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Manufacturing Automation
Agenda
1.Introductions
2.Mains Components in an Automation System
3.Numerical Control
4. Programmable Logic Control
5.Industrial Robotics
6. Material Handling System
7.Flexible Manufacturing System
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Contents
1. Discrete Process Control
2. Ladder Logic Diagrams
3. Programmable Logic Controllers
4. Personal Computer Using Soft Logic
Contents
1. Discrete Process Control
- Logic Control
- Sequencing
2. Ladder Logic Diagrams
3. Programmable Logic Controllers
4. Personal Computer Using Soft Logic
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Logic Control
A logic control system (combinational logic control):
- a switching system, determine outputs by values of
current inputs.
- No memory, not consider any previous values of input
signals, not a directed function of time
- Example via a Video-clip
- Some sensors (use in Discrete Process Control): Limit
switch, Photodetector, Push-button switch, Control
Relay
-Some actuators: Motor, Control, relay, Valve, Solenoid
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Logic Control
Elements of Logic Control:
- 3 logic Gates: AND, OR and NOT
- The inputs and outputs of the gates is only 1(ON) or
0(OFF)
- Truth Table for the Logical AND gate
Inputs Output
X1 X2 Y = X1 X2
0 0 0
0 1 0
1 0 0
1 1 1
Logic Control
Elements of Logic Control:
Truth Table for the Logical OR and NOT gate
Inputs Output
X1 X2 Y = X1 + X2
0 0 0
0 1 1
1 0 1
1 1 1
Inputs Output
X1 Y = 1
0 1
1 0
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Logic Control
Two others Gates NAND and XOR:
Y = 1 2 Y = 1 + 2
Logic Control
Some symbols for the Gates used in the logic network
diagram
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Logic Control
Laws and Theorems of Boolean Algebra
Logic Control
Example: Build the truth table of the following diagram:
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Logic Control
Example: Build the truth table of the following diagram:
Logic Control
Solution:
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Sequencing Control
- Uses internal timing devices to determine when to
initiate changes in ouput variables (examle: an
induction heating coil is used to heat the workpart)
- Use a prescheduled set of ON/OFF values for the
output variables
- Often use in an open-loop system (no feedback)
- The sequence of output signals is usually cyclical; the
signals occur in the same repeated pattern within each
regular cycle.
- Two control components: timer and counter
Sequencing Control
- Timer: is a device that switches its output ON or OFF at
preset time intervals. Common timers switches on when
activated and remain on for a programmed length of time.
Some activated by depressing a button
- Two additional types of timers: (1) delay-off timers, (2)
delay-on timers.
- A delay-off timer: switches power immediately in response
to a start signal, then switches power off after a specific
time delay (light inside a car).
- A delay-on timer: waits a specific length of timer before
switching power on when it receives a start signal
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Sequencing Control
- A counter: is a device used to count electrical pulses
and store the results of the counting procedure.
- Classified as up counters, down counters, and up/down
counters.
- An up counter: starts at zero and increments by one in
response to each pulse. When a preset value has been
reached, the up counter can be reset to zero. (ex.
Couting the number of bottle filled in a box)
- A down counter start with a preset value and
decrements the total by one for each pulse received
(count from 20 for a crate of beer)
Sequencing Control
- Up/down counters: combines the two counting
operations, and might be useful for keeping track of
the number of bottles remaining in a storage buffer. It
adds the number of bottles entering and subtracts the
number exiting the buffer to get a current tally of the
buffer contents.
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Contents
1. Discrete Process Control
2. Ladder Logic Diagrams
3. Programmable Logic Controllers
4. Personal Computer Using Soft Logic
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Contents
1. Discrete Process Control
2. Ladder Logic Diagrams
3. Programmable Logic Controllers
- Components of the PLC
- PLC Operating Cycle
- Additional Capabilities of the PLC
- Programming the PLC
4. Personal Computer Using Soft Logic
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Contents
1. Discrete Process Control
2. Ladder Logic Diagrams
3. Programmable Logic Controllers
4. Personal Computer Using Soft Logic
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End of Chapter 4
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