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Prince Premium SWR Systems For all practical purposes, the best you can buy.

Prince Premium SWR Systems include a wide range of


pipes and fittings which have an equally wide range of
applications. Tougher and economical, PRINCE uPVC
SWR pipes and Drainage Systems as well as for Vent
Lines when compared to Cast iron and Asbestos
Cement Drainage Systems. What's more,Prince
Premium SWR Systems are approved by CPWD, MES,
BMC, CIDCO, MHADA.

This product is certified with "Certificate of Conformity" from Kenya Bureau of Standard.

Applications

For SWR Drainage Systems at homes, offices, hotels, industries, hospitals as well as public
places such as airports, railway stations, bus-stands, etc
For overflow lines and chemical waste lines at industries, dairy plants, food processing plants,
etc.
For vent lines in drainage systems and in mining pits.

Advantages

Right from the inherent properties of uPVC to a virtual lifetime of trouble-free performance,
Prince Premium SWR Systems are far more superior to Cast Iron and Asbestos Cement drainage
systems.

Corrosion Resistant : uPVC material is unaffected by most of the chemical and is rustproof.
Fire Resistant : uPVC is self-extinguishing and so special precautions are necessary during
installations.
Longer Lasting: Longer lasting due to its inertness to most chemical and superior mechanical
properties. Also, it remains unharmed by insects or rodents.
Smooth : Smooth inside surface insures effective discharge and high flow rate.
Light Weight : Easy to transport and handle.
Easy to install : Easy to install and less time consuming than CI or AC systems. Rubber ring
sealing ensures leakproof joint.
Strong : Strong with high impact strength, can withstand rough handling.
Easy to maintain : Smooth inside bore and threaded door caps provide ease of inspection and
cleaning.
Durable : No scale formations.
Economical : Economical in every way. All these advantages add up to a significant cost
reduction.
Technicality : Backed up by technical services, offered by the company's trained personal.

Size

Available in 50mm, 75mm, 90mm, 110mm Fittings

Type

SOC = SOCKET (FEMALE) fittings


SPI = SPIGOT (MALE) fittings.

Available in Color

Light Gray, Dark Gray, Golden Brown, Ivory and White.

Test

The toughest test comes at the performance stage. Prince Premium SWR pipes and fittings are
specially designed to withstand the extremes from the freezing cold temperatures of the Ladakh
to the blazing heat of Rajasthan. Continuous quality control is exercised on all the products,
which conform to the following standard:

SWR Injection Moulded Fittings Standard : IS


Pipes IS : 13592
14735 : 1999
uPVC Pipe For Potable water supplies : IS 4985 :
Fittings DIN : 19531
2000
Rubber Rings IS : 5382 : 1985 UPVC Plumbing Pipe : ASTM D 1785

Product Specifications

Single Socketed Pipe - Type Double Socketed Pipe - Type


Plain Socketed Pipe
A/B A/B
Pipe Connector with Lip Ring Pipe Connector Bent Type Coupler

Repair Coupler without


Single Push Fit Coupler Reducer
Central Register

Bend 87.5 Bend 87.5 with door Bend 45


Cleansing Pipe Single Tee without Door Single Tee with Door

Double Tee Double Tee with Door Single 'Y'

All dimensions are in millimetres.

ND = Nominal Diameter.
WT = Wall Thickness.
P = Solvent Socketing.
F = Fabricated.
Ft = Feet.
M = Meter

Product Specifications
Single 'Y' with Door Double 'Y' Double 'Y' with Door

Vent Cowl Pipe Clip Round Jali Holes

Round Jali Strips Square Jali Holes Square Jali Strips

Internal Reducer Long Arm Bend with Door Door Cap


Offset Socket Plug Rubber Ring

Door Gasket Lip Ring

All dimensions are in millimetres.

ND = Nominal Diameter.
WT = Wall Thickness.
P = Solvent Socketing.
F = Fabricated.
Ft = Feet.
M = Meter

Traps
Nahani Trap without Inlet Nahani Trap with Inlet Floor Trap

P-Trap with Ait Vent


Floor Trap - "7" P-Trap with Air Vent (Big)
(Small)

P-Trap without Air Vent


P-Trap without Air Vent (Big) P-Trap 1010
(Small)

P-Trap 1025 Q-Trap 1010 Q-Trap 1025


S-Trap 1010 S-Trap 1025 Mini Trap

B M Trap Bell Mouth Floor Bell Mouth Trap

All dimensions are in millimetres.

ND = Nominal Diameter.
WT = Wall Thickness.
P = Solvent Socketing.
F = Fabricated.
Ft = Feet.
M = Meter

Chemical Chart - Rigid PVC Chemical Resistance Table

The resistance of Rigid PVC to a wide range of chemicals is listed in the following table. The
data is indicative only and not to be used as a gaurantee since the suitaility of Rigid PVC for a
particular chemical will also depend upon the actual working conditions, contaminations of
chemical, mechanical strsses etc.

RIGID 20 degrees
CHEMICAL PVC 60 degrees celcius
celcius
S - Suitable U - Unsuitable
Acetic Acid (50%) S S
Aceton U U
Alcohol (40%) S U
Aluminium Flouride S S
Aluminium Sulphate S S
Ammonia Gas (Dry) S S
Ammonium Carbonate S S
Ammonium Carbonate S S
Ammonium Nitrate S S
Ammonium Phosphate (Neutral) S S
Ammonium Sulphate S S
Barium Carbonate S S
Barium Hydroxide S S
Beer S S
Benzene or Benzol U U
Brine S S
Calcium Chloride S S
Calcium Carbonate S S
Calcium Hypochlorite S S
Carbon Tetra-Chloride S U
Carbon Dioxide (Wet/Dry) S S
Castor Oil S S
Chloric Acid (20%) S S
Chlorine (Dry-Gas)/Liquid U U
Chromic Acid (30%) S S
Cottonseed Oil S S
Crude Oil S U
Detergents (Normal Dilution) S S
Diesel Oil S S
Ethers U U
Ethylene Chloride U U
Ethylene Glycol S S
Fatty Acids S S
Ferrous Chloride S S
Flourine Gas (Wet) S S
Formaldehyde (40%) S S
Formic Acid (50%) S U
Fruit Juices, Pulp S S
Gas (Natural Methane) S S
Hydrochloric Acid (30%) S S
Hydrochlorous Acid S S
Hydroflouric Acid (10%) S U
Hydrogen Sulphide S S
Ketones U U
Kerosene S S
Linseed Oil S S
Magnesium Hydroxide S S
Mercury S S
Methane S S
Methyl Chloride U U
Milk S S
Mineral Oil S U
Naphtha S S
Nitric Acid (10%) S U
Nitric Acid (68%) U U
Oils & Fats S S
Oxygen S S
Phosphoric Acid (50%) S S
Photographic Solution S S
Plating Solutions S S
Potassium Chloride S S
Potassium-Hydroxide S S
Propane S S
Sewage Residential S S
Soaps S S
Sodium Carbonate S S
Sodium Chloride S S
Sodium Hydroxide (50%) S S
Sodium Nitrate S S
Spirits (Whisky etc.) S S
Sulphur Dioxide (Dry) S S
Sulphur Dioxide (Wet) S U
Sulphuric Acid upto (70%) S S
Sulphuric Acid (75%- 90%) S U
Trichloroehtylene U U
Tri-Sodium Phosphate S S
Urea S S
Vinegar S S
Water Salt-Fresn S S
Zinc Nitrate S S
Zinc Sulphate S S

Comparision Chart - Rigid PVC Chemical Resistance Table

The resistance of Rigid PVC to a wide range of chemicals is listed in the following table. The
data is indicative only and not to be used as a gaurantee since the suitaility of Rigid PVC for a
particular chemical will also depend upon the actual working conditions, contaminations of
chemical, mechanical strsses etc.

PRINCE ASBESTOS
CAST IRON
PREMIUM SWR CEMENT
SYSTEMS
SYSTEMS SYSTEMS
Strength - High
Good Good -----
impact strength
50 years, UV
Durability stabilizer resist 20 years No guarantee
damage from the sun.
Inertness to
Very good Get oxidised Good resistance
chemicals
Fungus growth Negative Positive Positive
Scale formation Negative Positive Negative
Weight (index) Very light 6 times PVC 4 times PVC
Installation Very quick Very slow Slow
Setting up Less labour More labour More labour
Inside bore Very smooth Not as smooth Not as smooth
Good flow rate. No Diminished flow rate. Diminished flow rate.
Smooth inside bore particle accumulation Particle accumulation Particle accumulation
at all. takes place . takes place .
Diminished due to Diminished due to
Easy to clean and
rough inside bore - rough inside bore -
Maintenance inspect due to
difficult to open door difficult to open door
threaded door caps.
caps. caps.
Jointing Leakproof Not leakedproof Not leakedproof
Easy to repair &
Repair Not easy to repair Less easy to repair
replace
Cost Average More than PVC Less than PVC

Instruction - Sliding Socket SWR Pipes

Prince Premium SWR Systems with sliding socket joint are manufactured in dark grey color in
40mm, 50mm, 63mm, 75mm, 90mm, 110mm, 160mm dia sizes, with overall standard length of
3 metres. These pipes conform to indian standards IS: 13592 and are designed to withstand
continuous internal hydraulic pressure of 4kgf/cm so as to ensure life-long trouble- free
working.The pipes are provided with an integral rubber ring type socket at one end while other
end is kept plain, smooth and free from burrs. Rubber ring type socket ends provide easy push-fit
type joining. Simultaneously, allowance for thermal expansion can also be provided during
installation.
Pipe clips

The special design of PRINCE pipe clips keep Prince Premium SWR Pipe & Fittings away from
the building wall, making the building and pipes and fittings, maintenance easy, without SWR
messing up the building exteriors.

Rubber Seal Rings For Joints And Access Doors

Manufactured in accordance with IS: 5382 for 50mm, 75mm, 90mm, 160mm sizes. These are
made out of natural rubber with a shore `A' hardness of 50 5 provide superior resistance to
biological attack. Special design of cross section ensure perfect sealing.

Lubricant

Available in 100gms and 500 gms packing. Specially formulated for


compatability with rubber seal as well as PVC.Does not support the growth
of bacteria or fungi.

Installation Methods

Above Ground Installation

PRINCE uPVC Pipe Clips should be used with a spacing of about 900mm for vertical laying.
Use of fitting with door and cleaning pipe may be made at suitable points to provide access for
inspection and cleaning.

Underground Installation

For laying uPVC Pipes in trenches, trench width should not be less than pipe diameter plus
300mm, while trench depth should be about 600 to 1000mm, depending upon the size of the pipe
and slope required for gravity flow. Care should be taken to avoid dirt entering the joints.
Pipelines should not be laid on submerged rock. Testing of the line should be done before filling
back the trench.

Concealed Installation

For concealing the drain lines, slots are made in the wall or concrete.The slot size should be such
that the system remains stress free at the time of installation. Sharp edges should be avoided.
UPVC Pipes and Fittings should be cleaned and a light coat of solvent cement applied externally
before they are inserted in the slots. Sprinkle dry sand on them to form a good base for proper
fixing with cement. Leakage test must be carried out before concealing the system.

Subsequent Installation

Branch lines can be provided to existing SWR system using PRINCE fitting, such as 'y' or 't'.
Use of single or Double repair coupler is made for this purpose.
Testing Before Use

Before the systems is put into use, it should be tested for leakages by air test hydraulic test or
smoke test.

Maintenance

Once installed Prince Premium SWR Systems require no maintenance. However, threaded door
caps with rubber ring seals are provided on fitting for easy access while cleaning. Small
breakages in the pipe can be repaired by fixing two halves of a PVC pipe on the damaged portion
with a new piece of pipe using two repair couplers.

Storage

To avoid any possibility of damage to uPVC Pipes and fittings, a few points should be kept in
mind.

Pipes and fitting should not be kept on sharp objects.

Lift, do not drag pipes and fitting.

Fittings should be stored in cartons or bags.

Pipes should stacked on an even surface, the stacking height not exeeding
1.5 meters if they have to be stored for a long period.

Rubber ring should be kept tension free.

Lubricants and solvent cement should be stored in a cool place, away from
direct sunlight.

Jointing Procedure For Rubber Ring Socket

Step 1:

Cut the pvc with a fine toothed saw to the required length. Pipe
should be cut square.
Step 2:

Chamfer the edge of the pipe to be inserted at an angle of about 15


to about 1/3rd the wall thickness, using a coarse file.

Step 3:

Make sure the spigot and socket are thoroughly clean and dry.

Step 4:

Insert the pipe into the socket without the seal ring and mark along
the pipe, when it is fully inserted.

Step 5:

Fix the rubber ring into the groove without twisting it.

Step 6:

Apply PRINCE jointing lubricant to the chamfered end of the pipe,


up to the mark made on spigot or to the socket end of fitting.

Step 7 :

Push the pipe firmly into the socket till the gap between the mark on
the spigot and socket is about 10mm to allow for thermal expansion.

Note : Every care has been taken to see that the information given in this page is correct and
current but is not intended to form any part of any contract. No warranty is intended to be
given or implied in respect of the contents thereof.

Jointing Method for PVC Nahani Trap-PVC Pipe/Fittings


Step 1:

Apply lubricant on the rubber ring already in the grove of the


fitting and also on the outlet of the nahani traps chamfered end.
Step 2:

Push-fit the nahani trap straight into the pipe/fitting.

European WC* 'P' Trap- PVC Straight WC Connector

Step 1:

Make sure the spigot and socket are thoroughly clean and dry.

Step 2:

European WC with 'P' trap

Step 3:

Place lip-ring on the socket end of the WC Connector and then


apply rubber lubricant over the inside portion of the lip-ring.

Step 4:

Push-fit the WC Connector over the outlet of the EWC 'p' trap.

European 'S' Trap-PVC Bend WC Connector

Step 1:

European WC with 's' Trap.


Step 2:

Bend WC Connector with lip-ring and rubber lubricant.

Step 3:

Place rubber ring over the socket of the Bend WC Connector


and apply rubber lubricant over the inside portion of the lip-
ring.

Step 4:

Push-fit the Bend WC Connector over the outlet of the EWC 's'
trap.

Note

Every care has been taken to see that the information given in this page is correct and
current but is not intended to form any part of any contract. No warranty is intended to be
given or implied in respect of the contents thereof.

Jointing PVC to C.I. and A.C.


Step 1:

Roughen the outside surface of the pipe/fitting end to the extent


of the 2 inches on the circumference with coarse emery paper
(sand paper).

Step 2:

Apply thin coat of solvent cement on roughened surface with


brush.
Step 3:

Sprinkle medium size dry sand on the solvent cement coat and
leave it to dry for few minutes. A rough base is ready for good
bonding with cement.

Step 4:

Insert the solvent cement base PVC pipe in to the socket of


C.I./A.C & fill the gap with ordinary portland cement.

Jointing CI-PVC

Step 1:

For jointing CI into PVC make rough solvent base on the inside
socket portion of pipe/fitting of PVC as shown in above figure.
Insert CI pipe in PVC pipe/fitting socket and fill the gap with
ordinary portland cement.

Fixing PVC Pipe Clips on PVC Pipes

Step 1:

Pipe clip should always be fixed just below the socket portion
and not on the socket.

Step 2:

For jointing 10ft. pipe vertically one pipe clip to be fixed just below the socket and other
clip at the centre of the pipe. i.e. at 5ft distance as shown in the diagram.
Step 3:

For horizontal fixing of PVC pipes, pipes clip, should be fixed


at 3ft. internal as shown in the diagram.

Note

Every care has been taken to see that the information given in
this page is correct and current but is not intended to form any
part of any contract.

No warranty is intended to be given or implied in respect of the


contents thereof.

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