ACKNOWLEDGEMENT

A Training work owes its success from commencement to completion, to

the people in love with researchers at various stages. Let me in this page express
my gratitude to all those who helped me in various stage of this study.

First, I would like to express my sincere gratitude indebtedness to Mr.

Joginder Singh (HOD), Mr.Vikas Yadav (AP), Mr.Jitender Singh (AP), Mr. Abhishake
Jain (AP), Mr.Yogesh(Lecturer), Mr.Kunal(Lecturer), Mr.Sandeep(LT) And Miss Anju
(LT) Department of Electrical & Electronics Engineering Ganga Institute Of
Technology & Management ,Kablana (Jhajjar), for allowing me to undergo the
Training of 4 Month on Electrical Distribution System at Hindustan National Glass
& Ind. Ltd. (HNGIL) Bahadurgarh (Haryana).

I am grateful to our guide Mr. Ajit Siwach (Shift Engineer) Hindustan National
Glass & Ind. Ltd. Bahadurgarh (Haryana) for the help provided in completion of the
Training. Without his friendly help and guidance it was difficult to develop this
training.

Above all, I bow my head before Almighty God, without whose blessings it
was infeasible to complete the mission.

i
 CANDIDATES DECLARATION
I hereby certify that the work which is being presented in this training report
entitled ELETRICAL DISTRIBUTION SYSTEM by Rahul in partial fulfillment of
requirements for the award of degree of BACHELOR OF TECHNOLOGY in
ELECTRICAL & ELECTRONICS ENGINEERING submitted to department of
Electrical & Electronics Engineering of Ganga Institute Of Technology &
Management Kablana, Jhajjar (Haryana) is an authentic record of my own training
completed carried out during a period from January 2014 to June 2014 under the
supervision of Er. Ajit Siwach.

Rahul
(Roll No:3430138)

This is to certify that the above statement made by the candidate is correct to the
best of my knowledge & belief.

Signature of Supervisor (s)

()
Assistant Professor
GITAM, Kablana (Jhajjar)

The B.TECH Viva-Voce Examination of Sh. ..................... has been held

on.............................

Signature of Supervisor (s)

(.)
Assistant Professor
GITAM, Kablana (Jhajjar)
Signature of HOD Signature of External Examiner

ii
 ABSTRACT

I have completed my Practical Training from Hindustan National Glass & Ind.
Ltd. (HNGIL) Bahadurgarh (Haryana).
It is a fully automated glass manufacturing plant During my Practical Training
I learnt about The Manufacturing process of glass, Distribution System, SCADA,
changeover of supply, Batch House Process.
I learned fundamental set up of HNGIL Bahadurgarh and its rich work culture
that lays equal stress on efficiency and values. This very important first step in my
ascent career at HNGIL. It provided me an opportunity as well as exposure in the
working environment of a manufacturing industry.
This program had been a great learning experience for me which has
enhanced my knowledge about the real manufacturing industry. Here I am learning
the practical implementation of those HR theories which I have studied in books. I
am in process of learning the real corporate etiquettes through the opportunity to
interact with various accomplished and experienced individuals working here.
In this report I include the Manufacturing Process of Glass and Electrical
Distribution system which I learnt during my Practical Training.
.

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 CONTENTS
Page No.
Certificate i
Acknowledgement ii
Candidates Declaration iii
Abstract iv

List of Figures vii

viii
List of Tables
ix
List Of Abbreviation

Chapter 1: INTRODUCTION
1.1 GIL Profile 1
1.2 Bahadurgarh Plant 3
1.3 Power Resources And Utilities 7
1.4 Major Devices And Instrument In The Utility 9
Section
1.5 Load Characteristics 10
1.6 Utilities 10
1.7 Production 11

Chapter 2: HISTORY OF COMPANY

2.1 HNGIL Progress 13
2.2 Beginning Of A New Journey 14
2.3 Change Over From The Grid (H.S.E.B) 15

Supply To Generator
Change Over From The Grid (H.S.E.B)
2.4 16
Supply To Generator

iv
Chapter 3: GLASS MAKING PROCESS

3.1 Introduction 17
3.2 Batch House The Kitchen Of Plant 18
3.3 Production-Forming Department 20
3.4 Production-Forming Department 22
3.5 Container Formation 23
3.6 Quality Control Department 26
3.7 Plant Maintenance And Utilities 29

Chapter 4: ELETRICAL DISTRIBUTION SYSTEM

4.1 Introduction 31
4.2 Overview Of The Existing System 32
4.3 Future Requirement 32
4.4 Role Of IT And Automation 33
4.5 SCADA 34
4.6 How SCADA Works? 34
4.7 Benefits of Implementing SCADA System 37
For Electrical Distribution
4.8 Substation 37
4.9 Underground Distribution 45
4.10 Conclusion 47

REFERENCES 48

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 LIST OF FIGURE

Fig. No. Figure Name Page

No.

1.1 Plant 3

1.2 Furnace 4

1.3 Glass Container Forming 5

1.4 IS Machine 6

1.5 Packing 7

vi
1.6 Single Line Diagram 8

3.1 Raw Material : Sand And Cullet 18

3.2 Batch House 19

3.3 Blow Process 25

3.4 Cold End Process Flow Diagram 27

3.5 Plant Maintenance and Utilities 29

4.1 Typical Electric Power Supply System 32

4.2 SCADA 35

4.3 Substation 37

4.4 Single Line Diagram Of 132/11 KV Substation 39

4.5 Potential Transformer 42

4.6 Control Room 44

4.7 Underground Electrical Distribution 46

LIST OF TABLES

Table Table Name Page No.

No.
1.1 Equipment In Utilities 10
2.1 HNGIL Progress 13
3.1 Three Furnaces In HNG-Bahadurgarh Plant 21
3.2 Specification Of IS Machine 25
3.3 Power Plant Capacity 30

vii
 LIST OF ABBREVITIONS

Abbreviation Description
DT Distribution Transformer
T&D Transmission and Distribution loss
CMRI Common Metering reading Instrument
PF Power Factor
LT Low Tension
RPM Revolution Per Minute
HV High Voltage
LV Low Voltage

viii
HNGIL Hindustan National Glass & Industries

Limited
CT Current Transformer
SCADA Supervisory Control And Data Acquisition
TL Technical Losses
PLC Programmable Logic Controller
KV Kilo Volt
KVA Kilo Volt Ampere
MW Mega Watt
DC Direct Current
KV Kilo Volt
HSEB Haryana State Electricity Board
A Ampere
Hz Hertz
HP Horsepower
SCADA SUPERVISORY CONTROL AND DATA

ACQUISITION
mm Millimeter
ml Milliliter
Hz Hertz
HP Horsepower

ix