Professional Documents
Culture Documents
Rev. No : 0
METHOD STATEMENT
FOR
RECTIFICATION & GROUTING AT CATWALK
BRACKET LOCATION (FAADE ENVELOPE)
Reviewed by
Rev Date Prepared by Approved by
Document No: SPML/AKC/MS/CIV-04
Rev. No : 0
INDEX
1.0 PURPOSE
2.0 SCOPE
4.0 RESPONSIBILITIES
Rev. No : 0
1. PURPOSE
The purpose of this method statement is to describe the procedure to be followed for
carrying out rectification of existing slab and grouting of catwalk bracket at faade
envelope.
2. SCOPE
The scope of this document covers but not limited to rebar treatment, grouting within the
scope of work.
1. Grouting the base plate
2. Concrete slab extension.
3. REFERENCE DOCUMENTS:
4. RESPONSIBILITIES
To ensure work is carried out according to the specification & drawings and provide all
necessary information and distribute the responsibilities to his construction team.
Ensure and monitor that the work progresses in accordance with the program and report
the same to the construction manager. Co-ordinate with the safety officer to ensure that
the works are carried out in a safe working practice.
Co-ordinate with the QA/QC engineer and initiate the inspection for the finished works.
Ensure that an efficient daily progress has been obtained from all the equipment and
manpower engaged in the work and check the same against the daily report received
from the foreman. Pass all the current/revised information to the foreman and ensure that
its being carried out properly.
Co-ordinate with the surveyor and plan the survey works in advance as per the work
sequence.
Document No: SPML/AKC/MS/CIV-04
Rev. No : 0
Ensure that all the works are carried out as per the related drawings and specifications.
Perform process inspection and coordinate with site engineer and consultants from time
to time inspection.
Maintain inspection and test records complete for any future reference.
Ensure the implementation of all safety measures in accordance with the HSE plan and
everybody aware of it for its proper implementation.
Ensure all the implemented safety measures are adequate to maintain the safe working
on the site.
Inspect all the site activities and train the persons to prevent accidents and its proper
reporting to the construction manager and the client. Ensure that the site is maintained
clean and tidy.
4.5 Foreman
Carrying out the work according to the specification and instruction. Properly distribute
all the available resources in coordination with the site engineer on a daily basis.
Daily reports of the works achieved and coordinate for the future planning with the site
engineer.
Incorporate all the QC and safety requirements as requested by the concerned engineer.
If met with any type of unforeseen incidents report to the site engineer immediately.
5. MATERIAL REQUIRED
Nitoprime Zincrich
Nitobond EP
Vetogrout CG518 or equivalent.
Concrete grade C40
Full-scale inspection/visual survey of all baseplates installed on site for the catwalk with
photographic evidence of current site conditions is done and mapping of all baseplates
on plan with cross-references to images taken in the visual survey is attached below.
Maximum chipping is 50mm as per site condition
A design calculation is carried out using current site condition with a gap of 50mm
between baseplate and slab is also attached.
A pullout test is carried by Fischer at different location with different edge distance and
varying embedded depth is also attached below.
C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
fischer FZE
Enquiry@fischer.ae
www.fischer.ae
Design Specifications
Anchor
Anchor system fischer Injection system FIS V
Injection resin FIS V 360 S
Fixing element Threaded rod FTR M 10 x 165, zinc plated steel,
property class 5.8
Anchorage depth 75 mm
The input values and the design results should be checked against local valid standards and approvals. Please respect the disclaimer of warranty in
the license agreement of the Software.
Page 1
C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
Input data
Design actions *
# NSd VSd,x VSd,y MSd,x MSd,y MT,Sd Type of loading
kN kN kN kNm kNm kNm
1 15.00 0.00 0.00 0.00 0.00 0.00 Static or quasi-static
The input values and the design results should be checked against local valid standards and approvals. Please respect the disclaimer of warranty in
the license agreement of the Software.
Page 2
C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
Steel failure
( NRd,s )
Eq. (5.1)
N,s
Anchor no. % Group N Decisive Beta
1 19.4 1 N,s;1
2 19.4 2 N,s;2
3 19.4 3 N,s;3
4 19.4 4 N,s;4
( NRd,p )
Eq. (5.2)
Eq. (5.2a)
Eq. (5.2c)
Eq. (5.2d)
Eq. (5.2e)
The input values and the design results should be checked against local valid standards and approvals. Please respect the disclaimer of warranty in
the license agreement of the Software.
Page 3
C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
Eq. (5.2f)
Eq. (5.2g)
Eq. (5.2h)
Eq. (5.2i)
N,p
Anchor no. % Group N Decisive Beta
1, 2, 3, 4 78.5 1 N,p;1
( NRd,c )
Eq. (5.3)
Eq. (5.3a)
Eq. (5.3c)
Eq. (5.3d)
Eq. (5.3e)
The input values and the design results should be checked against local valid standards and approvals. Please respect the disclaimer of warranty in
the license agreement of the Software.
Page 4
C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
N,c
Anchor no. % Group N Decisive Beta
1, 2, 3, 4 48.5 1 N,c;1
Technical remarks
All data and information in the software is based on fischer products and common engineering knowledge. Please
check all the proof results against local valid standards and approvals.
As fischer is not the design office, the attached is no guarantee for incorrect input or assumptions. Any
recommendations have to be approved by the building-authority or project engineer. Results are valid only for
anchor system calculated in the attached. If any part of the system is changed, it will invalidate this report and new
calculations would be required. The calculation was done under the assumption that a sufficient
splitting reinforcement is available. In this case the spliiting
failure can be omitted.
The transmission of the anchor loads to the supports of the concrete member shall be shown for the ultimate limit state and
the serviceability limit state; for this purpose, the normal verifications shall be carried out under due consideration of the
actions introduced by the anchors. For these verifications the additional provisions given in the current design method shall
be taken into account.
As a pre-condition the anchor plate is assumed to be flat when subjected to the actions. Therefore, the plate must be
sufficiently stiff. The C-Fix anchor plate design is based on a proof of stresses and does not allow a statement about
the stiffness of the plate. The proof of the necessary stiffness is not carried out by C-Fix.
The input values and the design results should be checked against local valid standards and approvals. Please respect the disclaimer of warranty in
the license agreement of the Software.
Page 5
C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
Installation data
Anchor
Anchor system fischer Injection system FIS V
Injection resin FIS V 360 S (other cartridge sizes Art.-No. 68435
available)
Fixing element Threaded rod FTR M 10 x 165, zinc Art.-No. 52248
plated steel, property class 5.8
Installation details
Thread diameter M 10
Drill hole diameter d0 = 12 mm
Drill hole depth h1 = 75 mm
Anchorage depth hef = 75 mm
Drilling method hammer drilling
Drill hole cleaning 4 times blowing,
4 times brushing,
4 times blowing
required activities according the
given instruction in the approval
Installation type Pre-positioned installation
Annular gap Annular gap not filled
Maximum torque Tinst,max = 20.0 Nm
Socket size 17 mm
Base plate thickness t = 12 mm
Stand-off distance g 50 mm
Total fixing thickness tfix 62 mm
Tfix,max
Volume of resin per drill 6 ml/3 scale divisions
hole
The input values and the design results should be checked against local valid standards and approvals. Please respect the disclaimer of warranty in
the license agreement of the Software.
Page 6
C-FIX 1.63.0.0
Database version
2017.10.16.9.12
Date
03/12/2017
Attachment
Profile type Customized profile
Profile dimensions mm
Height 120
Width 12
Anchor coordinates
x y
Anchor no. mm mm
1 -50 50
2 50 50
3 -50 -50
4 50 -50
The input values and the design results should be checked against local valid standards and approvals. Please respect the disclaimer of warranty in
the license agreement of the Software.
Page 7
1.BASEPLATE NUMBER LEVEL 06 SOFFIT
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43
132
131
130
129 45
128 46
127 47
126 48
125 49
124 50
123 51
122 52
121 53
120 54
119 55
118 56
117 57
116 58
115 59
114 60
113 61
112 62
111 63
110 64
109 65 GENERAL NOTES:
- THE DRAWING IS SUBJECT TO MOCK-UP
108 66 APPROVAL .
107 67
106 68
105 69
70 Al Khorayef Centre Al Khobar
1322
71
Architecture
Review
This submission has been examined for compliance with the design
intent regarding the facade. Be aware that eg. load bearing parts, di-
mensions and measurements have not been examined. Any result of
97
98
99
90
95
92
80
91
104
93
74
100
96
94
89
84
76
103
102
87
86
72
79
77
75
101
78
88
85
83
81
82
73
submitted calculations has been reviewed and approved if they are
found to be in compliance with the designers project. The examina-
tion regarding compliance with design intent, does not relieve the
Contractor from responsibility in execution of the works for full com-
pliance with the Contract Documents.
Status A: Approved
Status B: Approved as noted
Status C: Revise and Resubmit
Status D: Rejected
Int: Status: Date:
AALI/RLAO/ALSC/CGAV B 06-08-2017
LEVEL06SOFFITlamellasbrackets 27Nov17
BRACKET BASEPLATE
S.NO LEVEL DRAWINGREFERENCENUMBER PHOTOS SITECONDITIONS REMEDIALSOLUTION
LOCATION NUMBER
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
1 NORTH KSA009L06SDA75514R1 1 25mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
2 NORTH KSA009L06SDA75514R1 2 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
3 NORTH KSA009L06SDA75514R1 3 20mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
4 NORTH KSA009L06SDA75514R1 4 25mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
5 NORTH KSA009L06SDA75514R1 5 25mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
6 NORTH KSA009L06SDA75514R1 6 25mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
7 NORTH KSA009L06SDA75514R1 7 20mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
8 NORTH KSA009L06SDA75514R1 8 17mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
9 NORTH KSA009L06SDA75514R1 9 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
10 NORTH KSA009L06SDA75514R1 10 17mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 17mmCONCRETECHIPPING
11 NORTH KSA009L06SDA75514R1 11 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 15mmCONCRETECHIPPING
12 NORTH KSA009L06SDA75514R1 12 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 17mmCONCRETECHIPPING
13 NORTH KSA009L06SDA75514R1 13 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
14 NORTH KSA009L06SDA75514R1 14 15mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 15mmCONCRETECHIPPING
15 NORTH KSA009L06SDA75514R1 15 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 17mmCONCRETECHIPPING
16 NORTH KSA009L06SDA75514R1 16 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 35mmCONCRETECHIPPING
17 NORTH KSA009L06SDA75514R1 17
SOFFIT 2.REFORCEMENTCUT
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
18 NORTH KSA009L06SDA75514R1 18 23mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 20mmCONCRETECHIPPING
19 NORTH KSA009L06SDA75514R1 19
SOFFIT 2.REFORCEMENTCUT
LEVEL06 20mmCONCRETECHIPPING
20 NORTH KSA009L06SDA75514R1 20
SOFFIT 2.REFORCEMENTCUT
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
21 NORTH KSA009L06SDA75514R1 21 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
22 NORTH KSA009L06SDA75514R1 22 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 35mmCONCRETECHIPPING
23 NORTH KSA009L06SDA75514R1 23
SOFFIT 2.REFORCEMENTCUT
LEVEL06 20mmCONCRETECHIPPING
24 NORTH KSA009L06SDA75514R1 24
SOFFIT 2.REFORCEMENTCUT
LEVEL06 20mmCONCRETECHIPPING
25 NORTH KSA009L06SDA75514R1 25
SOFFIT 2.REFORCEMENTCUT
LEVEL06 15mmCONCRETECHIPPING
26 NORTH KSA009L06SDA75514R1 26
SOFFIT 2.REFORCEMENTCUT
LEVEL06 35mmCONCRETECHIPPING
27 NORTH KSA009L06SDA75514R1 27
SOFFIT 2.REFORCEMENTCUT
LEVEL06 20mmCONCRETECHIPPING
28 NORTH KSA009L06SDA75514R1 28
SOFFIT 2.REFORCEMENTCUT
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
29 NORTH KSA009L06SDA75514R1 29 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
30 NORTH KSA009L06SDA75514R1 30 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
31 NORTH KSA009L06SDA75514R1 31 15mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 35mmCONCRETECHIPPING
32 NORTH KSA009L06SDA75514R1 32 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 35mmCONCRETECHIPPING
33 NORTH KSA009L06SDA75514R1 33 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 43mmCONCRETECHIPPING
34 NORTH KSA009L06SDA75514R1 34 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 25mmCONCRETECHIPPING
35 NORTH KSA009L06SDA75514R1 35
SOFFIT 2.REFORCEMENTCUT
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 30mmCONCRETECHIPPING
36 NORTH KSA009L06SDA75514R1 36 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 25mmCONCRETECHIPPING
37 NORTH KSA009L06SDA75514R1 37
SOFFIT 2.REFORCEMENTCUT
LEVEL06 20mmCONCRETECHIPPING
38 NORTH KSA009L06SDA75514R1 38
SOFFIT 2.REFORCEMENTCUT
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
39 NORTH KSA009L06SDA75514R1 39 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 22mmCONCRETECHIPPING
40 NORTH KSA009L06SDA75514R1 40
SOFFIT 2.REFORCEMENTCUT
LEVEL06 25mmCONCRETECHIPPING
41 NORTH KSA009L06SDA75514R1 41
SOFFIT 2.REFORCEMENTCUT
LEVEL06 25mmCONCRETECHIPPING
42 NORTH KSA009L06SDA75514R1 42
SOFFIT 2.REFORCEMENTCUT
LEVEL06 20mmCONCRETECHIPPING
43 NORTH KSA009L06SDA75514R1 43
SOFFIT 2.REFORCEMENTCUT
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
44 NORTH KSA009L06SDA75514R1 44 25mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
45 EAST KSA009L06SDA75514R1 45 10mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 35mmCONCRETECHIPPING
46 EAST KSA009L06SDA75514R1 46 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
47 EAST KSA009L06SDA75514R1 47 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
48 EAST KSA009L06SDA75514R1 48 15mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
49 EAST KSA009L06SDA75514R1 49 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 35mmCONCRETECHIPPING
50 EAST KSA009L06SDA75514R1 50 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REFORCEMENTCUT
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
51 EAST KSA009L06SDA75514R1 51 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 25mmCONCRETECHIPPING
52 EAST KSA009L06SDA75514R1 52
SOFFIT 2.REFORCEMENTCUT
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
53 EAST KSA009L06SDA75514R1 53 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 25mmCONCRETECHIPPING
54 EAST KSA009L06SDA75514R1 54
SOFFIT 2.REFORCEMENTCUT
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 1.CONCRETECHIPPING
55 EAST KSA009L06SDA75514R1 55 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06
56 EAST KSA009L06SDA75514R1 56 NOCUTTINGATSITE
SOFFIT
LEVEL06
57 EAST KSA009L06SDA75514R1 57 NOCUTTINGATSITE
SOFFIT
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
58 EAST KSA009L06SDA75514R1 58 10MMCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
59 EAST KSA009L06SDA75514R1 59 10mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
60 EAST KSA009L06SDA75514R1 60 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
61 EAST KSA009L06SDA75514R1 61 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
62 EAST KSA009L06SDA75514R1 62 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 20mmCONCRETECHIPPING
63 EAST KSA009L06SDA75514R1 63
SOFFIT 2.REFORCEMENTCUT
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
64 EAST KSA009L06SDA75514R1 64 20mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
65 EAST KSA009L06SDA75514R1 65 25mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
66 EAST KSA009L06SDA75514R1 66 NOCUTTINGATSITE
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
67 EAST KSA009L06SDA75514R1 67 10mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
68 EAST KSA009L06SDA75514R1 68 20mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
69 EAST KSA009L06SDA75514R1 69 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
70 EAST KSA009L06SDA75514R1 70 15mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
71 EAST KSA009L06SDA75514R1 71 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
72 SOUTH KSA009L06SDA75514R1 72 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 15mmCONCRETECHIPPING
73 SOUTH KSA009L06SDA75514R1 73 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 40mmCONCRETECHIPPING
74 SOUTH KSA009L06SDA75514R1 74 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 30mmCONCRETECHIPPING
75 SOUTH KSA009L06SDA75514R1 75 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 45mmCONCRETECHIPPING
76 SOUTH KSA009L06SDA75514R1 76 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
77 SOUTH KSA009L06SDA75514R1 77 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 35mmCONCRETECHIPPING
78 SOUTH KSA009L06SDA75514R1 78 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 35mmCONCRETECHIPPING
79 SOUTH KSA009L06SDA75514R1 79 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
80 SOUTH KSA009L06SDA75514R1 80 20mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 15mmCONCRETECHIPPING
81 SOUTH KSA009L06SDA75514R1 81 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 10mmCONCRETECHIPPING
82 SOUTH KSA009L06SDA75514R1 82
SOFFIT 2.REINFORCEMENTCUT
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 10mmCONCRETECHIPPING
83 SOUTH KSA009L06SDA75514R1 83 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
84 SOUTH KSA009L06SDA75514R1 84 5mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
85 SOUTH KSA009L06SDA75514R1 85 5mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
86 SOUTH KSA009L06SDA75514R1 86 5mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
87 SOUTH KSA009L06SDA75514R1 87 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
88 SOUTH KSA009L06SDA75514R1 88 25mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
89 SOUTH KSA009L06SDA75514R1 89 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 30mmCONCRETECHIPPING
90 SOUTH KSA009L06SDA75514R1 90 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
91 SOUTH KSA009L06SDA75514R1 91 35mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
92 SOUTH KSA009L06SDA75514R1 92 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
93 SOUTH KSA009L06SDA75514R1 93 1.CONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
94 SOUTH KSA009L06SDA75514R1 94 25mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
95 SOUTH KSA009L06SDA75514R1 95 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mm.CONCRETECHIPPING
96 SOUTH KSA009L06SDA75514R1 96 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
97 SOUTH KSA009L06SDA75514R1 97 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
98 SOUTH KSA009L06SDA75514R1 98 20mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
99 SOUTH KSA009L06SDA75514R1 99 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
100 SOUTH KSA009L06SDA75514R1 100 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
101 SOUTH KSA009L06SDA75514R1 101 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
102 SOUTH KSA009L06SDA75514R1 102 10mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
103 SOUTH KSA009L06SDA75514R1 103 20mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 30mmCONCRETECHIPPING
104 SOUTH KSA009L06SDA75514R1 104 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.REINFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
105 WEST KSA009L06SDA75514R1 105 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
106 WEST KSA009L06SDA75514R1 106 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
107 WEST KSA009L06SDA75514R1 107 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 20mmCONCRETECHIPPING
108 WEST KSA009L06SDA75514R1 108 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
109 WEST KSA009L06SDA75514R1 109 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
110 WEST KSA009L06SDA75514R1 110 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
111 WEST KSA009L06SDA75514R1 111 15mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
112 WEST KSA009L06SDA75514R1 112 20mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
115 WEST KSA009L06SDA75514R1 115 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 30mmCONCRETECHIPPING
116 WEST KSA009L06SDA75514R1 116
SOFFIT 2.REFORCEMENTCUT
LEVEL06 30mmCONCRETECHIPPING
117 WEST KSA009L06SDA75514R1 117
SOFFIT 2.REFORCEMENTCUT
LEVEL06 30mmCONCRETECHIPPING
118 WEST KSA009L06SDA75514R1 118
SOFFIT 2.REFORCEMENTCUT
LEVEL06 30mmCONCRETECHIPPING
119 WEST KSA009L06SDA75514R1 119
SOFFIT 2.REFORCEMENTCUT
LEVEL06 25mmCONCRETECHIPPING
120 WEST KSA009L06SDA75514R1 120
SOFFIT 2.REFORCEMENTCUT
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
121 WEST KSA009L06SDA75514R1 121 20mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
122 WEST KSA009L06SDA75514R1 122 20mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
123 WEST KSA009L06SDA75514R1 123 20mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
124 WEST KSA009L06SDA75514R1 124 20mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
125 WEST KSA009L06SDA75514R1 125 20mmCONCRETECHIPPING
SOFFIT plate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
126 WEST KSA009L06SDA75514R1 126 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
127 WEST KSA009L06SDA75514R1 127 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
1.ApplyonecoatofNitoprimeZincrichforrebartreatment
2.ApplyonecoatofNitobondEPforconcretebondingagent
LEVEL06 25mmCONCRETECHIPPING
128 WEST KSA009L06SDA75514R1 128 3.watertightshutteringwillbemadeforgrouting
SOFFIT 2.RENFORCEMENTEXPOSE
4.NonShrinkgrout(VetogroutCG518)willbearoundthebaseplateand
underneathplate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
129 WEST KSA009L06SDA75514R1 129 20mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 NonShrinkgrout(VetogroutCG518)aroundthebaseplateandunderneath
130 WEST KSA009L06SDA75514R1 130 20mmCONCRETECHIPPING
SOFFIT plate.
LEVEL06 30mmCONCRETECHIPPING
131 WEST KSA009L06SDA75514R1 131
SOFFIT 2.REFORCEMENTCUT
LEVEL06 47mmCONCRETECHIPPING
132 WEST KSA009L06SDA75514R1 132
SOFFIT 2.REFORCEMENTCUT
Document No: SPML/AKC/MS/CIV-04
Rev. No : 0
Application method
Rebar treatment:
As the projected slab is in cantilever position at throughout the length. One or two bottom
bars are cut at some places to fix the bracket will not affect the performance of the structural
load distribution, since the cantilever projected slabs are designed by considering the
hogging bending movement due to which tension reinforcement is required only at the top.
Base plate
The underside of base plate should be clean, and free of dust, rust, scale, oil or other
loosely adherent.
Levelling shims to be removed. Base plate shall be located to line and level and held in
position to minimize movement of base plate during the period of grout.
2) Formwork
Rev. No : 0
Document No: SPML/AKC/MS/CIV-04
Rev. No : 0
3) Mixing.
Grouting shall be done with Vetogrout CG518 or any other suitable approved
materials.(ref Annexure-3).
Mixing/using of material shall be maintained according to the manufacturers
recommendation.
For best result, a mechanically powered grout mixer should be used.
Water to be added is 11-13% by weight of grout and should be accurately measured in
the mixer.
The total contents of the vetogrout CG518 bag should be slowly added and continuous
mixing should be taken place for 5 min.this will ensure that the grout has a smooth even
consistency.
Document No: SPML/AKC/MS/CIV-04
Rev. No : 0
4) Placing.
It is essential that the machine mixing capacity, material supply, and labor availability is
adequate to enable the grouting operation to carried out continuously.
Apply one coat of Nitobond EP as a bonding agent. (Ref Annexure-2).
The grout shall be placed in accordance with good grouting practices and within the time
restraints of the selected product.
Grout can be placed in thickness from 10mm min to 100mm in single pour when used as
an underplate grout.
Continuous grout flow during the grouting operation is essential.sufficient grout must be
available prior to the start.
The mixed grout should be poured only from one side of the void to eliminate the
entrapment of air, the grout head is maintained at all times so that a Continuous grout
front is achieved.
When the grout reaches another side of formwork and rises above the underside of the
baseplate, pouring should continue slowly down until completed.
Document No: SPML/AKC/MS/CIV-04
Rev. No : 0
Full-scale inspection/visual survey of all baseplates installed on site for the catwalk with
photographic evidence of current site conditions is done and mapping of all baseplates
on plan with cross-references to images taken in the visual survey is attached below.
A design calculation is carried out using current site condition with an edge distance of
50mm is attached below.