grouting shall be done with Vetogrout CG518 or any other suitable approved
materials.(ref Annexure-3).
Mixing/using of material shall be maintained according to the manufacturers
recommendation.
For best result, a mechanically powered grout mixer should be used.
Water to be added is 11-13% by weight of grout and should be accurately measured in
the mixer.
The total contents of the vetogrout CG518 bag should be slowly added and continuous
mixing should be taken place for 5 min.this will ensure that the grout has a smooth even
consistency.
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4) Placing.
It is essential that the machine mixing capacity, material supply, and labor availability is
adequate to enable the grouting operation to carried out continuously.
Apply one coat of Nitobond EP as a bonding agent. (Ref Annexure-2).
The grout shall be placed in accordance with good grouting practices and within the time
restraints of the selected product.
Grout can be placed in thickness from 10mm min to 100mm in single pour when used as
an underplate grout.
Continuous grout flow during the grouting operation is essential.sufficient grout must be
available prior to the start.
The mixed grout should be poured only from one side of the void to eliminate the
entrapment of air, the grout head is maintained at all times so that a Continuous grout
front is achieved.
When the grout reaches another side of formwork and rises above the underside of the
baseplate, pouring should continue slowly down until completed.
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Rev. No : 0
Side view Grouted area
5) curing.
Once formwork is removed, all exposed faces of the grout should be thoroughly cured.
Apply curing compound immediately after removing formwork.
Page 9 of 11
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Catwalk Walk Base Plate Grouting 1

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Catwalk Walk Base Plate Grouting 1

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Document No: SPML/AKC/MS/CIV-04

Al Khorayef Center Project

0 20.11.2017 QA/QC Engineer Project Manager Consultant

3.0 REFERENCE DOCUMENT

6.0 MANPOWER REQUIREMENT

7.0 HEALTH AND SAFETY PROVISION

8.0 APPROVED MATERIAL

Project specifications : Structural specification

4.1 Construction Manager

The Construction Manager is overall responsible for the implementation of method

4.2 Site Engineer

4.3 QA/QC Engineer

4.4 Safety officer

6. Case 1: Catwalk base plate grouting:

Jebel Ali Free Zone Warehouse No XB

Design Data Specification by manufacturer

Geometry / Loads / Scale units

Value of design actions (including

partial safety factor for the load) Static

Not drawn to scale

Design method Design method ENSO Bonded

* The required partial safety factors for actions are included

Resulting anchor forces

max. concrete compressive strain : 0.00

Resistance to tension loads

Proof Action Capacity Utilisation N

* Most unfavourable anchor

NRk,s Ms NRd,s NSd N,s

Combined pull-out and concrete cone failure

NRk,p Mp NRd,p NSd N,p

Concrete cone failure

NRk,c Mc NRd,c NSd N,c

Resistance to combined tensile and shear loads

Proof successful (5.9a)

Information concerning the anchor plate

Profile type Customized profile

Accessories Static mixer FIS MR red Art.-No. 96448

Base plate details

LEVEL06 20mmCONCRETECHIPPING, NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath

LEVEL06 20mmCONCRETECHIPPING, NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath

Attention to full and proper preparation is essential to successful grouting.

1) concrete surface preparation.

Mark the exposed rebars which are to be treated.

Before fixing any formwork, ensure that area to be grouted is clean.

Side view Grouted area

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