Duties of a burner for firing a rotary kiln

high functionality and availability

variable flame setting even in case of
a high portion of substitute fuel
lowering the heat consumption
reducing the primary air portion
reducing the specific waste-gas quantity

In other words we aim at cutting cost

operating and maintenance cost

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The
PYRO-JET- burner

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The PYRO JET - burner cuts cost !
( patented jet air nozzles )

Secondary air approx. 93 %

Cooling air approx. 1 %
Jet air approx. 1,6 %
Conveying air for
pulverized coal approx. 2 %
Swirl air approx. 2,4 %
Oil - burner
Ignition - burner
1. No more than 7%
primary air required
2. Dp jet air 900 mbar
3. Dp swirl air 160 mbar
4. variable flame shape
5. reduced fuel consumption
6. reduced waste-gas quantity

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 Conventional PYRO JET burner

Jet - air - nozzle

Oil-gun nozzle

Swirl air nozzle

Ring - nozzle for

pulverized coal Z
X
4
PYRO JET burner for petroleum coke and anthracite

Jet air nozzle

Z
X
5
PYRO JET burner for coal, gas and oil

Gas ignition burner

Jet air nozzle

Oil-gun nozzle

Gas nozzle
Swirl air nozzle

Ring - nozzle for

pulverized coal

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 PYRO JET burner designed as multi-channel burner
for various substitute fuels

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1. jet air nozzles
1
2. pulverized coal /
6 animal meal
3. swirl air nozzle
2 4. plastics chips and paper
5. sawdust / wooden dust
6. Solvents
7 7. waste oil
3
8. animal fat

4 8

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PYRO JET burner showing the different channels

Cooling air approx. 1%

Jet air approx. 1.6%

Conveying air for

pulverized coal approx. 2%

Swirl air approx. 2.4%

Oil burner

No more than 7% primary air

but up to 93% secondary air

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The PYRO JET burner
not only fulfills your requirements
it will go beyond your expectations!

universal applicability of all fuels

excellent flame shape adjustability thanks
to intense mixing of fuel and hot secondary air
primary air portion reduced down to 7%
heat consumption lowered by
approx. 10 kJ/kgclinker for each 1% primary air
optimal combustion of fuel characterized
by low content of volatiles

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 PYRO JET burner for coal and fuel oil
with a firing - capacity of 483 GJ/h

A PYRO JET - burner

B Jet air
C Swirl air
D pulverized coal

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KHD burners technical development, advance and success

KHD burners have been used as early

as at the beginning of the sixties!

Since 1980 more than

500 PYRO JET burners have been
practically applied in countries
all over the world !

7 PYRO JET burners have already

been sold in the first 2 month of 2003

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Capital outlay involved in a PYRO JET burner

Saving of primary air 4,50%

Heat saving per 1% 10,00 KJ/Kg
Total heat saving 45,00 KJ/Kg
Clinker production rate 3.000 t/d
Calorific value 21 MJ/Kg
Days of production 300 d/year
Fuel saving / year 1.929 t
Cost per ton 55
Total saving 106.071
Capital outlay 150.000
Pay-off period 1,41 Jahre

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