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HOW TO USE
ELECTRICAL WIRING 1
(EURO IV - LHD) DIAGRAM
ELECTRICAL WIRING 5
DIAGRAMS
PYUNGTAEK, KOREA
SECTION 1
TABLE OF CONTENTS
Terminal Number 4
Locking
of total 6 pins
Male Terminal
(W/H Fuel Tank)
4 C901
1 2 3
4 5 6
C901 Female Terminal
W/H Floor (W/H Floor)
4
04
3
2 05
1 9
1 Engine compartment
2 Instrument panel
3 Passenger compartment
3 4 Tailgate
9 Underbody
7. ELECTRIC SYMBOLS
Resistance Lamp
Battery Thermistor
Motor M Connector
Speaker Horn
POSITION OF CONNECTORS
AND GROUNDS
TABLE OF CONTENTS
1. WIRING HARNESS, COMPONENTS LOCATION ....................................................
0000 2-2
1) WIRING HARNESS ................................................................................................... 2-2
2) COMPONENTS LOCATION ..................................................................................... 2-3
3) CONNECTOR, GROUND & SPLICE PACK INFORMATION ................................. 2-4
4) SPLICE PACK CIRCUIT ........................................................................................... 2-7
5) CONNECTOR ......................................................................................................... 2-11
8210 2-33
2. W/H ENGINE ROOM .................................................................................................
8210 2-38
4. W/H FLOOR ................................................................................................................
8210 2-42
6. W/H TAIL GATE .........................................................................................................
8210 2-43
7. W/H FRT DOOR .........................................................................................................
8210 2-44
8. W/H RR DOOR ...........................................................................................................
2) COMPONENTS LOCATION 01
02
03
04
05
01
(4Pin, White) W/H Floor - W/H Driver Seat Under the Driver Seat
C301 02
(6Pin, White) W/H Floor - W/H Driver Seat Under the Driver Seat EU-IV
C302 (6Pin, White) W/H Floor - W/H Passenger Seat Under the Passenger Seat
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the RH A PLR 03
C371 (11Pin, White) W/H Floor - W/H RR LH DR Under the LH B PLR
C381 (11Pin, White) W/H Floor - W/H RR RH DR Under the RH B PLR
C401 (14Pin, White) W/H Floor - W/H T/Gate Under the LH T/Gate
C402 (6Pin, Black) W/H Floor - W/H Trailer Under LH Bumper 04
(16Pin, Black) W/H Floor - W/H T/M Upper the T/M A/T
C901
(4Pin, Black) W/H Floor - W/H T/M Upper the T/M M/T
C902 (4Pin, Black) W/H Floor - W/H Fuel Sender Upper the T/M
(12Pin, Black) W/H Floor - W/H PAS Under LH Bumper PAS, RR FOG 05
C903
(4Pin, Black) W/H Floor - W/H PAS Under LH Bumper RR FOG
X GROUND
X SPLICE PACK
S101 (6Pin, Black) W/H Eng Inside the Eng Room Fuse & Relay Box Head Lamp
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
S202 (14Pin, Black) W/H Main RH Protector of the Driver Legroom CAN
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
(14Pin, Black) W/H Main Upper the PTC Protector IGN1, T/Signal
S206
(8Pin, Black) W/H Main Upper the PTC Protector EU-IV
S301 (14Pin, Black) W/H Floor Beside Driver Seat W/H Protector CAN
S302 (14Pin, Black) W/H Floor Beside RR LH Seat W/H Protector
S303 (8Pin, Black) W/H Floor Under the Passenger B PLR W/H Protector DR Lock
02
03
S201 04
05
S202 (CAN)
S203 (GND)
S204 (ILL+)
S205 (GND)
S206
01
02
03
04
S206 (EU-IV)
05
S301 (CAN)
S302
S303
5) CONNECTOR (GENERAL)
C101
01
02
03
04
C102 05
C103
C104
C105
C106
C107
01
02
03
C108
04
05
C110
C111
C112
ABS/ESP
-ABS/ESP
C113
C114
C115
(D20DT) 01
02
03
04
05
C115
(GSL)
C116
C201
01
02
03
04
05
C203
C202
C204
C205
01
(Curtain A/Bag)
02
03
C207 04
05
C206
C208
01
02
C209
03
04
C210
05
C211
(Curtain A/Bag)
C212
C213
C214
01
02
03
04
05
C215
C301
C302
C351
C361
01
02
03
04
05
C371
C381
C401
C402
C901
(Auto T/M) 01
02
03
04
(Manual T/M)
05
C902
(DSL)
(GSL)
C903
PAS
-PAS
WIRING CONNECTOR
01
02
03
04
05
MODE CONNECTOR
UNIT CONNECTOR
SWITCH CONNECTOR
01
02
03
04
05
LAMP CONNECTOR
SENSOR CONNECTOR
ETC.
02
03
04
05
02
03
04
05
01
02
03
04
05
G205
01
02
03
04
05
02
03
04
05
02
03
04
05
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2-46 8000 Position of Connectors and Grounds
Immobilizer
Immobilizer
Steering wheel
angular sensor
Chime
bell
Buzzer
for PAS
RK STICS
01
02
04
05
Receiver Drier
Horn
FFH ambient
temperature switch
01
02
03
Secondary
Primary sensor
sensor
04
05
3) INTERIOR SWITCH
Outside rearview
mirror adjusting Rear fog lamp switch
switch
Door lock/unlock
switch
Rear Passengers
window window
switch switch
Audio remote
control switch
Audio remote
control switch
01
Room lamp
main switch
02
04
Outside rearview mirror and
rear glass heated switch
HDC switch
05
Front defog-
TRIP switch ger switch
Hazard switch
Door lock/
4WD switch unlock switch
Driver seat
warmer switch
Passenger
seat warmer
switch
4) AIR-BAG SYSTEM
Curtain-A/Bag
Gas Guide
Inflator
A/Bag Cable
G-sensor
(Curtain-A/Bag)
01
Inflator
02
Connector
03
Gas Guide
Curtain-A/Bag
04
Gas Guide
Inflator
05
A/Bag Cable
G-sensor
(Curtain-A/Bag)
5) AIR-CONDITIONING SYSTEM
Manual A/C
AQS
Sensor
Ambient
Temp.
Sensor
01
A/Con Module Assy (Inside the I.P)
Intake Actuator
Coolant Temp.
Sensor
Heater Unit Air Mix Actuator 02
A/Con Filter
03
Mode
Actuator
04
Power TR
Condensor
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SECTION 3
TABLE OF CONTENTS
1. ENGINE ROOM FUSE & RELAY BOX .....................................................................
8410 3-2
1) UPPER ...................................................................................................................... 3-2
2) LOWER ..................................................................................................................... 3-2
3) ENGINE ROOM FUSE & RELAY BOX (EU-IV) ...................................................... 3-3
4) ENGINE ROOM FUSE & RELAY BOX ................................................................... 3-3
5) USAGE OF FUSE IN ENGINE ROOM FUSE BOX ................................................ 3-4
6) ENGINE ROOM FUSE BOX CONNECTOR NUMBER .......................................... 3-4
8410 3-5
2. I/P - LH FUSE & RELAY BOX ...................................................................................
1) I/P - LH FUSE & RELAY BOX (EU-IV) .................................................................... 3-5
2) I/P - LH FUSE & RELAY BOX ................................................................................. 3-6
3) POWER SUPPLY ..................................................................................................... 3-7
3. I/P - RH FUSE & RELAY BOX .................................................................................. 3-8
1) I/P - RH FUSE & RELAY BOX (EU-IV) ................................................................... 3-8
8410 3-9
2) I/P - RH FUSE & RELAY BOX ................................................................................
3-2 8410 Usage and Capacity of Fuses in Fuse Block
2) LOWER
02
03
04
05
C101 18 White
C102 4 White
C103 16 White
C104 14 White
C105 10 White
C106 20 White
C107 12 White
C108 18 White
C109 2 Black
C110 10 White
02
03
04
05
3) POWER SUPPLY 01
02
03
04
05
02
03
04
05
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SECTION 4
TABLE OF CONTENTS
1. ENGINE ROOM FUSE & RELAY BOX CIRCUIT ....................................................
8410 4-2
1) SB5, SB6, Ef4, Ef5, Ef11, Ef16, Ef17, HORN RELAY,
HEAD LAMP RELAY (LO) ........................................................................................ 4-2
2) SB2~SB4, SB7~SB9, EF3, POWER WINDOW RELAY ....................................... 4-3
3) SB10 ~ SB11, CONDENSOR FAN RELAY (HI, LO) ............................................. 4-4
4) SB12 ~ SB16, START RELAY, PTC RELAY ......................................................... 4-5
5) EF1, EF2, EF6, EF7 ................................................................................................. 4-6
6) EF8 ~ EF10, TAIL LAMP RELAY, FRT FOG LAMP RELAY .................................. 4-7
7) EF12 ~ EF15, EF18 ~ EF23, COMPRESSOR RELAY ......................................... 4-8
8) WIPER MOTOR RELAY (HI, LO), WASHER RELAY (FRT, RR) ......................... 4-9
8410 4-10
2. I/P - LH FUSE & RELAY BOX CIRCUIT ................................................................
1) F24 ~ F28 ............................................................................................................... 4-10
2) F29 ~ F34 ............................................................................................................... 4-11
3) F35 ~ F40, RR WIPER RELAY ............................................................................. 4-12
4) F41 ~ F48, FUEL PUMP RELAY ........................................................................... 4-13
5) F49 ~ F51, DRL RELAY, HEAD LAMP RELAY (HI), RR FOG LAMP RELAY ... 4-14
6) F52 ~ F55, BURGLAR HORN RELAY, T/GATE UNLOCK RELAY ..................... 4-15
7) F56 ~ F57, HDC RELAY, FLASHER UNIT ........................................................... 4-16
8410 4-17
3. I/P - RH FUSE & RELAY BOX CIRCUIT ................................................................
1) F58 ~ F64, ENG MAIN RELAY .............................................................................. 4-17
2) F65 ~ F71, HAZARD RELAY ................................................................................. 4-18
3) BLOWER RELAY, P/OUTLET RELAY, INJECTOR RELAY, SNR RELAY ......... 4-19
4) A/T SHIFT RELAY, FOLDG RELAY, UNFOLDG RELAY .................................... 4-20
4-2 8410 Wiring Diagram for Power Supplies
02
03
04
05
02
03
04
05
02
03
04
05
02
03
04
05
2) F29 ~ F34 01
02
03
04
05
02
03
04
05
5) F49 ~ F51, DRL RELAY, HEAD LAMP RELAY (HI), RR FOG LAMP RELAY
02
03
04
05
02
03
04
05
02
03
04
05
30 30 BAT+
I/P-RH FUSE&
RELAY BOX
ELECTRICAL WIRING
DIAGRAMS
TABLE OF CONTENTS
1461 5-4
1. STARTING & CHARGING ...........................................................................................
2820 5-6
2. PREHEATING CIRCUIT ..............................................................................................
1491 5-10
3. ECU (ENGINE CONTROL UNIT - D20DT EU-IV) .................................................
1) ENG MAIN RELAY, INTAKE THROTTLE, A/CRUISE SW, VALVE
(EGR, WASTE GATE, INLET METERING), SENSOR (HFM, PEDAL) ................ 5-10
2) SENSOR (FUEL PRESSURE, CAM SHAFT, BOOSTER PRESSURE, CRANK
SHAFT, KNOCK, FUEL TEMP, FUEL FILTER WARNING), PTC RELAY .......... 5-12
3) INJECTOR, STOP LAMP, IMMOBILIZER, CLUSTER, PREHEATING UNIT,
SENSOR, TRIPPLE PRESSURE SW .................................................................. 5-14
1491 5-16
4. ECU (ENGINE CONTROL UNIT - D20DT) .............................................................
1) ENG MAIN RELAY, PEDAL MODULE, HFM SENSOR, VALVE,
CRUISE CONTROL SW ........................................................................................ 5-16
2) FUEL FILTER WARNING LAMP, IMMOBILIZER, SENSOR CIRCUIT
(FUEL PRESSURE, CAM SHAFT, BOOSTER PRESSURE, CRANK SHAFT,
KNOCK, COOLANT TEMP., FUEL TEMP.) .......................................................... 5-18
3) INJECTOR, CAN LINE ............................................................................................ 5-20
1490 5-24
5. ECU (ENGINE CONTROL UNIT - GSL G23) ........................................................
1) IGN COIL, INJECTOR, PEDAL MODULE, THROTTLE SENSOR ...................... 5-24
2) O2 SENSOR, CPS, KNOCK SENSOR, MAP SENSOR,
CANISTER PURGE VALVE .................................................................................... 5-26
3) STOP LAMP, CRUISE CONTROL SW, FUEL PUMP, IMMOBILIZER ................. 5-28
8210 5-30
6. DIAGNOSIS CIRCUIT ................................................................................................
7. TCU .............................................................................................................................
3110 5-32
9. TCCU ...........................................................................................................................
3410 5-50
10. ABS/ESP ......................................................................................................................
4892 5-60
1) W/SPEED SENSOR, STOP LAMP SW, DIAGNOSIS,
WARNING LAMP (ABS/ESP) ................................................................................. 5-60
2) PRESSURE SENSOR, S.W.A SENSOR, SENSOR CLUSTER,
ESP OFF SW, HDC .............................................................................................. 5-62
4620 5-68
11. AIR-BAG (CURTAIN AIR-BAG) .................................................................................
8510 5-86
16. ELECTRIC OUTSIDE MIRROR & FOLDING .........................................................
7632 5-126
23. CIGAR LIGHTER & POWER OUTLET CIRCUIT ................................................
7340 5-128
24. SUN ROOF CIRCUIT (EU-IV) .................................................................................
7340 5-130
25. SUN ROOF CIRCUIT ..............................................................................................
8310 5-134
26. HEAD LAMP & DRL (DAY TIME RUNNING LIGHT) UNIT CIRCUIT ...............
8510 5-136
27. HLLD (HEAD LAMP LEVELG DEVICE) CIRCUIT ...............................................
8320 5-138
28. TAIL LAMP CIRCUIT ...............................................................................................
8410 5-140
29. TURN SIGNAL & HAZARD LAMP CIRCUIT .........................................................
8210 5-142
30. TRAILER LAMP CIRCUIT .......................................................................................
8310 5-144
31. FOG LAMP CIRCUIT ...............................................................................................
4810 5-146
32. STOP & BACK-UP LAMP CIRCUIT (EU-IV) ........................................................
7770 5-148
33. INTERIOR LAMP CIRCUIT (EU-IV) .......................................................................
7770 5-150
34. INTERIOR LAMP CIRCUIT .....................................................................................
7770 5-152
35. AUTO DIMMING ROOM MIRROR CIRCUIT ........................................................
8910 5-154
36. AUDIO & CLOCK CIRCUIT ....................................................................................
8790 5-156
37. PARKING AID CIRCUIT ..........................................................................................
6810 5-160
38. PTC (POSITIVE TEMPERATURE COEFFICIENT) HEATER ..............................
6910 5-162
39. FFH (FUEL FIRED HEATER) .................................................................................
6810 5-170
40. FATC (FULL AUTO TEMP. CONTROL) CIRCUIT ..............................................
1) CONDENSOR FAN, AIR MIX MOTOR, SUN SENSOR,
WATER TEMP SENSOR ..................................................................................... 5-170
2) BLOWER, ACTUATOR (MODE, INTAKE), AQS SENSOR ............................... 5-172
6810 5-174
41. AIR-CON (MANUAL) CIRCUIT ................................................................................
1) COMPRESSOR, MOTOR (MODE, INTAKE, AIR MIX) ....................................... 5-174
2) BLOWER .............................................................................................................. 5-176
6810 5-178
42. FATC (GSL 2.3) CIRCUIT .......................................................................................
1) PWM MOTOR, COMPRESSOR, AIR MIX MOTOR, SUN SENSOR,
THERMO AMP ...................................................................................................... 5-178
2) BLOWER, ACTUATOR (MODE, INTAKE), AQS SENSOR ............................... 5-180
6810 5-182
43. MANUAL AIR-CON (GSL 2.3) CIRCUIT ................................................................
1) PWM MOTOR, COMPRESSOR, MOTOR (MODE, AIR MIX, INTAKE) ............ 5-182
2) BLOWER .............................................................................................................. 5-184
5-4 1461 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C101 (18Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C102 (4Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C111 (1Pin, Gray) W/H Floor - Starter Motor Under the Preheating Time Relay Solenoid
C113 (2Pin, Black) W/H Eng - W/H Alternator Backside RH Head Lamp
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL 03
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C208 (4Pin, Colorless) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C901 (16Pin, Black) W/H Floor - W/H T/M Upper the T/M A/T 04
G301 W/H Floor Under the Driver Seat
G302 W/H Floor Under the Driver Seat
05
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
(LHD - EU IV)
5-6 2820 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C110 (10Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G102 W/H Eng Room Behind LH Head Lamp 03
S301 (14Pin, Black) W/H Floor Beside Driver Seat W/H Protector CAN
05
(LHD - EU IV)
5-8 2820 Electrical Wiring Diagrams
C. CIRCUIT DESCRIPTION
Glow plug is installed on the cylinder head (combustion chamber) in the D27DT preheating control unit system.
Cold starting performance has improved and exhaust gas during cold starting has reduced.
PRE-HEATING
1. The power will be supplied to the glow plugs by ECU controls when the power is supplied to the IG
terminal from the battery and there are normal communications with ECU within 2 seconds. The surface
of glow plug will be heated up to 850C very quickly to aid combustion by vaporizing air-fuel mixture
during compression stroke.
2. Preheating time is controlled by ECU.
POST-HEATING
1. When the engine is started, post-heating starts by ECU controls. The idle rpm will be increased to
reduce toxic smoke, pollutants and noises.
2. Post-heating time is controlled by ECU.
K-LINE COMMUNICATION
01
1. ECU sends the results to preheating time control relay through K-Line to start communication.
2. Preheating time control relay sends messages including self-diagnosis data for glow plugs to ECU.
3. Glow plug makes communication only as response to demand.
4. When power is supplied, ECU starts self-diagnosis within 2 seconds.
5. Under the following conditions, communication error occurs. 02
1) When there is no response from glow plug module within 2 seconds
2) When an error is detected in checksum
3) Less byte is received
03
DTC
(LHD - EU IV)
5-10 1491 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C101 (18Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C102 (4Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C115 (42Pin, Black) W/H Floor - W/H Eng Control Right Eng Room Dash PNL
C115A (12Pin, White) W/H Eng - W/H Floor Beside ABS/ESP Unit
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder 03
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G301 W/H Floor Under the Driver Seat
04
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
05
(LHD - EU IV)
5-12 1491 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C101 (18Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C115 (42Pin, Black) W/H Floor - W/H Eng Control Right Eng Room Dash PNL 03
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C207 (26Pin, White) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC) 04
G301 W/H Floor Under the Driver Seat
(LHD - EU IV)
5-14 1491 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box .
02
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C115 (42Pin, Black) W/H Floor - W/H Eng Control Right Eng Room Dash PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder 03
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G205 W/H Floor RH Eng ECU ECU
G206 W/H Main Inner the Passenger Cowl Side PNL 04
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
S202 (14Pin, Black) W/H Main RH Protector of the Driver Legroom CAN
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
S206 (8Pin, Black) W/H Main Upper the PTC Protector IGN1, T/Signal 05
(LHD - EU IV)
5-16 1491 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C101 (18Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C102 (4Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C115 (42Pin, Black) W/H Floor - W/H Eng Control Right Eng Room Dash PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder 03
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C214 (20Pin, Yellow) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G301 W/H Floor Under the Driver Seat 04
S302 (14Pin, Black) W/H Floor Beside RR LH Seat W/H Protector
(LHD - EU IV)
5-18 1491 Electrical Wiring Diagrams
2) FUEL FILTER WARNING LAMP, IMMOBILIZER, SENSOR CIRCUIT (FUEL PRESSURE, CAM
SHAFT, BOOSTER PRESSURE, CRANK SHAFT, KNOCK, COOLANT TEMP., FUEL TEMP.)
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C101 (18Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL 03
C115 (42Pin, Black) W/H Floor - W/H Eng Control Right Eng Room Dash PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder 04
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL
G301 W/H Floor Under the Driver Seat
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom 05
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
(LHD - EU IV)
5-20 1491 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box .
02
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C115 (42Pin, Black) W/H Floor - W/H Eng Control Right Eng Room Dash PNL
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC) 03
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G205 W/H Main RH Eng ECU ECU
S301 (14Pin, Black) W/H Main Beside Driver Seat W/H Protector CAN
04
05
(LHD - EU IV)
5-22 1491 Electrical Wiring Diagrams
C. CIRCUIT DESCRIPTION
INPUT SIGNAL OF ECU
According to input signals from various sensors, engine ECU calculates drivers demand (position of the acceleratorpedal)
and then controls overall operating performance of engine and vehicle on that time. ECU receives signals from sensors
through data line and then performs effective engine air-fuel ratio controls based onthose signals.
Engine speed is measured by crankshaft speed (position) sensor and camshaft speed (position) sensor
determinesinjection order and ECU detects drivers pedal position (drivers demand) through electrical signal that
generated byvariable resistance changes in accelerator pedal sensor.
Air flow (hot film) sensor detects intake air volume and then transmits to ECU. Especially, the engine ECU
controls theair-fuel ratio by recognizing instant air volume changes through air flow sensor to pursue low emission
gases (EGR valvecontrol). Furthermore, the ECU uses signals from coolant temperature and air temperature
sensor, booster pressuresensor and atmospheric pressure sensor as compensation signal to respond to injection
start and pilot injection setvalues and to various operations and variables.
ECU INPUTSOUTPUTS
Inputs Control Outputs
05
(LHD - EU IV)
5-24 1490 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C102 (4Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C115 (42Pin, Black) W/H Floor - W/H Eng Control Right Eng Room Dash PNL
02
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C215 (20Pin, Brown) W/H Main - W/H Floor Passenger Cowl Side C/Holder 03
G205 W/H Floor RH Eng ECU ECU
G206 W/H Main Inner the Passenger Cowl Side PNL
04
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
05
(LHD - EU IV)
5-26 1490 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C102 (4Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C107 (12Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C110 (10Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C115 (42Pin, Black) W/H Floor - W/H Eng Control Right Eng Room Dash PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C215 (20Pin, Brown) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G205 W/H Floor RH Eng ECU ECU 04
G206 W/H Main Inner the Passenger Cowl Side PNL
(LHD - EU IV)
5-28 1490 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C102 (4Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C204 (6Pin, Colorless) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C902 (4Pin, Black) W/H Floor - W/H Fuel Sender Upper the T/M 04
G206 W/H Main Inner the Passenger Cowl Side PNL
G301 W/H Floor Under the Driver Seat
G302 W/H Floor Under the Driver Seat
S202 (14Pin, Black) W/H Main RH Protector of the Driver Legroom CAN 05
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
S206 (8Pin, Black) W/H Main Upper the PTC Protector IGN1,T/Signal
S301 (14Pin, Black) W/H Floor Beside Driver Seat W/H Protector CAN
(LHD - EU IV)
5-30 8210 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
02
C116 (10Pin, Black) W/H Eng - W/H FFH Right Eng Room Dash PNL FFH
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C207 (26Pin, White) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C209 (6Pin, White) W/H Main - W/H A/Bag Upper the Driver Legroom A/Bag 03
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G201 W/H Main Under the Driver Cowl Side PNL
S202 (14Pin, Black) W/H Main RH Protector of the Driver Legroom CAN
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND 04
(LHD - EU IV)
5-32 3110 Electrical Wiring Diagrams
7. TCU 3110
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C901 (16Pin, Black) W/H Main - W/H T/M Upper the T/M A/T
02
G206 W/H Main Inner the Passenger Cowl Side PNL
G302 W/H Floor Under the Driver Seat
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
S301 (14Pin, Black) W/H Floor Beside Driver Seat W/H Protector CAN 03
04
05
(LHD - EU IV)
5-34 3110 Electrical Wiring Diagrams
C. CIRCUIT DESCRIPTION
ION (BTRA) M74 4WD AUTOMATIC TRANSMISSION
The ION (BTR) Four Speed Automatic Transmission is an electronically controlled overdrive four speed unit with
a lock-up torque converter. The lock-up torque converter results in lower engine speeds at cruise and eliminates
unnecessary slippage. These features benefit the customer through improved fuel economy and noise reduction.
Of primary significance is the Transmission Control Mo-dule (TCM) which is a microprocessor based control
system.
Shift scheduling is highly flexible, and several indepen-dent schedules are programmed depending on the ve-hicle.
Typically the NORMAL schedule is used to maximize fuel economy and driveability, and a POWER schedule
is used to maximize performance. WINTER schedule is used to facilitate starting in second gear.
1) TCU
Communication systems
CAN
The Controller Area Network (CAN) connects various control modules by using a twisted pair of wires, to share common
information. This results in a reduction of sensors and wiring. TCM obtains the actual engine speed and throttle position,
vehicle speed and accelerator position etc. from ECM via CAN without any additional sensors.
K-Line
The K-line is typically used for obtaining diagnostic information from the TCM. A scan tool with a special interface is
connected to the TCM via Data Link Connector (DLC) and all current faults, stored faults, runtime parameters are
then available. The stored trouble codes can also be cleared by scan tool.
TCM OUTPUTS
The outputs from the TCM are supplied to the compo-nents described below;
Solenoids 01
Mode Indicator Light
Solenoids
The TCM controls seven solenoids. Solenoids 1 to 6 (S1 to S6) are mounted in the valve body, while Solenoid 7
(S7) is mounted in the pump cover. 02
Gear S1 S2
03
1st ON ON
2nd OFF ON
3rd OFF OFF
4th ON OFF
04
Reverse OFF OFF
Neutral OFF OFF
Park OFF OFF
05
Solenoid 1 and 2: S1 and S2 are normally open ON/ OFF solenoids that set the selected gear. These
solenoids determine static gear position by operating the shift valves. Note that S1 and S2 solenoids
also send signal pressure to allow or prohibit rear band engagement.
Solenoid 3 and 4: S3 and S4 are normally open ON/ OFF solenoids that combine to control shift quality
and sequencing. S3 switches the clutch regulator valve OFF or ON. S4 switches the front band regula-
tor valve OFF or ON. S5 also provides the signal pressure for the converter clutch regulator valve.
Solenoid 5: S5 is a variable pressure solenoid that ramps the pressure during gear changes. This sole-
noid provides the signal pressure to the clutch and band regulator, thereby controlling the shift pres-
sures. S5 also provides the signal pressure for the converter clutch regulator valve.
Solenoid 6: S6 is a normally open ON/OFF solenoid that sets the high/low level of line pressure. Sole-
noid OFF gives high pressure.
Solenoid 7: S7 is a normally open ON/OFF solenoid that controls the application of the converter clutch.
Solenoid ON activates the clutch.
(LHD - EU IV)
5-36 3110 Electrical Wiring Diagrams
CONTROL SYSTEMS
BTRA M74 4WD automatic transmission consists of two control systems. One is the electronic control system
that monitors vehicle parameters and adjusts the transmission performance. Another is the hydraulic control
system that implements the commands of the electronic control system commands.
ELECTRONIC CONTROL SYSTEM
The electronic control system comprises of sensors, a TCM and seven solenoids. The TCM reads the inputs
and activates the outputs according to values stored in Read Only Memory (ROM).
The TCM controls the hydraulic control system. This control is via the hydraulic valve body, which contains seven
electromagnetic solenoids. Six of the seven solenoids are used to control the line pressure, operate the shift
valves and the torque converter lock-up clutch, and to turn ON and OFF the two regulator valves that control the
shift feel.
The seventh solenoid is the proportional or Variable Pressure Solenoid (VPS) which works with the two regu-
lator valves to control shift feel.
TRANSMISSION CONTROL MODULE (TCM)
The TCM is an in-vehicle micro-processor based trans-mission management system. It is mounted under the
drivers side front seat in the vehicle cabin.
The TCM contains:
Processing logic circuits which include a central mi-croprocessor controller and a back-up memory system.
Input circuits.
Output circuits which control external devices such as the Variable Pressure Solenoid (VPS) driver, On/Off
solenoid drivers, a diagnostics output and the driving mode indicator light.
PROCESSING LOGIC
Shift schedule and calibration information is stored in an Erasable Programmable Read Only Memory (EPROM).
Throttle input calibration constants and the diagnostics information are stored in Electrically Erasable Program-
mable Read Only Memory (EEPROM) that retains the memory even when power to the TCM is disconnected.
TCM continuously monitors the input values and uses these, via the shift schedule, to determine the required
gear state. At the same time it monitors, via the solenoid outputs, the current gear state, whenever the input
conditions change such that the required gear state is different to the current gear state, the TCM initiates a
gear shift to bring the two states back into line.
Once the TCM has determined the type of gearshift required the TCM accesses the shift logic, estimates the
engine torque output, adjusts the variable pressure solenoid ramp pressure then executes the shift.
The TCM continuously monitors every input and output circuit for short or open circuits and operating range.
When a failure or abnormal operation is detected the TCM records the condition code in the diagnostics memory
and implements a Limp Home Mode (LHM).
The actual limp home mode used depends upon the fail-ure detected with the object to maintain maximum drive-
ability without damaging the transmission. In general input failures are handled by providing a default value.
Output failures, which are capable of damaging the transmission, result in full limp mode giving only third or fourth
gear and reverse. For further details of limp modes and memory retention refer to the Diagnostic Trouble Code
Diagnosis Section.
The TCM is designed to operate at ambient temperatures between - 40 and 85C (- 40 and 185F). It is also
protected against electrical noise and voltage spikes, however all the usual precautions should be observed, for
example when arc welding or jump starting.
01
02
03
04
Y220_3A2030
05
TCM INPUTS
To function correctly, the TCM requires engine speed, Resistance (Ohms)
vehicle speed, transmission fluid temperature, throttle Temperature (C)
position, gear position and Kickdown Switch inputs to Minimum Maximum
determine the variable pressure solenoid current ramp -20 13,638 17,287
and on/off solenoid states. This ensures the correct
0 5,177 6,616
gear selection and shift feel for all driving conditions.
20 2,278 2, 723
The inputs required by the TCM are as follows;
100 117 196
Engine Speed
The engine speed signal is derived from the Control- 135 (Overheat
Mode Threshold) 75 85
ler Area Network (CAN) via Engine Control Module
(ECM).
Vehicle Speed
The vehicle speed sensor, which is located in the
transfer case, sends the output shaft speed signal
to the Engine Control Module (ECM). The informa-
tion is then transferred to the TCM via the CAN.
Transmission Fluid Temperature
The transmission fluid temperature sensor is a ther-
mistor located in the solenoid wiring loom within the
valve body of the transmission. This sensor is a typi-
cal Negative Temperature Coefficient (NTC) resistor
with low temperatures producing a high resistance
and high temperatures producing a low resistance.
If the transmission fluid temperature exceeds 135C
Y220_3A2040
(275F), the TCM will impose converter lock-up at lower
vehicle speeds and in some vehicles flashes the mode
indicator light. This results in maximum oil flow through
the external oil cooler and eliminates slippage in the
torque converter. Both these actions combine to re-
duce the oil temperature in the transmission.
(LHD - EU IV)
5-38 3110 Electrical Wiring Diagrams
Pin No. Codes and colors in Solenoid Loom Illuminate the reverse lamps when Reverse is se-
lected
Pin No. Wire Color Connects to
Indicate to the TCM which lever position has been
1 Red Solenoid 1 selected by way of a varying resistance.
2 Blue Solenoid 2 Readings for Resistance / Shift Lever Positions
3 Yellow Solenoid 3
4 Orange Solenoid 4 Shift Lever Position Resistance (k)
5 Green Solenoid 5 Manual 1 1 ~ 1.4
6 Violet Solenoid 6 Manual 2 21.8 ~ 2.2
7 Brown Solenoid 7 Manual 3 3 3 ~ 3.4
8 Green Solenoid 5 Drive 4.5 ~ 4.9
9 White Temperature Sensor Neutral 6.8 ~ 7.2
10 White Temperature Sensor Reverse 10.8 ~ 11.2
Park 18.6 ~ 19
Connector
Y220_3A2050
(LHD - EU IV)
5-40 3110 Electrical Wiring Diagrams
(LHD - EU IV)
5-42 3110 Electrical Wiring Diagrams
(LHD - EU IV)
5-44 3110 Electrical Wiring Diagrams
(LHD - EU IV)
5-46 3110 Electrical Wiring Diagrams
(LHD - EU IV)
5-48 3740 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C401 (14Pin, White) W/H Floor - W/H T/Gate Under the LH T/Gate
G206 W/H Main Inner the Passenger Cowl Side PNL 03
G304 W/H Floor Driver QTR PNL (Under the QTR Glass)
G305 W/H Floor Passenger QTR PNL (Under the QTR Glass)
G401 W/H T/Gate Center the T/Gate
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL 04
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
(14Pin, Black) W/H Main Upper the PTC Protector IGN1, T/Signal
S206
(8Pin, Black) W/H Main Upper the PTC Protector EU-IV
S302 (14Pin, Black) W/H Floor Beside RR LH Seat W/H Protector 05
(LHD - EU IV)
5-50 3410 Electrical Wiring Diagrams
9. TCCU 3410
TCCU
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder 03
C207 (26Pin, White) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
G102 W/H Eng Room Behind LH Head Lamp
G206 W/H Main Inner the Passenger Cowl Side PNL
G302 W/H Floor Under the Driver Seat 04
S202 (14Pin, Black) W/H Main RH Protector of the Driver Legroom CAN
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
S301 (14Pin, Black) W/H Main Beside Driver Seat W/H Protector CAN 05
(LHD - EU IV)
5-52 3410 Electrical Wiring Diagrams
C. CIRCUIT DESCRIPTION
OVERVIEW
The part time transfer case achieves direct connection from the power of the rear wheels to the power of the
front wheels by the lock up hub when selecting 4WD "HIGH" and the power is supplied by the sealant chain
in the transfer case.
The simple operation of switches on instrument panel allows to shift between 2H and 4H easily while driving.
The warning lamp warns the driver when the system is defective.
The 4WD system installed on ACTYON does not have big difference in comparison to the conventional
part time transfer case, but the changes in comparison to the conventional transfer case are as
follows:
SPECIFICATIONS
02
03
T/C: Transfer Case
Pin No. Function Input/Output Description
This is a terminal that outputs the input signal to the T/C motor
1 Motor HI - LO Output
during the 4WD switch operation. When switching the 2WD mode 04
to 4WD mode, the battery power is supplied to Motor Hi-Lo and
2 Motor LO - HI Output
the opposite side is earthed, and vice versa.
3 - - -
4 4WD switch Input Switch position converting (2H-4H) recognition
5 Position 2 Input Detecting shift motor position 2 position. 05
6 - - -
7 - - -
These lines are sharing the information among the related units
8 CAN H through the CAN communication. The differences from the conven-
Both tional part time T/C models are that the speed sensing type tone
9 CAN L wheel in T/C has been eliminated and the speed signal comes from
the ABS/ESP HECU or the instrument panel.
10 - - -
11 EMC (Electronic Output Supplying the voltage to clutch coil for all shifting operations
magnetic clutch) When supplying power: Battery voltage
When no power supplied: Ground power
12 Ground Input Provide the ground to TCCU
13 Battery Input Battery voltage supplying terminal to operate the system
14 Motor High-Low Output Same as No.1, 2 pin
15 Motor Low-High Output
16 High-Low switch Input Recognition converting switch between 4H and 4L
17 Position 4 Input Detecting shift motor position 4 position.
18 Position 1 Input Detecting shift motor position 1 position.
19 Position 3 Detecting shift motor position 3 position.
20 Position return Input Providing the ground related to shift motor sensor plate.
21 K-Line Both Connected to trouble diagnosis connector
22 - - -
23 Ignition power Input Power supply terminal when ignition switch is ON
24 Solenoid power Output Locking hub system applied to KYRON makes difference in related
supply to the conventional part time system and the vacuum supply in
operating process.
25 Ground
26 Battery
(LHD - EU IV)
5-54 3410 Electrical Wiring Diagrams
POSITION ENCODER
The position encoder is the code that TCCU can determine the shift motor position.
Position Code
Motor Position Remark
1 2 3 4
0 0 0 0 Left Stop
1 0 1 0 2H
Input voltage
0 0 1 0 Zone 1
1: above 4.5V (HIGH)
0 1 1 0 Zone 2
0: below 0.5V (LOW)
0 0 1 0 Zone 3
0 0 1 1 4H
OPERATION
Motor Controls 01
1. TCCU operates the shift motor until it reads the required position code. If it detects the faulty code, the
system is operated with the compensation mode.
2. Once the shift operation is started, it is completed regardless of the ignition power. If there are not
operating signals from the position sensor, the shifting failure occurs due to timeout. This failure appears
when the shifting time between 2H and 4H is delayed over 5 seconds compared to normal shift. Once 02
the shifting time exceeds the specified time, TCCU cannot properly supply the voltage to shift motor and
is operated in compensation mode.
3. Even though the system recognizes a fault before motor starts, it is considered as a fault.
4. Motor stops operation when it reaches target range.
03
Synchronization
Synchronization occurs during shifting from 2WD (2H) to 4WD (4H). The synchronizer clutch and the hub so-
lenoid are controlled during the synchronization as follows:
1. The clutch coil operates when the selector changes from 2H to 4H. 04
2. The shift motor moves in 4H mode.
3. The locking hub solenoid starts its operation 4 seconds after shifted to 4H.
4. The clutch coil stops its operation 5 seconds after the hub solenoid is activated.
05
Compensation
The motor stops when the encoder related to troubles are detected during shift operation. It moves toward LOW-
HIGH direction for 5 seconds so that the motor is not left in unidentified position.
(LHD - EU IV)
5-56 3410 Electrical Wiring Diagrams
Compensation
1. The motor stops when the encoder related troubles are detected during shift operation. It moves toward
LOW-HIGH direction for 5 seconds so that the motor is not left in unrecognized position.
SELF-DIAGNOSIS TEST
03
05
3. Connect Scan-I to the diagnostic connector and read
the defective code with the ignition switch ON (refer to
Diagnosis Table).
4. After repairing, erase the defective code stored in TCCU.
NOTICE
Before replacing the malfunction parts with defective
code, check the wires and connectors for looseness
and open circuit.
(LHD - EU IV)
5-58 3410 Electrical Wiring Diagrams
01
Code Description Action
P1851 Shoft to ground for position encoder 1 - No 4WD shift possible if it occurs before shifting into 4WD
mode.
- Short to ground for position encoder 1 in shift motor 02
- Check the relevant harnesses for short.
TCCU pin No. 18
- Check the relevant connectors for contact.
- Check the shift motor.
P1852 Shoft to ground for position encoder 2 - No 4WD shift possible if it occurs before shifting into 4WD
03
mode.
- Short to ground for position encoder 2 in shift motor
- Check the relevant harnesses for short.
TCCU pin No. 5 04
- Check the relevant connectors for contact.
- Check the shift motor.
P1853 Shoft to ground for position encoder 3 - No 4WD shift possible if it occurs before shifting into 4WD
mode. 05
- Short to ground for position encoder 3 in shift motor
- Check the relevant harnesses for short.
TCCU pin No. 19
- Check the relevant connectors for contact.
- Check the shift motor.
P1854 Shoft to ground for position encoder 4 - No 4WD shift possible if it occurs before shifting into 4WD
mode.
- Short to ground for position encoder 4 in shift motor
- Check the relevant harnesses for short.
TCCU pin No. 17
- Check the relevant connectors for contact.
- Check the shift motor.
(LHD - EU IV)
5-60 4892 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C112 (8Pin, White) W/H Eng - W/H Floor Inside Eng Room Fuse & Relay Box ABS/ESP
02
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C207 (26Pin, White) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
G101 W/H Floor ABS/ESP Modulator ABS/ESP 03
S202 (14Pin, Black) W/H Main RH Protector of the Driver Legroom CAN
S301 (14Pin, Black) W/H Floor Beside Driver Seat W/H Protector CAN
04
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
05
(LHD - EU IV)
5-62 4892 Electrical Wiring Diagrams
2) PRESSURE SENSOR, S.W.A SENSOR, SENSOR CLUSTER, ESP OFF SW, HDC
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
02
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C207 (26Pin, White) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL
S204 (14Pin, Black) W/H Main RR Protector of the Driver Legroam ILL 03
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
(14Pin, Black) W/H Main Upper the PTC Protector IGN1, T/Signal
S206
(8Pin, Black) W/H Main Upper the PTC Protector EU-IV
04
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
05
C. CIRCUIT DESCRIPTION
ABS COMPONENTS
Newly introduced ABS has a different shape of integrated hydraulic modulator and HECU (Hydraulic and Elec-
tronic Control Unit) compared to existing ABS. And, the wheel speed sensor uses different method to detect
wheel speed. The basic function of the ABS that maintains the vehicle stability by controlling the steerability of
the vehicle when braking has not been changed.
(LHD - EU IV)
5-64 4892 Electrical Wiring Diagrams
Duty Approx. 50 %
2. When the slope level exceeds 20% during the HDC operation
When depressing the accelerator pedal, HDC system is changed to stand-by mode. When depressing the
brake pedal, HDC continues its operation and the braking power is increased.
In this case, HECU sounds an abnormal noise and brake pedal may be very rigid, but this is a normal
condition due to HDC operation.
01
02
Gear position
sensing
03
Manual transmission:
Neutral position Neutral switch (N)
E
Reverse position Backup lamp switch
S HECU (Valve
Automatic transmission: Selector lever
modulator)
04
P
LDF Valve and MCI
valve
Engine condition
monitoring
05
1. RPM
H
2. Engine torque
E
3. Gas pedal module
(monitoring gas pedal depression)
C Stop lamp
When depressing accelerator pedal
during HDC operation, it is deactivated
(regardless of the slope level). U When the HDC
operates, HECU turns
on the stop lamp by
supplying 12V power
(separate relay).
Brake pedal switch
Sensor cluster
(LHD - EU IV)
5-66 4892 Electrical Wiring Diagrams
HDC HDC
The HDC switch is turned ON, and the operating requirements are met. HDC is operating with
operating sound.
There is no specific temperature sensor in the system, but a programmed logic inside the HECU
predicts the temperature based on the operating numbers and conditions of HDC (HDC cannot be
operated).
PRESSURE SENSOR
Specificatons
03
Descriptions Specifications
Supplying voltage 4.75 ~ 5.25 V
Output range 0.25 ~ 4.75 V
Output voltage when stop 2.5 V 04
ESP WARNING LAMP BLINKING IN CONTROL
ESP warning lamp blinks when ESP control is activated. If the activation reaches a certain limitation, a beep
sounds to warn the driver. The ESP warning lamp goes off when ESP function is deactivated. Even when the
ESP is operated for a very short period of time, the ESP warning lamp blinks minimum of 4 times every 175 05
milliseconds and the buzzer sounds for at least 1.4 seconds with 100 ms interval.
ON
ESP operation
(including ASR)
OFF
Min. 4 times
ON
ESP warning lamp
OFF
ON
ESP buzzer
OFF
(LHD - EU IV)
5-68 8810 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C205 (2Pin, Yellow) W/H Main - W/H A/Bag Driver Cowl Side C/Holder
C205 (6Pin, Yellow) W/H Main - W/H A/Bag Driver Cowl Side C/Holder Curtain A/Bag
02
C209 (6Pin, White) W/H Main - W/H A/Bag Upper the Driver Legroom A/Bag
C211 (2Pin, Yellow) W/H Main - W/H A/Bag Passenger Cowl Side C/Holder
C211 (6Pin, Yellow) W/H Main - W/H A/Bag Passenger Cowl Side C/Holder Curtain A/Bag
G105 W/H Floor RH Cowl Side PNL (Beside C114) A/Bag 03
G202 W/H Main Backside A/T Lever Unit Audio
G203 W/H Main (W/H A/Bag) Backside A/T Lever Unit A/Bag
04
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
05
(LHD - EU IV)
5-70 8810 Electrical Wiring Diagrams
C. CIRCUIT DESCRIPTION
OVERVIEW
The air bag systems for this vehicle are not much different from the previous air bag system installed in ACTYON.
The curtain air bags are installed at the bottom of the roof trim and they enhance the passengers safety. The
drivers and passengers curtain air bags individually deploy.
When the front air bags deploy, the seat belt pretensioners retract the seat belts too.
Collision sensors, a kind of impact G (acceleration) sensor, detect the front and longitudinal collisions and
determine whether or not the air bags are deployed. The roles of each collision sensor are as below:
NOTICE
When an air bag deploys (curtain air bags and seat belt pretensioners included), the air bag unit must be
replaced. Please do not attempt to delete the failure code with SCAN-100 because some data about the de-
ployment situation are stored in the unit.
The air bag related components, especially the air bag unit, must be stored in a sealed case to prevent any damage.
Please do not connect a tester to any air bag connector or single item to measure the supplied power or
resistance. The detonator may explode due to a sudden extra power supplied by the tester.
Before removing or installing any air bag related components, disconnect the negative battery cable.
According to the collision deceleration rate that each collision G sensor reads, the air bag unit sends out about
2~4 or higher Amp current. This current generates some heat, which fires the detonator in the inflator.
This table shows the basic inner resistance of the air bag related module and the basic instant current necessary
for a firing.
NOTICE
Please do not connect a tester to any air bag connector or single item to measure the supplied power or
resistance. The detonator may explode due to a sudden extra power supplied by the tester.
Before removing or installing any air bag related components, disconnect the negative battery cable.
(LHD - EU IV)
5-72 8010 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C102 (4Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C901 (4Pin, Black) W/H Floor - W/H T/M Upper the T/M M/T 03
C902 (4Pin, Black) W/H Floor - W/H Fuel Sender Upper the T/M
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL
G301 W/H Floor Under the Driver Seat 04
S202 (14Pin, Black) W/H Main RH Protector of the Driver Legroom CAN
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND 05
S302 (14Pin, Black) W/H Floor Beside RR LH Seat W/H Protector
(LHD - EU IV)
5-74 8010 Electrical Wiring Diagrams
2) WARNING LAMP (BATT CHARGE, OIL, HOOD, DOOR, ENG CHECK, AIR BAG, SEAT
BELT), TURN SIGNAL, FOG LAMP, HAZARD
30 30 BAT+
15 15 IGN1
15A 15A IGN2
CLUSTER
31 31 GND
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C113 (2Pin, Black) W/H Eng - W/H Alternator Backside RH Head Lamp
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C115 (42Pin, Black) W/H Floor - W/H Eng Control Right Eng Room Dash PNL 03
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C209 (6Pin, White) W/H Main - W/H A/Bag Upper the Driver Legroom A/Bag
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder 04
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
(12Pin, Black) W/H Floor - W/H PAS Under LH Bumper PAS, RR Fog
C903
(4Pin, Black) W/H Floor - W/H PAS Under LH Bumper RR Fog
G102 W/H Eng Room Behind LH Head Lamp 05
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
S206 (8Pin, Black) W/H Main Upper the PTC Protector IGN1, T/Signal
(LHD - EU IV)
5-76 8010 Electrical Wiring Diagrams
C. CIRCUIT DESCRIPTION
INSTRUMENT CLUSTER
The instrument cluster sends and receives the signals to and from the relevant control units through CAN
communication.
The HDC warning light and the engine hood open warning light are newly introduced.
1 4 7 9 11 13 26 16 17
14
24
2 23
3 25
6 8 10 12 18 19 20 22
27 28
5 21 15
1. RPM gauge 10. Seat belt reminder 20. EBD warning light
2. Battery charge warning light 11. Speedometer 21. ABS warning light
3. Air bag warning light 12. ODOmeter/Trip odometer 22. Engine oil pressure warning light
4. ESP warning light 13. Coolant temperature gauge 23. Glow indicator
5. HDC warning light 14. Fuel level gauge 24. Low fuel level warning light
6. Immobilizer indicator 15. Engine CHECK warning light 25. Engine hood open warning light
7. 4WD HIGH indicator 16. Fog lamp indicator 26. Over temperature warning light
8. 4WD CHECK warning light 17. High beam indicator 27. Power mode indicator
9. Water separator warning light 18. Door open warning light 28. Winter mode indicator
19. Brake warning light
2. Engine tachometer
The tachometer indicates engine speed in revolutions per minute. Multiply 1,000 to the current number, then it
will be the current number of engine revolutions. 01
Under the normal engine operating temperature, the proper idling speed is 700 ~ 800 rpm. The red zone (danger
rpm range) starts from 4,500 rpm.
1) Connect the tachometer for tune-up test and start the engine.
2) Eliminate the hysteresis by tapping the tachometer.
02
3) Compare the values on the tester and tachometer and replace the tachometer if the tolerance is excessive.
3. Speedometer
The speedometer indicates the vehicle speed by calculating the signals from the rear (right 8 LEFT) wheel speed
04
sensor through ABS or ESP unit. In this model, the wheel speed sensor is installed at the right tire area even
though the ABS/ESP is not equipped. Its signal is used as a standard vehicle speed that is transmitted to
instrument panel, TCU, TCCU, and engine ECU via CAN communication.
1) ABS/ESP (equipped): ABS/ESP ECU (208h), RR, RH wheel speed sensor
2) ABS/ESP (not equipped): ENG ECU (320h), RR, RH wheel speed sensor 05
If the speedometer pointer vibrates, stands at a certain range or sounds abnormal noise, there could be defectives
in speedometer. However, these symptoms also could be appeared when the tire has uneven wear, different tire
inflation pressures or different tire specifications.
Perform the speedometer test regarding the tolerance as described. However, it is not similar simple work in field
due to lack of measuring conditions such as test equipment and preciseness.
1) Check the allowable tolerance of the speedometer and operations of the trip odometer by using a tester.
2) Check if the speedometer pointer is shaking and the abnormal noise sounds.
3) Eliminate the hysteresis by tapping the speedometer.
(LHD - EU IV)
5-78 8010 Electrical Wiring Diagrams
Displaying range:
TRIP A 0.0~999.9km
Displaying range:
TRIP B 0.0~999.9km
Displaying range:
ODO 0~999999km
HDC HDC
03
Initial ignition ON (From hence, this signifies operation mode
after the engine starts. Even when HDC switch is ON, if the OFF ON
ignition is OFF, HDC operation stops automatically.)
The HDC switch is turned ON, and the operating requirements are met. HDC is operating with
operating sound.
There is no specific temperature sensor in the system, but a programmed logic inside the HECU
predicts the temperature based on the operating numbers and conditions of HDC (HDC cannot be
operated).
NOTICE
Basically, the brake systems basic functions can work even when there are problems with the HDC system.
As given in the table above, the HDC warning lamp comes on when:
Initial ignition ON
HDC system error occurs
Brake system overheat
(LHD - EU IV)
5-80 7410 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
(4Pin, White) W/H Floor - W/H Driver Seat Under the Driver Seat
C301 02
(6Pin, White) W/H Floor - W/H Driver Seat Under the Driver Seat EU-IV
G302 W/H Floor Under the Driver Seat
04
05
(LHD - EU IV)
5-82 7410 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
02
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C302 (6Pin, White) W/H Floor - W/H Passenger Seat Under the Passenger Seat
G303 W/H Floor Under the Passenger Seat
03
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
04
05
(LHD - EU IV)
5-84 8510 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Hoder
02
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the LH A PLR
G206 W/H Main Inner the Passenger Cowl Side PNL
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND 03
04
05
(LHD - EU IV)
5-86 8510 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Hoder
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR 03
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the LH A PLR
G201 W/H Main Under the Driver A PLR
G206 W/H Main Inner the Passenger Cowl Side PNL
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL 04
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
(LHD - EU IV)
5-88 8510 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
02
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C301 (6Pin, White) W/H Floor - W/H Driver Seat Under the Driver Seat 03
C302 (6Pin, White) W/H Floor - W/H Passenger Seat Under the Passenger Seat
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G302 W/H Floor Under the Driver Seat
G303 W/H Floor Under the Passenger Seat 04
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
05
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
(LHD - EU IV)
5-90 8510 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
02
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C301 (4Pin, White) W/H Floor - W/H Driver Seat Under the Driver Seat
C302 (6Pin, White) W/H Floor - W/H Passenger Seat Under the Passenger Seat 03
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G302 W/H Floor Under the Driver Seat
G303 W/H Floor Under the Passenger Seat
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND 04
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
(LHD - EU IV)
5-92 8710 Electrical Wiring Diagrams
31 GND
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C113 (2Pin, Black) W/H Eng - W/H Alternator Backside RH Head Lamp
C114 (16Pin, Black) W/H Main - W/H Floor Inside RH Fender PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder C/Holder 03
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom A/Bag
C209 (6Pin, White) W/H Main - W/H A/Bag Upper the Driver Legroom
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C214 (20Pin, Yellow) W/H Main - W/H Floor Passenger Cowl Side C/Holder 04
C301 (6Pin, White) W/H Floor - W/H Driver Seat Under the Driver Seat
C302 (6Pin, White) W/H Floor - W/H Passenger Seat Under the Passenger Seat
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G302 W/H Floor Under the Driver Seat 05
G303 W/H Floor Under the Passenger Seat
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
(LHD - EU IV)
5-94 8710 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
02
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the RH A PLR
C371 (11Pin, White) W/H Floor - W/H RR LH DR Under the LH B PLR 03
C381 (11Pin, White) W/H Floor - W/H RR RH DR Under the RH B PLR
C401 (14Pin, White) W/H Floor - W/H T/Gate Upper the LH T/Gate Under C/Holder
G201 W/H Main Under the Driver Cowl Side PNL
G301 W/H Floor Under the Driver Seat 04
G302 W/H Floor Under the Driver Seat
G303 W/H Floor Under the Passenger Seat
G401 W/H T/Gate Center the T/Gate
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom 05
S303 (8Pin, Black) W/H Floor Under the Passenger B PLR W/H Protector DR Lock
(LHD - EU IV)
5-96 8710 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C351(33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C903 (4Pin, Black) W/H Floor - W/H PAS Under LH Bumper RR Fog
G206 W/H Main Inner the Passenger Cowl Side PNL
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom 04
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
S206 (14Pin, Black) W/H Main Upper the PTC Protector IGN1, T/Signal
05
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
(LHD - EU IV)
5-98 8710 Electrical Wiring Diagrams
4) DEFOGGER
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C204 (6Pin, Colorless) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom 03
C207 (26Pin, White) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the RH A PLR
C401 (14Pin, White) W/H Floor - W/H T/Gate Under the LH T/Gate 04
G201 W/H Floor Under the Driver Cowl Side PNL Under C/Holder
G301 W/H Floor Under the Driver Seat
G303 W/H Floor Upper the Passenger Seat
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND 05
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
(LHD - EU IV)
5-100 8710 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C201 (14Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the RH A PLR 04
C401 (14Pin, White) W/H Floor - W/H T/Gate Upper the LH T/Gate
G102 W/H Eng Room Behind LH Head Lamp
G301 W/H Floor Under the Driver Seat
G302 W/H Floor Under the Driver Seat 05
G303 W/H Floor Under the Passenger Seat
G304 W/H Floor Driver QTR PNL (Under the QTR Glass)
G305 W/H Floor Passenger QTR PNL (Under the QTR Glass)
G401 W/H T/Gate Center the T/Gate
(LHD - EU IV)
5-102 8710 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C201 (20Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the RH A PLR 04
C401 (14Pin, White) W/H Floor - W/H T/Gate Upper the LH T/Gate
G102 W/H Eng Room Behind LH Head Lamp
G301 W/H Floor Under the Driver Seat
G302 W/H Floor Under the Driver Seat 05
G303 W/H Floor Under the Passenger Seat
G304 W/H Floor Driver QTR PNL (Under the QTR Glass)
G305 W/H Floor Passenger QTR PNL (Under the QTR Glass)
G401 W/H T/Gate Center the T/Gate
(LHD - EU IV)
5-104 8710 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C101 (18Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C110 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C204 (6Pin, Colorles) W/H Main - W/H Floor Driver Cowl Side C/Holder
C207 (26Pin, White) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
G102 W/H Eng Room Behind LH Head Lamp
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder 04
G301 W/H Floor Under the Driver Seat
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND
05
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
(LHD - EU IV)
5-106 8710 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the RH A PLR 03
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
04
05
(LHD - EU IV)
5-108 8710 Electrical Wiring Diagrams
C. CIRCUIT DESCRIPTION
OVERVIEW
The RKSTICS (REKES + STICS (Super Time & Integrated Control System)) communicates with the transmitter
(remote controller) and other electronic systems to transmit and receive the data.
The STICS also includes a diagnosis function that can inspect the error for related devices.
SPECIFICATIONS
1. Electrical Performance
1) Electrical Performance
4) Time Tolerance
If not indicated, time tolerance will be 10%.
However, if less than 500 ms, time tolerance will be 100 ms. 01
The time indicated in each function does not include chattering processing time from switch input
changing point.
FUNCTIONS AND SPECIFICATION
1. Wiper MIST and Front Washer Coupled Wiper 02
1) The wiper relay is turned on 0.3 seconds after turning ON the washer switch for 0.1 ~ 0.59 seconds
with the ignition key ON, and it is turned off when the parking terminal is turned off.
2) The wiper relay is turned on 0.3 seconds after turning ON the washer switch over 0.6 seconds with
the ignition key ON, and it is turned on three times immediately after turning off the washer switch.
3) When the washer switch is ON for more than 0.6 seconds during the wiper operation by the INT switch, 03
the operation in step (2) is performed. When it is ON for a certain period of time (0.1 to 0.59 seconds),
the operation in step (1) is performed.
(LHD - EU IV)
5-110 8710 Electrical Wiring Diagrams
1) System layout
Multi-function (wiper)
Switch
INT Auto SW
Washer SW
Volume (Resistance)
Rain
LIN (Local Interconnect Network) communication Sensor
RKSTICS &
N.C. Auto
(Numerical Control) Light
Wiper parking
Sensor
Wiper LO
Wiper HI
Wiper Motor
(LHD - EU IV)
5-112 8710 Electrical Wiring Diagrams
Symptom 1. The wiper does not operate one cycle when turning the multifunction wiper switch
to the AUTO from the OFF position or starting the engine while the wiper
switch is in the AUTO position.
1) When starting the engine with the multifunction wiper switch in the AUTO position, the wiper operates
one cycle to remind a driver that the wiper switch is in the AUTO position.
2) When the wiper switch is turned to AUTO from OFF, the wiper operates one cycle. It always operates
one cycle for the initial operation, however, the wiper does not operate afterwards to prevent the wiper blade
wear if not raining when turning the wiper switch to AUTO from OFF. However, the wiper operates up
to 5 minutes after rain stops. If this function does not occur, check No. 8 pin. If the pin is normal, check
the wiper relay related terminals in the ICM box.
Symptom 2. It rains but the system does not work in the AUTO position.
Check whether the variable resistance knob on the multifunction wiper switch is set in FAST. The FAST
is the highest stage of the sensitivity and very sensitive to small amount of rain drops. Therefore, change the
knob to the low sensitivity.
1) Check the wiper blade for wear. If the wiper blade cannot wipe the glass uniformly and clearly, this problem
could be occurred. In this case, replace the wiper blade with a new one.
2) Check whether the variable resistance knob on the multifunction wiper switch is set in "FAST". The "FAST"
is the highest stage of the ensitivity and very sensitive to small amount of rain drops. Therefore, change
the knob to the low sensitivity.
Symptom 5. The wiper does not operate at high speed even in heavy rain.
Check if the wiper operates at high speed when grounding pin 1 and pin 2.
Check whether the variable resistance knob on the wiper switch is set in FAST" or "SLOW.
Notify that the customer can select the sensitivity by selecting the variable resistance value. And, select a
proper stage.
1) Controls the wiper intermittent operation by the values from the vehicle speed and the volume.
03
Calculates and converts the Intermittent interval automatically by using the INT VOLUME when the ig-
nition switch is in the ON position and the INT switch is in the ON position.
The wipers are operated in vehicle speed sensitive mode when turning the INT switch to the ON position
with the engine running or starting the engine with the INT switch positioned to ON.
Intermittent interval (at 0 km/h): 3 0.5 ~ 19 2 seconds 04
2) Vehicle speed calculation
[Input the vehicle speed]
It is calculated by the numbers of input pulses for one second.
05
60 [km/h] X 60 [sec]
1 [PULSE/SEC] = 1.41 [km/h]
637 X 4 PULSE
3) VOLUME calculation
The pause time of the vehicle speed sensitive INT wiper is calculated by the INT volume (input voltage).
Each level has the hysteresis.
4) Pause time calculation
Pause time: the duration that wipers are stopped at parking position
Elapsed time: the duration after the wiper motor started to operate from parking position
The pause time is calculated by the vehicle speed and the VOLUME.
- If the pause time is below 1.0 second, the wipers operate without pause.
- If the pause time is over 1.5 seconds, the wipers operate intermittently.
13. Ignition Key Reminder Warning (The ignition key reminder warning has priority over the "TAILLAMP ON WARNING".)
1) The chime buzzer output in the ICM box continues when opening the drivers door while the ignition
key is inserted the into ignition switch.
2) When removing the ignition key or closing the drivers door during chime buzzer output, the output
turns off.
3) This function is not available when the ignition switch is ON.
(LHD - EU IV)
5-114 8710 Electrical Wiring Diagrams
(LHD - EU IV)
5-116 8710 Electrical Wiring Diagrams
Installed
Normal Armed Warning Remark
Removed
Normal Armed {
Armed Ready {
Armed {
Warning {
Warning Completion { { {
RELOCK Ready {
If the system is in armed mode while installing a battery, the horn sounds and the emergency warning lamp
blinks (Same operations with warning in armed mode).
RELOCK Operation
It the door is not opened or the ignition key is not inserted into the key cylinder within 30 seconds after unlocking
the door with remote control key, the system outputs LOCK signal and activates the armed mode.
(LHD - EU IV)
5-118 8710 Electrical Wiring Diagrams
37. PANIC
1) This function operates when pressing the PANIC switch on the remote control key for less than 0.5 seconds.
2) The horn sounds for 27 seconds when receiving the PANIC message from the remote control key.
38. Auto Door Lock
1) It the door is not opened within 30 seconds after unlocking the door with remote control key, the system
outputs LOCK signal and activates the armed mode (Relock function).
(LHD - EU IV)
5-120 7830 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C401 (14Pin, White) W/H Floor - W/H T/Gate Upper the LH T/Gate
02
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G401 W/H T/Gate Center the T/Gate
04
05
(LHD - EU IV)
5-122 8510 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the RH A PLR
C371 (11Pin, White) W/H Floor - W/H RR LH DR Under the LH B PLR 03
C381 (11Pin, White) W/H Floor - W/H RR RH DR Under the RH B PLR
G301 W/H Floor Under the Driver Seat
G302 W/H Floor Under the Passenger Seat
G303 W/H Floor Under the Passenger Seat 04
C. CIRCUIT DESCRIPTION
TIME LAG POWER WINDOW CONTROL
1. The power window is turned off when turning the ignition key to ON position.
2. The power window relay is turned ON for 30 seconds (T1) when turning the ignition key to OFF position.
However, the power window relay stays on for 30 seconds (T2) when the ignition key is turned to OFF
position while the door is opened.
3. The power window relay is turned ON again for 30 seconds (T2) just for once when opening the door
during its extended operation period of 30 seconds (T1).
4. The power window relay is turned OFF when closing the door during its extended operation period of 30
seconds (T2).
(LHD - EU IV)
5-124 8610 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C110 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
G102 W/H Eng Room Behind LH Head Lamp
G104 W/H Eng Room Behind RH Head Lamp
G202 W/H Main Backside A/T Lever Unit Audio 03
04
05
(LHD - EU IV)
5-126 7632 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C101 (18Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C208 (4Pin, Colorless) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL 03
G305 W/H Floor Passenger QTR PNL (Under the QTR Glass)
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
04
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
05
(LHD - EU IV)
5-128 7340 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C201 (14Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
G301 W/H Floor Under the Driver Seat 03
04
05
(LHD - EU IV)
5-130 7340 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C201 (20Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
G301 W/H Floor Under the Driver Seat
03
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
04
05
(LHD - EU IV)
5-132 7340 Electrical Wiring Diagrams
C. CIRCUIT DESCRIPTION
OPERATION AND FUNCTION
1. Sunroof Sliding Operation
1) Open
To fully open the sunroof, briefly rotate the sunroof switch clockwise (OPEN direction) with the
sunroof closed. To partially open the sunroof, rotate and hold the sunroof switch until it reaches at
the desired position.
2) Close
To fully close the sunroof, briefly rotate the sunroof switch counterclockwise (CLOSE direction) with
the sunroof open. To partially close the sunroof, rotate and hold the sunroof switch until it reaches
at the desired position.
3. Anti-trap Function
To prevent any body parts from being trapped by the sliding sunroof, an Anti-Trap function automatically
opens the sunroof when an object is trapped. However, if the force against the sunroof is less than the
specified value, the Anti-Trap function doesn't operate.
TROUBLE DIAGNOSIS
(LHD - EU IV)
5-134 8310 Electrical Wiring Diagrams
26. HEAD LAMP & DRL (DAY TIME RUNNING LIGHT) UNIT CIRCUIT 8310
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C102 (4Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C107 (12Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C110 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
(8Pin, White) W/H Eng - W/H Floor Inside Eng Room Fuse & Relay Box ABS/ESP
C112
(4Pin, White) W/H Eng - W/H Floor Inside Eng Room Fuse & Relay Box -ABS 03
C113 (2Pin, Black) W/H Eng - W/H Alternator Backside RH Head Lamp
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C115 (42Pin, Black) W/H Floor - W/H Eng Control Right Eng Room Dash PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder 04
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C204 (6Pin, Colorless) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder 05
G102 W/H Eng Room Behind LH Head Lamp
G104 W/H Eng Room Behind RH Head Lamp
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL
S101 (6Pin, Black) W/H Eng Inside the Eng Room Fuse & Relay Box Head Lamp
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
(LHD - EU IV)
5-136 8510 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C209 (6Pin, White) W/H Main - W/H A/Bag Upper the Driver Legroom A/Bag 03
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Hoder
G102 W/H Eng Room Behind LH Head Lamp
G105 W/H Floor RH Cowl Side PNL (Beside C114) A/Bag
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder 04
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
05
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
(LHD - EU IV)
5-138 8320 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C402 (6Pin, Black) W/H Floor - W/H Trailer Under RH Bumper
(12Pin, Black) W/H Floor - W/H PAS Under LH Bumper PAS, RR Fog
C903 03
(4Pin, Black) W/H Floor - W/H PAS Under LH Bumper RR Fog
G102 W/H Eng Room Behind LH Head Lamp
G104 W/H Eng Room Behind RH Head Lamp
G206 W/H Main Inner the Passenger Cowl Side PNL
G304 W/H Floor Driver QTR PNL (Under the QTR Glass) 04
G305 W/H Floor Passenger QTR PNL (Under the QTR Glass)
S204 (14Pin, Black) W/H Main RH Protector of the Drvier Legroom
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
05
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
(LHD - EU IV)
5-140 8410 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C101 (18Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C107 (12Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C113 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C207 (26Pin, White) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G102 W/H Eng Room Behind LH Head Lamp
G104 W/H Eng Room Behind RH Head Lamp 04
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G301 W/H Floor Under the Driver Seat
G302 W/H Floor Under the Driver Seat
G303 W/H Floor Under the Passenger Seat 05
G304 W/H Floor Driver QTR PNL (Under the QTR Glass)
G305 W/H Floor Passenger QTR PNL (Under the QTR Glass)
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND
S204 (14Pin, Black) W/H Main RH Protector of the Drvier Legroom ILL
S206 (14Pin, Black) W/H Main Upper the PTC Protector IGN1, T/Signal
(LHD - EU IV)
5-142 8210 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C207 (26Pin, White) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C402 (6Pin, Black) W/H Floor - W/H Trailer Under RH Bumper
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder 03
G304 W/H Floor Passenger QTR PNL (Under the QTR Glass)
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND
S204 (14Pin, Black) W/H Main RH Protector of the Drvier Legroom ILL
S302 (14Pin, Black) W/H Main Beside RR LH Seat W/H Protector 04
(LHD - EU IV)
5-144 8310 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C107 (12Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C401 (12Pin, Black) W/H Floor - W/H T/Gate Upper the RH T/Gate
(12Pin, Black) W/H Floor - W/H PAS Under LH Bumper PAS, RR Fog
C903
(4Pin, Black) W/H Floor - W/H PAS Under LH Bumper RR Fog 04
G102 W/H Eng Room Behind LH Head Lamp
G104 W/H Eng Room Behind RH Head Lamp
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL 05
G305 W/H Floor Passenger QTR PNL (Under the QTR Glass)
S204 (14Pin, Black) W/H Main RH Protector of the Drvier Legroom ILL
S205 (14Pin, Black) W/H Main Upper the PTC Protector GND
(LHD - EU IV)
5-146 4810 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
(20Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL
C201 02
(14Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL EU-IV
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C401 (12Pin, Black) W/H Floor - W/H T/Gate Upper the RH T/Gate 03
(16Pin, Black) W/H Floor - W/H T/M Upper the T/M A/T
C901
(4Pin, Black) W/H Floor - W/H T/M Upper the T/M M/T
G304 W/H Floor Driver QTR PNL (Under the QTR Glass)
G305 W/H Floor Passenger QTR PNL (Under the QTR Glass) 04
G401 W/H T/Gate Center the T/Gate
S206 (8Pin, Black) W/H Main Upper the PTC Protector IGN1, T/Signal
S302 (14Pin, Black) W/H Floor Beside RR LH Seat W/H Protector
05
(LHD - EU IV)
5-148 7770 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C201 (14Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder 03
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the RH A PLR
G206 W/H Main Inner the Passenger Cowl Side PNL
G301 W/H Floor Under the Driver Seat 04
G302 W/H Floor Under the Driver Seat
G303 W/H Floor Under the Passenger Seat
G304 W/H Floor Driver QTR PNL(Under the QTR Glass)
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL 05
S302 (14Pin, Black) W/H Floor Beside RR LH Seat W/H Protector
(LHD - EU IV)
5-150 7770 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C201 (20Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder 03
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the RH A PLR
G206 W/H Main Inner the Passenger Cowl Side PNL
G301 W/H Floor Under the Driver Seat 04
G302 W/H Floor Under the Driver Seat
G303 W/H Floor Under the Passenger Seat
G304 W/H Floor Driver QTR PNL(Under the QTR Glass)
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL 05
S302 (14Pin, Black) W/H Floor Beside RR LH Seat W/H Protector
(LHD - EU IV)
5-152 7770 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
(14Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL EU-IV
C201
(20Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL
02
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
(12Pin, Black) W/H Floor - W/H T/M Upper the T/M A/T
C901
(4Pin, Black) W/H Floor - W/H T/M Upper the T/M M/T
G301 W/H Floor Under the Driver Seat 03
S302 (14Pin, Black) W/H Floor Beside RR LH Seat W/H Protector
05
(LHD - EU IV)
5-154 8930 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C214 (20Pin, Yellow) W/H Main - W/H Floor Passenger Cowl Side C/Holder 03
C351 (33Pin, White) W/H Floor - W/H Driver DR Under the LH A PLR
C361 (33Pin, White) W/H Floor - W/H Passenger DR Under the RH A PLR
C371 (11Pin, White) W/H Floor - W/H RR LH DR Under the LH B PLR
C381 (11Pin, White) W/H Floor - W/H RR RH DR Under the RH B PLR 04
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G202 W/H Main Backside A/T Lever Unit Audio
G206 W/H Main Inner the Passenger Cowl Side PNL
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND 05
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
S205 (14Pin, Black) W/H Main Under the PTC Protector GND
(LHD - EU IV)
5-156 8790 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
(14Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL EU-IV
C201 02
(20Pin, White) W/H Floor - W/H Roof Inside Driver Cowl Side PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
(16Pin, Black) W/H Floor - W/H T/M Upper the T/M A/T 03
C901
(4Pin, Black) W/H Floor - W/H T/M Upper the T/M M/T
C903 (12Pin, Black) W/H Floor - W/H PAS Under LH Bumper PAS, RR Fog
G304 W/H Floor Driver QTR PNL (Under the QTR Glass)
G305 W/H Floor Passenger QTR PNL (Under the QTR Glass) 04
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
S302 (14Pin, Black) W/H Floor Beside RR LH Seat W/H Protector
05
B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
(LHD - EU IV)
5-158 8790 Electrical Wiring Diagrams
C. CIRCUIT DESCRIPTION
COMPONENT SPECIFICATIONS
The parking aid system emits the supersonic wave signals from the sensors on the rear bumper with a specific
interval and detects the reflected signals from obstacles while the gear selector lever is in R position.
The number of displaying bars is decreased and the alarm interval becomes faster as the obstacle approaches.
This supplementary system is to secure the safety distance for parking.
ALARM INTERVAL
Alarm interval and display changes according to the distance as below:
While reversing, if obstacles are within stage 1, the warning beep sounds with long intervals. If within stage 2,
the warning beep sounds with short intervals and if within stage 3, the warning beep sounds continuously.
1 81 ~ 120 cm Beep
Beep ,
2 51 ~ 80 cm Beep ,
Beep
3 25 ~ 50 cm Beep
TROUBLESHOOTING OF SENSOR
When the power is applied (gear selector lever is in R position), the sensor will be diagnosed once. If found
any failure due to open circuit to sensor or communication error, warning buzzer sounds for 3 seconds and 01
the data on failed sensor transmits to the instrument panel to light up the corresponding LED. If normal, the
warning buzzer sounds only for 65 ms.
1. Whenever the power is applied, the diagnosis mode is initiated.
2. Sensor failure conditions (conditions for warning beep due to failure)
1) Sensor failure conditions (conditions for warning beep due to failure) 02
2) Open in sending circuit
3) Open in receiving circuit
4) Open in power circuit (+, -)
03
* WARNING BEEPS
When failed 04
When normal 05
THE PARKING AID SYSTEM WILL NOT WORK OR IMPROPERLY WORK UNDER FOLLOWING CASES:
1. Certain obstacles that sensors can not detect
1) Wires, ropes, chains.
2) Cotton, sponge, clothes, snow that absorb ultrasonic waves.
3) Obstacles lower than the bumper. (ex. drain ditch or mud puddle)
(LHD - EU IV)
5-160 6810 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C101 (18Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C102 (4Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C203 (18Pin, White) W/H Main - W/H Floor Driver Cowl Side C/Holder
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C207 (26Pin, White) W/H Main - W/H Floor Upper the Driver Legroom C/Holder 03
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC)
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder PTC
G204 W/H Main LH Eng ECU
04
05
(LHD - EU IV)
5-162 6910 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C110 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C113 (2Pin, Black) W/H Eng - W/H Alternator Backside RH Head Lamp
02
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C116 (10Pin, Black) W/H Eng - W/H FFH Right Eng Room Dash PNL FFH
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder 03
C902 (4Pin, Black) W/H Floor - W/H Fuel Sender Upper the T/M
G104 W/H Eng Room Behind RH Head Lamp
G301 W/H Floor Under the Driver Seat
04
05
(LHD - EU IV)
5-164 6910 Electrical Wiring Diagrams
C. CIRCUIT DESCRIPTION
FFH (FUEL FIRED HEATER) SYSTEM
The system is to increase the coolant temperature quickly by firing diesel fuel in the burner that is installed
in engine cooling system when in winter time the ambient temperature and engine coolant temperature is low.
(Option)
FFH System consists of independent fuel lines, fuel pump, coolant circuit, coolant ciculation pump, electrical
glow plug and exhaust system by drivers intention because FFH system is automatically.
Operated according to the coolant temperature and the ambient temperature.
FFH system operates up to more than 2 minutes to burn the residual fuel inside the system when driver stop
the engine during its operation. Therefore, a certain period of FFH operation after stopping the engine is not a
malfunction.
[Emergency shutdown]
If an emergency shutdown -EMERGENCY OFF- is necessary during operation, proceed as follows;
Pull the fuse (Ef6: 20A) out.
Disconnect the heater from the battery.
Trouble 01
Trouble Description Remedies
Code
0 No faults Measure battery voltage (must be < 15.9V)
10 Shutdown for overvoltage Check alternator
Check alternator over voltage
02
11 Shutdown for undervoltage Measure battery voltage (must be > 10.2V under load)
Check alternator
Check lead
12 Overheating (software threshold) Temperature at overheating sensor >125C
03
Check cooling system:
Check the temperature sensor and overheating sensor, re-
place if necessary
14 Overheating (difference evaluation) Difference in temperature values between surface sensor and con-
trol overheating sensor is too large. (Prerequisite for this trouble 04
code display is that the heater is in operation and the water tem-
perature at the overheating sensor has reached min. 80C)
Check cooling system
Check the temperature sensor and overheating sensor, re-
place if necessary
05
15 Overheating (operating block) The controller is locked.
Delete the fault memory to release the controller
Check cooling system
Check the temperature sensor and overheating sensor, re-
place if necessary
16 Difference evaluation 2 If the surface sensor has a far higher temperature value than
the control overheating sensor, then the system proceeds with
a fault shutdown.
17 Overheating (hardware, device) Temperature at control overheating sensor > 125C
Check cooling system
Check the temperature sensor and overheating sensor,re-
place if necessary
20 Glow plug interruption Check cable harness for this component for damage and
through current and replace component if necessary
Check plug-in connection, replace component if necessary
21 Overload, short-circuit or ground Check cable harness for this component for damage, replace
contact, glow plug output component if necessary
22 Glow plug output defect Check cable harness for this component for damage, replace
component if necessary
25 Comunication line short Check the line
(LHD - EU IV)
5-166 6910 Electrical Wiring Diagrams
Trouble
Trouble Description Remedies
Code
30 Speed of combustion fan motor out- Fan wheel or combustion air fan motor blocked (frozen,
side tolerable range contaminated, stiff, cable harness scrapes on shaft end, )
Eliminate blockage
Measure speed of combustion air fan motor:
- dismantle combustion air fan
- check with 8.2 V + 0.2 V, to do so, unclip the cable 0.
752 black from chamber 13 of the 14-pin connector and
the cable 0.752 brown from chamber 14. Apply marking
(white paint) to the fan wheel and measure speed with
contactless speed meter.
If the measured speed is outside a range of 8,800 rpm
to 10,400 rpm, then replace the combustion fan. If the
measured speed is within a range of 8,800 rpm to 10,400
rpm, then replace the controller.
31 Burner motor interruption Check cable harness for this component for damage and
through current
Check plug-in connection, replace component if necessary
32 Overload, short-circuit or ground Fan wheel or combustion air fan motor blocked
contact, burner motor (contaminated, stiff)
Check cable harness of this component for damage, if
necessary replace component
34 Burner motor output defect Check whether the lead to this component has a short-circuit
to GND, if not, check component for ground contact, if
necessary replace controller
47 Overload, short-circuit or ground Check cable harness to the external component for damage
contact, fuel pump and through current and replace external component if
necessary
48 Fuel pump interruption Check cable harness to the external component for damage
and through current
Check plug-in connection, replace external component if
necessary
49 Fuel pump output defect Check whether lead to this component has short-circuit to
+Ub, if not, check component for ground contact, replace
controller if necessary
50 Operating block because too many Too many start attempts, the controller is locked
start attempts in vain (10 start Delete the fault memory to release the controller
attempts, also one start repeat for
Check fuel quantity and fuel supply
every start attempt)
51 Time exceeded for cold blowing During start (no flame formed yet), the flame sensor reports
temperature value too high for too long
Check exhaust and combustion air
Check flame sensor
Trouble 01
Trouble Description Remedies
Code
52 Safety time exceeded Check exhaust and combustion air system
Check fuel quantity and fuel supply
Clean or replace sieve used in fitting of fuel pump
02
53 Flame aborted from power stage
Warning
54 Flame aborted from large stage In the case of flame aborted in power, large and small
56 Flame aborted from small stage stage and with still tolerable start attempts, the heater proceeds
with a new start or with subsequent start repeat. If the new
start or start repeat is successful, the trouble code display 03
goes off.
(LHD - EU IV)
5-168 6910 Electrical Wiring Diagrams
Trouble
Trouble Description Remedies
Code
91 Too many resets Replace controller
92 ROM error Replace controller
93 RAM error Replace controller
94 Transistor fault occurs too frequently Remedy short-circuit of the component to +Ub to GND, replace
- operation block controller if necessary
95 Software stack overflow Replace controller
96 No valid process, operation lock Replace controller
97 Resonator/quartz faulty, Replace controller
wrong processor cycle
98 Main relay faulty Replace controller
99 EEPROM error Replace controller
(LHD - EU IV)
5-170 6810 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C107 (12Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Drvier Legroom C/Holder
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC)
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder 04
C214 (20Pin, Yellow) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G103 W/H Eng Room LH FRT END PNL (LH Head Lamp Side)
G104 W/H Eng Room Behind RH Head Lamp
G206 W/H Main Inner the Passenger Cowl Side PNL 05
(LHD - EU IV)
5-172 6810 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC)
C214 (20Pin, Yellow) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G104 W/H Eng Room Behind RH Head Lamp 03
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND 04
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
(LHD - EU IV)
5-174 6810 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box 02
C107 (12Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Drvier Legroom
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC) C/Holder
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder 04
C214 (20Pin, Yellow) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G102 W/H Eng Room Behind LH Head Lamp
G103 W/H Eng Room LH FRT END PNL (LH Head Lamp Side)
G104 W/H Eng Room Behind RH Head Lamp
05
G206 W/H Main Inner the Passenger Cowl Side PNL
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
(LHD - EU IV)
5-176 6810 Electrical Wiring Diagrams
2) BLOWER
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C208 (4Pin, Colorless) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC)
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder 03
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND 04
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
(LHD - EU IV)
5-178 6810 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C107 (12Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Drvier Legroom C/Holder
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC)
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder 04
C214 (20Pin, Yellow) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G103 W/H Eng Room LH FRT END PNL (LH Head Lamp Side)
G104 W/H Eng Room Behind RH Head Lamp
G206 W/H Main Inner the Passenger Cowl Side PNL 05
(LHD - EU IV)
5-180 6810 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC)
C214 (20Pin, Yellow) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G104 W/H Eng Room Behind RH Head Lamp 03
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND 04
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
(LHD - EU IV)
5-182 6810 Electrical Wiring Diagrams
A. CONNECTOR INFORMATION
C103 (16Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C105 (10Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box 02
C107 (12Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C108 (18Pin, White) W/H Eng - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C114 (16Pin, Black) W/H Eng - W/H Floor Inside RH Fender PNL
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder 03
C206 (39Pin, Black) W/H Main - W/H Floor Upper the Drvier Legroom
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC) C/Holder
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder
C213 (20Pin, Red) W/H Main - W/H Floor Passenger Cowl Side C/Holder 04
C214 (20Pin, Yellow) W/H Main - W/H Floor Passenger Cowl Side C/Holder
G102 W/H Eng Room Behind LH Head Lamp
G103 W/H Eng Room LH FRT END PNL (LH Head Lamp Side)
G104 W/H Eng Room Behind RH Head Lamp
05
G206 W/H Main Inner the Passenger Cowl Side PNL
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
(LHD - EU IV)
5-184 6810 Electrical Wiring Diagrams
2) BLOWER
A. CONNECTOR INFORMATION
01
Connector Number Connecting Wiring
(Pin Number, Color) Harness Connector Position Remark
C104 (14Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
C106 (20Pin, White) W/H Floor - Eng Room Fuse & Relay Box Eng Room Fuse & Relay Box
02
C202 (39Pin, Black) W/H Main - W/H Floor Driver Cowl Side C/Holder
C208 (4Pin, Colorless) W/H Main - W/H Floor Upper the Driver Legroom C/Holder
C210 (16Pin, White) W/H Main - W/H A/Con Inside the Middle I/P (Right PTC)
C212 (20Pin, L/Green) W/H Main - W/H Floor Passenger Cowl Side C/Holder 03
G201 W/H Main Under the Driver Cowl Side PNL Under C/Holder
G206 W/H Main Inner the Passenger Cowl Side PNL
S201 (14Pin, Black) W/H Main RH Protector of the Driver Legroom
S203 (14Pin, Black) W/H Main RH Protector of the Driver Legroom GND 04
S204 (14Pin, Black) W/H Main RH Protector of the Driver Legroom ILL
(LHD - EU IV)
EDITION HISTORY
No. CODE NO. PRINTING DATE MODEL YEAR REMARKS
1 AY-6EWD1E-6C-200A Mar. 2006 2006 C-100
2 AY-6EWD1E-6L-120B Dec. 2006 EU-IV C-120
ACTYON (LHD)
ELECTRICAL WIRING DIAGRAM
ISSUED BY
OVERSEAS A/S TEAM
SSANGYONG MOTOR CO., LTD.
TELEPHONE : 82-31-610-2740
FACSIMILE : 82-31-610-3762