Professional Documents
Culture Documents
FULL MARKS
EXCELL
ITEM DESCRIPTION BAD POOR FAIR GOOD
ENT REMARKS
0.2 0.4 0.6 0.8 1
a) There should not be Dust, Oil,
Coolant, Debris & Mist on non
operating zone, M/c Guards,
5
Piping & Cabling including the
CLEANING OF Hidden areas
1 EQUIPMENT
MAIN BODY b) All Abnormalities (Leaks,
Splashing, Loose, Damage, Broken,
Missing, Vibration, Over heated etc.) 5
must be identified and Taged
(White/ Red)
SCORE
FULL MARKS
EXCELL
BAD POOR FAIR GOOD
ITEM DESCRIPTION ENT REMARKS
0.2 0.4 0.6 0.8 1
a) 7 Types Abnormality List with
Location, 5
e) Before Photographs 5
ITEM NO 1 2 3 4 5 TOTAL
SCORE FULL
10 20 10 20 40 100
SHEET MARKS
SCORE
HOW TO EVALUATE
BAD POOR FAIR GOOD EXCELLENT
MARKS => 0.2 0.4 0.6 0.8 1
Hardly Visible/ Major Areas Most of the Satisfactory
ITEM anything points only Maintained well points are progress and
Shopfloor done maintained well countermeasure
1 to 4
taken
EVALUATION
LEVEL
EVALUATION
LEVEL All members Only Leader is Members are Most of the jobs All members
are not doing doing the easiest are performed by responsibility is
showing portions only members clearly defined
5 Personnel interest & strictly
followed
FULL MARKS
ITEM DESCRIPTION BAD POOR FAIR
MAINTENANCE
1
OF STEP 1 a) Are All Abnormalities (Leaks, Splashing, Loose, Damage,
Broken, Missing, Vibration, Over heated etc.) regularly
identified and Tagged (White/ Red) 5
2
a) Are the countermeasures implemented for the sources
of contamination? The Localized Guards are made to
stop splashing. Actions taken for the caused sources
of failure such as dust, dirt, air/ oil leakages?
15
COUNTER-
MEASURES &
KAIZENS FOR
ALL HARD TO
ACCESS AREAS
(Pneumatic,
Hydraulic,
Electrical &
Lubrication)
a) Are the Kaizens implemented to make Cleaning,
COUNTER- Lubrication, Retightening & Inspection (CLRI) easy?
MEASURES & i)Electrical wires dressed,
KAIZENS FOR ii)Pipes are made fixed,
ALL HARD TO iii)Match marks on Bolts,
ACCESS AREAS iv)All Gauges marked Green & Red Zones,
(Pneumatic, v)Pipes are painted according to
Hydraulic,
Electrical &
3 Lubrication) 20
SCORE
FULL MARKS
BAD POOR FAIR
ITEM DESCRIPTION
0.2 0.4 0.6
a) C, L, R, I maintenance sheet
3
b) JH Kaizen Sheet
3
DISPLAY OF
INFORMATION, c) One point Lessons
4 1
ANALYSIS AND
ACTION PLANS d) Before/ After Photographs
2
e) Action Plan for Step3
1
INVOLVEMENT
OF TPM CIRCLE Is TPM Circle activity held regularly and everybody
5 b) 10
MEMBERS IN THE participating
ACTIVITY
Are all the members participating in Kaizen activity
b) 10
to make CLRI easy?
ITEM NO 1 2 3 4 5
SCORE FULL
10 15 35 10 30
SHEET MARKS
SCORE
HOW TO EVALUATE
BAD POOR FAIR
MARKS =>
0.2 0.4 0.6
Hardly anything done Visible/ Major Areas
points only Maintained well
ITEM
Shopfloor
1 to 4
EVALUATION
LEVEL
All members are not showing interest Only Leader is Members are
doing doing the easiest
portions only
5 Personnel
CIRCLE LEADER:
AD TOP MANAGEMENT
80
ORE
EXCELL
GOOD
ENT REMARKS
0.8 1
ORE
EXCELL
GOOD
ENT REMARKS
0.8 1
5 TOTAL
30 100
GOOD EXCELLENT
0.8 1
Most of the Satisfactory progress
points are and countermeasure
maintained well taken
FULL MARKS
EXCELL
ITEM DESCRIPTION BAD POOR FAIR GOOD
ENT REMARKS
0.2 0.4 0.6 0.8 1
a) Are 1st Step's (Initial cleaning)
conditions and improvement 10
level maintained?
STEP 1 & 2 b) Are 2nd Step's (countermeasure
1 MAINTENANCE to the source of contamination)
CONDITION conditions and improvement 10
level maintained?
(CLEANING STATNDARD)
a) Is the standard made out
according to equipment 5
configuration and location?
b) Are cleaning section, location
and assignment specified? 5
c) Are methods and tools
specified? 5
ACTION d) Are cleaning time and cycle
STANDARD FOR clearly specified and being 5
THE BASIC observed?
EQUIPMENT
MAINTENANCE (LUBRICATION STATNDARD)
2
(CLEANING, a) Are kind of lubrication, amount,
LUBRICATION, cycle, method and assignment 5
RETIGHTENING specified?
& INSPECTION)
REQUIREMENT b) Are correct labels applied to 5
lubrication points?
c) Is the oil ready for lubrication
all the time? 5
d) Is the oil storage location tidy? 5
(INSPECTION STATNDARD)
a) Are all inspection's location,
frequency, method and 5
responsibility specified?
SCORE
FULL MARKS
EXCELL
ITEM DESCRIPTION BAD POOR FAIR GOOD
ENT REMARKS
0.2 0.4 0.6 0.8 1
(RETIGHTENING STATNDARD)
a) Are dimension of bolts/ nuts,
ACTION numbers, frequency of
STANDARD FOR retightening, method and tools 5
THE BASIC specified?
EQUIPMENT
MAINTENANCE b) Are bolts/ nuts loose and any
2 bolts/ nuts have fallen out? 5
(CLEANING,
LUBRICATION, c) Are all job (Symbol)
RETIGHTENING independent and in non
& INSPECTION) operating zone bolts/ nuts
REQUIREMENT 5
retightening changed into
inspection?
ITEM NO 1 2 3 TOTAL
SCORE FULL
20 60 20 100
SHEET MARKS
SCORE
HOW TO EVALUATE
BAD POOR FAIR GOOD EXCELLENT
MARKS => 0.2 0.4 0.6 0.8 1
Hardly Visible/ Major Areas Most of the Satisfactory
ITEM anything points only Maintained well points are progress and
Shopfloor done maintained well countermeasure
1 &2
taken
EVALUATION
LEVEL All members Only Leader is Members are Most of the jobs All members
are not doing doing the easiest are performed by responsibility is
showing portions only members clearly defined
3 Personnel interest & strictly
followed