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B a t c h M a ke r

Batch Calculation
Calculation and Optimization of
Glass Batches and Properties

Features - Simple and fast calculation and correction of


and glass batches
Benets - Convenient administration and editing of oxides,
raw materials and analyses
- Consideration of melting losses due to evaporation
and saturation processes
- Calculation of important batch and glass properties
- Tolerance test function
- Congurable reports
- Integrated raw material usage and glass property
calculators
- Modern Windows user interface
- Data storage in the XML format

G
lass is only as good as its batch recipe. In
view of constantly changing raw material
compositions, especially when recycling glass is used,
the calculation of the optimum ingredients of raw
materials for a given glass composition is a decisive
factor in glass manufacture.
The best possible agreement between nominal
and actual analysis of the glass as well as the
resultant glass properties makes it necessary to
consider all important factors, such as losses due to
evaporation and saturation.
BatchMaker fullls these basic requirements in a
convenient and exible manner and moreover offers
many practical functions and tools. Data storage in
the open XML format also simplies data exchange
with laboratory management systems and batch
plants.
ZIPPE Industrieanlagen

Alfred-Zippe-Strae

D-97877 Wertheim

Fon: +49 (9342) 804 0

Fax: +49 (93 42) 804 138

E-Mail: info@zippe.de

Internet: www.zippe.de
BatchMaker
Calculation and Optimization of
Glass Batches and Properties

- Administering any number of oxides, Master Data


raw materials, foreign and factory cullet and Analyses
- Free denition of calculated oxides
(such as R 2O=Na2O+K2O)
- Assignment of all data to factories, furnaces and
glass colors
- Denition of raw material-dependent evaporation
factors for each oxide
- Administering factory-related chemical analyses
and prices for all raw materials and cullet types
- Report view in HTML format

- Denition of nominal value, tolerance, saturation Glass Recipe


limit and evaporation factor for each oxide
- Free assignment of carrier raw materials for each
oxide with statement of the mixing ratio
- Denition of absolute and relative additives
(e.g. rening agents or cullet)
- Calculation for mixer or glass batch
- Automatic nominal value adaptation for an
arbitrary oxide

- Calculation of ingredients of raw materials and Calculated


cullet (dry and wet) Batch
- Calculation of glass and cost shares for each oxide
and each raw material
- Calculation of the theoretical glass composition
with tolerance test
- Calculation of the redox number, important glass
properties and arbitrary viscosity xed points
- Tolerance test function (testing if changes of the
raw material analyses necessitate a recalculation)
- Congurable report view

ZIPPE Industrieanlagen

No responsibility is taken for the correctness of the Alfred-Zippe-Strae

information given in this prospectus. All information is D-97877 Wertheim

subject to change without prior notice. Fon: +49 (9342) 804 0

Fax: +49 (93 42) 804 138

Product website: www.ilis.de/en/batchmaker.html E-Mail: info@zippe.de

2006 ilis gmbh, all rights reserved. Version 6/2006 Internet: www.zippe.de

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