You are on page 1of 55

PV Elite 2015 Licensee: SPLM Licensed User 1

FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 75.000 psig

Design Internal Temperature 181 F

Type of Hydrotest UG-99(b)

Hydrotest Position Horizontal

Projection of Nozzle from Vessel Top 0.0000 in.

Projection of Nozzle from Vessel Bottom 0.0000 in.

Minimum Design Metal Temperature -20 F

Type of Construction Welded

Special Service None

Degree of Radiography RT 1

Use Higher Longitudinal Stresses (Flag) Y

Select t for Internal Pressure (Flag) N

Select t for External Pressure (Flag) N

Select t for Axial Stress (Flag) N

Select Location for Stiff. Rings (Flag) N

Consider Vortex Shedding N

Perform a Corroded Hydrotest N

Is this a Heat Exchanger No

User Defined Hydro. Press. (Used if > 0) 0.0000 psig

User defined MAWP 235.32 psig

User defined MAPnc 313.69 psig

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS

Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS

Load Case 5 NP+HW+HI

Load Case 6 NP+HW+HE

Load Case 7 IP+OW+WI+FW+BW

Load Case 8 IP+OW+EQ+FS+BS

Load Case 9 EP+OW+WI+FW+BW

Load Case 10 EP+OW+EQ+FS+BS


PV Elite 2015 Licensee: SPLM Licensed User 2
FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

Load Case 11 HP+HW+HI

Load Case 12 HP+HW+HE

Load Case 13 IP+WE+EW

Load Case 14 IP+WF+CW

Load Case 15 IP+VO+OW

Load Case 16 IP+VE+EW

Load Case 17 NP+VO+OW

Load Case 18 FS+BS+IP+OW

Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 95

Wind Load Reduction Scale Factor 1.0

Basic Wind Speed [V] 20.700 mile/hr

Surface Roughness Category C: Open Terrain

Importance Factor 1.0

Type of Surface Moderately Smooth

Base Elevation 0.0000 ft.

Percent Wind for Hydrotest 33.0

Using User defined Wind Press. Vs Elev. N

Height of Hill or Escarpment H or Hh 0.0000 ft.

Distance Upwind of Crest Lh 0.0000 ft.

Distance from Crest to the Vessel x 0.0000 ft.

Type of Terrain ( Hill, Escarpment ) Flat

Damping Factor (Beta) for Wind (Ope) 0.0100

Damping Factor (Beta) for Wind (Empty) 0.0000

Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code UBC 1997

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 1

UBC Importance Factor 1.000

UBC Seismic Coefficient Ca 0.360

UBC Seismic Coefficient Cv 0.840

UBC Seismic Coefficient Nv 1.000

UBC Horizontal Force Factor 2.000

Apply Allowables per paragraph 1612.3.2 Yes


PV Elite 2015 Licensee: SPLM Licensed User 3
FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N

Consider External Loads for Nozzle Des. N

Use ASME VIII-1 Appendix 1-9 Y

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes

Shell Head Joints are Tapered Yes

Compute "K" in corroded condition Yes

Use Code Case 2286 No

Use the MAWP to compute the MDMT Yes

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20

Element Type Elliptical

Description head

Distance "FROM" to "TO" 0.1667 ft.

Inside Diameter 60.000 in.

Element Thickness 0.3750 in.

Internal Corrosion Allowance 0.1250 in.

Nominal Thickness 0.0000 in.

External Corrosion Allowance 0.0000 in.

Design Internal Pressure 75.000 psig

Design Temperature Internal Pressure 181 F

Design External Pressure 0.0000 psig

Design Temperature External Pressure 86 F

Effective Diameter Multiplier 1.2

Material Name SA-516 70

Allowable Stress, Ambient 20000. psi


PV Elite 2015 Licensee: SPLM Licensed User 4
FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

Allowable Stress, Operating 20000. psi

Allowable Stress, Hydrotest 26000. psi

Material Density 0.2800 lb./in

P Number Thickness 1.2500 in.

Yield Stress, Operating 35142. psi

UCS-66 Chart Curve Designation B

External Pressure Chart Name CS-2

UNS Number K02700

Product Form Plate

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0

Elliptical Head Factor 2.0

Element From Node 10

Detail Type Liquid

Detail ID Liquid 10

Dist. from "FROM" Node / Offset dist 0.0000 ft.

Height/Length of Liquid 0.1667 ft.

Liquid Density 62.400 lb./ft

--------------------------------------------------------------------

Element From Node 20

Element To Node 30

Element Type Cylinder

Description shell

Distance "FROM" to "TO" 12.000 ft.

Inside Diameter 60.000 in.

Element Thickness 0.4375 in.

Internal Corrosion Allowance 0.1250 in.

Nominal Thickness 0.0000 in.

External Corrosion Allowance 0.0000 in.

Design Internal Pressure 75.000 psig

Design Temperature Internal Pressure 181 F

Design External Pressure 15.000 psig

Design Temperature External Pressure 86 F


PV Elite 2015 Licensee: SPLM Licensed User 5
FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

Effective Diameter Multiplier 1.2

Material Name SA-516 70

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0

Element From Node 20

Detail Type Saddle

Detail ID Left Saddle

Dist. from "FROM" Node / Offset dist 2.0000 ft.

Width of Saddle 6.0000 in.

Height of Saddle at Bottom 39.000 in.

Saddle Contact Angle 124.0

Height of Composite Ring Stiffener 0.0000 in.

Width of Wear Plate 8.0000 in.

Thickness of Wear Plate 0.5000 in.

Contact Angle, Wear Plate (degrees) 134.0

Element From Node 20

Detail Type Saddle

Detail ID RIght Saddle

Dist. from "FROM" Node / Offset dist 10.000 ft.

Width of Saddle 6.0000 in.

Height of Saddle at Bottom 39.000 in.

Saddle Contact Angle 124.0

Height of Composite Ring Stiffener 0.0000 in.

Width of Wear Plate 8.0000 in.

Thickness of Wear Plate 0.5000 in.

Contact Angle, Wear Plate (degrees) 134.0

Element From Node 20

Detail Type Liquid

Detail ID WATER

Dist. from "FROM" Node / Offset dist 0.0000 ft.

Height/Length of Liquid 5.0000 ft.

Liquid Density 62.400 lb./ft


PV Elite 2015 Licensee: SPLM Licensed User 6
FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

Element From Node 20

Detail Type Nozzle

Detail ID N1 Gas Inlet

Dist. from "FROM" Node / Offset dist 1.5000 ft.

Nozzle Diameter 8.0 in.

Nozzle Schedule XS

Nozzle Class 150

Layout Angle 90.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 72.129 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID N4a Level Gauge

Dist. from "FROM" Node / Offset dist 1.0000 ft.

Nozzle Diameter 2.0 in.

Nozzle Schedule 80

Nozzle Class 150

Layout Angle 29.2213

Blind Flange (Y/N) Y

Weight of Nozzle ( Used if > 0 ) 23.082 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID N4b Level Gauge

Dist. from "FROM" Node / Offset dist 1.0000 ft.

Nozzle Diameter 2.0 in.

Nozzle Schedule 80

Nozzle Class 150

Layout Angle 339.22101

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 20.362 lb.


PV Elite 2015 Licensee: SPLM Licensed User 7
FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID MH Manhole

Dist. from "FROM" Node / Offset dist 6.0000 ft.

Nozzle Diameter 24.0 in.

Nozzle Schedule XS

Nozzle Class 150

Layout Angle 0.0

Blind Flange (Y/N) Y

Weight of Nozzle ( Used if > 0 ) 833.67 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID N8 Vent

Dist. from "FROM" Node / Offset dist 3.0000 ft.

Nozzle Diameter 2.0 in.

Nozzle Schedule None

Nozzle Class 150

Layout Angle 90.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 12.043 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID N5 PSV Connet.0

Dist. from "FROM" Node / Offset dist 5.0000 ft.

Nozzle Diameter 3.0 in.

Nozzle Schedule XS

Nozzle Class 150


PV Elite 2015 Licensee: SPLM Licensed User 8
FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

Layout Angle 90.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 19.538 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID N9 Press. Gauge

Dist. from "FROM" Node / Offset dist 7.0000 ft.

Nozzle Diameter 2.0 in.

Nozzle Schedule 80

Nozzle Class 150

Layout Angle 90.0

Blind Flange (Y/N) Y

Weight of Nozzle ( Used if > 0 ) 20.322 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID N10 Temp. Gauge

Dist. from "FROM" Node / Offset dist 9.0000 ft.

Nozzle Diameter 2.0 in.

Nozzle Schedule 80

Nozzle Class 150

Layout Angle 0.0

Blind Flange (Y/N) Y

Weight of Nozzle ( Used if > 0 ) 20.322 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID N2 Gas Outlet

Dist. from "FROM" Node / Offset dist 10.000 ft.


PV Elite 2015 Licensee: SPLM Licensed User 9
FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

Nozzle Diameter 3.0 in.

Nozzle Schedule 80

Nozzle Class 150

Layout Angle 90.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 24.626 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID N6a LTI

Dist. from "FROM" Node / Offset dist 11.000 ft.

Nozzle Diameter 2.0 in.

Nozzle Schedule 80

Nozzle Class 150

Layout Angle 15.2704

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 16.963 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID N6b LTI

Dist. from "FROM" Node / Offset dist 11.000 ft.

Nozzle Diameter 2.0 in.

Nozzle Schedule 80

Nozzle Class 150

Layout Angle 329.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 16.581 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20


PV Elite 2015 Licensee: SPLM Licensed User 10
FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

Detail Type Nozzle

Detail ID N3 Liq. Outlet

Dist. from "FROM" Node / Offset dist 11.000 ft.

Nozzle Diameter 6.0 in.

Nozzle Schedule 80

Nozzle Class 150

Layout Angle 270.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 75.764 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle

Detail ID N7 Drain

Dist. from "FROM" Node / Offset dist 1.0000 ft.

Nozzle Diameter 2.0 in.

Nozzle Schedule 80

Nozzle Class 150

Layout Angle 270.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 0.0000 lb.

Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B

--------------------------------------------------------------------

Element From Node 30

Element To Node 40

Element Type Elliptical

Description Head2

Distance "FROM" to "TO" 0.1667 ft.

Inside Diameter 60.000 in.

Element Thickness 0.4375 in.

Internal Corrosion Allowance 0.1250 in.

Nominal Thickness 0.0000 in.


PV Elite 2015 Licensee: SPLM Licensed User 11
FileName : Untitled
Input Echo : Step: 1 9:23am Oct 11,2017

External Corrosion Allowance 0.0000 in.

Design Internal Pressure 75.000 psig

Design Temperature Internal Pressure 181 F

Design External Pressure 15.000 psig

Design Temperature External Pressure 86 F

Effective Diameter Multiplier 1.2

Material Name SA-516 70

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0

Elliptical Head Factor 2.0

Element From Node 30

Detail Type Liquid

Detail ID Liquid 30

Dist. from "FROM" Node / Offset dist 0.0000 ft.

Height/Length of Liquid 0.1667 ft.

Liquid Density 62.400 lb./ft

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015


PV Elite 2015 Licensee: SPLM Licensed User 12
FileName : Untitled
Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|

| | psig | in. | in. | in. | psi |

---------------------------------------------------------------------------

head| 75.0767 | ... | 0.12500 | 60.0000 | 20000.0 |

shell| 77.1712 | ... | 0.12500 | 60.0000 | 20000.0 |

Head2| 75.0767 | ... | 0.12500 | 60.0000 | 20000.0 |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |

| | psig | psig | psig | in. | in. |

----------------------------------------------------------------------------

head| 75.0000 | 165.076 | 249.688 | 0.37500 | 0.23750 |

shell| 75.0000 | 204.014 | 289.137 | 0.43750 | 0.24151 |

Head2| 75.0000 | 206.109 | 291.242 | 0.43750 | 0.23750 |

Minimum 235.320 313.690

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 181 F

head

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)

= (75.077*60.2500*0.995)/(2*20000.00*1.00-0.2*75.077)
PV Elite 2015 Licensee: SPLM Licensed User 13
FileName : Untitled
Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017

= 0.1125 + 0.1250 = 0.2375 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.077 psig

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)

= (2*20000.00*1.00*0.2500)/(0.995*60.2500+0.2*0.2500)

= 166.754 - 0.077 = 166.677 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*20000.00*1.00*0.3750)/(1.000*60.0000+0.2*0.3750)

= 249.688 psig

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)

= (75.077*(0.995*60.2500+0.2*0.2500))/(2*1.00*0.2500)

= 9004.514 psi

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)

= (75.077*30.1250)/(20000.00*1.00-0.6*75.077)+0.125

= 0.238 in.

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.077 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (20000.00 * 1.00 * 0.2500 )/(30.1250 + 0.6 * 0.2500 )

= 165.153 - 0.077 = 165.076 psig

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6

= ( 2 + ( 60.250/( 2 * 15.125 ))2)/6

= 0.994502

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.708 %


PV Elite 2015 Licensee: SPLM Licensed User 14
FileName : Untitled
Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 0.375 , tr = 0.137 , c = 0.1250 in. , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.547 , Temp. Reduction = 51 F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 F

Min Metal Temp. at Required thickness (UCS 66.1) -55 F

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 0.375 , tr = 0.138 , c = 0.1250 in. , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.552 , Temp. Reduction = 50 F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 F

Min Metal Temp. at Required thickness (UCS 66.1) -55 F

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 181 F

shell

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (77.171*30.1250)/(20000.00*1.00-0.6*77.171)

= 0.1165 + 0.1250 = 0.2415 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 2.171 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (20000.00*1.00*0.3125)/(30.1250+0.6*0.3125)

= 206.186 - 2.171 = 204.014 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)


PV Elite 2015 Licensee: SPLM Licensed User 15
FileName : Untitled
Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017

= (20000.00*1.00*0.4375)/(30.0000+0.6*0.4375)

= 289.137 psig

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)

= (77.171*(30.1250+0.6*0.3125))/(1.00*0.3125)

= 7485.604 psi

Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.724 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 0.438 , tr = 0.141 , c = 0.1250 in. , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.451 , Temp. Reduction = 76 F

Min Metal Temp. w/o impact per UCS-66, Curve B -14 F

Min Metal Temp. at Required thickness (UCS 66.1) -55 F

Min Metal Temp. w/o impact per UG-20(f) -20 F

Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 181 F

Head2

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)

= (75.077*60.2500*0.995)/(2*20000.00*1.00-0.2*75.077)

= 0.1125 + 0.1250 = 0.2375 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.077 psig

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)

= (2*20000.00*1.00*0.3125)/(0.995*60.2500+0.2*0.3125)

= 208.399 - 0.077 = 208.322 psig


PV Elite 2015 Licensee: SPLM Licensed User 16
FileName : Untitled
Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*20000.00*1.00*0.4375)/(1.000*60.0000+0.2*0.4375)

= 291.242 psig

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)

= (75.077*(0.995*60.2500+0.2*0.3125))/(2*1.00*0.3125)

= 7205.112 psi

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)

= (75.077*30.1250)/(20000.00*1.00-0.6*75.077)+0.125

= 0.238 in.

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.077 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (20000.00 * 1.00 * 0.3125 )/(30.1250 + 0.6 * 0.3125 )

= 206.186 - 0.077 = 206.109 psig

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6

= ( 2 + ( 60.250/( 2 * 15.125 ))2)/6

= 0.994502

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.149 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 0.438 , tr = 0.137 , c = 0.1250 in. , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.438 , Temp. Reduction = 84 F

Min Metal Temp. w/o impact per UCS-66, Curve B -14 F

Min Metal Temp. at Required thickness (UCS 66.1) -55 F

Min Metal Temp. w/o impact per UG-20(f) -20 F


PV Elite 2015 Licensee: SPLM Licensed User 17
FileName : Untitled
Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 0.438 , tr = 0.138 , c = 0.1250 in. , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.441 , Temp. Reduction = 82 F

Min Metal Temp. w/o impact per UCS-66, Curve B -14 F

Min Metal Temp. at Required thickness (UCS 66.1) -55 F

Min Metal Temp. w/o impact per UG-20(f) -20 F

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 305.916 psig

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 97.500 psig

Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 405.630 psig

Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 258.852 psig

Pressure per PED = 1.43 * MAWP 336.508 psig

UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio

= 1.3 * 235.320 * 1.000

= 305.916 psig

Horizontal Test performed per: UG-99b

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered

when determining the hydrotest pressure for those test types that are based

on the MAWP of the vessel.

Stresses on Elements due to Test Pressure:

From To Stress Allowable Ratio Pressure

----------------------------------------------------------------------
PV Elite 2015 Licensee: SPLM Licensed User 18
FileName : Untitled
Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017

head 24677.4 26000.0 0.949 308.08

shell 21310.5 26000.0 0.820 308.08

Head2 21156.5 26000.0 0.814 308.08

----------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials:

Description Pad/Nozzle Ambient Operating ratio

----------------------------------------------------------------------

N1 Gas Inlet Nozzle 17100.00 17100.00 1.000

N1 Gas Inlet Pad 20000.00 20000.00 1.000

N4a Level Gauge Nozzle 17100.00 17100.00 1.000

N4b Level Gauge Nozzle 17100.00 17100.00 1.000

MH Manhole Nozzle 17100.00 17100.00 1.000

MH Manhole Pad 20000.00 20000.00 1.000

N8 Vent Nozzle 17100.00 17100.00 1.000

N5 PSV Connet. Nozzle 17100.00 17100.00 1.000

N5 PSV Connet. Pad 20000.00 20000.00 1.000

N9 Press. Gauge Nozzle 17100.00 17100.00 1.000

N10 Temp. Gauge Nozzle 17100.00 17100.00 1.000

N2 Gas Outlet Nozzle 17100.00 17100.00 1.000

N2 Gas Outlet Pad 20000.00 20000.00 1.000

N6a LTI Nozzle 17100.00 17100.00 1.000

N6b LTI Nozzle 17100.00 17100.00 1.000

N6b LTI Pad 20000.00 20000.00 1.000

N3 Liq. Outlet Nozzle 17100.00 17100.00 1.000

N3 Liq. Outlet Pad 20000.00 20000.00 1.000

N7 Drain Nozzle 17100.00 17100.00 1.000

----------------------------------------------------------------------

Minimum 1.000

Stress ratios for Vessel Elements:

Description Ambient Operating ratio

----------------------------------------------------------------------

head 20000.00 20000.00 1.000


PV Elite 2015 Licensee: SPLM Licensed User 19
FileName : Untitled
Internal Pressure Calculations : Step: 3 9:23am Oct 11,2017

shell 20000.00 20000.00 1.000

Head2 20000.00 20000.00 1.000

----------------------------------------------------------------------

Minimum 1.000

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015


PV Elite 2015 Licensee: SPLM Licensed User 20
FileName : Untitled
Nozzle Flange MAWP : Step: 6 9:23am Oct 11,2017

Nozzle Flange MAWP Results :

Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group

psig psig F

----------------------------------------------------------------------------

N1 Gas Inlet 264.8 285.0 181 150 GR 1.1

N4a Level Gauge 264.8 285.0 181 150 GR 1.1

N4b Level Gauge 264.8 285.0 181 150 GR 1.1

MH Manhole 264.8 285.0 181 150 GR 1.1

N8 Vent 264.8 285.0 181 150 GR 1.1

N5 PSV Connet. 264.8 285.0 181 150 GR 1.1

N9 Press. Gauge 264.8 285.0 181 150 GR 1.1

N10 Temp. Gauge 264.8 285.0 181 150 GR 1.1

N2 Gas Outlet 264.8 285.0 181 150 GR 1.1

N6a LTI 264.8 285.0 181 150 GR 1.1

N6b LTI 264.8 285.0 181 150 GR 1.1

N3 Liq. Outlet 264.8 285.0 181 150 GR 1.1

N7 Drain 264.8 285.0 181 150 GR 1.1

----------------------------------------------------------------------------

Minimum Rating 264.750 285.000 psig (for Core Elements)

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Edition

Note: Large Diameter Flange ratings per ANSI B16.47 2011 edition.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015


PV Elite 2015 Licensee: SPLM Licensed User 21
FileName : Untitled
Wind Load Calculation : Step: 7 9:23am Oct 11,2017

Input Values:

Wind Design Code ASCE-7 95

Wind Load Reduction Scale Factor 1.0

Basic Wind Speed [V] 20.700 mile/hr

Surface Roughness Category C: Open Terrain

Importance Factor 1.0

Type of Surface Moderately Smooth

Base Elevation 0.0000 ft.

Percent Wind for Hydrotest 33.0

Using User defined Wind Press. Vs Elev. N

Height of Hill or Escarpment H or Hh 0.0000 ft.

Distance Upwind of Crest Lh 0.0000 ft.

Distance from Crest to the Vessel x 0.0000 ft.

Type of Terrain ( Hill, Escarpment ) Flat

Damping Factor (Beta) for Wind (Ope) 0.0100

Damping Factor (Beta) for Wind (Empty) 0.0000

Damping Factor (Beta) for Wind (Filled) 0.0000

Wind Analysis Results

Static Gust-Effect Factor, Operating Case [G]:

= min( 0.85, 0.9 * (( 1 + 7 * Zbar * Q )/( 1 + 7 * Zbar ) ))

= min( 0.85, 0.9 * (( 1 + 7 * 0.22809 * 0.981 )/( 1 + 7 * 0.22809 ) ))

= min( 0.85, 0.890 )

= 0.850

Natural Frequency of Vessel (Operating) 33.000 Hz

Natural Frequency of Vessel (Empty) 33.000 Hz

Natural Frequency of Vessel (Test) 33.000 Hz

Note: Per Section 1609 of IBC 2003/06/09 these results are also applicable

for the determination of Wind Loads on structures (1609.1.1).

User Entered Importance Factor is 1.000


PV Elite 2015 Licensee: SPLM Licensed User 22
FileName : Untitled
Wind Load Calculation : Step: 7 9:23am Oct 11,2017

Force Coefficient [Cf] 0.529

Structure Height to Diameter ratio 2.740

This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element

The ASCE code performs all calculations in Imperial Units

only. The wind pressure is therefore computed in these units.

Value of [Alpha] and [Zg]:

Exposure Category: C from Table C6-2

Alpha = 9.500 : Zg = 900.000 ft.

Effective Height [z]:

= Centroid Height + Vessel Base Elevation

= 3.250 + 0.000 = 3.250 ft.

Velocity Pressure coefficient evaluated at height z [Kz]:

Because z (3.250 ft.) < 15 ft.

= 2.01 * ( 15 / Zg ) 2 / Alpha

= 2.01 * ( 15/900.000 )2/9.500

= 0.849

Type of Hill: No Hill

As there is No Hill Present: [Kzt]:

K1 = 0, K2 = 0, K3 = 0

Topographical Factor [Kzt]:

= ( 1 + K1 * K2 * K3 )

= ( 1 + 0.000 * 0.000 * 0.000 )

= 1.0000

Velocity Pressure evaluated at height z, Imperial Units [qz]:

= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)


PV Elite 2015 Licensee: SPLM Licensed User 23
FileName : Untitled
Wind Load Calculation : Step: 7 9:23am Oct 11,2017

= 0.00256 * 0.849 * 1.000 * 1.000 * 1.000 * 20.700

= 0.9 psf

Force on the first element [F]:

= qz * G * Cf * WindArea

= 0.931 * 0.850 * 0.529 * 6.107

= 2.6 lb.

Element Hgt (z) K1 K2 K3 Kz Kzt qz

ft. psf

---------------------------------------------------------------------------

head 3.2 0.000 0.000 0.000 0.849 1.000 0.931

shell 3.2 0.000 0.000 0.000 0.849 1.000 0.931

Head2 3.2 0.000 0.000 0.000 0.849 1.000 0.931

Wind Load Calculation

| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |

| | ft. | ft. | in | psf | lb. |

---------------------------------------------------------------------------

10| 20| 3.25000 | 6.07500 | 879.386 | 0.93117 | 2.55698 |

20| 30| 3.25000 | 6.08750 | 10519.2 | 0.93117 | 30.5865 |

30| 40| 3.25000 | 6.08750 | 884.184 | 0.93117 | 2.57093 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015


PV Elite 2015 Licensee: SPLM Licensed User 24
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

Lifting Lug Calculations: Lug(s) on Left End of Vessel

Input Values:

Lifting Lug Material SA-516 70

Lifting Lug Yield Stress Yield 38000.00 psi

Total Height of Lifting Lug w 5.0000 in.

Thickness of Lifting Lug t 6.0000 in.

Diameter of Hole in Lifting Lug dh 2.0000 in.

Radius of Semi-Circular Arc of Lifting Lug r 1.5000 in.

Height of Lug from bottom to Center of Hole h 10.0000 in.

Offset from Vessel OD to Center of Hole off 0.2500 in.

Lug Fillet Weld Size tw 0.2500 in.

Length of weld along side of Lifting Lug wl 5.0000 in.

Length of Weld along Bottom of Lifting Lug wb 0.5000 in.

Thickness of Collar (if any) tc 0.0000 in.

Diameter of Collar (if any) dc 0.0000 in.

Impact Factor Impfac 1.50

Sling Angle from Horizontal 90.0000 deg

Number of Lugs in Group 2

Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift

PV Elite does not compute weak axis bending forces on the lugs. It is

assumed that a spreader bar is used.

Computed Results:

Force Along Vessel Axis Fax 0.00 lb.

Force Normal to Vessel Fn 2050.53 lb.

Force Tangential to Vessel Ft 0.00 lb.

Converting the weld leg dimension (tw) to the weld throat dimension.
PV Elite 2015 Licensee: SPLM Licensed User 25
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

Weld Group Inertia Calculations:

Weld Group Inertia about the Circumferential Axis Ilc 4.867 in**4

Weld Group Centroid distance in the Long. Direction Yll 2.677 in.

Dist. of Weld Group Centroid from Lug bottom Yll_b 2.500 in.

Weld Group Inertia about the Longitudinal Axis Ill 14.992 in**4

Weld Group Centroid Distance in the Circ. Direction Ylc 3.000 in.

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )

= sqrt(02+02+20512)/((2*(5.0+0.5))*0.1768)

= 1054.66 psi

Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)

= (2051 *(10.000 -2.500 )) * 2.677/4.867 +

(0 *0.250 * 2.677/4.867 ) +

(0 *0.250 * 3.000/14.992 )

= 8458.27 psi

Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf

= 1054.665 + 8458.268

= 9512.93 psi

Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)

= 0.4 * 38000 * 1.00

= 15200.00 psi

Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha

= sqrt( 20512 + 02 )/6.000


PV Elite 2015 Licensee: SPLM Licensed User 26
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

= 341.76 psi

Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac

= 0.4 * 38000 * 1.00

= 15200.00 psi

Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )

= sqrt( 02 + 20512 )/( 6.000 * 2.000 )

= 170.88 psi

Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.

= min( 0.75 * 38000 * 1.00 , 34200.0 )

= 28500.00 psi

Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)

= 0 * 0.250/(5.000 * 6.0002/6) +

0 * 0.250/(5.0002 * 6.000/6)

= 0.00 psi

Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)

= 0/(5.000 * 6.000 )

= 68.35 psi

Total Combined Stress at the Base of the Lug:

= Fbs + Fa

= 0.0 + 68.4

= 68.35 psi

Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )

= min( 0.66 * 38000 * 1.00 , 28500.0 )


PV Elite 2015 Licensee: SPLM Licensed User 27
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

= 25080.00 psi

Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]

= sqrt[2 * sqrt(20512 + 02)/( Pi * 15200 )]

= 0.2931 in.

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in

the new and Cold Condition (no corrosion applied).

Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6

in paragraph 4.3 of WRC Bulletin 107.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical

Internal Corrosion Allowance Cas 0.0000 in.

Vessel Diameter Dv 60.000 in.

Vessel Thickness Tv 0.438 in.

Design Temperature 100.00 F

Attachment Type Type Rectangular

Parameter C11 C11 0.50 in.

Parameter C22 C22 2.00 in.

Thickness of Reinforcing Pad Tpad 2.000 in.

Pad Parameter C11P C11p 8.000 in.

Pad Parameter C22P C22p 8.000 in.

Design Internal Pressure Dp 0.000 psig

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -2050.5 lb.


PV Elite 2015 Licensee: SPLM Licensed User 28
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

Longitudinal Shear (SUS) Vl 0.0 lb.

Circumferential Shear (SUS) Vc 0.0 lb.

Circumferential Moment (SUS) Mc 0.0 ft.lb.

Longitudinal Moment (SUS) Ml 0.0 ft.lb.

Torsional Moment (SUS) Mt 0.0 ft.lb.

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

Note:

WRC Bulletin 537 provides equations for the dimensionless curves

found in bulletin 107. As noted in the foreword to bulletin 537,

"537 is equivalent to WRC 107". Where 107 is printed in the

results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -2050.5 lb.

Circumferential Shear VC 0.0 lb.

Longitudinal Shear VL 0.0 lb.

Circumferential Moment MC 0.0 ft.lb.

Longitudinal Moment ML 0.0 ft.lb.

Torsional Moment MT 0.0 ft.lb.

Dimensionless Parameters used : Gamma = 12.81

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.024 4C 2.642 (A,B)

N(PHI) / ( P/Rm ) 0.024 3C 2.679 (C,D)

M(PHI) / ( P ) 0.014 2C1 ! 0.313 (A,B)


PV Elite 2015 Licensee: SPLM Licensed User 29
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

M(PHI) / ( P ) 0.014 1C ! 0.319 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.013 3A ! 0.008 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.017 1A ! 0.106 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.020 3B ! 0.086 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.018 1B ! 0.066 (A,B,C,D)

N(x) / ( P/Rm ) 0.019 3C 2.693 (A,B)

N(x) / ( P/Rm ) 0.019 4C 2.647 (C,D)

M(x) / ( P ) 0.020 1C1 ! 0.333 (A,B)

M(x) / ( P ) 0.020 2C ! 0.290 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.013 4A ! 0.010 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.023 2A ! 0.064 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.020 4B ! 0.021 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.025 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (psi )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Memb. P | 71 71 71 71 72 72 72 72

Circ. Bend. P | 648 -648 648 -648 661 -661 661 -661

Circ. Memb. MC | 0 0 0 0 0 0 0 0

Circ. Bend. MC | 0 0 0 0 0 0 0 0

Circ. Memb. ML | 0 0 0 0 0 0 0 0

Circ. Bend. ML | 0 0 0 0 0 0 0 0

Tot. Circ. Str.| 719 -577 719 -577 733 -589 733 -589
PV Elite 2015 Licensee: SPLM Licensed User 30
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

------------------------------------------------------------------------

Long. Memb. P | 72 72 72 72 71 71 71 71

Long. Bend. P | 690 -690 690 -690 600 -600 600 -600

Long. Memb. MC | 0 0 0 0 0 0 0 0

Long. Bend. MC | 0 0 0 0 0 0 0 0

Long. Memb. ML | 0 0 0 0 0 0 0 0

Long. Bend. ML | 0 0 0 0 0 0 0 0

Tot. Long. Str.| 762 -617 762 -617 671 -528 671 -528

------------------------------------------------------------------------

Shear VC | 0 0 0 0 0 0 0 0

Shear VL | 0 0 0 0 0 0 0 0

Shear MT | 0 0 0 0 0 0 0 0

Tot. Shear| 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Str. Int. | 762 617 762 617 733 589 733 589

------------------------------------------------------------------------

Dimensionless Parameters used : Gamma = 69.07

Dimensionless Loads for Cylindrical Shells at Pad edge:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.132 4C 10.416 (A,B)

N(PHI) / ( P/Rm ) 0.132 3C 7.295 (C,D)

M(PHI) / ( P ) 0.132 2C1 0.046 (A,B)

M(PHI) / ( P ) 0.132 1C 0.080 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.132 3A 2.705 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.132 1A 0.080 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.132 3B 7.622 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.132 1B 0.030 (A,B,C,D)

N(x) / ( P/Rm ) 0.132 3C 7.295 (A,B)

N(x) / ( P/Rm ) 0.132 4C 10.416 (C,D)

M(x) / ( P ) 0.132 1C1 0.082 (A,B)


PV Elite 2015 Licensee: SPLM Licensed User 31
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

M(x) / ( P ) 0.132 2C 0.046 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.132 4A 4.733 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.132 2A 0.040 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.132 4B 2.709 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.132 2B 0.041 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

------------------------------------------------------------------------

| Stress Values at

Type of | (psi )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Memb. P | 1615 1615 1615 1615 1131 1131 1131 1131

Circ. Bend. P | 2949 -2949 2949 -2949 5131 -5131 5131 -5131

Circ. Memb. MC | 0 0 0 0 0 0 0 0

Circ. Bend. MC | 0 0 0 0 0 0 0 0

Circ. Memb. ML | 0 0 0 0 0 0 0 0

Circ. Bend. ML | 0 0 0 0 0 0 0 0

Tot. Circ. Str.| 4565 -1334 4565 -1334 6263 -4000 6263 -4000

------------------------------------------------------------------------

Long. Memb. P | 1131 1131 1131 1131 1615 1615 1615 1615

Long. Bend. P | 5281 -5281 5281 -5281 2962 -2962 2962 -2962

Long. Memb. MC | 0 0 0 0 0 0 0 0

Long. Bend. MC | 0 0 0 0 0 0 0 0

Long. Memb. ML | 0 0 0 0 0 0 0 0

Long. Bend. ML | 0 0 0 0 0 0 0 0

Tot. Long. Str.| 6413 -4150 6413 -4150 4577 -1346 4577 -1346

------------------------------------------------------------------------

Shear VC | 0 0 0 0 0 0 0 0

Shear VL | 0 0 0 0 0 0 0 0
PV Elite 2015 Licensee: SPLM Licensed User 32
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

Shear MT | 0 0 0 0 0 0 0 0

Tot. Shear| 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Str. Int. | 6413 4150 6413 4150 6263 4000 6263 4000

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (psi )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Pm (SUS) | 0 0 0 0 0 0 0 0

Circ. Pl (SUS) | 71 71 71 71 72 72 72 72

Circ. Q (SUS) | 648 -648 648 -648 661 -661 661 -661

------------------------------------------------------------------------

Long. Pm (SUS) | 0 0 0 0 0 0 0 0

Long. Pl (SUS) | 72 72 72 72 71 71 71 71

Long. Q (SUS) | 690 -690 690 -690 600 -600 600 -600

------------------------------------------------------------------------

Shear Pm (SUS) | 0 0 0 0 0 0 0 0

Shear Pl (SUS) | 0 0 0 0 0 0 0 0

Shear Q (SUS) | 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Pm (SUS) | 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Pm+Pl (SUS) | 72 72 72 72 72 72 72 72

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 762 617 762 617 733 589 733 589

------------------------------------------------------------------------

------------------------------------------------------------------------
PV Elite 2015 Licensee: SPLM Licensed User 33
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | psi |

---------------|--------------------------------------------------------

Pm (SUS) | 0 20000 | Passed

Pm+Pl (SUS) | 72 30000 | Passed

Pm+Pl+Q (TOTAL)| 762 60000 | Passed

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (psi )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Pm (SUS) | 0 0 0 0 0 0 0 0

Circ. Pl (SUS) | 1615 1615 1615 1615 1131 1131 1131 1131

Circ. Q (SUS) | 2949 -2949 2949 -2949 5131 -5131 5131 -5131

------------------------------------------------------------------------

Long. Pm (SUS) | 0 0 0 0 0 0 0 0

Long. Pl (SUS) | 1131 1131 1131 1131 1615 1615 1615 1615

Long. Q (SUS) | 5281 -5281 5281 -5281 2962 -2962 2962 -2962

------------------------------------------------------------------------

Shear Pm (SUS) | 0 0 0 0 0 0 0 0

Shear Pl (SUS) | 0 0 0 0 0 0 0 0

Shear Q (SUS) | 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Pm (SUS) | 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Pm+Pl (SUS) | 1615 1615 1615 1615 1615 1615 1615 1615

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 6413 4150 6413 4150 6263 4000 6263 4000

------------------------------------------------------------------------
PV Elite 2015 Licensee: SPLM Licensed User 34
FileName : Untitled
Lifting Lug Calcs : Left Side Step: 10 9:23am Oct 11,2017

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | psi |

---------------|--------------------------------------------------------

Pm (SUS) | 0 20000 | Passed

Pm+Pl (SUS) | 1615 30000 | Passed

Pm+Pl+Q (TOTAL)| 6413 60000 | Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015


PV Elite 2015 Licensee: SPLM Licensed User 35
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

Lifting Lug Calculations: Lug(s) on Right End of Vessel

Input Values:

Lifting Lug Material SA-516 70

Lifting Lug Yield Stress Yield 38000.00 psi

Total Height of Lifting Lug w 5.0000 in.

Thickness of Lifting Lug t 6.0000 in.

Diameter of Hole in Lifting Lug dh 2.0000 in.

Radius of Semi-Circular Arc of Lifting Lug r 1.5000 in.

Height of Lug from bottom to Center of Hole h 10.0000 in.

Offset from Vessel OD to Center of Hole off 0.2500 in.

Lug Fillet Weld Size tw 0.2500 in.

Length of weld along side of Lifting Lug wl 5.0000 in.

Length of Weld along Bottom of Lifting Lug wb 0.5000 in.

Thickness of Collar (if any) tc 0.0000 in.

Diameter of Collar (if any) dc 0.0000 in.

Impact Factor Impfac 1.50

Sling Angle from Horizontal 90.0000 deg

Number of Lugs in Group 2

Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift

PV Elite does not compute weak axis bending forces on the lugs. It is

assumed that a spreader bar is used.

Computed Results:

Force Along Vessel Axis Fax 0.00 lb.

Force Normal to Vessel Fn 2266.73 lb.

Force Tangential to Vessel Ft 0.00 lb.

Converting the weld leg dimension (tw) to the weld throat dimension.
PV Elite 2015 Licensee: SPLM Licensed User 36
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

Weld Group Inertia Calculations:

Weld Group Inertia about the Circumferential Axis Ilc 4.867 in**4

Weld Group Centroid distance in the Long. Direction Yll 2.677 in.

Dist. of Weld Group Centroid from Lug bottom Yll_b 2.500 in.

Weld Group Inertia about the Longitudinal Axis Ill 14.992 in**4

Weld Group Centroid Distance in the Circ. Direction Ylc 3.000 in.

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )

= sqrt(02+02+22672)/((2*(5.0+0.5))*0.1768)

= 1165.86 psi

Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)

= (2267 *(10.000 -2.500 )) * 2.677/4.867 +

(0 *0.250 * 2.677/4.867 ) +

(0 *0.250 * 3.000/14.992 )

= 9350.04 psi

Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf

= 1165.861 + 9350.044

= 10515.91 psi

Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)

= 0.4 * 38000 * 1.00

= 15200.00 psi

Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha

= sqrt( 22672 + 02 )/6.000


PV Elite 2015 Licensee: SPLM Licensed User 37
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

= 377.79 psi

Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac

= 0.4 * 38000 * 1.00

= 15200.00 psi

Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )

= sqrt( 02 + 22672 )/( 6.000 * 2.000 )

= 188.89 psi

Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.

= min( 0.75 * 38000 * 1.00 , 34200.0 )

= 28500.00 psi

Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)

= 0 * 0.250/(5.000 * 6.0002/6) +

0 * 0.250/(5.0002 * 6.000/6)

= 0.00 psi

Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)

= 0/(5.000 * 6.000 )

= 75.56 psi

Total Combined Stress at the Base of the Lug:

= Fbs + Fa

= 0.0 + 75.6

= 75.56 psi

Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )

= min( 0.66 * 38000 * 1.00 , 28500.0 )


PV Elite 2015 Licensee: SPLM Licensed User 38
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

= 25080.00 psi

Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]

= sqrt[2 * sqrt(22672 + 02)/( Pi * 15200 )]

= 0.3081 in.

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in

the new and Cold Condition (no corrosion applied).

Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6

in paragraph 4.3 of WRC Bulletin 107.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical

Internal Corrosion Allowance Cas 0.0000 in.

Vessel Diameter Dv 60.000 in.

Vessel Thickness Tv 0.438 in.

Design Temperature 100.00 F

Attachment Type Type Rectangular

Parameter C11 C11 0.50 in.

Parameter C22 C22 2.00 in.

Thickness of Reinforcing Pad Tpad 2.000 in.

Pad Parameter C11P C11p 8.000 in.

Pad Parameter C22P C22p 8.000 in.

Design Internal Pressure Dp 0.000 psig

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -2266.7 lb.


PV Elite 2015 Licensee: SPLM Licensed User 39
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

Longitudinal Shear (SUS) Vl 0.0 lb.

Circumferential Shear (SUS) Vc 0.0 lb.

Circumferential Moment (SUS) Mc 0.0 ft.lb.

Longitudinal Moment (SUS) Ml 0.0 ft.lb.

Torsional Moment (SUS) Mt 0.0 ft.lb.

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

Note:

WRC Bulletin 537 provides equations for the dimensionless curves

found in bulletin 107. As noted in the foreword to bulletin 537,

"537 is equivalent to WRC 107". Where 107 is printed in the

results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -2266.7 lb.

Circumferential Shear VC 0.0 lb.

Longitudinal Shear VL 0.0 lb.

Circumferential Moment MC 0.0 ft.lb.

Longitudinal Moment ML 0.0 ft.lb.

Torsional Moment MT 0.0 ft.lb.

Dimensionless Parameters used : Gamma = 12.81

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.024 4C 2.642 (A,B)

N(PHI) / ( P/Rm ) 0.024 3C 2.679 (C,D)

M(PHI) / ( P ) 0.014 2C1 ! 0.313 (A,B)


PV Elite 2015 Licensee: SPLM Licensed User 40
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

M(PHI) / ( P ) 0.014 1C ! 0.319 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.013 3A ! 0.008 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.017 1A ! 0.106 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.020 3B ! 0.086 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.018 1B ! 0.066 (A,B,C,D)

N(x) / ( P/Rm ) 0.019 3C 2.693 (A,B)

N(x) / ( P/Rm ) 0.019 4C 2.647 (C,D)

M(x) / ( P ) 0.020 1C1 ! 0.333 (A,B)

M(x) / ( P ) 0.020 2C ! 0.290 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.013 4A ! 0.010 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.023 2A ! 0.064 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.020 4B ! 0.021 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.025 2B ! 0.107 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (psi )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Memb. P | 78 78 78 78 79 79 79 79

Circ. Bend. P | 716 -716 716 -716 731 -731 731 -731

Circ. Memb. MC | 0 0 0 0 0 0 0 0

Circ. Bend. MC | 0 0 0 0 0 0 0 0

Circ. Memb. ML | 0 0 0 0 0 0 0 0

Circ. Bend. ML | 0 0 0 0 0 0 0 0

Tot. Circ. Str.| 795 -637 795 -637 811 -651 811 -651
PV Elite 2015 Licensee: SPLM Licensed User 41
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

------------------------------------------------------------------------

Long. Memb. P | 80 80 80 80 78 78 78 78

Long. Bend. P | 762 -762 762 -762 663 -663 663 -663

Long. Memb. MC | 0 0 0 0 0 0 0 0

Long. Bend. MC | 0 0 0 0 0 0 0 0

Long. Memb. ML | 0 0 0 0 0 0 0 0

Long. Bend. ML | 0 0 0 0 0 0 0 0

Tot. Long. Str.| 843 -682 843 -682 742 -584 742 -584

------------------------------------------------------------------------

Shear VC | 0 0 0 0 0 0 0 0

Shear VL | 0 0 0 0 0 0 0 0

Shear MT | 0 0 0 0 0 0 0 0

Tot. Shear| 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Str. Int. | 843 682 843 682 811 651 811 651

------------------------------------------------------------------------

Dimensionless Parameters used : Gamma = 69.07

Dimensionless Loads for Cylindrical Shells at Pad edge:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.132 4C 10.416 (A,B)

N(PHI) / ( P/Rm ) 0.132 3C 7.295 (C,D)

M(PHI) / ( P ) 0.132 2C1 0.046 (A,B)

M(PHI) / ( P ) 0.132 1C 0.080 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.132 3A 2.705 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.132 1A 0.080 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.132 3B 7.622 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.132 1B 0.030 (A,B,C,D)

N(x) / ( P/Rm ) 0.132 3C 7.295 (A,B)

N(x) / ( P/Rm ) 0.132 4C 10.416 (C,D)

M(x) / ( P ) 0.132 1C1 0.082 (A,B)


PV Elite 2015 Licensee: SPLM Licensed User 42
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

M(x) / ( P ) 0.132 2C 0.046 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.132 4A 4.733 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.132 2A 0.040 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.132 4B 2.709 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.132 2B 0.041 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

------------------------------------------------------------------------

| Stress Values at

Type of | (psi )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Memb. P | 1785 1785 1785 1785 1250 1250 1250 1250

Circ. Bend. P | 3260 -3260 3260 -3260 5672 -5672 5672 -5672

Circ. Memb. MC | 0 0 0 0 0 0 0 0

Circ. Bend. MC | 0 0 0 0 0 0 0 0

Circ. Memb. ML | 0 0 0 0 0 0 0 0

Circ. Bend. ML | 0 0 0 0 0 0 0 0

Tot. Circ. Str.| 5046 -1474 5046 -1474 6923 -4421 6923 -4421

------------------------------------------------------------------------

Long. Memb. P | 1250 1250 1250 1250 1785 1785 1785 1785

Long. Bend. P | 5838 -5838 5838 -5838 3274 -3274 3274 -3274

Long. Memb. MC | 0 0 0 0 0 0 0 0

Long. Bend. MC | 0 0 0 0 0 0 0 0

Long. Memb. ML | 0 0 0 0 0 0 0 0

Long. Bend. ML | 0 0 0 0 0 0 0 0

Tot. Long. Str.| 7089 -4587 7089 -4587 5060 -1488 5060 -1488

------------------------------------------------------------------------

Shear VC | 0 0 0 0 0 0 0 0

Shear VL | 0 0 0 0 0 0 0 0
PV Elite 2015 Licensee: SPLM Licensed User 43
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

Shear MT | 0 0 0 0 0 0 0 0

Tot. Shear| 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Str. Int. | 7089 4587 7089 4587 6923 4421 6923 4421

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (psi )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Pm (SUS) | 0 0 0 0 0 0 0 0

Circ. Pl (SUS) | 78 78 78 78 79 79 79 79

Circ. Q (SUS) | 716 -716 716 -716 731 -731 731 -731

------------------------------------------------------------------------

Long. Pm (SUS) | 0 0 0 0 0 0 0 0

Long. Pl (SUS) | 80 80 80 80 78 78 78 78

Long. Q (SUS) | 762 -762 762 -762 663 -663 663 -663

------------------------------------------------------------------------

Shear Pm (SUS) | 0 0 0 0 0 0 0 0

Shear Pl (SUS) | 0 0 0 0 0 0 0 0

Shear Q (SUS) | 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Pm (SUS) | 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Pm+Pl (SUS) | 80 80 80 80 79 79 79 79

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 843 682 843 682 811 651 811 651

------------------------------------------------------------------------

------------------------------------------------------------------------
PV Elite 2015 Licensee: SPLM Licensed User 44
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | psi |

---------------|--------------------------------------------------------

Pm (SUS) | 0 20000 | Passed

Pm+Pl (SUS) | 80 30000 | Passed

Pm+Pl+Q (TOTAL)| 843 60000 | Passed

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (psi )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Pm (SUS) | 0 0 0 0 0 0 0 0

Circ. Pl (SUS) | 1785 1785 1785 1785 1250 1250 1250 1250

Circ. Q (SUS) | 3260 -3260 3260 -3260 5672 -5672 5672 -5672

------------------------------------------------------------------------

Long. Pm (SUS) | 0 0 0 0 0 0 0 0

Long. Pl (SUS) | 1250 1250 1250 1250 1785 1785 1785 1785

Long. Q (SUS) | 5838 -5838 5838 -5838 3274 -3274 3274 -3274

------------------------------------------------------------------------

Shear Pm (SUS) | 0 0 0 0 0 0 0 0

Shear Pl (SUS) | 0 0 0 0 0 0 0 0

Shear Q (SUS) | 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Pm (SUS) | 0 0 0 0 0 0 0 0

------------------------------------------------------------------------

Pm+Pl (SUS) | 1785 1785 1785 1785 1785 1785 1785 1785

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 7089 4587 7089 4587 6923 4421 6923 4421

------------------------------------------------------------------------
PV Elite 2015 Licensee: SPLM Licensed User 45
FileName : Untitled
Lifting Lug Calcs : Right Side Step: 11 9:23am Oct 11,2017

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | psi |

---------------|--------------------------------------------------------

Pm (SUS) | 0 20000 | Passed

Pm+Pl (SUS) | 1785 30000 | Passed

Pm+Pl+Q (TOTAL)| 7089 60000 | Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015


PV Elite 2015 Licensee: SPLM Licensed User 46
FileName : Untitled
Nozzle Schedule : Step: 27 9:23am Oct 11,2017

Nozzle Schedule:

Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length

in. Cls in. in. in. in. in.

------------------------------------------------------------------------------

N4a Level Gauge 2.000 150 LWN 3.060 0.530 - - 7.05

N4b Level Gauge 2.000 150 WNF 3.060 0.530 - - 7.45

N8 Vent 2.000 150 LWN 3.060 0.530 - - 6.48

N9 Press. Gauge 2.000 150 WNF 3.060 0.530 - - 6.39

N10 Temp. Gauge 2.000 150 WNF 3.060 0.530 - - 6.39

N6a LTI 2.000 150 WNF 3.060 0.530 - - 6.83

N6b LTI 2.000 150 WNF 3.060 0.530 6.00 0.375 6.83

N7 Drain 2.000 150 WNF 3.060 0.530 - - 6.48

N5 PSV Connet. 3.000 150 WNF 3.750 0.375 7.50 0.375 6.41

N2 Gas Outlet 3.000 80 LWN 3.500 0.300 7.00 0.375 6.49

N3 Liq. Outlet 6.000 80 WNF 6.625 0.432 10.62 0.375 8.50

N1 Gas Inlet 8.000 XS WNF 8.625 0.500 12.62 0.375 8.63

MH Manhole 24.000 150 WNF 26.380 1.190 34.00 0.375 7.49

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,

nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:

Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller

and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside


PV Elite 2015 Licensee: SPLM Licensed User 47
FileName : Untitled
Nozzle Schedule : Step: 27 9:23am Oct 11,2017

Nozzle Material Weld Weld Weld Weld Weld

in. in. in. in. in.

------------------------------------------------------------------------------

N4a Lev SA-106 B 0.438 0.375 - - -

N4b Lev SA-106 B 0.438 0.375 - - -

N8 Vent SA-106 B 0.438 0.375 - - -

N9 Pres SA-106 B 0.154 0.375 - - -

N10 Tem SA-106 B 0.375 0.375 - - -

N6a LTI SA-106 B 0.375 0.375 - - -

N6b LTI SA-106 B 0.375 0.375 0.250 0.375 -

N7 Drai SA-106 B 0.375 0.375 - - -

N5 PSV SA-106 B 0.438 0.375 0.250 0.375 -

N2 Gas SA-106 B 0.438 0.375 0.250 0.375 -

N3 Liq. SA-106 B 0.438 0.375 0.250 0.375 -

N1 Gas SA-106 B 0.438 0.375 0.250 0.375 -

MH Manh SA-106 B 0.438 0.500 0.250 0.375 -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component

ft. deg. in. in.

----------------------------------------------------------------------------

N4a Level Gauge 1.000 29.22 6.00 0.00 shell

N4b Level Gauge 1.000 339.22 6.00 0.00 shell

N8 Vent 3.000 90.00 6.00 0.00 shell

N9 Press. Gauge 7.000 90.00 5.91 0.00 shell

N10 Temp. Gauge 9.000 0.00 5.91 0.00 shell

N6a LTI 11.000 15.27 5.91 0.00 shell

N6b LTI 11.000 329.00 5.91 0.00 shell

N7 Drain 1.000 270.00 6.00 0.00 shell

N5 PSV Connet. 5.000 90.00 5.91 0.00 shell

N2 Gas Outlet 10.000 90.00 6.00 0.00 shell

N3 Liq. Outlet 11.000 270.00 7.88 0.00 shell


PV Elite 2015 Licensee: SPLM Licensed User 48
FileName : Untitled
Nozzle Schedule : Step: 27 9:23am Oct 11,2017

N1 Gas Inlet 1.500 90.00 7.88 0.00 shell

MH Manhole 6.000 0.00 4.00 0.00 shell

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015


PV Elite 2015 Licensee: SPLM Licensed User 49
FileName : Untitled
Nozzle Summary : Step: 28 9:23am Oct 11,2017

Nozzle Calculation Summary:

Description MAWP Ext MAPNC UG45 [tr] Weld Areas or

psig psig Path Stresses

---------------------------------------------------------------------------

N1 Gas Inlet 204.01 OK ... OK 0.259 OK Passed

N4a Level Gauge 204.01 ... ... ... OK Passed

N4a Level Gauge 168.05 ... ... ... OK Passed

N4b Level Gauge 204.01 ... ... ... OK Passed

N4b Level Gauge 167.13 ... ... ... OK Passed

MH Manhole 204.01 OK ... OK 0.301 OK Passed

N8 Vent 204.01 ... ... OK 0.259 OK Passed

N5 PSV Connet. 204.01 OK ... OK 0.259 OK Passed

N9 Press. Gauge 204.01 ... ... ... OK Passed

N10 Temp. Gauge 204.01 ... ... ... OK Passed

N2 Gas Outlet 91.21 OK ... OK 0.259 OK Passed

N6a LTI 204.01 ... ... OK 0.259 OK Passed

N6a LTI 167.80 ... ... OK 0.259 OK Passed

N6b LTI 204.01 OK ... OK 0.259 OK Passed

N6b LTI 204.01 OK ... OK 0.259 OK Passed

N3 Liq. Outlet 204.01 OK ... OK 0.259 OK Passed

N7 Drain 204.01 ... ... OK 0.259 OK Passed

---------------------------------------------------------------------------

Min. - Nozzles 91.21 N2 Gas Out

Min. Shell&Flgs 235.32 10 20 313.69

Computed Vessel M.A.W.P. 91.21 psig

Note: MAWPs (Internal Case) shown above are at the High Point.

Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.

Check the Spatial Relationship between the Nozzles

From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit


PV Elite 2015 Licensee: SPLM Licensed User 50
FileName : Untitled
Nozzle Summary : Step: 28 9:23am Oct 11,2017

20 N1 Gas Inlet 20.000 90.000 15.750

20 N4a Level Gauge 14.000 29.221 4.500

20 N4b Level Gauge 14.000 339.221 4.500

20 MH Manhole 74.000 0.000 48.500

20 N8 Vent 38.000 90.000 8.060

20 N5 PSV Connet. 62.000 90.000 10.000

20 N9 Press. Gauge 86.000 90.000 8.060

20 N10 Temp. Gauge 110.000 0.000 8.060

20 N2 Gas Outlet 122.000 90.000 9.750

20 N6a LTI 134.000 15.270 4.500

20 N6b LTI 134.000 329.000 4.500

20 N3 Liq. Outlet 134.000 270.000 12.875

20 N7 Drain 14.000 270.000 8.060

The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where

ll - Arc length along the inside vessel surface in the long. direction.

lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015


PV Elite 2015 Licensee: SPLM Licensed User 51
FileName : Untitled
MDMT Summary : Step: 29 9:23am Oct 11,2017

Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk

Notes F F F in.

----------------------------------------------------------------------------

head [10] B -20 -55 -20 0.547 0.375 1.000

head [7] B -20 -55 -20 0.552 0.375 1.000

shell [8] B -14 -55 -20 0.451 0.438 1.000

Head2 [10] B -14 -55 -20 0.438 0.438 1.000

Head2 [7] B -14 -55 -20 0.441 0.438 1.000

N1 Gas Inlet [1] B -20 -55 -20 0.362 0.375 1.000

Nozzle Flg [4] -20 -155 0.055

N4a Level Gaug[1] B -14 -55 -20 0.365 0.438 1.000

Nozzle Flg [5] -20 -155 0.265

N4b Level Gaug[1] B -14 -55 -20 0.369 0.438 1.000

Nozzle Flg [4] -20 -155 0.012

MH Manhole [1] B -20 -55 -20 0.368 0.375 1.000

Nozzle Flg [4] -20 -155 0.051

N8 Vent [1] B -14 -55 -20 0.362 0.438 1.000

Nozzle Flg [5] -20 -155 0.263

N5 PSV Connet.[1] B -20 -55 -20 0.362 0.375 1.000

Nozzle Flg [4] -20 -155 0.029

N9 Press. Gaug[1] B -14 -55 -20 0.362 0.438 1.000

Nozzle Flg [4] -20 -155 0.012

N10 Temp. Gaug[1] B -14 -55 -20 0.368 0.438 1.000

Nozzle Flg [4] -20 -155 0.012

N2 Gas Outlet [1] B -20 -55 -20 0.362 0.375 1.000

Nozzle Flg [5] -20 -155 0.263

N6a LTI [1] B -14 -55 -20 0.366 0.438 1.000

Nozzle Flg [4] -20 -155 0.012

N6b LTI [1] B -20 -55 -20 0.370 0.375 1.000

Nozzle Flg [4] -20 -155 0.012

N3 Liq. Outlet[1] B -20 -55 -20 0.373 0.375 1.000

Nozzle Flg [4] -20 -155 0.054


PV Elite 2015 Licensee: SPLM Licensed User 52
FileName : Untitled
MDMT Summary : Step: 29 9:23am Oct 11,2017

N7 Drain [1] B -14 -55 -20 0.373 0.438 1.000

Nozzle Flg [4] -20 -155 0.013

----------------------------------------------------------------------------

Required Minimum Design Metal Temperature -20 F

Warmest Computed Minimum Design Metal Temperature -55 F

Notes:

[ ! ] - This was an impact tested material.

[ 1] - Governing Nozzle Weld.

[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).

[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).

[ 6] - MDMT Calculations at the Shell/Head Joint.

[ 7] - MDMT Calculations for the Straight Flange.

[ 8] - Cylinder/Cone/Flange Junction MDMT.

[ 9] - Calculations in the Spherical Portion of the Head.

[10] - Calculations in the Knuckle Portion of the Head.

[11] - Calculated (Body Flange) Flange MDMT.

[12] - Calculated Flat Head MDMT per UCS-66.3

[13] - Tubesheet MDMT, shell side, if applicable

[14] - Tubesheet MDMT, tube side, if applicable

[15] - Nozzle Material

[16] - Shell or Head Material

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.

UCS-66(i) was not considered.

Notes:

Impact test temps were not entered in and not considered in the analysis.

UCS-66(i) applies to impact tested materials not by specification and

UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).

The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015


PV Elite 2015 Licensee: SPLM Licensed User 53
FileName : Untitled
Vessel Design Summary : Step: 30 9:23am Oct 11,2017

ASME Code, Section VIII, Division 1, 2013

Diameter Spec : 60.000 in. ID

Vessel Design Length, Tangent to Tangent 12.33 ft.

Specified Datum Line Distance 0.17 ft.

Shell Material SA-516 70

Nozzle Material SA-106 B

Re-Pad Material SA-516 70

Internal Design Temperature 181 F

Internal Design Pressure 75.000 psig

External Design Temperature 86 F

External Design Pressure 15.000 psig

Maximum Allowable Working Pressure 91.210 psig

External Max. Allowable Working Pressure 17.976 psig

Hydrostatic Test Pressure 305.916 psig

Required Minimum Design Metal Temperature -20 F

Warmest Computed Minimum Design Metal Temperature -55 F

Wind Design Code ASCE-95

Earthquake Design Code UBC-97

Element Pressures and MAWP: psig

Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance

---------------------------------------------------------------------

head 75.077 0.000 165.076 0.1250

shell 77.171 15.000 204.014 0.1250

Head2 75.077 15.000 206.109 0.1250


PV Elite 2015 Licensee: SPLM Licensed User 54
FileName : Untitled
Vessel Design Summary : Step: 30 9:23am Oct 11,2017

Liquid Level: 5.00 ft. Dens.: 62.400 lb./ft Sp. Gr.: 1.000

Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type ft. ft. in. Int. Ext. Long Circ

-----------------------------------------------------------------------

Ellipse 0.00 0.167 0.375 0.238 0.188 1.00 1.00

Cylinder 12.00 12.000 0.438 0.242 0.416 1.00 1.00

Ellipse 12.17 0.167 0.438 0.238 0.283 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Saddle Parameters:

Saddle Width 6.000 in.

Saddle Bearing Angle 124.000 deg.

Centerline Dimension 39.000 in.

Wear Pad Width 8.000 in.

Wear Pad Thickness 0.500 in.

Wear Pad Bearing Angle 134.000 deg.

Distance from Saddle to Tangent 17.000 in.

Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 13450.37 lb.

Maximum Transverse Saddle Shear Load 1726.48 lb.

Maximum Longitudinal Saddle Shear Load 3452.96 lb.

Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 12785.65 lb.

Maximum Transverse Saddle Shear Load 569.74 lb.

Maximum Longitudinal Saddle Shear Load 1139.48 lb.

Weights:

Fabricated - Bare W/O Removable Internals 5756.3 lbm

Shop Test - Fabricated + Water ( Full ) 22909.4 lbm

Shipping - Fab. + Rem. Intls.+ Shipping App. 5756.3 lbm

Erected - Fab. + Rem. Intls.+ Insul. (etc) 5756.3 lbm

Empty - Fab. + Intls. + Details + Wghts. 5756.3 lbm


PV Elite 2015 Licensee: SPLM Licensed User 55
FileName : Untitled
Vessel Design Summary : Step: 30 9:23am Oct 11,2017

Operating - Empty + Operating Liquid (No CA) 20467.0 lbm

Field Test - Empty Weight + Water (Full) 22909.4 lbm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

You might also like