You are on page 1of 8

5728 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO.

12, DECEMBER 2013

A Zero-Voltage Switching Full-Bridge DCDC


Converter With Capacitive Output Filter for Plug-In
Hybrid Electric Vehicle Battery Charging
Deepak S. Gautam, Student Member, IEEE, Fariborz Musavi, Senior Member, IEEE, Wilson Eberle, Member, IEEE,
and William G. Dunford, Senior Member, IEEE

AbstractIn this paper, a novel zero-voltage switching full- required in onboard battery chargers in order to meet the double
bridge converter with trailing edge pulse width modulation and fault protection for the PHEV user safety [8][10].
capacitive output filter is presented. The target application for this Many high efficiency full-bridge dcdc converter solutions
study is the second stage dcdc converter in a two stage 1.65 kW
on-board charger for a plug-in hybrid electric vehicle. For this have been proposed that are potential candidates for the isolated
application the design objective is to achieve high efficiency and dcdc converter in a PHEV charger [11][27]. The phase-shifted
low cost in order to minimize the charger size, charging time, and zero voltage switching (ZVS) pulse width modulated (PWM)
the amount and the cost of electricity drawn from the utility. A dc-to-dc full-bridge converter was presented in [11][13]. ZVS
detailed converter operation analysis is presented along with sim- for the switches is realized by using the leakage inductance of
ulation and experimental results. In comparison to a benchmark
full-bridge with an LC output filter, the proposed converter re- the transformer in addition to an external inductor and the output
duces the reverse recovery losses in the secondary rectifier diodes, capacitance of the switch. Although various improvements have
therefore, enabling a converter switching frequency of 100 kHz. been suggested for this converter, including [14][23], these
Experimental results are presented for a prototype unit converting solutions increase the component count and suffer from one
400 V from the input dc link to an output voltage range of 200 or more disadvantages including, a limited ZVS range, high
450 V dc at 1650 W. The prototype achieves a peak efficiency of
95.7%. voltage ringing on the secondary side rectifier diodes, or duty
cycle loss. The wide ZVS range of operation is discussed in
Index TermsBattery charger, capacitive filter, dcdc converter, [15], [20][22]. The high voltage ringing on the secondary side
full-bridge, plug-in hybrid electric vehicle (PHEV), resonant con-
verters, zero-voltage switching (ZVS). rectifier diodes is addressed in [16], [18], [19] and [23][27].
Duty cycle loss is reviewed in [17]. A new complementary
gating scheme for the full-bridge dc-to-dc PWM converter is
I. INTRODUCTION
presented in [28]. This gating scheme requires an additional zero
PLUG-IN hybrid electric vehicle (PHEV) is a hybrid elec- voltage transition circuit to achieve ZVS for all the switches for
A tric vehicle with rechargeable batteries that can be restored
to full charge by connecting the vehicle plug to an external elec-
a wide variation in the load current.
Current fed topologies with capacitive output filter inherently
tric power source. In recent years, PHEV motor drive and energy minimize diode rectifier ringing since the transformer leakage
storage technology have developed at a rapid rate in response inductance is effectively placed in series with the supply side
to expected market demand for PHEVs. Battery chargers are inductor [29][34]. In addition, high efficiency can be achieved
another key components required for the emergence and ac- with ZVS, in particular the trailing edge PWM full-bridge gating
ceptance of PHEVs. For PHEV applications, most commonly scheme proposed in [35] is an attractive solution to achieve ZVS.
on-board chargers are used. In this paper, a novel PWM ZVS full-bridge dcdc converter
The most common charger power architecture includes an with the trailing edge pulse width modulation and capacitive
acdc converter with power factor correction (PFC) [1][7] output filter is presented.
followed by an isolated dcdc converter. Galvanic isolation is The paper is organized as follows: section II presents the
converter operating modes. A step-by-step design procedure is
provided in Section III, followed by simulation and experimental
results in Section IV. The conclusions are presented in Section V.
Manuscript received October 31, 2012; revised January 16, 2013;
accepted February 11, 2013. Date of current version June 6, 2013. This work
was supported and sponsored by Delta-Q Technologies Corp. Recommended II. OPERATING PRINCIPLES
for publication by Guest Editor-in-Chief Ali Emadi and Associate Editor
M. Krishnamurthy. The proposed ZVS full-bridge converter topology is illus-
D. Gautam and F. Musavi are with Delta-Q Technologies Corp., Burnaby, BC trated in Fig. 1. The converter primary side circuit consists of
V5G 3 H3 Canada (e-mail: dgautam@delta-q.com, fmusavi@delta-q.com). a traditional full-bridge inverter. However, rather than driving
W. Eberle is with the School of Engineering, University of British Columbia,
Kelowna, BC V6T 1Z4 Canada (e-mail: Wilson.eberle@ubc.ca). the diagonal bridge switches simultaneously, the lower switches
W. G. Dunford is with the Department of Electrical Engineering, University of (Q3 and Q4) are driven at a fixed 50% duty cycle and the upper
British Columbia, Vancouver, BC V6 T 1Z4 Canada (e-mail: wgd@ece.ubc.ca). switches (Q1 and Q2) are PWM on the trailing edge [35].
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. Although the proposed converter can operate in either dis-
Digital Object Identifier 10.1109/TPEL.2013.2249671 continuous conduction mode (DCM) [33], boundary conduction
0885-8993/$31.00 2013 IEEE
GAUTAM et al.: ZERO-VOLTAGE SWITCHING FULL-BRIDGE DCDC CONVERTER WITH CAPACITIVE OUTPUT FILTER 5729

Fig. 1. PWM ZVS full-bridge converter topology with a capacitive output


filter.

Fig. 3. Typical operating waveforms to illustrate the operation of the ZVS


full-bridge converter in a BCM mode.

A. Interval 1 (T 0T 1)
Referring to Figs. 24, during Interval 1 (T0T1), switches
Q1 and Q4 are ON and Q2 and Q3 are OFF. This is a power
transfer interval and the primary current flows through Q1, res-
onant inductor LR , transformer primary and Q4, as illustrated
in Fig. 5. The rate of rise of the current (di/dt) through LR is
Fig. 2. Typical operating waveforms to illustrate the operation of the ZVS proportional to the difference between the input voltage Vin and
full-bridge converter in a DCM mode. the output voltage Vo . During this mode power flows to the out-
put through rectifier diodes DR 1 and DR 4 and also energy is
mode (BCM), or continuous conduction mode (CCM), only the stored in LR . The resonant inductor current iL R (t) using initial
DCM and BCM modes are desirable, as discussed in section III. condition iL R (0) = 0 is given by
The detailed circuit operation in all three modes is given next.  
Vin Vno
This converter has six operating intervals for DCM, BCM, or iL R (t) = (t To ). (1)
CCM. The operating intervals are determined by the ON/OFF LR
states of the four primary switches. Detailed operating wave-
B. Interval 2 (T1T2)
forms are provided for DCM in Fig. 2, for BCM in Fig. 3 and
for CCM in Fig. 4. In the analysis that follows, the power semi- 1) Case (a): Operating in DCM: Referring to Fig. 2, inter-
conductor switches have been modeled with parallel diodes and val 2 begins after switch Q1 turns OFF, as determined by the
parasitic capacitances. All parasitic capacitances in the circuit PWM duty cycle. Since the current flowing in the primary side
including winding and heatsink capacitance have been lumped cannot be interrupted instantaneously, it finds an alternate path
together with the switch output capacitance. The output recti- and flows through the parasitic switch capacitances of Q3 and
fiers are considered ideal and the external resonant inductor also Q1 which discharges the node a to 0 V and then forward
includes the transformer leakage inductance. biases the body diode D3. During this switch transition, the
5730 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 12, DECEMBER 2013

Fig. 7. Equivalent circuit for Interval 3 (T2T3) for CCM.

current becomes zero and the rectifier diodes DR 1 and DR 4


turn OFF. The resonant inductor current iL R (t) using initial
condition iL R (0) = IP 1 is given by
Vo
iL R (t) = IP 1 (t T1 ). (2)
nLR

2) Case (b): Operating in BCM and CCM: Referring to Figs.


3 and 4, the only difference in BCM or CCM as compared to
DCM during Interval 2 is that the current through the resonant
inductor does not reach zero at T 2 and the rectifier diodes DR 1
and DR 4 are ON. At the end of this interval, iL R (t) = IP 2 .
Fig. 6 illustrates the equivalent circuit for this interval.

C. Interval 3 (T2T3)
1) Case (a): Operating in DCM: Referring to Fig. 2, during
this interval no power is transferred to the secondary. Accord-
ingly, this interval is a passive interval. In this interval, the
parasitic capacitances of the rectifier diodes resonate with LR .
This resonance appears across the rectifier diodes DR 1 and DR 4
Fig. 4. Typical operating waveforms to illustrate the operation of the ZVS
full-bridge converter in a CCM mode.
as illustrated in Fig. 2. For this interval, current in the resonant
inductor remains zero (iL R = 0).
2) Case (b): Operating in BCM: During this interval the
resonant inductor current continues to circulate around the path
of D3, resonant inductor LR , transformer primary and Q4, as
illustrated in Figs. 3 and 6. The rate of the downslope of the
current through LR is proportional to the output voltage Vo . At
T 3 the entire energy stored in LR is transferred to the output and
Fig. 5. Equivalent circuit for Interval 1 (T0T1) for DCM, BCM and CCM. the current becomes zero and the rectifier diodes DR 1 and DR 4
turn OFF. The resonant inductor current iL R (t) using initial
condition iL R (0) = IP 2 is given by
Vo
iL R (t) = IP 2 (t T2 ). (3)
nLR
3) Case (c): Operating in CCM: Referring to Figs. 4 and 7,
Fig. 6. Equivalent circuit for Interval 2 (T1T2) for DCM, BCM, and CCM in CCM at T 2, Q3 and Q4 toggle. The timing of this toggle is
and Interval 3 (T2T3) for BCM. dependent on the resonant delay which occurs prior to Q2 turn-
ing ON. When Q3 and Q4 toggle, the primary resonant inductor
energy stored in the resonant inductor LR assists in transferring current that was flowing through Q4 finds an alternate path by
energy from the lower to upper bridge MOSFET capacitances. charging/discharging the parasitic capacitances of switches Q4
Therefore switches Q3 and Q4 always achieve ZVS with the and Q2 until the body diode of Q2 is forward biased. If the
help of the energy stored in the resonant inductor LR for nearly resonant delay is set properly, switch Q2 can be turned ON with
the entire load current Io range. During this interval the energy ZVS. At T 3 the entire energy stored in LR is transferred to
stored in LR is transferred to the output. The primary resonant the output and the current becomes zero and the rectifier diodes
inductor LR maintains the current, which circulates around the DR 1 and DR 4 turn OFF. The resonant inductor current iL R (t)
path of D3, resonant inductor LR , transformer primary and Q4, using initial condition iL R (0) = IP 2 is given by
as illustrated in Fig. 6. The rate of the downslope of the cur-  
rent through LR is proportional to the output voltage Vo . At Vin + Vno
T 2 the energy stored in LR is transferred to the output and the iL R (t) = IP 2 (t T2 ). (4)
LR
GAUTAM et al.: ZERO-VOLTAGE SWITCHING FULL-BRIDGE DCDC CONVERTER WITH CAPACITIVE OUTPUT FILTER 5731

TABLE I
DESIGN SPECIFICATIONS

Fig. 8. Equivalent circuit for Interval 4 (T3T4) for DCM, BCM, and CCM.

Fig. 9. Equivalent circuit for Interval 5 (T4T5) for DCM, BCM and CCM
and Interval 6 (T5T6) for BCM.

Fig. 10. Equivalent circuit for Interval 6 (T5-T6) for CCM.

D. Interval 4 (T3T4) Through Interval 6 (T5T6)


Intervals 4 to 6 are the negative equivalent of Intervals 1 to 3 Fig. 11. Design curve obtained for gain versus duty cycle for various values
as shown in Figs. 810. of k in DCM and BCM.

III. DESIGN CONSIDERATION the transformer, Ro is the load resistance, and T is the switching
The proposed converter can operate in DCM, BCM, or CCM. period
When the converter is operated in DCM, or BCM, the 50% fixed Vo 2n
duty cycle controlled switches (Q3 and Q4) can achieve both MDCM = =  . (5)
Vin 1+ 1+ 4k
ZVS turn-on and ZCS turn-off, and also the PWM controlled D2
switches (Q1 and Q2) can achieve ZCS turn-on. In addition, The normalized time constant of the converter is given by
the secondary-side rectifier diodes can achieve ZCS, which sig-
nificantly reduces the reverse recovery losses due to the low 4n2 LR
k= . (6)
di/dt. As an additional benefit, the voltage across the diodes is Ro T
clamped to the output voltage, enabling the use of lower break- The converter dc gain in BCM is given by
down voltage diodes and eliminating the use of lossy RCD volt-
age clamps, which are typically required in traditional CCM Vo
MBCM = = Dn. (7)
dcdc converters with inductive output filters [11][13]. When Vin
operated in BCM, the converter retains the advantages of DCM, The converter is designed to meet the specification shown in
but also has relatively low RMS currents, decreasing conduction Table I.
loss. Operation in CCM results in the lowest RMS currents and To meet the specifications, the transformer turns ratio n is
ZVS can be achieved for all switches, but the high di/dt results designed for Vin = 400 V, Vom ax = 450 V at maximum duty
in large reverse recovery losses in the secondary side rectifier cycle of Dm ax = 0.96. The transformer turns ratio is given by
diodes and high voltage ringing. Moreover to operate this con-
Vo m ax
verter in CCM, it requires a larger resonant inductor which also n= = 1.17. (8)
increases the transformer turns ratio, and thus increases stress Dm ax Vin
on the primary side switches. Thus, this converter should be Using (5) to (8) the design curves shown in Fig. 11 are pro-
designed to operate in DCM, or BCM. vided for gain versus duty cycle for various values of k in DCM
The converter dc gain in DCM (MDCM ) is given by equation and BCM. To operate the converter in BCM at maximum output
(5), where n is the transformer turns ratio, D is the duty cycle, current of Io = 5.5 A and Vo = 300 V (Pom ax = 1.65 kW),
k is the normalized time constant of the converter, LR is the k = 0.33 is selected. Then the resonant inductor LR = 33 H
resonant inductor which also includes the leakage inductance of is selected using equation (6).
5732 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 12, DECEMBER 2013

TABLE II TABLE III


COMPONENT SELECTION SUMMARY COMPARISON OF VARIOUS PARAMETERS OBTAINED FROM SIMULATION AND
ANALYSIS AT 5.5 AND 0.7 A LOAD AND 400 V INPUT.

The RMS current through the switches Q1 and Q2, IQ 12(rm s)


is given as


1 T1
IQ 12(rm s) = iL R (t)2 dt = 4.35[A]. (9)
T T0
The RMS current through the switches Q3 and Q4, IQ 34(rm s)
is given by
  
T1  T3
1
IQ 34(rm s) = iL R (t)2 dt + iL R (t)2 dt
T T0 T1

= 5.42[A]. (10)
The average current through the antiparallel diodes of
switches Q3 and Q4, ID Q 34(ave) is given by

1 T3
ID Q 34(ave) = iL R (t) dt = 1.17[A]. (11)
T T1
A switch with voltage rating >Vin (= 400 V) and current
rating greater than the RMS currents given by (9) and (10) is
selected.
The average current through the output rectifier diodes DR 1
to DR 4 , ID R (ave) is given as
Fig. 12. Experimental prototype of the 1.65 kW ZVS full-bridge dcdc con-
Io verter with capacitive output filter.
ID R (ave) = = 2.75[A]. (12)
2
A fast recovery diode with voltage rating > Vom ax and current simulation are listed in Table III at Vin = 400 V and Io = 5.5 A
rating greater than obtained in (12) is selected. The RMS current and 0.7 A. As can be observed, there is a close match between
through the output filter capacitor Co2 is given by (13) and its the theoretical prediction and simulation results.
capacitance value is determined using (14) A 1.65 kW experimental prototype was built to verify the op-

 TP eration of the proposed converter. A photograph of the prototype
1
IC o2(rm s) = (iREC (t) Io )2 dt = 3.4[A] (13) is provided in Fig. 12.
TP 0 Figs. 13 and 14 provide the experimental waveforms for DCM
and BCM, respectively. It is noted that the MOSFET Q3 turns
IC o2(rm s) ON with ZVS and turns OFF with ZCS and the current through
C02 = = 5.4[F]. (14)
4fs Vripple the resonant inductor also has a very low di/dt.
Figs. 15 and 16 provide the voltage across and current through
An output filter capacitor with capacitance value >5.4 F
rectifier diode DR 3 in DCM and BCM, respectively. The voltage
as calculated using (14), with a voltage rating > Vom ax and
across the diode is clamped to the output voltage, at Vo = 300 V,
current rating greater than obtained in (13) is selected. The
and the di/dt through the diode is low enough to minimize the
various components selected for the circuit are listed in Table II.
losses due to reverse recovery issues inherent with ultrafast
diodes. Waveforms of the ripple free output voltage and current
IV. SIMULATION AND EXPERIMENTAL RESULTS
are provided in Fig. 17 at Vo = 300 V and Io = 5.5 A.
The performance of the converter designed in Section III was Curves of the measured efficiency of the converter versus
evaluated using PSIM. Simulations were run varying the output output power at Vin = 400 V and output voltages of 150, 200,
voltage and output load conditions. Circuit parameters, includ- 300 and 400 V are provided in Fig. 18. With the proposed dcdc
ing component stresses, obtained from theoretical analysis and converter a peak efficiency of 95.7% is achieved at Vo = 400 V
GAUTAM et al.: ZERO-VOLTAGE SWITCHING FULL-BRIDGE DCDC CONVERTER WITH CAPACITIVE OUTPUT FILTER 5733

Fig. 13. Proposed converter experimental waveforms of the MOSFET Q3 Fig. 16. Proposed converter experimental waveforms of the Diode D R 3 volt-
voltage and resonant inductor L R current at V in = 400 V, V o = 300 V, P o = age and current at V in = 400 V, V o = 300 V, P o = 1650 W and fs = 100 kHz.
200 W and fs = 100 kHz. Ch1 = V D S Q3 200 V/div. Ch2 = ILR 5 A/div. Ch1 = VDR 3 100 V/div. Ch2 = IDR 3 5 A/div. Time scale = 900 ns/div.
Ch3 = V G S Q3 10 V/div. Time scale = 1.16 s/div.

Fig. 14. Proposed converter experimental waveforms of the MOSFET Q3 Fig. 17. Proposed converter experimental waveform of output voltage and
voltage and resonant inductor L R current at V in = 400 V, V o = 300 V, P o = current at V o = 300 V and Io = 5.5 A and fs = 100 kHz. Ch1 = V o 100 V/div.
1650 W and fs = 100 kHz. Ch1 = V D S Q3 200 V/div. Ch2 = ILR 5 A/div. Ch2 = Io 2 A/div. Time scale = 5 ms/div.
Ch3 = V G S Q3 10 V/div. Time scale = 1.16 s/div.

Fig. 18. Experimental measured efficiency of the proposed converter as a


function of output power at 400 V input and different output voltages.
Fig. 15. Proposed converter experimental waveforms of the Diode D R 3 volt-
age and current at V in = 400 V, V o = 300 V, P o = 200 W and fs = 100 kHz.
Ch1 = VDR 3 200 V/div. Ch2 = IDR 3 5 A/div. Time scale = 900 ns/div.
put filter and two versions of the proposed converter using:
and Po = 1.2 kW. High efficiency over the entire load range is ISL9R0860 (Stealth ultra-fast diodes) and IDH06S60C (SiC)
achieved with this solution. secondary rectifier diodes. The benchmark converter circuit is
Fig. 19 provides an efficiency comparison including a bench- illustrated in Fig. 20 and a list of its components is provided in
mark ZVS full-bridge dcdc converter with inductive out- Table IV.
5734 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 12, DECEMBER 2013

It has been shown that the converter achieves an overall


peak efficiency of 95.7% at Vo = 400 V with inexpensive hy-
perfast diodes. Finally, the converter performance in terms of
cost, size, and efficiency is superior to its inductive output filter
counterpart.

REFERENCES
[1] A. Khaligh and Z. Li, Battery, ultracapacitor, fuel cell, and hybrid energy
storage systems for electric, hybrid electric, fuel cell, and plug-in hybrid
electric vehicles: State of the art, IEEE Trans. Veh. Technol., vol. 59,
no. 6, pp. 28062814, Jul. 2010.
[2] Y. J. Lee, A. Khaligh, and A. Emadi, Advanced integrated bidirectional
ACDC and DCDC converter for plug-in hybrid electric vehicles, IEEE
Trans. Veh. Technol., vol. 58, no. 8, pp. 39703980, Oct. 2009.
[3] B. Singh, B. N. Singh, A. Chandra, K. Al-Haddad, A. Pandey, and
D. P. Kothari, A review of single-phase improved power quality AC
Fig. 19. Efficiency comparison for the proposed converter as a function of DC converters, IEEE Trans. Ind. Electron., vol. 50, no. 5, pp. 962981,
output power at 400 V input and 300 V output voltage for different rectifier 2003.
diodes and benchmark converter. [4] F. Musavi, W. Eberle, and W. G. Dunford, Efficiency evaluation of single-
phase solutions for ACDC PFC boost converters for plug-in-hybrid elec-
tric vehicle battery chargers, in Proc. IEEE Vehicle Power Propulsion
Conf., 2010, pp. 16.
[5] F. Musavi, M. Edington, W. Eberle, and W. G. Dunford, Evaluation and
efficiency comparison of front end ACDC plug-in hybrid charger topolo-
gies, IEEE Trans. Smart Grid, vol. 3, no. 1, pp. 413421, Mar. 2012.
[6] D. Gautam, F. Musavi, M. Edington, W. Eberle, and W. G. Dunford, An
automotive on-board 3.3 kW battery charger for PHEV application, IEEE
Trans. Veh. Technol., vol. 61, no. 8, pp. 34663474, Oct. 2012.
[7] T. H. Kim, S. J. Lee, and W. Choi, Design and control of the phase shift
Fig. 20. Schematic of the benchmark ZVS full-bridge converter with inductive full bridge converter for the on-board battery charger of electric forklifts,
output filter. in Proc. IEEE Power Electronics and ECCE Asia, ICPE and ECCE, 2011,
TABLE IV pp. 27092716.
COMPONENTS USED IN THE BENCHMARK CONVERTER [8] UL 2202. (Oct. 5, 2012). [Online]. Available: http://ulstandardsinfonet.
ul.com/scopes/scopes.asp?fn = 2202.html
[9] UL 22311. (Jul. 9, 2012). [Online]. Available: http://ulstandardsinfonet.
ul.com/scopes/scopes.asp?fn = 22311.html
[10] UL 22312. (Jul. 9, 2012). [Online]. Available: http://ulstandardsinfonet.
ul.com/tocs/tocs.asp?doc = s&fn = 22312.toc
[11] D. B. Dalal, A 500 kHz multi-output converter with zero voltage switch-
ing, in Proc. IEEE Appl. Power Electron. Conf. Expo., 1990, pp. 265274.
[12] J. A. Sabate, V. Vlatkovic, R. B. Ridley, F. C. Lee, and B. H. Cho, De-
sign considerations for high-voltage high-power full-bridge zero-voltage-
switched PWM converter, in Proc. IEEE Appl. Power Electron. Conf.
Expo., 1990, pp. 275284.
[13] L. H. Mweene, C. A. Wright, and M. F. Schlecht, A 1 kW, 500 kHz front-
The overall efficiency of the proposed converter, particularly end converter for a distributed power supply system, IEEE Trans. Power
Electron., vol. 6, no. 1, pp. 398407, Jul. 1991.
at light load conditions, is much higher than the benchmark [14] Y. Jang and M. M. Jovanovic, A new family of full-bridge ZVS con-
converter. The benchmark converter has lower efficiency due verters, IEEE Trans. Power Electron., vol. 19, no. 3, pp. 701708, May
to losses in the secondary side RCD clamp circuit. The per- 2004.
[15] G.-B. Koo, G.-W. Moon, and M.-J. Youn, Analysis and design of phase
formance of the proposed converter with Stealth diodes is very shift full bridge converter with series-connected two transformers, IEEE
similar to that with silicon carbide (SiC) diodes. Therefore, this Trans. Power Electron., vol. 12, no. 2, pp. 411419, Mar. 2004.
converter permits use of inexpensive hyperfast diodes, which [16] X. Wu, J. Zhang, X. Xie, and Z. Qian, Analysis and optimal design
considerations for an improved full bridge ZVS DC-DC converter with
are typically one quarter of the price of SiC diodes. high efficiency, IEEE Trans. Power Electron., vol. 21, no. 5, pp. 1225
1234, Sep. 2006.
V. CONCLUSION [17] Y. Jang and M. M. Jovanovic, A new PWM ZVS Full-Bridge converter,
IEEE Trans. Power Electron., vol. 22, no. 3, pp. 987994, May 2007.
A novel ZVS full-bridge dcdc converter with capacitive out- [18] X. Wu, X. Xie, J. Zhang, R. Zhao, and Z. Qian, Soft switched full bridge
DCDC converter with reduced circulating loss and filter requirement,
put filter has been presented for application in PHEV battery IEEE Trans. Power Electron., vol. 22, no. 5, pp. 19491955, Sep. 2007.
charging. The detailed operating intervals in DCM, BCM, and [19] W. Chen, X. Ruan, and R. Zhang, A novel zero-voltage-switching PWM
CCM were presented in addition to a step by step design pro- full bridge converter, IEEE Trans. Power Electron., vol. 23, no. 2,
pp. 793801, Mar. 2008.
cedure, simulation results and experimental waveforms. The [20] A. J. Mason, D. J. Tschirhart, and P. K. Jain, New ZVS phase shift mod-
proposed topology achieves soft switching for the full-bridge ulated full-bridge converter topologies with adaptive energy storage for
primary switches, naturally clamps the voltage across the out- SOFC application, IEEE Trans. Power Electron., vol. 23, no. 1, pp. 332
342, Jan. 2008.
put rectifier to the output voltage and the current through the [21] M. Borage, S. Tiwari, S. Bhardwaj, and S. Kotaiah, A full-bridge DCDC
rectifier diodes has a low di/dt, which helps to minimize reverse converter with zero-voltage-switching over the entire conversion range,
recovery losses. IEEE Trans. Power Electron., vol. 23, no. 4, pp. 17431750, Jul. 2008.
GAUTAM et al.: ZERO-VOLTAGE SWITCHING FULL-BRIDGE DCDC CONVERTER WITH CAPACITIVE OUTPUT FILTER 5735

[22] B.-Y. Chen and Y.-S. Lai, Switching control technique of phase-shift- Fariborz Musavi (S10M11SM12) received the
controlled full-bridge converter to improve efficiency under light-load B.Sc. degree from Iran University of Science and
and standby conditions without additional auxiliary components, IEEE Technology, Tehran, Iran, in 1994, the M.Sc. degree
Trans. Power Electron., vol. 25, no. 4, pp. 10011012, Apr. 2010. from Concordia University, Montreal, QC, Canada, in
[23] W. Chen, X. Ruan, Q. Chen, and J. Ge, Zero-voltage-switching PWM full- 2001, and the Ph.D. degree in electrical engineering
bridge converter employing auxiliary transformer to reset the clamping with emphasis in power electronics from the Univer-
diode current, IEEE Trans. Power Electron., vol. 25, no. 5, pp. 1149 sity of British Columbia, Vancouver, BC, Canada.
1162, May 2010. Since 2001, he has been with several high-tech
[24] M. Ordonez and J. E. Quaicoe, Soft-switching techniques for efficiency companies including EMS Technologies Inc., Mon-
gains in full-bridge fuel cell power conversion, IEEE Trans. Power Elec- treal; DRS Pivotal Power, Bedford, NS, Canada; and
tron., vol. 26, no. 2, pp. 482492, Feb. 2011. Alpha Technologies, Bellingham, WA, USA. He is
[25] I. Cho, K. Cho, J. Kim, and G. Moon, A new phase-shifted full-bridge currently with Delta-Q Technologies Corporation, Burnaby, BC, Canada, where
converter with maximum duty operation for server power system, IEEE he is the Manager of Research, Engineering and is engaged in research on the
Trans. Power Electron., vol. 26, no. 12, pp. 34913500, Dec. 2011. simulation, analysis, and design of battery chargers for industrial and automotive
[26] K. Cho, Y. Kim, I. Cho, and G. Moon, Transformer integrated with addi- applications. His current research interests include high-power high-efficiency
tional resonant inductor for phase-shift full-bridge converter with primary converter topologies, high-power-factor rectifiers, electric vehicles, and sustain-
clamping diodes, IEEE Trans. Power Electron., vol. 27, no. 5, pp. 2405 able and renewable energy sources.
2414, May 2012. Dr. Musavi is a Registered Professional Engineer in the Province of BC,
[27] B. Gu, J.-S. Lai, N. Kees, and C. Zheng, Hybrid-switching full-bridge Canada. He received the First Prize Paper Award from the IEEE Industry Appli-
DCDC converter with minimal voltage stress of bridge rectifier, reduced cations Society Industrial Power Converter Committee in 2011. He also received
circulating losses, and filter requirement for electric vehicle battery charg- an award from the Power Sources Manufacturers Association to present papers
ers, IEEE Trans. on Power Electron., vol. 28, no. 3, pp. 11321144, Mar. at conferences.
2013.
[28] A. K. S. Bhat and Fei Luo, A new gating scheme controlled soft-
switching DC-to-DC bridge converter, in Proc. IEEE Int. Conf. Power
Electron. Drive Syst., 2003, vol. 1, pp. 815.
[29] I. D. Jitaru, A 3 kW soft switching DC-DC converter, in Proc. IEEE
App. Power Electron. Conf. Expo., 2000, pp. 8692.
[30] C. Zhao, X. Wu, W. Yao, and Z. Qian, Synchronous rectified soft-
switched phase-shift full-bridge converter with primary energy storage in-
ductor, in Proc. IEEE Appl. Power Electron. Conf. Expo., 2008, pp. 581 Wilson Eberle (S98M07) received the B.Sc.,
586. M.Sc., and Ph.D. degrees from the Department of
[31] C. Zhao, X. Wu, W. Yao, and Z. Qian, Optimum design considerations Electrical and Computer Engineering, Queens Uni-
for soft- switched phase-shift full-bridge converter with primary-side en- versity, Kingston, ON, Canada, in 2000, 2003, and
ergy storage inductor, in Proc. IEEE Power Electro. Spec. Conf., 2008, 2008, respectively.
pp. 366371. He is currently an Assistant Professor with the
[32] S. Jala, High frequency transformer isolated soft-switched hybrid phase School of Engineering, The University of British
modulated DC-to-DC converters, M.A.Sc Thesis, Dept. of ECE, Univer- Columbia, Kelowna, BC, Canada. His industrial ex-
sity of Victoria, Saanich BC, Canada, 2009. perience includes positions with Ford Motor Com-
[33] M. Pahlevaninezhad, P. Das, J. Drobnik, P. K. Jain, and A. Bakhshai, A pany, Windsor, ON, Canada, and with Astec Ad-
novel ZVZCS full-bridge DC/DC converter used for electric vehicles, vanced Power Systems, Nepean, ON, Canada. He is
IEEE Trans. Power Electron., vol. 27, no. 6, pp. 27522769, Jun. 2012. the holder of one U.S. patent. He is the author or coauthor of more than 40 tech-
[34] F. S. Hamdad and A. K. S Bhat, A novel pulse width control scheme nical papers published in various IEEE international conference proceedings
for fixed-frequency zero-voltage-switching DC-to-DC PWM bridge con- and IEEE journals. His current research interests include high-efficiency high-
verter, IEEE Trans. Ind. Electron., vol. 48, no. 1, pp. 101110, Feb. power-density dcdc converters, and acdc power factor correction circuits.
2001. Dr. Eberle received the Ontario Graduate Scholarship and awards from the
[35] L. Hitchcock, Full bridge power converter circuit, US Patent 4860189, Power Sources Manufacturers Association and the Ontario Centres of Excel-
Aug. 22,1989. lence. He currently holds research grants from the Natural Sciences and Engi-
neering Research Council of Canada, the Canada Foundation for Innovation,
The University of British Columbia, and the Kaiser Foundation for Higher Ed-
ucation.
Deepak S. Gautam (S11) received the B.E. degree
in electronics engineering from Mumbai University,
Maharashtra, India, in 2000, and the M.A.Sc. degree
in electrical engineering from the University of Vic-
toria, BC, Canada, in 2006. He is currently working
toward the Ph.D. degree in electrical engineering in
the field of power electronics from the University of
British Columbia, Vancouver, BC, Canada.
From 2000 to 2003, he worked as a Research and William G. Dunford (S78M81SM92) received
Development Engineer for the Power Conversion and the B.Sc. (Eng.) and M.Sc. degrees in machines and
Control division of Aplab Limited, Mumbai, India power systems from Imperial College, London, U.K.,
where he was involved in the development of linear, switch-mode, and pro- in 1971 and 1972, respectively, and the Ph.D. de-
grammable power supplies for industrial and telecom industries. Since 2007, he gree in power electronics from University of Toronto,
has been working for Delta-Q Technologies Corp., Burnaby, BC, Canada as a Toronto, ON, Canada, in 1982.
Power Electronics Engineer where his main responsibility is to develop high- He has been a Faculty Member with Imperial Col-
frequency switch-mode battery chargers for automotive and industrial applica- lege London and the University of Toronto and is
tion. His research interests are dcdc converters, acdc power factor correction currently a Faculty and Senate Member with The Uni-
converters, resonant converters, and feedback control circuits. versity of British Columbia, Vancouver, BC, Canada.
Mr. Gautam has received the University of Victoria fellowship, the Andy His industrial experience includes positions with the
Farquharson award for excellence in graduate student teaching and best poster Royal Aircraft Establishment (now Qinetiq), Schlumberger, and Alcatel. He has
presentation award at the APEC 2012 conference in Orlando, FL, USA. He also had a long-term interest in photovoltaic powered systems and is also involved in
has won travel grants from the Power Source Manufacturers Association, the projects in the automotive and distributed systems areas. Dr. Dunford has served
IEEE Industry Application Society, and Power Electronics Society to present in various positions on the Advisory Committee of the IEEE Power Electronics
papers at conferences. Society and chaired IEEE PESC in 1986 and 2001.

You might also like